CN110817465B - Pitching system and bucket wheel stacker reclaimer - Google Patents
Pitching system and bucket wheel stacker reclaimer Download PDFInfo
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- CN110817465B CN110817465B CN201910685660.0A CN201910685660A CN110817465B CN 110817465 B CN110817465 B CN 110817465B CN 201910685660 A CN201910685660 A CN 201910685660A CN 110817465 B CN110817465 B CN 110817465B
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- 230000008878 coupling Effects 0.000 claims description 17
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- 238000005859 coupling reaction Methods 0.000 claims description 17
- 239000011295 pitch Substances 0.000 description 53
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/04—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with pick-up shovels
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Abstract
Description
技术领域Technical Field
本发明属于斗轮堆取料机技术领域,特别是涉及一种俯仰系统及斗轮堆取料机。The invention belongs to the technical field of bucket wheel stacker reclaimers, and in particular relates to a pitching system and a bucket wheel stacker reclaimer.
背景技术Background technique
臂式斗轮堆取料机是冶金、电力、港口、焦化等大及中型储料场散料堆取作业中广泛使用的大型关键设备,其具有堆取能力大、料场占地面积小、操作方便及自动化控制程度高等优点。Arm-type bucket wheel stacker-reclaimer is a large-scale key equipment widely used in bulk material stacking and reclaiming operations in large and medium-sized storage yards such as metallurgy, electric power, ports, and coking. It has the advantages of large stacking and reclaiming capacity, small yard footprint, easy operation, and high degree of automation control.
斗轮堆取料机的工作原理为:行走机构沿轨道行驶,俯仰驱动机构支承斗轮和悬臂的重量,通过改变斗轮的高度,使斗轮在不同的高度上进行堆料和取料。回转机构驱动回转立柱及前臂架做回转摆动,通过动力驱动和通信控制实现斗轮堆取料机全方位的堆取料作业。The working principle of the bucket wheel stacker and reclaimer is as follows: the traveling mechanism travels along the track, the pitching drive mechanism supports the weight of the bucket wheel and the cantilever, and by changing the height of the bucket wheel, the bucket wheel can stack and reclaim materials at different heights. The slewing mechanism drives the slewing column and the front arm frame to slew and swing, and the bucket wheel stacker and reclaimer can realize the full range of stacking and reclaiming operations through power drive and communication control.
目前,臂式斗轮堆取料机俯仰机构分为整体平衡和非整体平衡结构形式。非整体平衡变幅机构有机械和液压两种形式:即液压油缸及钢丝绳俯仰。At present, the pitching mechanism of arm-type bucket wheel stacker reclaimer is divided into integral balance and non-integral balance structure. Non-integral balance luffing mechanism has two forms: mechanical and hydraulic: hydraulic cylinder and wire rope pitching.
在液压油缸俯仰系统中,由于斗轮臂在工作过程中变幅角度的不断变化,液压系统的载荷也在不断变化。特别是对于双作用油缸,从受压到受拉,系统需要解决速度控制和振动等问题。因此,液压油缸俯仰系统的结构复杂且制造成本高。另外,国内液压站和液压管路的制造和安装极易出现漏油、泄压及不同步等问题,因此在液压油缸俯仰系统的使用过程中,需要大量的维护成本。In the hydraulic cylinder pitch system, the load of the hydraulic system is constantly changing due to the continuous change of the angle of the bucket wheel arm during operation. Especially for double-acting cylinders, from compression to tension, the system needs to solve problems such as speed control and vibration. Therefore, the structure of the hydraulic cylinder pitch system is complex and the manufacturing cost is high. In addition, the manufacturing and installation of domestic hydraulic stations and hydraulic pipelines are prone to oil leakage, pressure relief and asynchronism. Therefore, a lot of maintenance costs are required during the use of the hydraulic cylinder pitch system.
而在钢丝绳变幅俯仰系统中,则必须保证前臂架具有前倾力矩,使斗轮机前部始终保持一定的接地力。因此使得斗轮机的整体偏心变大,同时须增加防止断绳、过载或机构失灵等保护结构,以防止设备倾翻事故的发生,其必然要增加设备的制作和运行维护成本。此外,斗轮堆取料机经过长时间运行,各处的积垢载荷会根据运转的特定条件变化,主要分布在斗子、斗轮机构表面及悬臂架上,造成斗轮堆取料机的整体重心继续前移,设备稳定性会变差。In the wire rope luffing and pitching system, it is necessary to ensure that the front arm has a forward tilting moment so that the front of the bucket wheel machine always maintains a certain ground force. As a result, the overall eccentricity of the bucket wheel machine becomes larger, and protective structures such as rope breakage, overload or mechanism failure must be added to prevent equipment tipping accidents, which will inevitably increase the manufacturing and operation and maintenance costs of the equipment. In addition, after a long period of operation, the dirt load in various parts of the bucket wheel stacker and reclaimer will change according to the specific operating conditions, mainly distributed on the bucket, bucket wheel mechanism surface and cantilever frame, causing the overall center of gravity of the bucket wheel stacker and reclaimer to continue to move forward, and the stability of the equipment will deteriorate.
