CN110814109A - Heating ring correction die for pipeline production and processing - Google Patents

Heating ring correction die for pipeline production and processing Download PDF

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CN110814109A
CN110814109A CN201911044548.5A CN201911044548A CN110814109A CN 110814109 A CN110814109 A CN 110814109A CN 201911044548 A CN201911044548 A CN 201911044548A CN 110814109 A CN110814109 A CN 110814109A
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fixed
heating ring
sliding
gear
roller
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CN110814109B (en
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李�杰
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Zhejiang Hangzhan Holdings Co.,Ltd.
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Hangzhou Xinhe Engineering Management Consulting Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/14Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

本发明涉及管道生产加工技术领域,具体的说是一种管道生产加工用加热圈矫正模具,包括底座、矫正结构、调节结构、制动结构、除尘结构和限位结构;通过制动结构以及矫正结构的配合使用,能够用来卷曲铝制加热环的特定圆弧,即当需要卷曲一定弧度的圆弧时,只需事先根据需要卷曲的一定弧度长度来调节钢绳的长度,由于在防护套的背离限位块的一端固定第一盖套,在第一盖套的一端通过连接杆固定第二盖套,且由于在第一盖套的内部转动连接有第三压辊,在第二盖套的内部转动有转杆,且由于在第三压辊和转杆的外部均缠绕有钢绳,且钢绳的一端固定在第三压辊上,另一端固定在转杆上,固定在第三压辊上的钢绳能够随着第三压辊的转动进行缠绕和放松。

Figure 201911044548

The invention relates to the technical field of pipeline production and processing, in particular to a heating ring correction mold for pipeline production and processing, comprising a base, a correction structure, an adjustment structure, a braking structure, a dust removal structure and a limit structure; The combined use of the structure can be used to curl the specific arc of the aluminum heating ring, that is, when the arc of a certain arc needs to be curled, it is only necessary to adjust the length of the steel rope according to the length of the certain arc that needs to be curled. The first cover is fixed at one end away from the limit block, and the second cover is fixed at one end of the first cover by a connecting rod, and because a third pressing roller is connected to the inside of the first cover, the second cover is There is a rotating rod inside the sleeve, and because the third pressing roller and the outside of the rotating rod are both wound with steel ropes, and one end of the steel rope is fixed on the third pressing roller, the other end is fixed on the rotating rod, and is fixed on the first The steel wire on the three pressure rollers can be wound and loosened with the rotation of the third pressure roller.

Figure 201911044548

Description

一种管道生产加工用加热圈矫正模具A heating ring correction mold for pipe production and processing

技术领域technical field

本发明涉及管道生产加工技术领域,具体的说是一种管道生产加工用加热圈矫正模具。The invention relates to the technical field of pipeline production and processing, in particular to a heating ring correction mold for pipeline production and processing.

背景技术Background technique

管道是用管子、管子联接件和阀门等联接成的用于输送气体、液体或带固体颗粒的流体的装置。通常,流体经鼓风机、压缩机、泵和锅炉等增压后,从管道的高压处流向低压处,也可利用流体自身的压力或重力输送。管道的用途很广泛,主要用在给水、排水、供热、供煤气、长距离输送石油和天然气、农业灌溉、水力工程和各种工业装置中。塑料管道是指用塑料材质制成的管子的通称。塑料管道具有自重轻,卫生安全,水流阻力小,节省能源,节省金属,改善生活环境,使用寿命长,安全方便等特点,受到管道工程界的青睐。一些塑料管道的生产加工就需要注塑机的使用。A pipeline is a device for conveying gas, liquid or fluid with solid particles connected by pipes, pipe joints and valves. Usually, after the fluid is pressurized by blowers, compressors, pumps and boilers, it flows from the high pressure of the pipeline to the low pressure, and the fluid can also be transported by its own pressure or gravity. Pipelines are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial installations. Plastic pipe is a general term for pipes made of plastic materials. Plastic pipes have the characteristics of light weight, sanitation and safety, small water flow resistance, energy saving, metal saving, improvement of living environment, long service life, safety and convenience, etc., and are favored by the pipeline engineering community. The production and processing of some plastic pipes requires the use of injection molding machines.

在注塑机中经常使用铝制加热环对塑料颗粒进行加热,由于对注塑模具的精度要求较高,因此对加热环工件的精度尤为关注,但是由于注塑模具的型号不同,因此模口的大小也不同,因此在更换模具时也会对加热环进行拆卸更换,在对加热环的拆卸更换过程中,由于铝的柔软特性,就会使加热环发生形变,为了能够再次使用,因此就会需要进行返工矫正,但是加热环在返工矫正过程中,容易发生偏移错位,就会导致返工的加热环首尾相连处出现较大间隙,从而严重影响加热环的加热效率。Aluminum heating rings are often used in injection molding machines to heat plastic particles. Due to the high precision requirements of injection molds, the accuracy of the heating ring workpiece is particularly concerned. However, due to the different models of injection molds, the size of the die is also Therefore, the heating ring will also be disassembled and replaced when the mold is replaced. During the disassembly and replacement process of the heating ring, due to the soft characteristics of aluminum, the heating ring will be deformed. In order to be reused, it will be necessary to carry out Rework correction, but the heating ring is prone to offset and dislocation during the rework correction process, which will lead to a large gap at the end of the reworked heating ring, which will seriously affect the heating efficiency of the heating ring.

发明内容SUMMARY OF THE INVENTION

针对现有技术中的问题,本发明提供了一种管道生产加工用加热圈矫正模具。In view of the problems in the prior art, the present invention provides a heating ring correction mold for pipe production and processing.

本发明解决其技术问题所采用的技术方案是:一种管道生产加工用加热圈矫正模具,包括底座、矫正结构、调节结构、制动结构、除尘结构和限位结构,用于起到支撑和固定其他零部件的所述底座的顶端连接有用于对铝制加热环进行卷曲的所述矫正结构;在所述矫正结构背离所述底座的一端连接有用于调节所述矫正结构距离的所述调节结构,在所述矫正结构的一端连接有用于控制卷曲长度的所述制动结构;在所述矫正结构的一端连接有用于对待卷曲的铝制加热环表面进行除尘的所述除尘结构,在所述矫正结构的内部设有用于防止铝制加热环在卷曲时发生偏移的所述限位结构。The technical solution adopted by the present invention to solve the technical problem is: a heating ring correction mold for pipeline production and processing, including a base, a correction structure, an adjustment structure, a braking structure, a dust removal structure and a limit structure, which are used for supporting and The top end of the base for fixing other parts is connected with the correcting structure for curling the aluminum heating ring; the adjusting structure for adjusting the distance of the correcting structure is connected at the end of the correcting structure away from the base One end of the straightening structure is connected with the braking structure for controlling the curling length; one end of the straightening structure is connected with the dust removal structure for removing dust from the surface of the aluminum heating ring to be curled, at the The inner part of the straightening structure is provided with the limiting structure for preventing the aluminum heating ring from being deflected during curling.

具体的,所述矫正结构包括立板、第一压辊、第二压辊、限位块、第三压辊、防护套、摇把、第一齿轮、第二齿轮和第一弹簧,所述立板设有两个,两个所述立板呈对称关系垂直焊接于所述底座的顶端,在两个所述立板的内部均滑动连接有呈长方体结构的所述限位块,在两个所述限位块之间转动连接有所述第三压辊,在两个所述立板之间转动连接有所述第一压辊,在两个所述立板之间转动连接有所述第二压辊,且所述第一压辊、所述第二压辊和所述第三压辊的外部最大直径均相同,在其中一个所述限位块的一端固定所述防护套,且所述第三压辊与所述防护套转动连接,所述防护套与所述立板滑动连接,在所述防护套的内部转动连接有所述第一齿轮,且所述第一齿轮固定于所述第三压辊的外部,在所述防护套的内部转动连接有所述第二齿轮,且所述第一齿轮与所述第二齿轮啮合,在所述防护套的内部转动连接有摇把,且所述第二齿轮固定于所述摇把的外部,在两个所述限位块和两个所述立板之间均夹持固定有所述第一弹簧。Specifically, the straightening structure includes a vertical plate, a first pressing roller, a second pressing roller, a limit block, a third pressing roller, a protective cover, a crank handle, a first gear, a second gear and a first spring. There are two vertical plates, and the two vertical plates are vertically welded to the top of the base in a symmetrical relationship. The third pressing roller is rotatably connected between the limit blocks, the first pressing roller is rotatably connected between the two vertical plates, and the first pressing roller is rotatably connected between the two vertical plates. the second pressing roller, and the outer maximum diameters of the first pressing roller, the second pressing roller and the third pressing roller are all the same, and the protective sleeve is fixed at one end of one of the limiting blocks, And the third pressing roller is rotatably connected with the protective sleeve, the protective sleeve is slidably connected with the vertical plate, the first gear is rotatably connected inside the protective sleeve, and the first gear is fixed Outside the third pressing roller, the second gear is rotatably connected inside the protective sleeve, and the first gear is meshed with the second gear, and the inside of the protective sleeve is rotatably connected with The crank handle, the second gear is fixed on the outside of the crank handle, and the first spring is clamped and fixed between the two limit blocks and the two vertical plates.

