CN110822604A - Falling film humidifier with built-in heat source and its working method - Google Patents

Falling film humidifier with built-in heat source and its working method Download PDF

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CN110822604A
CN110822604A CN201911105432.8A CN201911105432A CN110822604A CN 110822604 A CN110822604 A CN 110822604A CN 201911105432 A CN201911105432 A CN 201911105432A CN 110822604 A CN110822604 A CN 110822604A
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heat exchange
heat source
distributor
liquid
heat
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CN110822604B (en
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陈俊杰
韩东
刘允
何纬峰
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Nanjing University of Aeronautics and Astronautics
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F6/00Air-humidification, e.g. cooling by humidification
    • F24F6/02Air-humidification, e.g. cooling by humidification by evaporation of water in the air
    • F24F6/08Air-humidification, e.g. cooling by humidification by evaporation of water in the air using heated wet elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening

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Abstract

本发明公开了一种热源内置式降膜加湿器及其工作方法,属于加湿除湿技术领域。该加湿器主要包括筒体、顶板和底板,其特征在于:筒体内部位于顶板和底板之间由上而下还设置有分布器、上板和收集器,并且在分布器和收集器之间设有若干换热管。当液体进入加湿器后能够在换热管外壁上形成良好的液膜,并与换热管内的热流体有效换热,随着重力下降其温度不断上升,因此可以与换热管间的空气流进行高效的传热传质。本发明以热源内置的方式进行加湿可以保证热量充分被两相流体吸收,不仅提高了换热效率,还简化了设备空间,降低了加湿系统能耗。该加湿器结构紧凑新颖,换热效率高,压降小,对于节能减排、产业升级换代具有重大意义。

Figure 201911105432

The invention discloses a built-in heat source falling film humidifier and a working method thereof, belonging to the technical field of humidification and dehumidification. The humidifier mainly includes a cylinder, a top plate and a bottom plate, and is characterized in that: the inside of the cylinder is located between the top plate and the bottom plate and is also provided with a distributor, an upper plate and a collector from top to bottom, and between the distributor and the collector There are several heat exchange tubes. When the liquid enters the humidifier, a good liquid film can be formed on the outer wall of the heat exchange tube, and it can effectively exchange heat with the hot fluid in the heat exchange tube. Efficient heat and mass transfer. In the present invention, the heat source is built in to ensure that the heat is fully absorbed by the two-phase fluid, which not only improves the heat exchange efficiency, but also simplifies the equipment space and reduces the energy consumption of the humidification system. The humidifier has a compact and novel structure, high heat exchange efficiency and small pressure drop, which is of great significance for energy saving, emission reduction and industrial upgrading.

Figure 201911105432

Description

热源内置式降膜加湿器及其工作方法Falling film humidifier with built-in heat source and its working method

技术领域technical field

本发明涉及加湿除湿技术领域,尤其涉及一种热源内置式降膜加湿器。The invention relates to the technical field of humidification and dehumidification, in particular to a falling film humidifier with built-in heat source.

背景技术Background technique

随着人们生活水平、工业生产水平的不断提高,环境调控显得日益重要,而空气温度和湿度作为环境的重要指标,一直以来都备受关注。使用加湿器调节空气温度和湿度是一种行之有效的途径。专利号为CN201510042152.2公开了一种喷雾加湿器,该加湿器虽然压降小,结构简化,但换热效率低,加湿效果不佳。随后,专利号为CN201611214327.4公开了一种适用于海水蒸发浓缩系统的填料加湿器,该加湿器换热效率高、加湿量大,但压降同时也很大。且喷雾加湿器和填料加湿器均采用外加热式供能,设备占地面积大,投资额高、操作复杂。With the continuous improvement of people's living standards and industrial production levels, environmental regulation has become increasingly important, and air temperature and humidity, as important indicators of the environment, have always attracted much attention. Using a humidifier to regulate air temperature and humidity is a proven way. Patent No. CN201510042152.2 discloses a spray humidifier. Although the humidifier has a small pressure drop and a simplified structure, it has low heat exchange efficiency and poor humidification effect. Subsequently, the patent number CN201611214327.4 discloses a packing humidifier suitable for a seawater evaporation and concentration system. The humidifier has high heat exchange efficiency and large humidification capacity, but at the same time, the pressure drop is also large. In addition, both the spray humidifier and the filler humidifier are powered by external heating, and the equipment covers a large area, requires a high investment, and is complicated to operate.

