New forms of energy potsherd equipment
Technical Field
The invention particularly relates to new energy ceramic wafer assembling equipment.
Background
As shown in FIG. 1, the explosion schematic diagram of the ceramic plates with new energy is that the four ceramic plates are required to be assembled into the mounting groove of the supporting body, the assembly process generally comprises two procedures of gluing and assembling, the gluing is firstly carried out in the mounting groove, and then the ceramic plates are sequentially placed in the mounting groove, but in the prior art, the ceramic plates are manually operated, the ceramic plates are small in size and are not easy to install in place, and great effort is required to be consumed to complete the assembly, so that the working efficiency is greatly influenced, and the labor intensity of workers is increased.
Disclosure of Invention
In order to solve the technical problems, the invention provides new energy ceramic wafer assembling equipment, which automatically completes the assembling operation and greatly improves the working efficiency.
The invention adopts the following technical scheme:
The new energy ceramic wafer assembling equipment comprises a dispensing station, an assembling station and a discharging station which are sequentially arranged along the conveying direction of a conveying line, a supporting body feeding station corresponding to the dispensing station and a ceramic wafer feeding station corresponding to the assembling station;
the support body feeding station is used for sequentially conveying the support bodies to the dispensing station;
the ceramic wafer feeding station is used for sequentially conveying ceramic wafers to the assembling station;
The dispensing station is used for carrying out gluing operation on the support body and sending the support body to the assembling station;
the assembly station is used for placing the ceramic sheet on the glued support body to form an assembly body and sending the assembly body to the blanking station;
The blanking station is used for finishing the blanking of the assembly.
Preferably, the support body feeding station feeds through a support body material frame, and the discharging station feeds through the support body material frame;
An opening is formed at one side of the support body material frame, the opening faces the conveying line, a plurality of support body slots are uniformly distributed in the support body material frame along the vertical direction, and the support body material frame can be lifted so that the support body slots are flush with the surface of the conveying line; the support body feeding station can send the support body reserved in the support body slot to the conveying line; the blanking station can send the supporting body on the conveying line into the supporting body slot;
still be equipped with supporter work or material rest return line between supporter material loading station and the unloading station, supporter work or material rest return line removes from supporter material loading station to unloading station direction, and supporter material loading station can send empty supporter work or material rest to supporter work or material rest return line, and unloading station can take the empty supporter work or material rest on the supporter work or material rest return line.
Preferably, the support body feeding station and the discharging station comprise a lifting mechanism, a driving platform and a transfer table, the driving platform is arranged on the lifting mechanism, the support body material frame is arranged on the driving platform, and the lifting mechanism can drive the driving platform to lift and move so that the support body slot is flush with the surface of the conveying line;
The transfer tables of the supporting body feeding station and the transfer tables of the discharging station are distributed at two ends of a return line of a supporting body material frame, and the supporting body material frame can be conveyed from the transfer table of the supporting body feeding station to the transfer table of the discharging station along the return line of the supporting body material frame;
The lifting mechanism can lift and move so as to enable the driving platform to correspond to the transfer table; when the driving platform corresponds to the transfer table, the driving platform of the supporting body feeding station can convey the supporting body material rack to the transfer table; the transfer table of unloading station can carry the supporter work or material rest to the drive platform.
Preferably, the support body feeding station and the discharging station further comprise pushing mechanisms, the pushing mechanisms of the support body feeding station and the conveying line are positioned on two sides of the support body material frame, the pushing mechanisms of the support body feeding station are fixed in position and are flush with the surface of the conveying line, and when the support body slot is flush with the surface of the conveying line, the pushing mechanisms of the support body feeding station can push the support body into the conveying line;
the pushing mechanism of unloading station is located the homonymy of supporter work or material rest with the transfer chain, and the pushing mechanism of unloading station can go up and down to remove, is located the transfer chain below when the pushing mechanism of unloading station descends, and with transfer chain surface parallel and level when the pushing mechanism of unloading station rises, when supporter slot and transfer chain surface parallel and level, the pushing mechanism of unloading station rises and can push the supporter on the transfer chain into the supporter slot.
Preferably, the ceramic wafer feeding station comprises a vibration disc, a feeding runner and a reserved plate, the vibration disc sequentially sends the ceramic wafers to the feeding runner, the feeding runner enables the ceramic wafers to be in linear arrangement, a containing groove for containing the ceramic wafers is formed in the upper surface of the reserved plate, the containing groove extends along the linear arrangement direction of the ceramic wafers, an opening is formed in one side of the containing groove, the opening faces the feeding runner, and the ceramic wafers can pass through the opening from the feeding runner to enter the containing groove.