具体的,所述调节结构包括横杆、固定块、调节螺杆、滑套、滑杆和支杆,呈倒“凹”形结构的所述横杆固定于两个所述立板背离所述底座的一端,在所述横杆的一端固定所述固定块,在所述固定块上螺纹连接有所述调节螺杆,在两个所述立板的内部均固定所述滑套,在两个所述滑套的内部均滑动连接有所述滑杆,且两个所述滑杆的一端分别与两个所述限位块固定连接,且两个所述滑杆的长度相同,在两个所述滑杆背离两个所述限位块的一端固定所述支杆,且所述支杆与所述调节螺杆转动连接,且所述调节螺杆与所述支杆的转动点位于所述支杆的中心点。Specifically, the adjustment structure includes a crossbar, a fixing block, an adjusting screw, a sliding sleeve, a sliding rod and a support rod. The crossbar in an inverted "concave" structure is fixed to the two vertical plates away from the base. At one end of the horizontal rod, the fixing block is fixed at one end of the cross bar, the adjusting screw is threadedly connected to the fixing block, the sliding sleeve is fixed inside the two vertical plates, and the sliding sleeve is fixed in the two vertical plates. The sliding sleeves are all slidably connected with the sliding rods, and one end of the two sliding rods is respectively fixedly connected with the two limiting blocks, and the lengths of the two sliding rods are the same, and the two sliding rods have the same length. One end of the sliding rod away from the two limit blocks fixes the support rod, and the support rod is rotatably connected with the adjustment screw, and the rotation point of the adjustment screw and the support rod is located on the support rod the center point.

具体的,所述制动结构包括第一盖套、连接杆、第二盖套、转杆、锁紧螺帽和钢绳,所述第一盖套固定于所述防护套背离所述限位块的一端,且所述第三压辊与所述第一盖套转动连接,在所述第一盖套的一端固定所述连接杆,在所述连接杆背离所述第一盖套的一端固定所述第二盖套,在所述第二盖套的内部转动连接有呈“T”形结构的所述转杆,在所述转杆的外部螺纹连接有所述锁紧螺帽,且所述转杆的一端为六边形结构,在所述转杆和所述第三压辊的外部均缠绕有所述钢绳,且所述钢绳的一端与所述第三压辊固定,所述钢绳的另一端与所述转杆固定连接,且所述钢绳贯穿所述第一盖套和所述第二盖套。Specifically, the braking structure includes a first cover, a connecting rod, a second cover, a rotating rod, a locking nut and a steel wire, and the first cover is fixed to the protective cover away from the limit One end of the block, and the third pressing roller is rotatably connected to the first cover, the connecting rod is fixed at one end of the first cover, and the end of the connecting rod away from the first cover is The second cover is fixed, the rotating rod having a "T" shape is rotatably connected inside the second cover, the locking nut is threadedly connected to the outside of the rotating rod, and One end of the rotating rod is a hexagonal structure, the steel rope is wound on the outside of the rotating rod and the third pressing roller, and one end of the steel rope is fixed with the third pressing roller, The other end of the steel cord is fixedly connected to the rotating rod, and the steel cord penetrates the first cover and the second cover.

具体的,所述除尘结构包括固定槽、第一除尘辊、第二除尘辊、第一滑块、第二滑块、第二弹簧和第三弹簧,所述固定槽设有两个,两个所述固定槽呈对称关系分别设于两个所述立板相对的一端,在两个所述固定槽的内部均滑动连接有所述第一滑块和所述第二滑块,在两个所述第一滑块之间夹持固定所述第一除尘辊,在两个所述第二滑块之间夹持固定所述第二除尘辊,在所述第一滑块和所述立板之间夹持固定所述第二弹簧,在所述第二滑块和所述立板之间夹持固定所述第三弹簧。Specifically, the dust removal structure includes a fixed groove, a first dust removal roller, a second dust removal roller, a first sliding block, a second sliding block, a second spring and a third spring, and the fixing grooves are provided with two, two The fixing grooves are respectively arranged at opposite ends of the two vertical plates in a symmetrical relationship, and the first sliding block and the second sliding block are slidably connected inside the two fixing grooves. The first dust removal roller is clamped and fixed between the first sliders, the second dust removal roller is clamped and fixed between the two second sliders, and the first slider and the vertical The second spring is clamped and fixed between the plates, and the third spring is clamped and fixed between the second sliding block and the vertical plate.

具体的,所述限位结构包括限位板、气管、储气槽、第三齿轮、定位块、气道、第四弹簧、活塞和第五弹簧,所述限位板滑动连接于其中一个所述立板,在所述立板的内部设有所述储气槽,在所述限位板的一端胶结所述活塞,且所述活塞与所述立板滑动连接,在所述活塞和所述立板之间夹持固定所述第五弹簧,在所述第三压辊的外部固定所述第三齿轮,且所述第三齿轮与所述限位块转动连接,在所述限位块的内部设有所述气道,且所述气道与所述储气槽通过所述气管连通,在所述气道的内部滑动连接有所述定位块,且所述定位块与所述第三齿轮可啮合,在所述定位块和所述限位块之间夹持固定所述第四弹簧。Specifically, the limiting structure includes a limiting plate, an air pipe, an air storage groove, a third gear, a positioning block, an air passage, a fourth spring, a piston and a fifth spring, and the limiting plate is slidably connected to one of the The vertical plate is provided with the air storage groove inside the vertical plate, the piston is glued on one end of the limit plate, and the piston is slidably connected with the vertical plate, and the piston and the vertical plate are connected in a sliding manner. The fifth spring is clamped and fixed between the vertical plates, the third gear is fixed on the outside of the third pressing roller, and the third gear is rotatably connected with the limit block, and the third gear is rotatably connected to the limit block. The inside of the block is provided with the air passage, and the air passage and the air storage tank are communicated through the air pipe, the positioning block is slidably connected inside the air passage, and the positioning block is connected to the air passage. The third gear can be meshed, and the fourth spring is clamped and fixed between the positioning block and the limiting block.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明所述的一种管道生产加工用加热圈矫正模具,通过矫正结构和调节结构的配合使用,不仅能够对铝制加热环进行不同弯曲度的卷曲,还能够针对不同厚度的铝制加热环进行卷曲,即通过将待卷曲铝制加热环插入三个压辊之间,然后转动第三压辊即可实现铝制加热环的卷曲,且由于第三压辊的外部固定第一齿轮,且第一齿轮又与防护套内部的第二齿轮啮合,第一齿轮的外部直径大于第二齿轮的外部直径,通过小齿轮带动大齿轮省力的机械原理,从而能够达到节省人力的作用,且通过齿轮的传动,还能够达到更加精准的作用,且由于第三压辊是通过两个限位块与两个立板滑动连接的,又因为两个限位块分别与两个滑杆固定,且两个滑杆贯穿两个立板与支杆固定,因此,只需提拉支杆,即可同时实现两个限位块的上下滑动,又由于在支杆的中心位置转动连接有调节螺杆,且调节螺杆与横杆螺纹连接,因此,只需转动调节螺杆,即可实现两个限位块的同步升降,即实现第三压辊的上下升降,不会存在由于两端分别调节带来的升降不平衡的情况,从而能够大大提高铝制加热环卷曲的质量。(1) The heating ring correction mold for pipe production and processing according to the present invention, through the cooperation of the correction structure and the adjustment structure, not only can the aluminum heating ring be curled with different degrees of curvature, but also can be used for aluminum heating rings of different thicknesses. By inserting the aluminum heating ring to be rolled between the three pressing rollers, and then rotating the third pressing roller, the aluminum heating ring can be curled, and since the outside of the third pressing roller fixes the first The first gear meshes with the second gear inside the protective sleeve. The outer diameter of the first gear is larger than the outer diameter of the second gear. The mechanical principle of driving the large gear through the pinion to save labor can achieve the effect of saving manpower. And through the transmission of the gear, it can also achieve a more precise effect, and because the third pressure roller is slidably connected to the two vertical plates through two limit blocks, and because the two limit blocks are respectively fixed with the two sliding bars , and the two sliding rods penetrate the two vertical plates and are fixed to the supporting rods. Therefore, only by pulling the supporting rods, the up and down sliding of the two limit blocks can be realized at the same time. screw, and the adjusting screw is threadedly connected with the cross bar. Therefore, the synchronous lifting of the two limit blocks can be realized only by rotating the adjusting screw, that is, the third pressing roller can be lifted up and down. Therefore, it can greatly improve the curling quality of the aluminum heating ring.