发明内容Summary of the invention
本发明所要解决的技术问题是:针对现有的斗轮堆取料机的液压油缸俯仰系统易出现泄漏的技术问题,提供一种俯仰系统及斗轮堆取料机。The technical problem to be solved by the present invention is: to provide a pitching system and a bucket wheel stacker and reclaimer in view of the technical problem that the hydraulic cylinder pitching system of the existing bucket wheel stacker and reclaimer is prone to leakage.
为解决上述技术问题,一方面,本发明实施例提供了一种俯仰系统,包括回转立柱、悬臂、斗轮机构以及俯仰机构,所述悬臂的第一端铰接在所述回转立柱上,所述斗轮机构铰接在所述悬臂的第二端,所述斗轮机构用于取料;In order to solve the above technical problems, on the one hand, an embodiment of the present invention provides a pitch system, comprising a slewing column, a cantilever, a bucket wheel mechanism and a pitch mechanism, wherein the first end of the cantilever is hinged on the slewing column, the bucket wheel mechanism is hinged on the second end of the cantilever, and the bucket wheel mechanism is used for taking materials;
所述俯仰机构包括俯仰驱动组件、齿轮传动组件以及拉杆,所述齿轮传动组件铰接在所述回转立柱上,所述拉杆的第一端铰接在所述齿轮传动组件上,所述拉杆的第二端铰接在所述悬臂的第二端;The pitch mechanism comprises a pitch drive assembly, a gear transmission assembly and a pull rod, wherein the gear transmission assembly is hinged on the slewing column, the first end of the pull rod is hinged on the gear transmission assembly, and the second end of the pull rod is hinged on the second end of the cantilever;
所述俯仰驱动组件固定连接在所述回转立柱上,所述俯仰驱动组件用于驱动所述齿轮传动组件转动,以使与所述齿轮传动组件铰接的所述拉杆带动所述悬臂上下摆动。The pitch drive assembly is fixedly connected to the slewing column, and is used to drive the gear transmission assembly to rotate, so that the pull rod hinged to the gear transmission assembly drives the cantilever to swing up and down.
根据本发明实施例的俯仰系统,将所述俯仰驱动组件固定连接在所述回转立柱上,通过所述俯仰驱动组件驱动所述齿轮传动组件转动,以使与所述齿轮传动组件铰接的所述拉杆带动所述悬臂上下摆动,以改变所述悬臂的幅度。该俯仰系统通过采用齿轮传动变幅俯仰的结构,克服了液压油缸系统成本高、泄露及不同步的问题,同时解决了钢丝绳俯仰系统设备中整体稳定性变化等隐患。此外,该俯仰系统具有传动平稳、加工成本低、无故障工作周期长及维护方便等特点。According to the pitch system of the embodiment of the present invention, the pitch drive assembly is fixedly connected to the slewing column, and the gear transmission assembly is driven to rotate by the pitch drive assembly, so that the pull rod hinged to the gear transmission assembly drives the cantilever to swing up and down to change the amplitude of the cantilever. The pitch system overcomes the problems of high cost, leakage and asynchronism of the hydraulic cylinder system by adopting a gear transmission variable amplitude pitch structure, and solves the hidden dangers of overall stability change in the wire rope pitch system equipment. In addition, the pitch system has the characteristics of stable transmission, low processing cost, long trouble-free working cycle and convenient maintenance.
可选地,所述齿轮传动组件包括传动齿轮轴、传动齿轮以及塔架,所述传动齿轮轴安装在所述回转立柱上,所述传动齿轮及所述塔架铰接在所述传动齿轮轴上,所述塔架可随所述传动齿轮转动,所述拉杆的第一端铰接在所述塔架上;Optionally, the gear transmission assembly includes a transmission gear shaft, a transmission gear and a tower, the transmission gear shaft is mounted on the rotary column, the transmission gear and the tower are hinged on the transmission gear shaft, the tower can rotate with the transmission gear, and the first end of the pull rod is hinged on the tower;
所述俯仰驱动组件用于驱动所述传动齿轮转动。The pitch driving assembly is used to drive the transmission gear to rotate.
可选地,所述塔架上设置有第一连接端部、第二连接端部以及第三连接端部,所述拉杆的第一端铰接在所述第一连接端部上,所述第二连接端部铰接在所述传动齿轮轴上,所述第三连接端部位于所述第二连接端部背向所述斗轮机构的一侧;Optionally, the tower is provided with a first connecting end, a second connecting end and a third connecting end, the first end of the pull rod is hinged to the first connecting end, the second connecting end is hinged to the transmission gear shaft, and the third connecting end is located at a side of the second connecting end facing away from the bucket wheel mechanism;
所述第二连接端部与所述第三连接端部之间设置有齿轮连接部,所述齿轮连接部与所述传动齿轮远离所述斗轮机构的一侧铰接。A gear connecting portion is provided between the second connecting end portion and the third connecting end portion, and the gear connecting portion is hinged to a side of the transmission gear away from the bucket wheel mechanism.