在节能减排、产业升级换代的大背景下,如何提高加湿器换热效率,降低能耗,加快设备升级换代是亟需解决的问题。Under the background of energy conservation and emission reduction, and industrial upgrading, how to improve the heat exchange efficiency of humidifiers, reduce energy consumption, and speed up equipment upgrading is an urgent problem to be solved.

发明内容SUMMARY OF THE INVENTION

本发明针对现有加湿器的不足提供了一种热源内置式降膜加湿器,该加湿器结构紧凑新颖,换热效率高,压降低,对产业升级换代是一个很好的补充。Aiming at the deficiencies of the existing humidifiers, the present invention provides a built-in heat source falling film humidifier, which has a compact and novel structure, high heat exchange efficiency and low pressure, and is a good supplement to industrial upgrading.

一种热源内置式降膜加湿器,主要包括筒体,筒体具有底板和顶板,其特征在于:上述底板中心设置出液口,顶板中心设置热源进口;上述筒体上部的壁面由上向下分别设置出气口和对称的若干进液口;上述筒体下部的壁面由上向下分别设置对称的若干进气口和单个热源出口;上述筒体内部位于顶板和底板之间由上而下依次设置有分布器、上板和收集器;其中分布器位于出气口和进液口之间;其中上板位于筒体上部,且位于进液口下方;其中收集器位于进气口和热源出口之间;上述上板分布着若干喷嘴;上述分布器和收集器呈腔体结构;分布器和收集器之间安装若干换热管,换热管与喷嘴一一对应,换热管穿过喷嘴;上述分布器的上顶面与热源进口相通,分布器的下底面与换热管上方相通;收集器的上顶面与换热管下方相通,收集器的下底面与热源出口相通;其中分布器上位于换热管周围设置若干出气孔;收集器上位于换热管周围设置若干出液孔;上述上板还分布着若干气体通道管,气体通道管与分布器上的出气孔一一对应。A falling film humidifier with built-in heat source mainly includes a cylinder body, the cylinder body has a bottom plate and a top plate, and is characterized in that: a liquid outlet is set in the center of the bottom plate, and a heat source inlet is set in the center of the top plate; the wall surface of the upper part of the cylinder body is from top to bottom The air outlet and several symmetrical liquid inlets are respectively provided; the wall surface of the lower part of the above-mentioned cylinder is respectively provided with several symmetrical air inlets and a single heat source outlet from top to bottom; the inside of the above-mentioned cylinder is located between the top plate and the bottom plate from top to bottom. A distributor, an upper plate and a collector are arranged; the distributor is located between the air outlet and the liquid inlet; the upper plate is located on the upper part of the cylinder and below the liquid inlet; the collector is located between the air inlet and the heat source outlet The upper plate is distributed with a number of nozzles; the distributor and the collector are in a cavity structure; a number of heat exchange tubes are installed between the distributor and the collector, and the heat exchange tubes correspond to the nozzles one-to-one, and the heat exchange tubes pass through the nozzles; The upper top surface of the above-mentioned distributor communicates with the heat source inlet, and the lower bottom surface of the distributor communicates with the top of the heat exchange tube; the upper top surface of the collector communicates with the bottom of the heat exchange tube, and the lower bottom surface of the collector communicates with the heat source outlet; Several air outlets are arranged around the heat exchange tubes on the upper part; several liquid outlet holes are arranged around the heat exchange tubes on the collector; several gas passage pipes are also distributed on the upper plate, and the gas passage pipes correspond to the air outlets on the distributor one by one.

所述的热源内置式降膜加湿器的工作方法,其特征在于包括以下工作过程:首先,热流体通过顶板上的热源进口进入分布器的空腔中,然后均匀进入换热管,换热后的热流体汇集到收集器中,最后从热源出口排出;低温液体从进液口进入分布器与上板之间,通过喷嘴喷淋在换热管外壁形成均匀液膜,随着液膜的下降,与换热管内热流体充分换热,温度不断升高,最终收集于收集器的上表面,通过出液孔进入筒体的底部,最后由底板上的出液口排出筒体;低温低湿的空气通过筒体底部的进气口进入由若干换热管组成的管束之间,在空气上升的过程中,通过与液膜的传热传质,温度和湿度不断增加,最终高温高湿的空气先进入上板上的气体通道管,然后通过分布器上的出气孔汇集到筒体的顶部空间,最终由出气口排出。The working method of the heat source built-in falling film humidifier is characterized in that it includes the following working process: first, the hot fluid enters the cavity of the distributor through the heat source inlet on the top plate, and then enters the heat exchange tube uniformly, and after heat exchange The hot fluid is collected into the collector, and finally discharged from the outlet of the heat source; the low-temperature liquid enters between the distributor and the upper plate from the liquid inlet, and is sprayed by the nozzle to form a uniform liquid film on the outer wall of the heat exchange tube. , fully exchange heat with the hot fluid in the heat exchange tube, the temperature rises continuously, and finally collects on the upper surface of the collector, enters the bottom of the cylinder through the liquid outlet, and finally discharges the cylinder through the liquid outlet on the bottom plate; low temperature and low humidity The air enters between the tube bundles composed of several heat exchange tubes through the air inlet at the bottom of the cylinder. In the process of air rising, through heat and mass transfer with the liquid film, the temperature and humidity continue to increase, and finally the air with high temperature and high humidity First enter the gas channel pipe on the upper plate, and then collect into the head space of the cylinder through the air outlet on the distributor, and finally discharge through the air outlet.