(2)本发明所述的一种管道生产加工用加热圈矫正模具,通过制动结构以及矫正结构的配合使用,能够用来卷曲铝制加热环的特定圆弧,即当需要卷曲一定弧度的圆弧时,只需事先根据需要卷曲的一定弧度长度来调节钢绳的长度,由于在防护套的背离限位块的一端固定第一盖套,在第一盖套的一端通过连接杆固定第二盖套,且由于在第一盖套的内部转动连接有第三压辊,在第二盖套的内部转动有转杆,且由于在第三压辊和转杆的外部均缠绕有钢绳,且钢绳的一端固定在第三压辊上,另一端固定在转杆上,固定在第三压辊上的钢绳能够随着第三压辊的转动进行缠绕和放松,即当转杆不动时,钢绳的总伸长即可实现固定,从而能够控制第三压辊的转动周长,即能够控制铝制加热环的卷曲弧度长度,不会出现人工卷曲铝制加热环时不好控制卷曲度的情况,且由于转杆与第二盖套是转动连接,从而能够对钢绳进行收束以及放松,即能够改变钢绳的总伸长量,从而能够控制铝制加热环的卷曲弧度长度,在需要卷曲不同弧度长度的铝制加热环时,能够得到精确的控制,且转杆能够通过锁紧螺帽进行锁紧限位,能够防止钢绳的长度发生变化。(2) The heating ring correction mold for pipe production and processing according to the present invention can be used to curl the specific arc of the aluminum heating ring through the cooperation of the braking structure and the correction structure, that is, when a certain arc needs to be curled. In the case of a circular arc, it is only necessary to adjust the length of the steel rope according to a certain arc length that needs to be curled in advance. Since the first cover is fixed at the end of the protective cover that is away from the limit block, the first cover is fixed at the end of the first cover through the connecting rod. Two cover sleeves, and because the third pressure roller is connected to the inside of the first cover sleeve, a rotating rod is rotated inside the second cover sleeve, and because the third pressure roller and the outside of the rotating rod are both wound with steel ropes , and one end of the steel rope is fixed on the third pressure roller, and the other end is fixed on the rotating rod. The steel rope fixed on the third pressure roller can be wound and loosened with the rotation of the third pressure roller, that is, when the rotating rod When not moving, the total elongation of the steel rope can be fixed, so that the rotation circumference of the third pressing roller can be controlled, that is, the curling arc length of the aluminum heating ring can be controlled, and there will be no artificial curling of the aluminum heating ring. It is good to control the degree of curling, and because the rotating rod and the second cover are connected in rotation, the steel rope can be bundled and loosened, that is, the total elongation of the steel rope can be changed, so that the aluminum heating ring can be controlled. The length of the curling arc can be precisely controlled when the aluminum heating rings with different arc lengths need to be curled, and the rotating rod can be locked and limited by the locking nut, which can prevent the length of the steel rope from changing.

(3)本发明所述的一种管道生产加工用加热圈矫正模具,通过在三个压辊的一端即铝制加热环的插入口安装除尘结构,从而能够将待卷曲的铝制加热环表面上的大颗粒沙尘进行清理,从而能够防止铝制加热环上的大颗粒沙尘在铝制加热环卷曲工作时,压入铝制加热环的内部,从而严重影响铝制加热环的卷曲质量,即通过在两个立板相对的一端均设有固定槽,从而能够便于第一滑块和第二滑块的滑动,且由于在两个第一滑块之间夹持固定第一除尘辊,在两个第二滑块之间夹持固定第二除尘辊,在对铝制加热环进行卷曲时,先将铝制加热环从两个除尘辊之间穿过,通过两个除尘辊的设置,从而能够将铝制加热环表面上的沙尘进行清理,且由于在第一滑块和立板之间夹持固定第三弹簧,在第二滑块和立板之间夹持固定第三弹簧,通过两个弹簧的弹力作用,不仅能够自动调节与铝制加热环之间的间隙,还能够适用不同厚度的铝制加热环,且还能够自动调节不同的进料角度,方便实用。(3) In the heating ring straightening mold for pipe production and processing according to the present invention, a dust removal structure is installed at one end of the three pressing rollers, that is, the insertion port of the aluminum heating ring, so that the surface of the aluminum heating ring to be curled can be removed. The large particles of sand and dust on the aluminum heating ring can be cleaned, so as to prevent the large particles of sand and dust on the aluminum heating ring from being pressed into the interior of the aluminum heating ring when the aluminum heating ring is crimped, thus seriously affecting the curling quality of the aluminum heating ring. , that is, by providing a fixing groove at the opposite ends of the two vertical plates, the sliding of the first sliding block and the second sliding block can be facilitated, and the first dust removal roller is clamped and fixed between the two first sliding blocks. , clamp and fix the second dust removal roller between the two second sliders. When curling the aluminum heating ring, first pass the aluminum heating ring between the two dust removal rollers, and pass the two dust removal rollers. so that the sand and dust on the surface of the aluminum heating ring can be cleaned, and the third spring is clamped and fixed between the first slider and the vertical plate, and the third spring is clamped and fixed between the second slider and the vertical plate. Three springs, through the elastic action of two springs, not only can automatically adjust the gap between the aluminum heating ring, but also can be applied to aluminum heating rings of different thicknesses, and can also automatically adjust different feeding angles, which is convenient and practical.

(4)本发明所述的一种管道生产加工用加热圈矫正模具,通过在矫正结构的内部设置限位结构,能够对返工的铝制加热环进行限位,能够防止返工的加热环在卷曲过程中出现偏移,导致加热环的首尾连接处出现缝隙,从而就会大大影响加热环的加热效率,即当将返工的加热环的一端插入压辊之间后,前端的边缘保持与限位板贴紧,然后即可开始转动摇把实现加热环的返工卷曲,当加热环在卷曲过程中出现位置偏移时,此时加热环的边缘就会与限位板发生抵触,还会对限位板施加压力,由于限位板的一端固定活塞,且限位板和活塞均与立板滑动连接,通过加热环对限位板的抵触,就会使活塞将储气槽内部的气体挤压进气道的内部,由于在气道的内部滑动连接有与固定在第三压辊外部的第三齿轮可啮合的定位块,当储气槽内部气体通过气管进入气道的内部后,气体就会挤压定位块向第三齿轮靠近,当定位块与第三齿轮啮合时,定位块就能够将第三齿轮进行卡死,从而能够防止第三压辊转动,从而能够实现卷曲工作的紧急停止,从而能够有效防止返工的加热环出现卷曲偏移的情况。(4) The heating ring correction mold for pipe production and processing according to the present invention can limit the position of the reworked aluminum heating ring by setting a limit structure inside the correction structure, and can prevent the reworked heating ring from curling During the process, the offset occurs, resulting in a gap between the head and tail of the heating ring, which will greatly affect the heating efficiency of the heating ring. The plate is tightly attached, and then you can start to rotate the crank handle to realize the rework and crimping of the heating ring. When the position of the heating ring is shifted during the crimping process, the edge of the heating ring will collide with the limit plate, and will also align the limiter. Pressure is applied to the position plate. Since the piston is fixed at one end of the limit plate, and the limit plate and the piston are both slidably connected to the vertical plate, the resistance of the limit plate by the heating ring will cause the piston to squeeze the gas inside the gas storage tank. In the interior of the air inlet, since the interior of the air passage is slidably connected with a positioning block that can engage with the third gear fixed outside the third pressing roller, when the gas in the air storage tank enters the interior of the air passage through the air pipe, the gas will The positioning block will be squeezed to approach the third gear. When the positioning block is engaged with the third gear, the positioning block can block the third gear, thereby preventing the rotation of the third pressing roller, thereby realizing the emergency stop of the curling work. , so that the reworked heating ring can be effectively prevented from curling and offsetting.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明提供的管道生产加工用加热圈矫正模具的一种较佳实施例的整体结构的结构示意图;1 is a schematic structural diagram of the overall structure of a preferred embodiment of a heating ring correction mold for pipe production and processing provided by the present invention;