可选地,所述齿轮传动组件还包括配重件,所述配重件固定连接在所述第三连接端部。Optionally, the gear transmission assembly further includes a counterweight, and the counterweight is fixedly connected to the third connecting end.
可选地,所述传动齿轮与所述塔架位于同一平面内,所述传动齿轮轴的轴线与所述传动齿轮所在的平面垂直。Optionally, the transmission gear and the tower are located in the same plane, and the axis of the transmission gear shaft is perpendicular to the plane where the transmission gear is located.
可选地,所述俯仰驱动组件包括驱动电机、齿轮减速箱以及驱动齿轮,所述驱动电机的输出轴与所述齿轮减速箱的输入轴固定连接,所述齿轮减速箱的输出轴与所述驱动齿轮的驱动齿轮轴固定连接,所述驱动齿轮与所述传动齿轮啮合;Optionally, the pitch drive assembly includes a drive motor, a gear reduction box and a drive gear, the output shaft of the drive motor is fixedly connected to the input shaft of the gear reduction box, the output shaft of the gear reduction box is fixedly connected to the drive gear shaft of the drive gear, and the drive gear is meshed with the transmission gear;
所述齿轮减速箱用于降低所述驱动电机输出的转速。The gear reduction box is used to reduce the rotation speed output by the drive motor.
可选地,所述齿轮减速箱内设置有第一齿轮以及与所述第一齿轮啮合的第二齿轮,所述驱动电机的输出轴与所述第一齿轮的齿轮轴固定连接,所述第二齿轮的齿轮轴与所述驱动齿轮的驱动齿轮轴固定连接。Optionally, a first gear and a second gear meshing with the first gear are provided in the gear reduction box, the output shaft of the drive motor is fixedly connected to the gear shaft of the first gear, and the gear shaft of the second gear is fixedly connected to the driving gear shaft of the driving gear.
可选地,所述俯仰驱动组件还包括轴承座、高速联轴器以及低速联轴器,所述驱动齿轮的驱动齿轮轴转动连接在所述轴承座上,所述高速联轴器固定连接在所述驱动电机的输出轴与所述齿轮减速箱的输入轴之间,所述低速联轴器固定连接在所述齿轮减速箱的输出轴与所述驱动齿轮的驱动齿轮轴之间。Optionally, the pitch drive assembly also includes a bearing seat, a high-speed coupling and a low-speed coupling, the driving gear shaft of the driving gear is rotatably connected to the bearing seat, the high-speed coupling is fixedly connected between the output shaft of the driving motor and the input shaft of the gear reduction box, and the low-speed coupling is fixedly connected between the output shaft of the gear reduction box and the driving gear shaft of the driving gear.
可选地,所述回转立柱包括立柱上部以及固定连接在所述立柱上部的下方的立柱下部,所述悬臂的第一端铰接在所述立柱下部上,所述齿轮传动组件铰接在所述立柱上部上。Optionally, the rotary column includes a column upper portion and a column lower portion fixedly connected below the column upper portion, the first end of the cantilever is hinged to the column lower portion, and the gear transmission assembly is hinged to the column upper portion.
可选地,所述斗轮机构包括斗轮轴、斗轮体、斗子以及斗轮驱动装置,所述斗轮轴转动连接在所述悬臂的第二端,所述斗轮体固定连接在所述斗轮轴上,所述斗子固定连接在所述斗轮体的外侧;Optionally, the bucket wheel mechanism comprises a bucket wheel shaft, a bucket wheel body, a bucket and a bucket wheel driving device, the bucket wheel shaft is rotatably connected to the second end of the cantilever, the bucket wheel body is fixedly connected to the bucket wheel shaft, and the bucket is fixedly connected to the outer side of the bucket wheel body;
所述斗轮驱动装置固定连接在所述悬臂的第二端,所述斗轮驱动装置用于驱动所述斗轮轴转动。The bucket wheel driving device is fixedly connected to the second end of the cantilever, and the bucket wheel driving device is used to drive the bucket wheel shaft to rotate.
另一方面,本发明实施例提供了一种斗轮堆取料机,其包括俯仰系统。On the other hand, an embodiment of the present invention provides a bucket wheel stacker and reclaimer, which includes a pitch system.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明一实施例提供的俯仰系统的示意图;FIG1 is a schematic diagram of a pitch system provided by an embodiment of the present invention;
图2是本发明一实施例提供的俯仰系统的俯仰机构的部分示意图;FIG2 is a partial schematic diagram of a pitch mechanism of a pitch system provided by an embodiment of the present invention;
图3是图2中A-A处的部分剖面图;Fig. 3 is a partial cross-sectional view taken along line A-A in Fig. 2;
图4是图2中B-B处的部分剖面图;Fig. 4 is a partial cross-sectional view taken along line B-B in Fig. 2;
图5是本发明一实施例提供的俯仰系统的俯仰驱动组件的示意图。FIG. 5 is a schematic diagram of a pitch drive assembly of a pitch system provided in an embodiment of the present invention.