所述的一种热源内置式降膜加湿器,其特征在于:所述上板呈圆盘结构;所述喷嘴呈环形均匀分布,或方形均匀分布,或三角形均匀分布,以满足在筒体内气液两相均匀接触。The aforementioned falling film humidifier with built-in heat source is characterized in that: the upper plate is in the form of a disc; The liquid two phases are in uniform contact.

所述的一种热源内置式降膜加湿器,其特征在于:液体在分布器和上板之间会形成一定的液体高度,为避免从进液口出口的液体以及上板上的液体堵塞蒸汽通道,所述的气体通道管上方要求伸出上板,但要低于分布器。The said one type of built-in heat source falling film humidifier is characterized in that: the liquid will form a certain liquid height between the distributor and the upper plate, in order to prevent the liquid from the liquid inlet outlet and the liquid on the upper plate from blocking the steam The upper part of the gas channel pipe is required to protrude from the upper plate, but lower than the distributor.

所述的一种热源内置式降膜加湿器,其特征在于:由于进入筒体的液体要从上板均匀分布的喷嘴喷到导热丝上形成良好液膜,所述喷嘴采用渐缩喷嘴.The said one type of built-in heat source falling film humidifier is characterized in that: since the liquid entering the cylinder body needs to be sprayed from the nozzles evenly distributed on the upper plate to the heat-conducting wires to form a good liquid film, the nozzles are tapered nozzles.

所述的一种热源内置式降膜加湿器,其特征在于:所述气体通道管呈圆形均匀分布,并在水平截面上与进液口构成的径向夹角为30-45°,以防止液体进入气体通道管进而堵塞气体。The said one type of built-in heat source falling film humidifier is characterized in that: the gas channel pipes are evenly distributed in a circle, and the radial angle formed by the liquid inlet on the horizontal section is 30-45°, so that the Prevents liquid from entering the gas channel tube and blocking the gas.

所述的一种热源内置式降膜加湿器,其特征在于:为使空气在管束之间有充分的换热面积和流动空间,所述换热管间距要求是其直径的2-4倍。The said one heat source built-in falling film humidifier is characterized in that: in order to make the air have sufficient heat exchange area and flow space between the tube bundles, the distance between the heat exchange tubes is required to be 2-4 times the diameter.

所述的一种热源内置式降膜加湿器,其特征在于:所述的出液孔采用圆形结构,呈圆形均匀分布,以减少阻力,并使从换热管外壁收集的液体可以均匀排出。The said one type of built-in heat source falling film humidifier is characterized in that: the liquid outlet hole adopts a circular structure and is evenly distributed in a circle, so as to reduce the resistance and make the liquid collected from the outer wall of the heat exchange tube can be evenly distributed. discharge.

本发明的有益效果在于:本发明公开了一种热源内置式降膜加湿器,该加湿器结构简单紧凑,换热效率高,并且压降很低,制造工艺简化。当液体进入加湿器后能够在换热管外壁上形成良好的液膜,并与换热管内的热流体有效换热,随着重力下降其温度不断上升,因此可以与空气进行高效的传热传质,同时减小流动阻力。以热源内置的方式进行加湿可以保证热量充分被两相流体吸收,不仅提高了换热效率,还简化了设备空间,降低了加湿系统能耗,对节能减排、产业升级具有重大意义。The beneficial effects of the present invention are as follows: the present invention discloses a built-in heat source falling film humidifier, which has a simple and compact structure, high heat exchange efficiency, low pressure drop, and simplified manufacturing process. When the liquid enters the humidifier, a good liquid film can be formed on the outer wall of the heat exchange tube, and it can effectively exchange heat with the hot fluid in the heat exchange tube. As the gravity drops, its temperature continues to rise, so it can conduct efficient heat transfer with the air. quality while reducing flow resistance. Humidification with built-in heat source can ensure that the heat is fully absorbed by the two-phase fluid, which not only improves the heat exchange efficiency, but also simplifies the equipment space and reduces the energy consumption of the humidification system, which is of great significance for energy conservation, emission reduction and industrial upgrading.