图2为图1所示的A部放大示意图;Fig. 2 is the enlarged schematic diagram of A part shown in Fig. 1;

图3为图1所示的矫正结构的结构示意图;Fig. 3 is the structural representation of the correction structure shown in Fig. 1;

图4为图1所示的矫正结构和制动结构的连接结构示意图;FIG. 4 is a schematic diagram of the connection structure of the correction structure and the braking structure shown in FIG. 1;

图5为图1所示的调节结构的结构示意图;Fig. 5 is the structural schematic diagram of the adjustment structure shown in Fig. 1;

图6为图1所示的立板和除尘结构的连接结构示意图;Figure 6 is a schematic diagram of the connection structure of the vertical plate and the dust removal structure shown in Figure 1;

图7为图6所示的B部放大示意图;Fig. 7 is the enlarged schematic diagram of B part shown in Fig. 6;

图8为图1所示的立板和限位结构的连接结构示意图。FIG. 8 is a schematic diagram of the connection structure of the vertical plate and the limiting structure shown in FIG. 1 .

图中:1、底座,2、矫正结构,21、立板,22、第一压辊,23、第二压辊,24、限位块,25、第三压辊,26、防护套,27、摇把,28、第一齿轮,29、第二齿轮,29a、第一弹簧,3、调节结构,31、横杆,32、固定块,33、调节螺杆,34、滑套,35、滑杆,36、支杆,4、制动结构,41、第一盖套,42、连接杆,43、第二盖套,44、转杆,45、锁紧螺帽,46、钢绳,5、除尘结构,51、固定槽,52、第一除尘辊,53、第二除尘辊,54、第一滑块,55、第二滑块,56、第二弹簧,57、第三弹簧,6、限位结构,61、限位板,62、气管,63、储气槽,64、第三齿轮,65、定位块,66、气道,67、第四弹簧,68、活塞,69、第五弹簧。In the figure: 1. Base, 2. Correction structure, 21, Vertical plate, 22, First pressing roller, 23, Second pressing roller, 24, Limit block, 25, Third pressing roller, 26, Protective sleeve, 27 , crank handle, 28, first gear, 29, second gear, 29a, first spring, 3, adjusting structure, 31, cross bar, 32, fixing block, 33, adjusting screw, 34, sliding sleeve, 35, sliding Rod, 36, Support rod, 4, Braking structure, 41, First cover, 42, Connecting rod, 43, Second cover, 44, Rod, 45, Lock nut, 46, Steel wire, 5 , Dust removal structure, 51, Fixed groove, 52, First dust removal roller, 53, Second dust removal roller, 54, First slider, 55, Second slider, 56, Second spring, 57, Third spring, 6 , Limiting structure, 61, Limiting plate, 62, Air pipe, 63, Air storage tank, 64, Third gear, 65, Positioning block, 66, Air passage, 67, Fourth spring, 68, Piston, 69, No. Five springs.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.

如图1-图8所示,本发明所述的一种管道生产加工用加热圈矫正模具,包括底座1、矫正结构2、调节结构3、制动结构4、除尘结构5和限位结构6,用于起到支撑和固定其他零部件的所述底座1的顶端连接有用于对铝制加热环进行卷曲的所述矫正结构2;在所述矫正结构2背离所述底座1的一端连接有用于调节所述矫正结构2距离的所述调节结构3,在所述矫正结构2的一端连接有用于控制卷曲长度的所述制动结构4;在所述矫正结构2的一端连接有用于对待卷曲的铝制加热环表面进行除尘的所述除尘结构5,在所述矫正结构2的内部设有用于防止铝制加热环在卷曲时发生偏移的所述限位结构6。As shown in Figures 1-8, a heating ring correction mold for pipeline production and processing according to the present invention includes a base 1, a correction structure 2, an adjustment structure 3, a braking structure 4, a dust removal structure 5 and a limit structure 6 , the top end of the base 1 used to support and fix other components is connected with the correcting structure 2 for curling the aluminum heating ring; it is useful to connect the end of the correcting structure 2 away from the base 1 For the adjusting structure 3 for adjusting the distance of the straightening structure 2, one end of the straightening structure 2 is connected with the braking structure 4 for controlling the length of curling; The dust removal structure 5 for removing dust from the surface of the aluminum heating ring is provided inside the straightening structure 2 with the limiting structure 6 for preventing the aluminum heating ring from deflecting during curling.

具体的,所述矫正结构包括立板21、第一压辊22、第二压辊23、限位块24、第三压辊25、防护套26、摇把27、第一齿轮28、第二齿轮29和第一弹簧29a,所述立板21设有两个,两个所述立板21呈对称关系垂直焊接于所述底座1的顶端,在两个所述立板21的内部均滑动连接有呈长方体结构的所述限位块24,在两个所述限位块24之间转动连接有所述第三压辊25,在两个所述立板21之间转动连接有所述第一压辊22,在两个所述立板21之间转动连接有所述第二压辊23,且所述第一压辊22、所述第二压辊23和所述第三压辊25的外部最大直径均相同,在其中一个所述限位块24的一端固定所述防护套26,且所述第三压辊25与所述防护套26转动连接,所述防护套26与所述立板21滑动连接,在所述防护套26的内部转动连接有所述第一齿轮28,且所述第一齿轮28固定于所述第三压辊25的外部,在所述防护套26的内部转动连接有所述第二齿轮29,且所述第一齿轮28与所述第二齿轮29啮合,在所述防护套26的内部转动连接有摇把27,且所述第二齿轮29固定于所述摇把27的外部,在两个所述限位块24和两个所述立板21之间均夹持固定有所述第一弹簧29a,在使用时,首先通过将待卷曲铝制加热环插入三个压辊之间,然后转动所述第三压辊25即可实现铝制加热环的卷曲,且由于所述第三压辊25的外部固定所述第一齿轮28,且所述第一齿轮28又与所述防护套26内部的所述第二齿轮29啮合,所述第一齿轮28的外部直径大于所述第二齿轮29的外部直径,通过小齿轮带动大齿轮省力的机械原理,从而能够达到节省人力在作用,且通过齿轮的传动,还能够达到更加精准的作用。Specifically, the straightening structure includes a vertical plate 21 , a first pressing roller 22 , a second pressing roller 23 , a limit block 24 , a third pressing roller 25 , a protective cover 26 , a crank handle 27 , a first gear 28 , a second There are two gears 29 and first springs 29a on the vertical plates 21. The two vertical plates 21 are vertically welded to the top of the base 1 in a symmetrical relationship and slide inside the two vertical plates 21. The limiting block 24 having a cuboid structure is connected, the third pressing roller 25 is rotatably connected between the two limiting blocks 24 , and the third pressing roller 25 is rotatably connected between the two vertical plates 21 . The first pressing roller 22, the second pressing roller 23 is rotatably connected between the two vertical plates 21, and the first pressing roller 22, the second pressing roller 23 and the third pressing roller The outer maximum diameters of 25 are the same, the protective sleeve 26 is fixed at one end of one of the limit blocks 24, and the third pressing roller 25 is rotatably connected to the protective sleeve 26, and the protective sleeve 26 is connected to the protective sleeve 26. The vertical plate 21 is slidably connected, the first gear 28 is rotatably connected to the inside of the protective sleeve 26 , and the first gear 28 is fixed to the outside of the third pressing roller 25 . The second gear 29 is rotatably connected to the inside of the protective cover 26, and the first gear 28 is meshed with the second gear 29. The inside of the protective cover 26 is rotatably connected to the handle 27, and the second gear 29 It is fixed to the outside of the crank handle 27, and the first spring 29a is clamped and fixed between the two limit blocks 24 and the two vertical plates 21. The aluminum heating ring is inserted between the three pressing rollers, and then the third pressing roller 25 is rotated to realize the curling of the aluminum heating ring. And the first gear 28 meshes with the second gear 29 inside the protective sleeve 26. The outer diameter of the first gear 28 is larger than the outer diameter of the second gear 29, and the large gear is driven by the pinion gear. The labor-saving mechanical principle can save manpower, and through the transmission of gears, it can also achieve a more precise effect.