说明书中的附图标记如下:The reference numerals in the specification are as follows:
1、回转立柱;11、立柱上部;12、立柱下部;1. Rotating column; 11. Upper part of column; 12. Lower part of column;
2、悬臂;2. Cantilever;
3、斗轮机构;31、斗轮轴;32、斗轮体;33、斗子;3. bucket wheel mechanism; 31. bucket wheel shaft; 32. bucket wheel body; 33. bucket;
4、俯仰机构;41、俯仰驱动组件;411、驱动电机;412、齿轮减速箱;413、驱动齿轮;414、轴承座;415、高速联轴器;416、低速联轴器;42、齿轮传动组件;421、传动齿轮轴;422、传动齿轮;423、塔架;4231、第一连接端部;4232、第二连接端部;4233、第三连接端部;4234、齿轮连接部;424、配重件;43、拉杆;4. Pitch mechanism; 41. Pitch drive assembly; 411. Drive motor; 412. Gear reduction box; 413. Drive gear; 414. Bearing seat; 415. High-speed coupling; 416. Low-speed coupling; 42. Gear transmission assembly; 421. Transmission gear shaft; 422. Transmission gear; 423. Tower; 4231. First connecting end; 4232. Second connecting end; 4233. Third connecting end; 4234. Gear connecting part; 424. Counterweight; 43. Pull rod;
5、向心关节轴承;6、调心滚子轴承;7、三排圆柱滚子转盘轴承;8、门座;9、小齿轮。5. Radial spherical plain bearing; 6. Spherical roller bearing; 7. Three-row cylindrical roller slewing bearing; 8. Door seat; 9. Pinion gear.
具体实施方式Detailed ways
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
如图1至图5所示,本发明实施例提供的俯仰系统,包括回转立柱1、悬臂2、斗轮机构3以及俯仰机构4,所述悬臂2的第一端铰接在所述回转立柱1上,所述斗轮机构3铰接在所述悬臂2的第二端,所述斗轮机构3用于取料。As shown in Figures 1 to 5, the pitch system provided in an embodiment of the present invention includes a rotating column 1, a cantilever 2, a bucket wheel mechanism 3 and a pitch mechanism 4. The first end of the cantilever 2 is hinged to the rotating column 1, the bucket wheel mechanism 3 is hinged to the second end of the cantilever 2, and the bucket wheel mechanism 3 is used for taking materials.
所述俯仰机构4包括俯仰驱动组件41、齿轮传动组件42以及拉杆43,所述齿轮传动组件42铰接在所述回转立柱1上,所述拉杆43的第一端铰接在所述齿轮传动组件42上,所述拉杆43的第二端铰接在所述悬臂2的第二端。The pitch mechanism 4 includes a pitch drive assembly 41, a gear transmission assembly 42 and a pull rod 43. The gear transmission assembly 42 is hinged on the rotating column 1, the first end of the pull rod 43 is hinged on the gear transmission assembly 42, and the second end of the pull rod 43 is hinged on the second end of the cantilever 2.
所述俯仰驱动组件41固定连接在所述回转立柱1上,所述俯仰驱动组件41用于驱动所述齿轮传动组件42转动,以使与所述齿轮传动组件42铰接的所述拉杆43带动所述悬臂2上下摆动。The pitch driving assembly 41 is fixedly connected to the slewing column 1 , and is used to drive the gear transmission assembly 42 to rotate, so that the pull rod 43 hinged to the gear transmission assembly 42 drives the cantilever 2 to swing up and down.
本发明实施例提供的俯仰系统,将所述俯仰驱动组件41固定连接在所述回转立柱1上,通过所述俯仰驱动组件41驱动所述齿轮传动组件42转动,以使与所述齿轮传动组件42铰接的所述拉杆43带动所述悬臂2上下摆动,以改变所述悬臂2的幅度。该俯仰系统通过采用齿轮传动变幅俯仰的结构,克服了液压油缸系统成本高、泄露及不同步的问题,同时解决了钢丝绳俯仰系统设备中整体稳定性变化等隐患。此外,该俯仰系统具有传动平稳、加工成本低、无故障工作周期长及维护方便等特点。The pitch system provided by the embodiment of the present invention fixes the pitch drive assembly 41 to the slewing column 1, and drives the gear transmission assembly 42 to rotate through the pitch drive assembly 41, so that the pull rod 43 hinged to the gear transmission assembly 42 drives the cantilever 2 to swing up and down, so as to change the amplitude of the cantilever 2. The pitch system overcomes the problems of high cost, leakage and asynchronism of the hydraulic cylinder system by adopting the gear transmission variable amplitude pitch structure, and solves the hidden dangers of overall stability change in the wire rope pitch system equipment. In addition, the pitch system has the characteristics of stable transmission, low processing cost, long trouble-free working cycle and convenient maintenance.
