CN110809951A - Full-hydraulic crawler-type unmanned rape direct seeder - Google Patents
Full-hydraulic crawler-type unmanned rape direct seeder Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C7/00—Sowing
- A01C7/08—Broadcast seeders; Seeders depositing seeds in rows
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C19/00—Arrangements for driving working parts of fertilisers or seeders
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C5/00—Making or covering furrows or holes for sowing, planting or manuring
- A01C5/06—Machines for making or covering drills or furrows for sowing or planting
- A01C5/062—Devices for making drills or furrows
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C5/00—Making or covering furrows or holes for sowing, planting or manuring
- A01C5/06—Machines for making or covering drills or furrows for sowing or planting
- A01C5/066—Devices for covering drills or furrows
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C7/00—Sowing
- A01C7/06—Seeders combined with fertilising apparatus
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C7/00—Sowing
- A01C7/20—Parts of seeders for conducting and depositing seed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
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Abstract
本发明公开一种全液压履带式无人油菜直播机,涉及农业设备相关技术领域,包括底盘、液压装置、播种装置与控制装置。直播机采用橡胶履带底盘,通过液压马达驱动。底盘上搭载液压油箱,液压装置和控制装置固定在油箱上,播种装置安装在机体尾部。直播机采用液压作为动力实现底盘行走、转向和播种装置的升降。通过软件控制系统、电控液压阀组、卫星定位接收机、视觉传感器、电子罗盘、光电传感器、数据采集卡和信号处理模块构建的无人控制系统,自动完成对田块地理信息及本机位置信息进行采集、路径规划与跟踪、田间掉头和避障、播种装置升降和随速排种等过程。本发明采用模块化设计,结构紧凑、轻便灵活,田间通过性好且易于实现自动化控制。
The invention discloses a full-hydraulic crawler-type unmanned rape seeding machine, which relates to the technical field of agricultural equipment and includes a chassis, a hydraulic device, a seeding device and a control device. The live broadcast machine adopts a rubber crawler chassis and is driven by a hydraulic motor. The chassis is equipped with a hydraulic oil tank, the hydraulic device and the control device are fixed on the oil tank, and the seeding device is installed at the rear of the body. The live broadcast machine adopts hydraulic pressure as the power to realize the lifting and lowering of the chassis walking, steering and seeding device. The unmanned control system constructed by software control system, electronically controlled hydraulic valve group, satellite positioning receiver, visual sensor, electronic compass, photoelectric sensor, data acquisition card and signal processing module can automatically complete the geographic information of the field and the location of the machine. Information collection, path planning and tracking, field U-turn and obstacle avoidance, seeding device lifting and speed-seeking and other processes. The invention adopts a modular design, has a compact structure, is light and flexible, has good field passability and is easy to realize automatic control.
Description
技术领域technical field
本发明涉及农业设备相关技术领域,特别是涉及一种全液压履带式无人油菜直播机。The invention relates to the technical field of agricultural equipment, in particular to a full hydraulic crawler type unmanned rape seeding machine.
背景技术Background technique
中国油菜种植面积居世界前列,常年种植约1亿亩。其中冬油菜占85%以上,长江中下游地区是我国冬油菜主要产区。长江中下游地区冬油菜前茬作物多为水稻,土壤板结、黏重,而传统的油菜播种机械一般较笨重,田间易造成打滑下陷的情况,加上田块小且分散等因素,严重限制了作业效率,导致油菜机械化播种水平低下。传统的油菜播种机具不能满足该地区油菜播种要求,随着农业科技的创新发展,出现了小型轻便、田间通过性好的油菜直播机,但该类播种机通常需要在驾驶员的操控下完成行走以及作业的过程,不仅难以长时间持续操作,而且播种效果在很大程度上取决于驾驶员的经验,难以得到保证。该生产模式会消耗大量的人力成本,在农村劳动人口紧缺的现有情况下,非常不利于油菜智能化、产业化发展。China's rape planting area ranks among the top in the world, with about 100 million mu of annual planting. Among them, winter rapeseed accounts for more than 85%, and the middle and lower reaches of the Yangtze River are the main producing areas of winter rapeseed in my country. In the middle and lower reaches of the Yangtze River, the previous crops of winter rapeseed are mostly rice, and the soil is hard and sticky, while traditional rapeseed seeding machinery is generally cumbersome, and the field is prone to slipping and subsidence. Factors such as small and scattered fields severely limit operations. efficiency, resulting in a low level of mechanized sowing of rapeseed. Traditional rapeseed seeders cannot meet the requirements of rapeseed seeding in this area. With the innovation and development of agricultural technology, small and lightweight rapeseed direct seeding machines with good field passability have appeared, but such seeders usually need to be controlled by the driver. As well as the operation process, it is not only difficult to operate continuously for a long time, but also the seeding effect depends to a large extent on the driver's experience, which is difficult to guarantee. This production model will consume a lot of labor costs. Under the current situation of the shortage of rural laborers, it is very unfavorable for the intelligent and industrialized development of rapeseed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种全液压履带式无人油菜直播机,以解决上述现有技术存在的问题,整体采用模块化设计,结构紧凑、轻便灵活、田间通过性好且易于实现自动化控制。