具体的,所述调节结构3包括横杆31、固定块32、调节螺杆33、滑套34、滑杆35和支杆36,呈倒“凹”形结构的所述横杆31固定于两个所述立板21背离所述底座1的一端,在所述横杆31的一端固定所述固定块32,在所述固定块32上螺纹连接有所述调节螺杆33,在两个所述立板21的内部均固定所述滑套34,在两个所述滑套34的内部均滑动连接有所述滑杆35,且两个所述滑杆35的一端分别与两个所述限位块24固定连接,且两个所述滑杆35的长度相同,在两个所述滑杆35背离两个所述限位块24的一端固定所述支杆36,且所述支杆36与所述调节螺杆33转动连接,且所述调节螺杆33与所述支杆36的转动点位于所述支杆36的中心点,由于所述第三压辊25是通过两个所述限位块24与两个所述立板21滑动连接的,又因为两个所述限位块24分别与两个所述滑杆35固定,且两个所述滑杆35贯穿两个所述立板21与所述支杆36固定,因此,只需提拉所述支杆36,即可同时实现两个所述限位块24的上下滑动,又由于在所述支杆36的中心位置转动连接有所述调节螺杆33,且所述调节螺杆33与所述横杆31螺纹连接,因此,只需转动所述调节螺杆33,即可实现两个所述限位块24的同步升降,即实现所述第三压辊25的上下升降,不会存在由于两端分别调节带来的升降不平衡的情况,从而能够大大提高铝制加热环卷曲的质量。Specifically, the adjusting structure 3 includes a cross bar 31, a fixing block 32, an adjusting screw 33, a sliding sleeve 34, a sliding bar 35 and a support rod 36. The cross bar 31 in an inverted "concave" structure is fixed to the two One end of the vertical plate 21 facing away from the base 1, the fixing block 32 is fixed on one end of the cross bar 31, the adjusting screw 33 is threadedly connected to the fixing block 32, and the two vertical The sliding sleeves 34 are fixed inside the board 21 , the sliding rods 35 are slidably connected to the inside of the two sliding sleeves 34 , and one end of the two sliding rods 35 is respectively connected with the two limiters. The blocks 24 are fixedly connected, and the lengths of the two sliding rods 35 are the same. The adjustment screw 33 is rotatably connected, and the rotation point of the adjustment screw 33 and the support rod 36 is located at the center point of the support rod 36, because the third pressing roller 25 passes through the two limit blocks 24 is slidably connected to the two vertical plates 21 , and because the two limiting blocks 24 are respectively fixed to the two sliding rods 35 , and the two sliding rods 35 penetrate through the two vertical plates 21 It is fixed with the support rod 36 , therefore, only the support rod 36 can be pulled up and down, and the up and down sliding of the two limit blocks 24 can be realized at the same time. The adjusting screw 33 and the adjusting screw 33 are threadedly connected to the cross bar 31. Therefore, only by rotating the adjusting screw 33, the synchronous lifting and lowering of the two limit blocks 24 can be realized. The up and down movement of the third pressing roller 25 does not cause unbalanced movement caused by the adjustment of the two ends respectively, so that the curling quality of the aluminum heating ring can be greatly improved.

具体的,所述制动结构4包括第一盖套41、连接杆42、第二盖套43、转杆44、锁紧螺帽45和钢绳46,所述第一盖套41固定于所述防护套26背离所述限位块24的一端,且所述第三压辊25与所述第一盖套41转动连接,在所述第一盖套41的一端固定所述连接杆42,在所述连接杆42背离所述第一盖套41的一端固定所述第二盖套43,在所述第二盖套43的内部转动连接有呈“T”形结构的所述转杆44,在所述转杆44的外部螺纹连接有所述锁紧螺帽45,且所述转杆44的一端为六边形结构,在所述转杆44和所述第三压辊25的外部均缠绕有所述钢绳46,且所述钢绳46的一端与所述第三压辊25固定,所述钢绳46的另一端与所述转杆44固定连接,且所述钢绳46贯穿所述第一盖套41和所述第二盖套43,当需要卷曲一定弧度的圆弧时,只需事先根据需要卷曲的一定弧度长度来调节所述钢绳46的长度,由于在所述防护套26背离所述限位块24的一端固定所述第一盖套41,在所述第一盖套41的一端通过所述连接杆42固定所述第二盖套43,且由于在所述第一盖套41的内部转动连接有所述第三压辊25,在所述第二盖套43的内部转动有所述转杆44,且由于在所述第三压辊25和所述转杆44的外部均缠绕有所述钢绳46,且所述钢绳46的一端固定在所述第三压辊25上,另一端固定在所述转杆44上,固定在所述第三压辊25上的所述钢绳46能够随着所述第三压辊25的转动进行缠绕和放松,即当所述转杆44不动时,所述钢绳46的总伸长即可实现固定,从而能够控制所述第三压辊25的转动周长,即能够控制铝制加热环的卷曲弧度长度,从而不会出现人工卷曲铝制加热环时不好控制卷曲度的情况,且由于所述转杆44与所述第二盖套43是转动连接,从而能够对所述钢绳46进行收束以及放松,即能够改变所述钢绳46的总伸长量,从而能够控制铝制加热环的卷曲弧度长度,从而在需要卷曲不同弧度长度的铝制加热环时,能够得到精确的控制,且所述转杆44能够通过所述锁紧螺帽45进行锁紧限位,从而能够防止所述钢绳46的长度发生变化。Specifically, the braking structure 4 includes a first cover 41 , a connecting rod 42 , a second cover 43 , a rotating rod 44 , a locking nut 45 and a steel wire 46 , and the first cover 41 is fixed to the The protective cover 26 is at one end away from the limiting block 24 , and the third pressing roller 25 is rotatably connected to the first cover 41 , and the connecting rod 42 is fixed at one end of the first cover 41 . The second cover 43 is fixed at the end of the connecting rod 42 away from the first cover 41 , and the rotating rod 44 having a “T” shape is rotatably connected inside the second cover 43 . , the locking nut 45 is threadedly connected to the outside of the rotating rod 44, and one end of the rotating rod 44 is a hexagonal structure, and the outside of the rotating rod 44 and the third pressing roller 25 The steel rope 46 is wound around, and one end of the steel rope 46 is fixed with the third pressing roller 25 , and the other end of the steel rope 46 is fixedly connected with the rotating rod 44 , and the steel rope 46 Through the first cover 41 and the second cover 43, when it is necessary to curl an arc of a certain radian, it is only necessary to adjust the length of the steel rope 46 according to the length of a certain radian that needs to be curled. The first cover 41 is fixed at one end of the protective cover 26 away from the limiting block 24 , the second cover 43 is fixed at one end of the first cover 41 through the connecting rod 42 , and due to the The inside of the first cover 41 is rotatably connected with the third pressing roller 25 , the inside of the second cover 43 is rotated with the rotating rod 44 , and because the third pressing roller 25 and the The steel rope 46 is wound around the outside of the rotating rod 44, and one end of the steel rope 46 is fixed on the third pressing roller 25, and the other end is fixed on the rotating rod 44, which is fixed on the first pressing roller 25. The steel ropes 46 on the three pressure rollers 25 can be wound and loosened with the rotation of the third pressure rollers 25 , that is, when the rotating rod 44 does not move, the total elongation of the steel ropes 46 is sufficient. It can be fixed, so that the rotation circumference of the third pressing roller 25 can be controlled, that is, the length of the curling arc of the aluminum heating ring can be controlled, so that there is no situation that the curling degree is not well controlled when manually curling the aluminum heating ring, and Since the rotating rod 44 and the second cover 43 are connected in rotation, the steel wire 46 can be tightened and loosened, that is, the total elongation of the steel wire 46 can be changed, so that the aluminum wire 46 can be controlled. The curling arc length of the heating ring can be controlled, so that when the aluminum heating ring with different arc lengths needs to be curled, it can be accurately controlled, and the rotating rod 44 can be locked and limited by the locking nut 45, so as to The length of the wire rope 46 can be prevented from changing.