Preferably, the assembly station comprises a ceramic wafer grabbing mechanism and a grabbing moving mechanism, wherein the ceramic wafer grabbing mechanism moves between the reserved plate and the conveying line under the action of the grabbing moving mechanism, and the ceramic wafer grabbing mechanism can grab ceramic wafers in the accommodating groove and is placed in the mounting groove of the supporting body.
Preferably, the reservation board is located transfer chain one side, snatch moving mechanism and include X and carry axle and Y and carry the axle, Y carries the axle and extends from reservation board to transfer chain direction, Y carries the perpendicular transfer chain of axle, X carries the parallel transfer chain of axle, X carries the axle to slide along Y and carries the axle, and ceramic wafer snatchs the mechanism and slides along X and carries the axle.
Preferably, the ceramic wafer grabbing mechanism comprises a sliding table, a gripper and a driving device, the sliding table slides along an X-shaped carrying shaft, a sliding rail extending along the vertical direction is arranged on the sliding table, the driving device drives the gripper to slide along the sliding rail, the gripper comprises a mounting plate and clamping jaws, two clamping jaws are arranged on the mounting plate, and the distance between the two clamping jaws is identical with the distance between the two mounting grooves on the support body.
Preferably, the reservation plate is provided with at least two accommodating grooves, the accommodating grooves are parallel to each other and have the same opening direction, and the reservation plate can move along the direction perpendicular to the accommodating grooves so that the accommodating grooves respectively correspond to the feeding flow channels.
Preferably, the front ends of the conveying line, which are positioned at the dispensing station, the assembling station and the blanking station, are respectively provided with a buffer storage station, the conveying line, which are positioned at the dispensing station, the assembling station and the buffer storage station, are respectively provided with a support body positioning device, the front end of the support body positioning device is provided with a travel switch, and the rear end of the support body positioning device is provided with a blocking cylinder.
Preferably, the supporter positioner includes positioning seat, positioning cylinder, supporting seat, centre gripping cylinder and clamping jaw, and positioning cylinder vertically sets up on the positioning seat, positioning cylinder can drive the supporting seat upwards move with the supporter contact, and centre gripping cylinder and clamping jaw symmetry set up in the both sides of supporting seat, and the clamping cylinder can drive the clamping jaw of both sides and remove in opposite directions with the supporter centre gripping, the clamping jaw distributes along direction of delivery, still is equipped with rubber protection pad on the clamping face of clamping jaw.
The invention has the beneficial effects that: according to the invention, the supporting body is automatically conveyed to the dispensing station through the supporting body feeding station; the glue spreading operation is carried out on the support body through the glue spreading station, and the support body is sent to the assembling station; automatically conveying the ceramic wafer to an assembly station through a ceramic wafer feeding station; placing the ceramic sheet on the glued support body through an assembly station to form an assembly body, and conveying the assembly body to a blanking station; the blanking of the assembly body is completed through the blanking station, so that automatic assembly is realized, and the working efficiency is greatly improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is an explosion schematic diagram of a new energy ceramic wafer in the background art;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic view of the structure at the loading station of the present invention;
FIG. 4 is a schematic view of the structure of the support frame of the present invention;
FIG. 5 is a schematic diagram showing the relative positions of a back flow line of a support material rack, a support material loading station and a support material unloading station;
FIG. 6 is a schematic diagram of the turnover mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the ceramic wafer loading and assembly stations of the present invention;
FIG. 8 is a schematic illustration of the relative positions of the clamping jaw and receiving slot of the ceramic wafer loading station of the present invention;
FIG. 9 is a schematic view of the structure of the reservation plate of the present invention;
FIG. 10 is a schematic view of the structure at an assembly station of the present invention;
FIG. 11 is a schematic view of the structure of the dispensing station of the present invention;
fig. 12 is a schematic structural view of a support positioning device according to the present invention.
Detailed Description
Specific embodiments of the present invention are described below with reference to the accompanying drawings.
As shown in fig. 2 to 12, the new energy ceramic wafer assembling apparatus of the present invention includes a dispensing station 200, an assembling station 400, and a discharging station 500 sequentially arranged along a conveying direction of a conveying line 600, and a supporter feeding station 100 corresponding to the dispensing station 200, and a ceramic wafer feeding station 300 corresponding to the assembling station 400; the support body feeding station 100 is used for sequentially conveying the support bodies to the dispensing station 200; the ceramic wafer loading station 300 is used for sequentially conveying ceramic wafers to the assembly station 400; the dispensing station 200 is used for performing a gluing operation on the support body and sending the support body to the assembling station 400; the assembly station 400 is used for placing the ceramic sheet on the glued support body to form an assembly body and sending the assembly body to the blanking station 500; the blanking station 500 is used for finishing the blanking of the assembly body, thereby realizing automatic assembly and greatly improving the working efficiency.