附图说明Description of drawings

图1是所提出的热源内置式降膜加湿器的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the proposed built-in heat source falling film humidifier;

图2是所提出的热源内置式降膜加湿器的正视图;Figure 2 is a front view of the proposed built-in heat source falling film humidifier;

图3是所提出的热源内置式降膜加湿器的俯视图;3 is a top view of the proposed built-in heat source falling film humidifier;

图4是该加湿器上部的局部放大图;Fig. 4 is a partial enlarged view of the upper part of the humidifier;

图5是该加湿器下部的局部放大图。Fig. 5 is a partial enlarged view of the lower part of the humidifier.

图中标号名称:1-筒体;2-分布器;3-进液口;4-上板;5-换热管;6-进气口;7-出液孔;8-收集器;9-出液口;10-底板;11-热源出口;12-喷嘴;13-气体通道管;14-出气孔;15-出气口;16-顶板;17-热源进口Label name in the figure: 1-cylinder; 2-distributor; 3-liquid inlet; 4-upper plate; 5-heat exchange tube; 6-air inlet; 7-liquid outlet; 8-collector; 9 - Liquid outlet; 10 - Bottom plate; 11 - Heat source outlet; 12 - Nozzle; 13 - Gas channel pipe; 14 - Air outlet; 15 - Air outlet; 16 - Top plate; 17 - Heat source inlet

具体实施方法Specific implementation method

为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图1、2、3、4、5对本发明作进一步的详细说明。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with accompanying drawings 1 , 2 , 3 , 4 and 5 .

本发明具体的实施方法为:首先,热流体通过顶板16上的热源进口17进入分布器2的空腔中,然后均匀进入换热管5,换热后的热流体汇集到收集器8中,最后从热源出口11排出。The specific implementation method of the present invention is as follows: first, the hot fluid enters the cavity of the distributor 2 through the heat source inlet 17 on the top plate 16, and then enters the heat exchange tube 5 uniformly, and the hot fluid after heat exchange is collected into the collector 8, Finally, it is discharged from the heat source outlet 11 .

低温液体从进液口3进入分布器2和上板4之间,通过喷嘴12喷淋在换热管5外壁形成均匀液膜,随着液膜的下降,与换热管5内热流体充分换热,温度不断升高,最终收集于收集器8的上表面,通过出液孔7进入筒体1的底部,最后由底板10上的出液口9排出筒体1。The low-temperature liquid enters between the distributor 2 and the upper plate 4 from the liquid inlet 3, and is sprayed on the outer wall of the heat exchange tube 5 through the nozzle 12 to form a uniform liquid film. The heat and temperature rise continuously, and finally collected on the upper surface of the collector 8 , enter the bottom of the cylinder 1 through the liquid outlet 7 , and finally discharge the cylinder 1 through the liquid outlet 9 on the bottom plate 10 .

低温低湿的空气通过筒体1底部的进气口6进入由若干换热管5组成的管束之间,在空气上升的过程中,通过与液膜的传热传质,温度和湿度不断增加,最终高温高湿的空气先进入上板4上的气体通道管13,然后通过分布器2上的出气孔14汇集到筒体1的顶部空间,最终由出气口15排出。The air with low temperature and low humidity enters between the tube bundles composed of several heat exchange tubes 5 through the air inlet 6 at the bottom of the cylinder 1. During the process of air rising, the temperature and humidity continue to increase through heat and mass transfer with the liquid film. Finally, the high-temperature and high-humidity air first enters the gas channel pipe 13 on the upper plate 4 , and then collects into the head space of the cylinder 1 through the air outlet 14 on the distributor 2 , and is finally discharged through the air outlet 15 .

特别说明的是,有关本发明结构的同等缩放也在本发明的保护范围,并且在实施本发明所提出的热源内置式降膜加湿器的时候,要特别注意喷嘴流速和流量,要确保成膜流速,同时根据液膜流速来调节气体流速,以此来实现高效加湿。It is particularly noted that the equivalent scaling of the structure of the present invention is also within the scope of protection of the present invention, and when implementing the falling film humidifier with built-in heat source proposed by the present invention, special attention should be paid to the nozzle flow rate and flow rate to ensure that the film is formed. At the same time, the gas flow rate is adjusted according to the liquid film flow rate, so as to achieve high-efficiency humidification.