在一实施例中,所述悬臂2的第一端通过自润滑关节轴承铰接在所述回转立柱1上,所述悬臂2的第一端为固定铰接、所述悬臂2的第二端为浮动铰接。通过铰轴内向心关节轴承的内圈与外圈的滑动实现悬臂2以铰轴a(如图1所示)为中心的上下摆动。In one embodiment, the first end of the cantilever 2 is hinged to the slewing column 1 through a self-lubricating spherical bearing, the first end of the cantilever 2 is a fixed hinge, and the second end of the cantilever 2 is a floating hinge. The cantilever 2 swings up and down around the hinge axis a (as shown in FIG. 1 ) through the sliding of the inner and outer rings of the radial spherical bearing in the hinge axis.
在一实施例中,如图1及图2所示,所述齿轮传动组件42包括传动齿轮轴421、传动齿轮422以及塔架423,所述传动齿轮轴421安装在所述回转立柱1上,所述传动齿轮422及所述塔架423铰接在所述传动齿轮轴421上,所述塔架423可随所述传动齿轮422转动,所述拉杆43的第一端铰接在所述塔架423上。所述俯仰驱动组件41用于驱动所述传动齿轮422转动。In one embodiment, as shown in FIG. 1 and FIG. 2 , the gear transmission assembly 42 includes a transmission gear shaft 421, a transmission gear 422 and a tower 423. The transmission gear shaft 421 is mounted on the slewing column 1. The transmission gear 422 and the tower 423 are hinged on the transmission gear shaft 421. The tower 423 can rotate with the transmission gear 422. The first end of the pull rod 43 is hinged on the tower 423. The pitch drive assembly 41 is used to drive the transmission gear 422 to rotate.
所述俯仰驱动组件41驱动所述传动齿轮422转动时,所述塔架423随所述传动齿轮422转动,以带动所述拉杆43运动,使所述悬臂2上下摆动。When the pitch driving assembly 41 drives the transmission gear 422 to rotate, the tower 423 rotates along with the transmission gear 422 to drive the pull rod 43 to move, so that the cantilever 2 swings up and down.
在一实施例中,如图1、图2及图4所示,所述传动齿轮422通过双列调心滚子轴承固定在所述传动齿轮轴421的两侧。所述拉杆43的第一端与所述塔架423通过调心滚子轴承铰接,铰轴为c(如图1所示),所述拉杆43的第二端与所述悬臂2通过关节轴承铰接,铰轴为d(如图1所示)。In one embodiment, as shown in Fig. 1, Fig. 2 and Fig. 4, the transmission gear 422 is fixed to both sides of the transmission gear shaft 421 through double-row spherical roller bearings. The first end of the pull rod 43 is hinged to the tower 423 through a spherical roller bearing, and the hinge axis is c (as shown in Fig. 1), and the second end of the pull rod 43 is hinged to the cantilever 2 through a joint bearing, and the hinge axis is d (as shown in Fig. 1).
在一实施例中,如图1及图2所示,所述塔架423上设置有第一连接端部4231、第二连接端部4232以及第三连接端部4233,所述拉杆43的第一端铰接在所述第一连接端部4231上,以连接所述拉杆43与所述塔架423。所述第二连接端部4232铰接在所述传动齿轮轴421上,与连接所述拉杆43与所述传动齿轮轴421。所述第三连接端部4233位于所述第二连接端部4232背向所述斗轮机构3的一侧,以形成所述塔架423。In one embodiment, as shown in FIG. 1 and FIG. 2 , the tower 423 is provided with a first connection end 4231, a second connection end 4232 and a third connection end 4233, and the first end of the pull rod 43 is hinged on the first connection end 4231 to connect the pull rod 43 and the tower 423. The second connection end 4232 is hinged on the transmission gear shaft 421 to connect the pull rod 43 and the transmission gear shaft 421. The third connection end 4233 is located on the side of the second connection end 4232 facing away from the bucket wheel mechanism 3 to form the tower 423.
所述第二连接端部4232与所述第三连接端部4233之间设置有齿轮连接部4234,所述齿轮连接部4234与所述传动齿轮422远离所述斗轮机构3的一侧铰接,以连接所述塔架423与所述传动齿轮422。A gear connection portion 4234 is provided between the second connection end portion 4232 and the third connection end portion 4233 . The gear connection portion 4234 is hinged to a side of the transmission gear 422 away from the bucket wheel mechanism 3 to connect the tower 423 and the transmission gear 422 .
在一实施例中,如图2及图3所示,所述传动齿轮422的通过向心关节轴承5与所述塔架423相连。In one embodiment, as shown in FIG. 2 and FIG. 3 , the transmission gear 422 is connected to the tower 423 via a radial spherical bearing 5 .
在一实施例中,如图1所示,所述齿轮传动组件42还包括配重件424,所述配重件424固定连接在所述第三连接端部4233,以将所述配重件424固定连接在所述塔架423上。所述配重件424内装有可调整的配重。In one embodiment, as shown in Fig. 1, the gear transmission assembly 42 further comprises a counterweight 424, and the counterweight 424 is fixedly connected to the third connection end 4233, so as to fix the counterweight 424 to the tower 423. The counterweight 424 has an adjustable counterweight installed therein.