Wherein the support loading station 100 loads through the support material rack 700, and the unloading station 500 loads through the support material rack 700; one side of the support body material frame 700 forms an opening, the opening faces the conveying line 600, a plurality of support body slots 710 are uniformly distributed in the support body material frame 700 along the vertical direction, a limit strip 720 for limiting the support body is arranged on the other side of the support body material frame 700 opposite to the discharge hole, the limit strip 720 extends along the vertical direction and is at least provided with two limit strips, and the limit strips 720 play a limit role in blanking;
The support rack 700 can be lifted to level the support slots 710 with the surface of the conveyor line 600; the supporter loading station 100 can send the supporter reserved in the supporter slot 710 to the conveyor line 600; the blanking station 500 can send the assembly on the conveyor line 600 into the support slot 710; a support body material frame return line 800 is further arranged between the support body feeding station 100 and the discharging station 500, the support body material frame return line 800 moves from the support body feeding station 100 to the discharging station 500, the support body feeding station 100 can send an empty support body material frame 700 to the support body material frame return line 800, and the discharging station 500 can take the empty support body material frame 700 on the support body material frame return line 800; the support body material rack return line 800 can convey the empty support body material rack 700 after the support body material loading station 100 is loaded to the unloading station 500, so that manual conveying is avoided, and the production efficiency is greatly improved;
The support material frame return line 800 comprises conveyors arranged on two sides of the support material frame 700 in parallel, a gap is reserved between the conveyors on two sides, a turnover mechanism 810 is further arranged on the support material frame return line 800, the turnover mechanism 810 is arranged between the conveyors on two sides, the turnover mechanism 810 comprises a lifting device and a rotating device, the lifting device can drive the rotating device to lift so that the rotating device is higher than or lower than the conveyors on two sides, the rotating device can support the support material frame 700 and drive the support material frame 700 to rotate 180 degrees when being higher than the conveyors on two sides, a discharge hole is formed on one side of the support material frame 700, a limit strip 720 is arranged on the other side, opposite to the discharge hole, of the support material frame 700, the limit strip 720 plays a limiting role, the empty support material frame 700 can be used for discharging only when the empty support material frame 700 is required to be turned over, and when the empty support material frame 700 moves to the turnover mechanism 810 along with the support material frame return line 800, the turnover mechanism 810 is driven by the turnover mechanism 810 to rotate 180 degrees.
Specifically, the lifting device comprises a base 811, a guide post 813, a lifting cylinder 812 and a connecting plate 814, wherein the lifting cylinder 812 is arranged on the base 811 and is used for driving the connecting plate 814 to slide on the base 811 through the guide post 813, the rotating device comprises a turntable 816 and a rotating cylinder 815, the rotating cylinder 815 is fixed on the connecting plate 814 and drives the turntable 816 to rotate 180 degrees, when the empty support material frame 700 moves to the position of the turnover mechanism 810 along with the conveyers at two sides, the lifting cylinder 812 pushes the connecting plate 814 to ascend, the connecting plate 814 moves upwards on the base 811 through the guide post 813 and drives the turntable 816 and the rotating cylinder 815 to ascend, the turntable 816 contacts the bottom of the support material frame 700 and pushes the support material frame 700 upwards away from the conveyers at two sides, at the moment, the rotating cylinder 815 is started to drive the support material frame 700 to rotate 180 degrees, then the lifting cylinder 812 resets, and the support material frame 700 falls to the conveyers at two sides and is continuously conveyed forwards to the finished product blanking station 300 by the conveyers;
The turntable 816 is provided with positioning columns 817 at eccentric positions, positioning holes 730 matched with the positioning columns 817 are formed in the bottom of the support body material frame 700, the positioning columns 817 are preferably uniformly distributed around the circumference of the turntable 816, the number of the positioning holes 730 corresponds to that of the positioning columns 817 one by one, a travel switch is arranged at the conveying front end of the turnover mechanism 810 on the support body material frame return line 800, a positioning cylinder is arranged at the conveying rear end of the turnover mechanism 810, after the support body material frame 700 passes through the travel switch, the controller indicates the positioning cylinder to lift, the positioning cylinder can lift and contact with the support body material frame 700 to limit the movement of the support body material frame 700, when the positioning cylinder contacts with the support body material frame 700, the positioning columns 817 are located under the positioning holes 730, at the moment, the turntable 816 lifts upwards, the positioning columns 817 enter the positioning holes 730, and when the turntable 816 rotates, the support body material frame 700 is driven to rotate through the positioning columns 817, so that synchronous rotation is realized.