整机运行平稳、自动化程度高,可实现无人自动作业的油菜直播的要求。The purpose of the present invention is to provide a fully hydraulic crawler type unmanned rapeseed direct seeding machine to solve the problems existing in the prior art. The whole adopts modular design, has a compact structure, is light and flexible, has good field passability and is easy to realize automatic control. The whole machine runs smoothly and has a high degree of automation, which can meet the requirements of unmanned automatic operation of rapeseed live broadcast.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供一种全液压履带式无人油菜直播机,可在无人值守情况下实现开沟、播种和覆土等油菜直播作业过程,省时省力高效,高度解放农业生产中的劳动力资源;包括车体,所述车体包括底盘、液压装置、播种装置和控制装置;所述底盘两侧对称设置有驱动轮,位于同一侧的所述驱动轮之间通过橡胶履带包覆连接;所述液压装置包括液压油箱,所述液压油箱固定设置于所述底盘的横梁上,且所述液压油箱位于两个所述橡胶履带之间;所述液压油箱顶部固定设置有车体平台;所述液压油箱的前后两侧和所述车体平台上安装有液压装置;所述车体尾部通过悬挂装置连接有所述播种装置;所述控制装置安装于所述车体平台上。The invention provides a fully hydraulic crawler-type unmanned rapeseed direct seeding machine, which can realize the rapeseed direct seeding operations such as ditching, sowing, and soil covering under unattended conditions, saves time, labor, and efficiency, and highly liberates labor resources in agricultural production; A car body, the car body includes a chassis, a hydraulic device, a seeding device and a control device; the chassis is symmetrically provided with driving wheels on both sides, and the driving wheels on the same side are covered and connected by a rubber track; the hydraulic The device includes a hydraulic oil tank, the hydraulic oil tank is fixedly arranged on the beam of the chassis, and the hydraulic oil tank is located between the two rubber tracks; the top of the hydraulic oil tank is fixedly provided with a vehicle body platform; the hydraulic oil tank A hydraulic device is installed on the front and rear sides of the vehicle body and on the vehicle body platform; the rear part of the vehicle body is connected with the sowing device through a suspension device; the control device is installed on the vehicle body platform.
可选的,所述液压装置还包括液压站、液压驱动装置和液压升降装置;所述液压站包括安装在所述底盘上的所述液压油箱、安装在所述车体平台上的汽油发动机、电瓶、液压泵、管路过滤器以及安装在所述液压油箱的前侧板上的阀组;所述阀组包括油路块以及安装在所述油路块上的电磁溢流阀、第一比例换向阀、第二比例换向阀、电磁换向阀、双向节流阀、第一液压锁、第二液压锁、第三液压锁、压力表和测压接头;所述液压泵与所述汽油发动机通过皮带轮传动,所述液压泵的进油口通过吸油硬管与所述液压油箱连接;所述管路过滤器安装在所述液压泵和阀组之间,所述管路过滤器两端分别与所述液压泵的出油口和所述阀组中的主进油口通过软管连接;所述油路块与所述液压油箱固定连接,所述油路块的回油口和所述液压油箱的箱壁上的型孔连通。所述油路块与油箱固定连接,液压油通过油路块的回油口和油箱壁上的型孔回到油箱,形成回油路。Optionally, the hydraulic device further includes a hydraulic station, a hydraulic drive device and a hydraulic lifting device; the hydraulic station includes the hydraulic oil tank mounted on the chassis, a gasoline engine mounted on the vehicle body platform, A battery, a hydraulic pump, a pipeline filter and a valve group installed on the front side plate of the hydraulic oil tank; the valve group includes an oil circuit block and an electromagnetic relief valve installed on the oil circuit block, a first Proportional reversing valve, second proportional reversing valve, electromagnetic reversing valve, two-way throttle valve, first hydraulic lock, second hydraulic lock, third hydraulic lock, pressure gauge and pressure measuring joint; The gasoline engine is driven by a pulley, and the oil inlet of the hydraulic pump is connected to the hydraulic oil tank through an oil suction hard pipe; the pipeline filter is installed between the hydraulic pump and the valve group, and the pipeline filter The two ends are respectively connected with the oil outlet of the hydraulic pump and the main oil inlet in the valve group through hoses; the oil circuit block is fixedly connected with the hydraulic oil tank, and the oil return port of the oil circuit block It communicates with the type hole on the tank wall of the hydraulic oil tank. The oil circuit block is fixedly connected with the oil tank, and the hydraulic oil returns to the oil tank through the oil return port of the oil circuit block and the shaped hole on the oil tank wall to form an oil return circuit.