在一实施例中,如图1及图2所示,所述传动齿轮422与所述塔架423位于同一平面内,所述传动齿轮轴421的轴线与所述传动齿轮422所在的平面垂直,以使所述塔架423随所述传动齿轮422转动时,所述拉杆43可拉动所述悬臂2以铰轴a(如图1所示)为中心的上下摆动。In one embodiment, as shown in Figures 1 and 2, the transmission gear 422 and the tower 423 are located in the same plane, and the axis of the transmission gear shaft 421 is perpendicular to the plane where the transmission gear 422 is located, so that when the tower 423 rotates with the transmission gear 422, the pull rod 43 can pull the cantilever 2 to swing up and down around the hinge axis a (as shown in Figure 1) as the center.
在一实施例中,如图2及图5所示,所述俯仰驱动组件41包括驱动电机411、齿轮减速箱412以及驱动齿轮413,所述驱动电机411的输出轴与所述齿轮减速箱412的输入轴固定连接,所述齿轮减速箱412的输出轴与所述驱动齿轮413的驱动齿轮轴固定连接,所述驱动齿轮413与所述传动齿轮422啮合。In one embodiment, as shown in Figures 2 and 5, the pitch drive assembly 41 includes a drive motor 411, a gear reduction box 412 and a drive gear 413, the output shaft of the drive motor 411 is fixedly connected to the input shaft of the gear reduction box 412, the output shaft of the gear reduction box 412 is fixedly connected to the drive gear shaft of the drive gear 413, and the drive gear 413 is meshed with the transmission gear 422.
所述齿轮减速箱412用于降低所述驱动电机411输出的转速。The gear reduction box 412 is used to reduce the rotation speed output by the driving motor 411 .
所述驱动电机411输出的转速经所述齿轮减速箱412减速后传递至所述驱动齿轮413的驱动齿轮轴,由于所述驱动齿轮413与所述传动齿轮422啮合,所述驱动齿轮413转动可带动所述传动齿轮422转动,以带动所述拉杆43运动。The rotation speed output by the driving motor 411 is reduced by the gear reduction box 412 and then transmitted to the driving gear shaft of the driving gear 413. Since the driving gear 413 is meshed with the transmission gear 422, the rotation of the driving gear 413 can drive the transmission gear 422 to rotate, thereby driving the pull rod 43 to move.
在一实施例中,如图5所示,所述俯仰驱动组件41还包括轴承座414、高速联轴器415以及低速联轴器416,所述驱动齿轮413的驱动齿轮轴转动连接在所述轴承座414上,以安装所述驱动齿轮413。所述高速联轴器415固定连接在所述驱动电机411的输出轴与所述齿轮减速箱412的输入轴之间,所述低速联轴器416固定连接在所述齿轮减速箱412的输出轴与所述驱动齿轮413的驱动齿轮轴之间,以实现转速的传递。In one embodiment, as shown in Fig. 5, the pitch drive assembly 41 further includes a bearing seat 414, a high-speed coupling 415 and a low-speed coupling 416, and the driving gear shaft of the driving gear 413 is rotatably connected to the bearing seat 414 to install the driving gear 413. The high-speed coupling 415 is fixedly connected between the output shaft of the driving motor 411 and the input shaft of the gear reduction box 412, and the low-speed coupling 416 is fixedly connected between the output shaft of the gear reduction box 412 and the driving gear shaft of the driving gear 413 to achieve the transmission of the rotation speed.
在一实施例中,所述高速联轴器415上设置有制动器。In one embodiment, a brake is provided on the high-speed coupling 415 .
在一实施例中,所述齿轮减速箱412内设置有第一齿轮以及与所述第一齿轮啮合的第二齿轮,所述驱动电机411的输出轴与所述第一齿轮的齿轮轴固定连接,所述第二齿轮的齿轮轴与所述驱动齿轮413的驱动齿轮轴固定连接,以实现转速的减小及传递。In one embodiment, the gear reduction box 412 is provided with a first gear and a second gear meshing with the first gear, the output shaft of the drive motor 411 is fixedly connected to the gear shaft of the first gear, and the gear shaft of the second gear is fixedly connected to the driving gear shaft of the driving gear 413 to achieve the reduction and transmission of the rotation speed.
在一实施例中,如图1及图2所示,所述回转立柱1包括立柱上部11以及固定连接在所述立柱上部11的下方的立柱下部12,所述悬臂2的第一端铰接在所述立柱下部12上,所述齿轮传动组件42铰接在所述立柱上部11上,以实现所述悬臂2及所述齿轮传动组件42与所述回转立柱1之间的安装。In one embodiment, as shown in Figures 1 and 2, the slewing column 1 includes a column upper portion 11 and a column lower portion 12 fixedly connected to the bottom of the column upper portion 11, the first end of the cantilever 2 is hinged to the column lower portion 12, and the gear transmission assembly 42 is hinged to the column upper portion 11 to achieve the installation between the cantilever 2 and the gear transmission assembly 42 and the slewing column 1.