Specifically, the support body feeding station 100 and the support body discharging station 500 each include a lifting mechanism 110, a driving platform 120 and a transfer table 130, the driving platform 120 is disposed on the lifting mechanism 110, the support body material rack 700 is disposed on the driving platform 120, and the lifting mechanism 110 can drive the driving platform 120 to lift and move so that the support body slots 710 are flush with the surface of the conveying line 600; the transfer tables 130 of the support body feeding station 100 and the transfer tables of the discharging station 500 are distributed at two ends of the support body material frame return line 800, and the support body material frame 700 can be conveyed from the transfer table 130 of the support body feeding station 100 to the transfer table of the discharging station 500 along the support body material frame return line 800; the lifting mechanism 110 can move up and down to enable the driving platform 120 to correspond to the transfer platform 130; when the driving platform 120 corresponds to the transfer table 130, the driving platform 120 of the support body feeding station 100 can convey the support body material rack 700 to the transfer table 130; the transfer table of the blanking station 500 can convey the support body material rack 700 to the driving platform 120; thereby effecting the transfer of the empty support rack 700.
The supporting body feeding station 100 and the discharging station 500 further comprise pushing mechanisms 140, the pushing mechanisms 140 of the supporting body feeding station 100 and the conveying line 600 are positioned on two sides of the supporting body material frame 700, the pushing mechanisms 140 of the supporting body feeding station 100 are fixed in position and are flush with the surface of the conveying line 600, when the supporting body inserting grooves 710 are flush with the surface of the conveying line 600, the pushing mechanisms 140 of the supporting body feeding station 100 can push supporting bodies into the conveying line 600, and the lifting mechanism 110 can drive the driving platform 120 to lift and move so that the supporting body inserting grooves 710 are flush with the surface of the conveying line 600 in sequence, so that the supporting bodies can be fed in sequence; the pushing mechanism of the blanking station 500 and the conveying line 600 are located on the same side of the supporting body material frame 700, the pushing mechanism of the blanking station 500 can move up and down, the pushing mechanism of the blanking station 500 is located below the conveying line 600 when descending, the pushing mechanism of the blanking station 500 is flush with the surface of the conveying line 600 when ascending, the pushing mechanism of the blanking station 500 ascends and can push an assembly on the conveying line 600 into the supporting body slot 710 when the supporting body slot 710 is flush with the surface of the conveying line 600, the assembly moves along with the conveying line 600, the front end of the pushing mechanism is conveyed to the rear end, and then the pushing mechanism of the blanking station 500 ascends and pushes the assembly into the supporting body slot 710, so that finished product blanking can be achieved.
The ceramic wafer feeding station 300 comprises a vibration disk 310, a feeding runner 320 and a reserved plate 330, the vibration disk 310 sequentially sends ceramic wafers to the feeding runner 320, the feeding runner 320 enables the ceramic wafers to be in linear arrangement, a containing groove 331 for containing the ceramic wafers is formed in the upper surface of the reserved plate 330, the containing groove 331 extends along the linear arrangement direction of the ceramic wafers, an opening is formed in one side of the containing groove 331 and faces the feeding runner 320, the ceramic wafers can penetrate through the opening in the feeding runner 320 to enter the containing groove 331, the containing groove 331 can only contain one ceramic wafer, sequential feeding of the ceramic wafers is met, the ceramic wafers are higher than the containing groove 331, and when the ceramic wafers are located in the containing groove 331, the upper edges of the ceramic wafers are convex and are convenient for grabbing in a subsequent mode.