具体的,所述除尘结构5包括固定槽51、第一除尘辊52、第二除尘辊53、第一滑块54、第二滑块55、第二弹簧56和第三弹簧57,所述固定槽51设有两个,两个所述固定槽51呈对称关系分别设于两个所述立板21相对的一端,在两个所述固定槽51的内部均滑动连接有所述第一滑块54和所述第二滑块55,在两个所述第一滑块54之间夹持固定所述第一除尘辊52,在两个所述第二滑块55之间夹持固定所述第二除尘辊53,在所述第一滑块54和所述立板21之间夹持固定所述第二弹簧56,在所述第二滑块55和所述立板21之间夹持固定所述第三弹簧57,通过在两个所述立板21相对的一端均设有所述固定槽51,从而能够便于所述第一滑块54和所述第二滑块55的滑动,且由于在两个所述第一滑块54之间夹持固定所述第一除尘辊52,在两个所述第二滑块55之间夹持固定所述第二除尘辊53,在对铝制加热环进行卷曲时,先将铝制加热环从两个除尘辊之间穿过,通过两个除尘辊的设置,从而能够将铝制加热环表面上的沙尘进行清理工作,从而能够将待卷曲的铝制加热环表面上的大颗粒沙尘进行清理,从而能够防止铝制加热环上的大颗粒沙尘在铝制加热环卷曲工作时,压入铝制加热环的内部,从而严重影响铝制加热环的卷曲质量,且由于在所述第一滑块54和所述立板21之间夹持固定所述第三弹簧57,在所述第二滑块55和所述立板21之间夹持固定所述第三弹簧57,通过两个弹簧的弹力作用,不仅能够便自动调节与铝制加热环之间的间隙,还能够适用不同厚度的铝制加热环,且还能够自动调节不同的进料角度,方便实用。Specifically, the dust removal structure 5 includes a fixing groove 51 , a first dust removal roller 52 , a second dust removal roller 53 , a first slider 54 , a second slider 55 , a second spring 56 and a third spring 57 . There are two grooves 51 , and the two fixing grooves 51 are respectively arranged at opposite ends of the two vertical plates 21 in a symmetrical relationship. Block 54 and the second sliding block 55 , the first dust removal roller 52 is clamped and fixed between the two first sliding blocks 54 , and the second block 55 is clamped and fixed between the two second sliding blocks 55 . The second dust removal roller 53 clamps and fixes the second spring 56 between the first sliding block 54 and the vertical plate 21 , and clamps the second sliding block 55 and the vertical plate 21 To hold and fix the third spring 57, the fixing grooves 51 are provided at the opposite ends of the two vertical plates 21, so that the sliding of the first sliding block 54 and the second sliding block 55 can be facilitated. , and because the first dust removal roller 52 is clamped and fixed between the two first sliders 54 , and the second dust removal roller 53 is clamped and fixed between the two second sliders 55 . When curling the aluminum heating ring, first pass the aluminum heating ring between the two dust removal rollers, and through the setting of the two dust removal rollers, the sand and dust on the surface of the aluminum heating ring can be cleaned, thereby It can clean the large particles of sand and dust on the surface of the aluminum heating ring to be curled, so as to prevent the large particles of sand and dust on the aluminum heating ring from being pressed into the interior of the aluminum heating ring when the aluminum heating ring is rolled. Therefore, the curling quality of the aluminum heating ring is seriously affected, and since the third spring 57 is clamped and fixed between the first sliding block 54 and the vertical plate 21, the second sliding block 55 and the The third spring 57 is clamped and fixed between the vertical plates 21. The elastic force of the two springs can not only automatically adjust the gap with the aluminum heating ring, but also can be applied to aluminum heating rings of different thicknesses. It can also automatically adjust different feeding angles, which is convenient and practical.

具体的,所述限位结构6包括限位板61、气管62、储气槽63、第三齿轮64、定位块65、气道66、第四弹簧67、活塞68和第五弹簧69,所述限位板61滑动连接于其中一个所述立板21,在所述立板21的内部设有所述储气槽63,在所述限位板61的一端胶结所述活塞68,且所述活塞68与所述立板21滑动连接,在所述活塞68和所述立板21之间夹持固定所述第五弹簧69,在所述第三压辊25的外部固定所述第三齿轮64,且所述第三齿轮64与所述限位块24转动连接,在所述限位块24的内部设有所述气道66,且所述气道66与所述储气槽63通过所述气管62连通,在所述气道66的内部滑动连接有所述定位块65,且所述定位块65与所述第三齿轮64可啮合,在所述定位块65和所述限位块24之间夹持固定所述第四弹簧67,当将返工的加热环的一端插入压辊之间后,前端的边缘保持与所述限位板61贴紧,然后即可开始转动所述摇把27实现加热环的返工卷曲,当加热环在卷曲过程中出现位置偏移时,此时加热环的边缘就会与所述限位板61发生抵触,还会对所述限位板61施加压力,由于所述限位板61的一端固定所述活塞68,且所述限位板61和所述活塞68均与所述立板21滑动连接,通过加热环对所述限位板61的抵触,就会使所述活塞68将所述储气槽63内部的气体挤压进所述气道66的内部,由于在所述气道66的内部滑动连接有与固定在所述第三压辊25外部的所述第三齿轮64可啮合的所述定位块65,当所述储气槽63内部气体通过所述气管62进入所述气道66的内部后,气体就会挤压所述定位块65向所述第三齿轮64靠近,当所述定位块65与所述第三齿轮64啮合时,所述定位块65就能够将所述第三齿轮64进行卡死,从而能够防止所述第三压辊25转动,从而能够实现卷曲工作的紧急停止,从而能够有效防止返工的加热环出现卷曲偏移的情况。Specifically, the limiting structure 6 includes a limiting plate 61 , an air pipe 62 , an air storage groove 63 , a third gear 64 , a positioning block 65 , an air passage 66 , a fourth spring 67 , a piston 68 and a fifth spring 69 . The limiting plate 61 is slidably connected to one of the vertical plates 21 , the gas storage groove 63 is arranged inside the vertical plate 21 , the piston 68 is glued on one end of the limiting plate 61 , and the The piston 68 is slidably connected with the vertical plate 21 , the fifth spring 69 is clamped and fixed between the piston 68 and the vertical plate 21 , and the third pressure roller 25 is fixed outside the third pressure roller 25 . A gear 64, and the third gear 64 is rotatably connected with the limiting block 24, the air passage 66 is provided inside the limiting block 24, and the air passage 66 is connected to the air storage groove 63 The air pipe 62 communicates with the air passage 66 , and the positioning block 65 is slidably connected to the inside of the air passage 66 , and the positioning block 65 can engage with the third gear 64 . The fourth spring 67 is clamped and fixed between the position blocks 24. When one end of the reworked heating ring is inserted between the pressing rollers, the edge of the front end is kept in close contact with the limit plate 61, and then the rotation can be started. The crank handle 27 realizes the rework crimping of the heating ring. When the heating ring is shifted in position during the crimping process, the edge of the heating ring will collide with the limit plate 61, and the limit plate will also be affected. 61 applies pressure, because one end of the limit plate 61 fixes the piston 68, and the limit plate 61 and the piston 68 are both slidably connected to the vertical plate 21, and the limit plate is heated by a heating ring. 61 will cause the piston 68 to squeeze the gas inside the gas storage groove 63 into the inside of the air passage 66 . The positioning block 65 can be engaged by the third gear 64 outside the three pressing rollers 25. When the gas inside the gas storage tank 63 enters the inside of the gas channel 66 through the gas pipe 62, the gas will be squeezed The positioning block 65 is close to the third gear 64. When the positioning block 65 is engaged with the third gear 64, the positioning block 65 can lock the third gear 64, so that the third gear 64 can be blocked. The rotation of the third pressing roller 25 is prevented, so that an emergency stop of the crimping operation can be realized, so that the reworked heating ring can be effectively prevented from being deviated in crimping.