在一实施例中,如图1所示,所述斗轮机构3包括斗轮轴31、斗轮体32、斗子33以及斗轮驱动装置(图未示),所述斗轮轴31转动连接在所述悬臂2的第二端,所述斗轮体32固定连接在所述斗轮轴31上,所述斗子33固定连接在所述斗轮体32的外侧。所述斗轮驱动装置固定连接在所述悬臂2的第二端,所述斗轮驱动装置用于驱动所述斗轮轴31转动,以带动固定连接在所述斗轮轴31上的斗轮体32及固定连接在所述斗轮体32的外侧的斗子33转动,以实现取料作业。In one embodiment, as shown in FIG1 , the bucket wheel mechanism 3 includes a bucket wheel shaft 31, a bucket wheel body 32, a bucket 33 and a bucket wheel driving device (not shown), wherein the bucket wheel shaft 31 is rotatably connected to the second end of the cantilever 2, the bucket wheel body 32 is fixedly connected to the bucket wheel shaft 31, and the bucket 33 is fixedly connected to the outer side of the bucket wheel body 32. The bucket wheel driving device is fixedly connected to the second end of the cantilever 2, and the bucket wheel driving device is used to drive the bucket wheel shaft 31 to rotate, so as to drive the bucket wheel body 32 fixedly connected to the bucket wheel shaft 31 and the bucket 33 fixedly connected to the outer side of the bucket wheel body 32 to rotate, so as to realize the material taking operation.
在一实施例中,如图1所示,所述斗子33设置有多个,多个所述斗子33均布在斗轮体32的外圈,所述斗轮体32采用锁紧盘固定在斗轮轴31上,所述斗轮轴31通过轴承座固定在所述悬臂2的第二端。In one embodiment, as shown in FIG. 1 , a plurality of buckets 33 are provided, and the plurality of buckets 33 are evenly distributed on the outer ring of the bucket wheel body 32 . The bucket wheel body 32 is fixed to the bucket wheel shaft 31 by a locking plate, and the bucket wheel shaft 31 is fixed to the second end of the cantilever 2 by a bearing seat.
本发明实施例提供的所述俯仰系统的工作原理如下:The working principle of the pitch system provided in the embodiment of the present invention is as follows:
如图5所示,启动俯仰驱动组件41的驱动电机411,由带制动器的高速联轴器415与齿轮减速箱412的输入轴连接,齿轮减速箱412的输入轴转动。齿轮减速箱412的内的齿轮啮合传动,并由齿轮减速箱412的输出轴通过低速联轴器416与驱动齿轮413的驱动齿轮轴连接,带动驱动齿轮413转动。As shown in Fig. 5, the driving motor 411 of the pitch driving assembly 41 is started, and the high-speed coupling 415 with a brake is connected to the input shaft of the gear reduction box 412, and the input shaft of the gear reduction box 412 rotates. The gears in the gear reduction box 412 are meshed and transmitted, and the output shaft of the gear reduction box 412 is connected to the driving gear shaft of the driving gear 413 through the low-speed coupling 416, driving the driving gear 413 to rotate.
当驱动齿轮413转动时,所述传动齿轮422将与连接在所述传动齿轮422与传动齿轮轴421之间的调心滚子轴承的外圈同步转动,所述传动齿轮422与塔架423之间的向心关节轴承转动,带动所述塔架423绕所述传动齿轮422沿铰轴b(如图1所示)转动。When the driving gear 413 rotates, the transmission gear 422 will rotate synchronously with the outer ring of the spherical roller bearing connected between the transmission gear 422 and the transmission gear shaft 421, and the radial spherical bearing between the transmission gear 422 and the tower 423 will rotate, driving the tower 423 to rotate around the transmission gear 422 along the hinge shaft b (as shown in Figure 1).
当所述塔架423转动时,所述拉杆43与所述塔架423的铰轴c将绕所述传动齿轮422的铰轴b转动,所述拉杆43与所述悬臂2的铰轴d将绕斗轮机构3的回转中心(即所述悬臂2与回转立柱1的铰轴a)做上下变幅运动。When the tower 423 rotates, the pull rod 43 and the hinge axis c of the tower 423 will rotate around the hinge axis b of the transmission gear 422, and the pull rod 43 and the hinge axis d of the cantilever 2 will make an up and down amplitude movement around the rotation center of the bucket wheel mechanism 3 (that is, the hinge axis a of the cantilever 2 and the rotating column 1).
由于所述悬臂2和塔架423为绕不同的回转中心转动的非整体平衡俯仰机构,因此所述悬臂2和塔架423的转动角度是不同的。根据料堆高度及斗轮直径,实现斗轮堆取料机正常堆取料作业,所述悬臂2绕铰轴a是变幅角度为+15.2°~-9.6°,所述塔架423的铰轴c绕齿轮回转中心d的转动角度为+37.7°~-20.8°。Since the cantilever 2 and the tower 423 are non-integrated balanced pitch mechanisms rotating around different rotation centers, the rotation angles of the cantilever 2 and the tower 423 are different. According to the material pile height and bucket wheel diameter, the bucket wheel stacker and reclaimer can achieve normal stacking and reclaiming operation. The cantilever 2 has a variable amplitude angle of +15.2° to -9.6° around the hinge axis a, and the rotation angle of the hinge axis c of the tower 423 around the gear rotation center d is +37.7° to -20.8°.