The assembly station 400 comprises a ceramic wafer grabbing mechanism 410 and a grabbing moving mechanism 420, wherein the ceramic wafer grabbing mechanism 410 moves between the reserved plate 330 and the conveying line 600 under the action of the grabbing moving mechanism 420, and the ceramic wafer grabbing mechanism 410 can grab the ceramic wafer in the accommodating groove 331 and is placed in the mounting groove of the supporting body;
Wherein, the reserved plate 330 is located at one side of the conveying line 600, the grabbing moving mechanism 420 comprises an X-carrier shaft 421 and a Y-carrier shaft 422, the Y-carrier shaft 422 extends from the reserved plate 330 to the conveying line 600, the Y-carrier shaft 422 is perpendicular to the conveying line 600, the X-carrier shaft 421 is parallel to the conveying line 600, the X-carrier shaft 421 slides along the Y-carrier shaft 422, and the ceramic wafer grabbing mechanism 410 slides along the X-carrier shaft 421; the ceramic wafer grabbing mechanism 410 comprises a sliding table 411, a gripper 412 and a driving device 413, wherein the sliding table 411 slides along an X-carrier shaft 421, a sliding rail 414 extending along the vertical direction is arranged on the sliding table 411, the driving device 413 drives the gripper 412 to slide along the sliding rail 414, and the gripper 412 can realize triaxial movement under the action of the driving device 413, the X-carrier shaft 421 and the Y-carrier shaft 422 so as to meet the assembly requirement;
in order to improve packaging efficiency, tongs 412 include mounting panel 415 and clamping jaw 416, be equipped with two clamping jaws 416 on the mounting panel 415, the interval between two clamping jaws 416 is the same with the interval of two mounting grooves on the supporter, be equipped with two at least holding tanks 331 on the reservation board 330, holding tanks 331 are parallel to each other and the opening direction is the same, once can snatch two potsherds simultaneously, satisfy the installation of two mounting grooves on one side of the supporter, reservation board 330 can be followed the direction removal of perpendicular holding tank 331 so that holding tank 331 is corresponding with material loading runner 320 respectively, reservation board 330 can remove, material loading runner 320 can be with the potsherd in order to be sent to holding tank 331 in, satisfy potsherd material loading demand.
Buffer stations are arranged at the front ends of the dispensing station 200, the assembling station 400 and the blanking station 500 on the conveying line 600, a support body positioning device 610 is respectively arranged at the dispensing station 200, the assembling station 400 and the buffer stations on the conveying line 600, a travel switch 620 is arranged at the front end of the support body positioning device 610, and a blocking cylinder 630 is arranged at the rear end of the support body positioning device 610; the blocking cylinder 630 is used for positioning the supporting body, so that dispensing and assembling operations are facilitated; the buffer station is to avoid interaction between the two supports.
Specifically, the support positioning device 610 includes a positioning seat 611, a positioning cylinder 612, a supporting seat 613, a clamping cylinder 614 and clamping jaws 615, where the positioning cylinder 612 is longitudinally disposed on the positioning seat 611, the positioning cylinder 612 can drive the supporting seat 613 to move upwards to contact with the support, the clamping cylinder 614 and the clamping jaws 615 are symmetrically disposed on two sides of the supporting seat 613, the clamping cylinder 614 can drive the clamping jaws 615 on two sides to move in opposite directions to clamp the support, the clamping jaws 615 are distributed along the conveying direction, and rubber protection pads 616 are further disposed on the clamping surfaces of the clamping jaws 615; when the supporting body is conveyed to the supporting body positioning device 610, the blocking air cylinder 630 is lifted to limit the movement of the supporting body, the positioning air cylinder 612 pushes the supporting seat 613 to lift to contact with the supporting body, and the clamping air cylinder 614 drives the clamping jaws 615 on two sides to move oppositely so as to clamp the supporting body to fix the supporting body; after the process is completed, the positioning cylinder 612, the clamping cylinder 614, and the blocking cylinder 630 are reset.
The support material loading station 100 sends the support to the dispensing station 200 in proper order, the support is to the dispensing station 200, block jacking location, the dispensing module 220, 230, 240 links to the dispensing position, start the dispensing head 210 and carry out the setpoint and glue, the dispensing is accomplished, the jacking descends, block and pass, the inflow equipment station 400 carries out the potsherd equipment, the support is supplied with material to potsherd equipment station 400, block the jacking, the support location, the vibration dish 310 material loading is to holding tank 331 in, snatch moving mechanism 420 location potsherd snatch mechanism 410 to get the material position, potsherd snatch mechanism 410 presss from both sides the potsherd, the location equipment, the equipment is accomplished the product and is flowed into unloading station 500.
According to the invention, the supporting body is automatically conveyed to the dispensing station through the supporting body feeding station; the glue spreading operation is carried out on the support body through the glue spreading station, and the support body is sent to the assembling station; automatically conveying the ceramic wafer to an assembly station through a ceramic wafer feeding station; placing the ceramic sheet on the glued support body through an assembly station to form an assembly body, and conveying the assembly body to a blanking station; the blanking of the assembly body is completed through the blanking station, so that automatic assembly is realized, and the working efficiency is greatly improved.
The above is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that the present invention is described in detail with reference to the foregoing embodiments, and modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.