在使用时,首先通过将待返工的铝制加热环插入三个压辊之间,然后转动所述第三压辊25即可实现铝制加热环的卷曲,当将返工的加热环的一端插入压辊之间后,前端的边缘保持与所述限位板61贴紧,然后即可开始转动所述摇把27实现加热环的返工卷曲,当加热环在卷曲过程中出现位置偏移时,此时加热环的边缘就会与所述限位板61发生抵触,还会对所述限位板61施加压力,由于所述限位板61的一端固定所述活塞68,且所述限位板61和所述活塞68均与所述立板21滑动连接,通过加热环对所述限位板61的抵触,就会使所述活塞68将所述储气槽63内部的气体挤压进所述气道66的内部,由于在所述气道66的内部滑动连接有与固定在所述第三压辊25外部的所述第三齿轮64可啮合的所述定位块65,当所述储气槽63内部气体通过所述气管62进入所述气道66的内部后,气体就会挤压所述定位块65向所述第三齿轮64靠近,当所述定位块65与所述第三齿轮64啮合时,所述定位块65就能够将所述第三齿轮64进行卡死,从而能够防止所述第三压辊25转动,从而能够实现卷曲工作的紧急停止,从而能够有效防止返工的加热环出现卷曲偏移的情况,且由于所述第三压辊25的外部固定所述第一齿轮28,且所述第一齿轮28又与所述防护套26内部的所述第二齿轮29啮合,所述第一齿轮28的外部直径大于所述第二齿轮29的外部直径,通过小齿轮带动大齿轮省力的机械原理,从而能够达到节省人力在作用,且通过齿轮的传动,还能够达到更加精准的作用,且由于所述第三压辊25是通过两个所述限位块24与两个所述立板21滑动连接的,又因为两个所述限位块24分别与两个所述滑杆35固定,且两个所述滑杆35贯穿两个所述立板21与所述支杆36固定,因此,只需提拉所述支杆36,即可同时实现两个所述限位块24的上下滑动,又由于在所述支杆36的中心位置转动连接有所述调节螺杆33,且所述调节螺杆33与所述横杆31螺纹连接,因此,只需转动所述调节螺杆33,即可实现两个所述限位块24的同步升降,即实现所述第三压辊25的上下升降,不会存在由于两端分别调节带来的升降不平衡的情况,从而能够大大提高加热环卷曲的质量;当需要卷曲一定弧度的圆弧时,只需事先根据需要卷曲的一定弧度长度来调节所述钢绳46的长度,由于在所述防护套26背离所述限位块24的一端固定所述第一盖套41,在所述第一盖套41的一端通过所述连接杆42固定所述第二盖套43,且由于在所述第一盖套41的内部转动连接有所述第三压辊25,在所述第二盖套43的内部转动有所述转杆44,且由于在所述第三压辊25和所述转杆44的外部均缠绕有所述钢绳46,且所述钢绳46的一端固定在所述第三压辊25上,另一端固定在所述转杆44上,固定在所述第三压辊25上的所述钢绳46能够随着所述第三压辊25的转动进行缠绕和放松,即当所述转杆44不动时,所述钢绳46的总伸长即可实现固定,从而能够控制所述第三压辊25的转动周长,即能够控制铝制加热环的卷曲弧度长度,从而不会出现人工卷曲铝制加热环时不好控制卷曲度的情况,且由于所述转杆44与所述第二盖套43是转动连接,从而能够对所述钢绳46进行收束以及放松,即能够改变所述钢绳46的总伸长量,从而能够控制铝制加热环的卷曲弧度长度,从而在需要卷曲不同弧度长度的铝制加热环时,能够得到精确的控制,且所述转杆44能够通过所述锁紧螺帽45进行锁紧限位,从而能够防止所述钢绳46的长度发生变化;通过在两个所述立板21相对的一端均设有所述固定槽51,从而能够便于所述第一滑块54和所述第二滑块55的滑动,且由于在两个所述第一滑块54之间夹持固定所述第一除尘辊52,在两个所述第二滑块55之间夹持固定所述第二除尘辊53,在对铝制加热环进行卷曲时,先将铝制加热环从两个除尘辊之间穿过,通过两个除尘辊的设置,从而能够将铝制加热环表面上的沙尘进行清理工作,从而能够将待卷曲的铝制加热环表面上的大颗粒沙尘进行清理,从而能够防止铝制加热环上的大颗粒沙尘在铝制加热环卷曲工作时,压入铝制加热环的内部,从而严重影响铝制加热环的卷曲质量,且由于在所述第一滑块54和所述立板21之间夹持固定所述第三弹簧57,在所述第二滑块55和所述立板21之间夹持固定所述第三弹簧57,通过两个弹簧的弹力作用,不仅能够便自动调节与铝制加热环之间的间隙,还能够适用不同厚度的铝制加热环,且还能够自动调节不同的进料角度,方便实用。When in use, firstly insert the aluminum heating ring to be reworked between the three pressing rollers, and then rotate the third pressing roller 25 to realize the curling of the aluminum heating ring. After pressing between the rollers, the edge of the front end is kept in close contact with the limit plate 61, and then the crank handle 27 can be rotated to realize the rework curling of the heating ring. At this time, the edge of the heating ring will collide with the limit plate 61, and will also exert pressure on the limit plate 61, because one end of the limit plate 61 fixes the piston 68, and the limit The plate 61 and the piston 68 are both slidably connected to the vertical plate 21 , and the piston 68 squeezes the gas inside the gas storage tank 63 into Inside the air passage 66, since the inside of the air passage 66 is slidably connected with the positioning block 65 that is engageable with the third gear 64 fixed outside the third pressing roller 25, when the After the air in the air storage tank 63 enters the air passage 66 through the air pipe 62 , the air will squeeze the positioning block 65 to approach the third gear 64 . When the third gear 64 is engaged, the positioning block 65 can lock the third gear 64, thereby preventing the third pressing roller 25 from rotating, so as to realize an emergency stop of the crimping work, thereby effectively preventing rework The heating ring is curled and offset, and the first gear 28 is fixed on the outside of the third pressing roller 25 , and the first gear 28 is connected with the second gear inside the protective sleeve 26 29 meshing, the outer diameter of the first gear 28 is larger than the outer diameter of the second gear 29, and the mechanical principle of driving the large gear through the pinion is labor-saving, so as to save manpower, and through the transmission of the gear, it can also be A more precise function is achieved, and because the third pressing roller 25 is slidably connected to the two vertical plates 21 through the two limit blocks 24, and because the two limit blocks 24 are respectively connected to the two Two of the sliding rods 35 are fixed, and two of the sliding rods 35 pass through the two vertical plates 21 and are fixed to the supporting rods 36 . Therefore, only by pulling the supporting rods 36 , two sliding rods 35 can be realized at the same time. The limit block 24 slides up and down, and because the adjusting screw 33 is rotatably connected to the central position of the support rod 36, and the adjusting screw 33 is threadedly connected with the cross bar 31, therefore, only need to rotate The adjustment screw 33 can realize the synchronous lifting and lowering of the two limit blocks 24, that is, the third pressing roller 25 can be lifted up and down, and there will be no unbalanced lifting caused by the adjustment of the two ends respectively. , so that the curling quality of the heating ring can be greatly improved; when it is necessary to curl an arc of a certain radian, it is only necessary to adjust the length of the steel rope 46 according to the required radian length of the curling in advance. One end of the limiting block 24 is fixed to the first cover sleeve 41 , and one end of the first cover sleeve 41 is fixed to the second cover through the connecting rod 42 43, and the third pressing roller 25 is rotatably connected to the inside of the first cover 41, the rotating rod 44 is rotated inside the second cover 43, and since the third pressure roller 25 is rotated inside the second cover 43 The steel rope 46 is wound around the outside of the three pressing rollers 25 and the rotating rod 44 , and one end of the steel rope 46 is fixed on the third pressing roller 25 and the other end is fixed on the rotating rod 44 , the steel wire 46 fixed on the third pressing roller 25 can be wound and loosened with the rotation of the third pressing roller 25 , that is, when the rotating rod 44 does not move, the steel wire 46 The total elongation of the aluminum heating ring can be fixed, so that the rotation circumference of the third pressing roller 25 can be controlled, that is, the curling arc length of the aluminum heating ring can be controlled, so that it is not difficult to control the artificial curling of the aluminum heating ring. In the case of the degree of crimp, and because the rotating rod 44 and the second cover 43 are rotatably connected, the steel rope 46 can be retracted and loosened, that is, the total elongation of the steel rope 46 can be changed. Therefore, the curling arc length of the aluminum heating ring can be controlled, so that when the aluminum heating ring with different arc lengths needs to be curled, it can be accurately controlled, and the rotating rod 44 can be adjusted through the locking nut 45. Lock the limit, so as to prevent the length of the steel rope 46 from changing; by providing the fixing grooves 51 at the opposite ends of the two vertical plates 21, it can facilitate the first sliding block 54 and the The sliding of the second sliding block 55, and the first dust removal roller 52 is clamped and fixed between the two first sliding blocks 54, and the two second sliding blocks 55 are clamped and fixed. The second dust removal roller 53, when rolling the aluminum heating ring, first passes the aluminum heating ring between the two dust removal rollers, and through the arrangement of the two dust removal rollers, the surface of the aluminum heating ring can be The sand and dust on the aluminum heating ring can be cleaned, so that the large particles of sand and dust on the surface of the aluminum heating ring to be curled can be cleaned, so as to prevent the large particles of sand and dust on the aluminum heating ring from being curled when the aluminum heating ring is working. Press into the inside of the aluminum heating ring, which seriously affects the curling quality of the aluminum heating ring, and because the third spring 57 is clamped and fixed between the first sliding block 54 and the vertical plate 21, in all The third spring 57 is clamped and fixed between the second sliding block 55 and the vertical plate 21. Through the elastic force of the two springs, not only can the gap with the aluminum heating ring be automatically adjusted, but also the Aluminum heating rings with different thicknesses, and can also automatically adjust different feeding angles, which is convenient and practical.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施方式和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入本发明要求保护的范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a mould is corrected with heating ring to pipeline production and processing which characterized in that: the device comprises a base (1), a correcting structure (2), an adjusting structure (3), a braking structure (4), a dust removing structure (5) and a limiting structure (6), wherein the top end of the base (1) for supporting and fixing other parts is connected with the correcting structure (2) for curling an aluminum heating ring; one end of the correcting structure (2) departing from the base (1) is connected with the adjusting structure (3) for adjusting the distance of the correcting structure (2), and one end of the correcting structure (2) is connected with the braking structure (4) for controlling the curling length; one end of the correcting structure (2) is connected with a dust removing structure (5) used for removing dust on the surface of an aluminum heating ring to be curled, and a limiting structure (6) used for preventing the aluminum heating ring from deviating during curling is arranged inside the correcting structure (2).