Claims (8)

1. A falling film humidifier with a built-in heat source mainly comprises a cylinder body (1), wherein the cylinder body (1) is provided with a bottom plate (10) and a top plate (16), and is characterized in that:
a liquid outlet (9) is arranged at the center of the bottom plate (10), and a heat source inlet (17) is arranged at the center of the top plate (16);
the wall surface of the upper part of the cylinder body (1) is respectively provided with an air outlet (15) and a plurality of symmetrical liquid inlets (3) from top to bottom;
the wall surface of the lower part of the cylinder body (1) is respectively provided with a plurality of symmetrical air inlets (6) and a single heat source outlet (11) from top to bottom;
the distributor (2), the upper plate (4) and the collector (8) are sequentially arranged between the top plate (16) and the bottom plate (10) from top to bottom in the cylinder body (1); wherein the distributor (2) is positioned between the air outlet (15) and the liquid inlet (3); wherein the upper plate (4) is positioned at the upper part of the cylinder body (1) and below the liquid inlet (3); wherein the collector (8) is located between the air inlet (6) and the heat source outlet (11);
the upper plate (4) is distributed with a plurality of nozzles (12); the distributor (2) and the collector (8) are in a cavity structure; a plurality of heat exchange tubes (5) are arranged between the distributor (2) and the collector (8), the heat exchange tubes (5) correspond to the nozzles one by one, and the heat exchange tubes (5) penetrate through the nozzles (12);
the upper top surface of the distributor (2) is communicated with a heat source inlet (17), and the lower bottom surface of the distributor (2) is communicated with the upper part of the heat exchange tube (5); the upper top surface of the collector (8) is communicated with the lower part of the heat exchange tube (5), and the lower bottom surface of the collector (8) is communicated with the heat source outlet (11); wherein a plurality of air outlet holes (14) are arranged on the distributor (2) around the heat exchange tube (5); a plurality of liquid outlet holes (7) are formed in the collector (8) and positioned around the heat exchange tube (5);
the upper plate (4) is also distributed with a plurality of gas channel pipes (13), and the gas channel pipes (13) are in one-to-one correspondence with the gas outlet holes (14) on the distributor (2).
2. A heat source built-in falling film humidifier according to claim 1, wherein:
the upper plate (4) is of a disc structure;
the nozzles (12) are uniformly distributed in a ring shape, or uniformly distributed in a square shape, or uniformly distributed in a triangular shape.
3. A heat source built-in falling film humidifier according to claim 1, wherein:
the nozzle (12) is a convergent nozzle.
4. A heat source built-in falling film humidifier according to claim 1, wherein:
the gas channel pipes (13) are uniformly distributed in a circular shape, and the radial included angle formed between the gas channel pipes and the liquid inlet (3) on the horizontal section is 30-45 degrees.
5. A heat source built-in falling film humidifier according to claim 1, wherein:
the upper plate (4) extends above the gas channel pipe (13) and is lower than the distributor (2).
6. A heat source built-in falling film humidifier according to claim 1, wherein:
the distance between the heat exchange pipes (5) is 2-4 times of the diameter of the heat exchange pipes.
7. A heat source built-in falling film humidifier according to claim 1, wherein:
the liquid outlet holes (7) are of circular hole structures and are distributed in a circular and uniform manner.
8. The method of operating a falling film humidifier with a built-in heat source according to claim 1, comprising the steps of:
firstly, hot fluid enters a cavity of a distributor (2) through a heat source inlet (17) on a top plate (16), then uniformly enters a heat exchange tube (5), and the hot fluid after heat exchange is collected in a collector (8) and finally discharged from a heat source outlet (11);
the low-temperature liquid enters the space between the distributor (2) and the upper plate (4) from the liquid inlet (3), is sprayed on the outer wall of the heat exchange tube (5) through the nozzle (12) to form a uniform liquid film, fully exchanges heat with the hot fluid in the heat exchange tube (5) along with the falling of the liquid film, the temperature is continuously increased, the liquid is finally collected on the upper surface of the collector (8), enters the bottom of the cylinder (1) through the liquid outlet (7), and finally is discharged out of the cylinder (1) through the liquid outlet (9) on the bottom plate (10);
the air with low temperature and low humidity enters the space between tube bundles consisting of a plurality of heat exchange tubes (5) through an air inlet (6) at the bottom of the cylinder body (1), the temperature and the humidity are continuously increased through heat and mass transfer with a liquid film in the process of air rising, and finally the air with high temperature and high humidity enters the gas channel tube (13) on the upper plate (4) firstly, then is collected to the top space of the cylinder body (1) through an air outlet (14) on the distributor (2), and finally is discharged from an air outlet (15).
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