当俯仰驱动组件41的驱动电机411正转时,所述传动齿轮422带动所述塔架423及拉杆43绕铰轴b顺时针转动,所述悬臂2绕铰轴a下俯。当俯仰驱动组件41的驱动电机411换向反转时,所述传动齿轮422、所述塔架423及所述拉杆43绕铰轴b逆时针转动,所述悬臂2绕铰轴a上仰。When the driving motor 411 of the pitch driving assembly 41 rotates forward, the transmission gear 422 drives the tower 423 and the pull rod 43 to rotate clockwise around the hinge axis b, and the cantilever 2 pitches down around the hinge axis a. When the driving motor 411 of the pitch driving assembly 41 reverses, the transmission gear 422, the tower 423 and the pull rod 43 rotate counterclockwise around the hinge axis b, and the cantilever 2 pitches up around the hinge axis a.
本发明实施例提供的斗轮堆取料机,其包括上述的俯仰系统。其中,所述回转立柱1通过三排圆柱滚子转盘轴承7与门座8连接,通过回转驱动装置的小齿轮9带动转盘轴承内圈转动,使回转立柱1能够围绕铰轴a进行±120°回转。The bucket wheel stacker and reclaimer provided in the embodiment of the present invention comprises the above-mentioned pitch system, wherein the slewing column 1 is connected to the gate seat 8 through three rows of cylindrical roller turntable bearings 7, and the inner ring of the turntable bearing is driven to rotate by the pinion 9 of the slewing drive device, so that the slewing column 1 can slew ±120° around the hinge axis a.
所述悬臂2上均布悬臂皮带机,在所述悬臂2的第二端由皮带驱动装置带动驱动滚筒转动,通过皮带、托辊组及安装在所述悬臂2的第一端的改向滚筒运转将斗轮机构3挖取的物料取走。同时也可以将来料经臂架带式输送机反向运行将物料堆存到料场。The cantilever 2 is evenly distributed with a cantilever belt conveyor, and the belt driving device at the second end of the cantilever 2 drives the driving roller to rotate, and the materials dug by the bucket wheel mechanism 3 are taken away through the operation of the belt, roller group and the redirecting roller installed at the first end of the cantilever 2. At the same time, the incoming materials can also be stored in the material yard through the reverse operation of the arm frame belt conveyor.
在一实施例中,本发明实施例提供的斗轮堆取料机的技术参数为:堆料能力为4000t/h,取料能力为3000t/h,悬臂2的长度为35m,悬臂2的皮带宽度为1400mm,俯仰角度为+15.2°~-9.6°,俯仰速度为12.1m/min,驱动齿轮413的齿数为14,传动齿轮422的齿数为194,齿轮副模数为25,驱动功率为2*30Kw。In one embodiment, the technical parameters of the bucket wheel stacker and reclaimer provided by the embodiment of the present invention are: stacking capacity is 4000t/h, reclaiming capacity is 3000t/h, the length of the cantilever 2 is 35m, the belt width of the cantilever 2 is 1400mm, the pitch angle is +15.2°~-9.6°, the pitch speed is 12.1m/min, the number of teeth of the driving gear 413 is 14, the number of teeth of the transmission gear 422 is 194, the gear pair module is 25, and the driving power is 2*30Kw.
本发明实施例提供的臂式斗轮堆取料机的俯仰机构工作连锁流程:The working interlocking process of the pitching mechanism of the arm-type bucket wheel stacker and reclaimer provided by the embodiment of the present invention is as follows:
首先由控制室根据设备工作状态启动各运转部件间工作连锁。First, the control room starts the working interlock between the operating parts according to the working status of the equipment.
取料时依次启动地面系统皮带机、设置在悬臂2上的带式输送机、斗轮机构、回转立柱、行走机构进给及俯仰机构。When taking materials, the ground system belt conveyor, the belt conveyor arranged on the cantilever 2, the bucket wheel mechanism, the rotary column, the walking mechanism feeding and the pitching mechanism are started in sequence.
堆料时依次启动设置在悬臂2上的带式输送机、回转立柱、俯仰机构、行走机构进给及地面系统皮带机。When stacking materials, the belt conveyor, the rotary column, the pitch mechanism, the walking mechanism feeding and the ground system belt conveyor arranged on the cantilever 2 are started in sequence.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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Denomination of invention: Pitch system and bucket wheel stacker reclaimer Granted publication date: 20240806 Pledgee: Dalian Branch of Shanghai Pudong Development Bank Co.,Ltd. Pledgor: DALIAN SDA HEAVY INDUSTRIES Co.,Ltd. Registration number: Y2025980004709 |
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