2. The heating ring straightening die for pipeline production and processing according to claim 1, wherein: the correcting structure comprises two vertical plates (21), a first compression roller (22), a second compression roller (23), limiting blocks (24), a third compression roller (25), a protective sleeve (26), a crank (27), a first gear (28), a second gear (29) and a first spring (29 a), wherein the two vertical plates (21) are vertically welded at the top end of the base (1) in a symmetrical relationship, the limiting blocks (24) in a cuboid structure are connected inside the two vertical plates (21) in a sliding manner, the third compression roller (25) is connected between the two limiting blocks (24), the first compression roller (22) is connected between the two vertical plates (21) in a rotating manner, the second compression roller (23) is connected between the two vertical plates (21) in a rotating manner, and the maximum external diameters of the first compression roller (22), the second compression roller (23) and the third compression roller (25) are the same, one end of one of the limiting blocks (24) is fixed with the protective sleeve (26), the third press roller (25) is rotatably connected with the protective sleeve (26), the protective sleeve (26) is slidably connected with the vertical plate (21), the first gear (28) is rotatably connected inside the protective sleeve (26), and the first gear (28) is fixed to the outside of the third press roller (25), the second gear (29) is rotatably connected inside the protective sleeve (26), and the first gear (28) is meshed with the second gear (29), a crank handle (27) is rotatably connected inside the protective sleeve (26), the second gear (29) is fixed outside the crank handle (27), the first spring (29 a) is clamped and fixed between the two limiting blocks (24) and the two vertical plates (21).
3. The heating ring straightening die for pipeline production and processing according to claim 2, wherein: the adjusting structure (3) comprises a cross rod (31), a fixing block (32), adjusting screws (33), sliding sleeves (34), sliding rods (35) and supporting rods (36), the cross rod (31) is of an inverted concave structure and is fixed at one end of each of two vertical plates (21) deviating from the base (1), the fixing block (32) is fixed at one end of the cross rod (31), the adjusting screws (33) are connected to the fixing block (32) in a threaded manner, the sliding sleeves (34) are fixed inside the two vertical plates (21), the sliding rods (35) are connected inside the two sliding sleeves (34) in a sliding manner, one ends of the two sliding rods (35) are respectively and fixedly connected with the two limiting blocks (24), the two sliding rods (35) are identical in length, and the supporting rods (36) are fixed at one ends of the two sliding rods (35) deviating from the two limiting blocks (24), and the support rod (36) is rotationally connected with the adjusting screw rod (33), and the rotating point of the adjusting screw rod (33) and the support rod (36) is positioned at the central point of the support rod (36).
4. The heating ring straightening die for pipeline production and processing according to claim 2, wherein: the brake structure (4) comprises a first cover sleeve (41), a connecting rod (42), a second cover sleeve (43), a rotating rod (44), a lock nut (45) and a steel rope (46), the first cover sleeve (41) is fixed at one end, deviating from the limiting block (24), of the protecting sleeve (26), the third press roller (25) is rotatably connected with the first cover sleeve (41), the connecting rod (42) is fixed at one end of the first cover sleeve (41), the second cover sleeve (43) is fixed at one end, deviating from the first cover sleeve (41), of the connecting rod (42), the rotating rod (44) in a T-shaped structure is rotatably connected inside the second cover sleeve (43), the lock nut (45) is in threaded connection outside the rotating rod (44), one end of the rotating rod (44) is in a hexagonal structure, and the steel rope (46) is wound outside the rotating rod (44) and the third press roller (25), one end of the steel rope (46) is fixed with the third pressing roller (25), the other end of the steel rope (46) is fixedly connected with the rotating rod (44), and the steel rope (46) penetrates through the first cover sleeve (41) and the second cover sleeve (43).
5. The heating ring straightening die for pipeline production and processing according to claim 2, wherein: the dust removing structure (5) comprises a fixed groove (51), a first dust removing roller (52), a second dust removing roller (53), a first sliding block (54), a second sliding block (55), a second spring (56) and a third spring (57), two fixing grooves (51) are arranged, the two fixing grooves (51) are symmetrically arranged at one end of the two vertical plates (21) which are opposite to each other, the first sliding block (54) and the second sliding block (55) are connected inside the two fixing grooves (51) in a sliding way, the first dust removing roller (52) is clamped and fixed between the two first sliding blocks (54), the second dust removing roller (53) is clamped and fixed between the two second sliding blocks (55), the second spring (56) is clamped and fixed between the first sliding block (54) and the vertical plate (21), and the third spring (57) is clamped and fixed between the second sliding block (55) and the vertical plate (21).
6. The heating ring straightening die for pipeline production and processing according to claim 2, wherein: the limiting structure (6) comprises a limiting plate (61), an air pipe (62), an air storage groove (63), a third gear (64), a positioning block (65), an air passage (66), a fourth spring (67), a piston (68) and a fifth spring (69), the limiting plate (61) is connected to one of the vertical plates (21) in a sliding manner, the air storage groove (63) is arranged in the vertical plate (21), the piston (68) is glued to one end of the limiting plate (61), the piston (68) is connected with the vertical plate (21) in a sliding manner, the fifth spring (69) is fixedly clamped between the piston (68) and the vertical plate (21), the third gear (64) is fixed to the outside of the third pressing roller (25), the third gear (64) is rotatably connected with the limiting block (24), the air passage (66) is arranged in the limiting block (24), the air passage (66) is communicated with the air storage groove (63) through the air pipe (62), the positioning block (65) is connected to the inner portion of the air passage (66) in a sliding mode, the positioning block (65) can be meshed with the third gear (64), and the fourth spring (67) is clamped and fixed between the positioning block (65) and the limiting block (24).
CN201911044548.5A 2019-10-30 2019-10-30 A heating ring correction mold for pipe production and processing Active CN110814109B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN113262999A (en) * 2021-05-07 2021-08-17 徐州汉邦矿山设备有限公司 Casting liquid port cleaning device of casting mould

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CN202021241U (en) * 2011-04-15 2011-11-02 上海金旅汽车配件有限公司 Arc crimping machine for compartment door skin of passenger car
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CN205701953U (en) * 2016-04-27 2016-11-23 濮阳市中鑫实业有限公司 A kind of spacing veneer reeling machine
CN108273884A (en) * 2018-02-06 2018-07-13 王小明 A kind of high-precision electric coil machine
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Publication number Priority date Publication date Assignee Title
JPH0890087A (en) * 1994-09-13 1996-04-09 Kurimoto Ltd Product carrying-out device in bending roll
CN1144495A (en) * 1995-01-19 1997-03-05 海斯有限公司 Improvements in/or relating to rollformers
CN202021241U (en) * 2011-04-15 2011-11-02 上海金旅汽车配件有限公司 Arc crimping machine for compartment door skin of passenger car
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