可选的,所述液压驱动装置包括两个对称安装在所述底盘上的液压马达,两个所述液压马达的输出轴分别与位于所述底盘两侧的所述驱动轮连接;其中一个所述液压马达上开设有第一进油口,另一个所述液压马达上开设有第二进油口,所述第一进油口通过硬管与所述油路块及所述第一比例换向阀依次连接,所述第二进油口通过硬管与所述油路块及所述第二比例换向阀依次连接,两个所述液压马达的外泄油口分别通过硬管连接所述液压油箱。两个液压马达通过控制第一比例换向阀和第二比例换向阀改变进油口的液压油流量,从而控制两边履带的转速。Optionally, the hydraulic drive device includes two hydraulic motors symmetrically mounted on the chassis, and the output shafts of the two hydraulic motors are respectively connected with the driving wheels on both sides of the chassis; The hydraulic motor is provided with a first oil inlet, and the other hydraulic motor is provided with a second oil inlet, and the first oil inlet is exchanged with the oil circuit block and the first ratio through a hard pipe. The direction valves are connected in sequence, the second oil inlet is connected to the oil circuit block and the second proportional reversing valve in sequence through a hard pipe, and the external oil drain ports of the two hydraulic motors are respectively connected to each other through a hard pipe. the hydraulic oil tank. The two hydraulic motors change the hydraulic oil flow at the oil inlet by controlling the first proportional reversing valve and the second proportional reversing valve, thereby controlling the rotational speed of the two tracks.
可选的,所述液压升降装置包括升降油缸、上拉杆、左侧下拉杆和右侧下拉杆;所述升降油缸设于所述液压油箱后侧,所述升降油缸一端与油箱后侧板铰接,另一端与所述上拉杆铰接,所述升降油缸的油缸塞腔油口与阀组通过软管连接,所述升降油缸的油缸杆腔油口通过软管与所述液压油箱连接;所述上拉杆一端与L型支架相铰接,另一端与播种装置顶部铰接,所述L型支架固定于所述车体平台的尾部;所述左侧下拉杆和右侧下拉杆一端与所述油箱后侧板分别铰接,另一端与所述播种装置的底部铰接;所述上拉杆与所述L型支架的铰接点和所述左侧下拉杆、右侧下拉杆与所述油箱后侧板的铰接点位于同一平面上。Optionally, the hydraulic lifting device includes a lifting cylinder, an upper rod, a left lower rod and a right lower rod; the lifting cylinder is arranged on the rear side of the hydraulic oil tank, and one end of the lifting cylinder is hinged with the rear side plate of the oil tank , the other end is hinged with the upper pull rod, the oil port of the oil cylinder plug cavity of the lifting oil cylinder is connected to the valve group through a hose, and the oil port of the oil cylinder rod cavity of the lifting oil cylinder is connected to the hydraulic oil tank through a hose; the One end of the upper pull rod is hinged with the L-shaped bracket, and the other end is hinged with the top of the planting device. The L-shaped bracket is fixed at the rear of the vehicle body platform; one end of the left and right pull-down rods is connected to the rear of the fuel tank The side plates are hinged respectively, and the other end is hinged with the bottom of the planting device; the hinge point between the upper pull rod and the L-shaped bracket and the hinged connection between the left and right pull down rods and the rear side plate of the fuel tank The points lie on the same plane.
可选的,所述播种装置包括设有地轮的播种机架、与所述液压升降装置连接的挂接架、设有多个开沟器的开沟器支撑梁以及一端安装在开沟器上的导种管;所述播种机架与挂接架固定连接;所述开沟器支撑梁固定连接在所述播种机架上;所述开沟器设有覆土板,所述开沟器与调节杆一端固定连接;所述调节杆上设有多个销孔,与所述开沟器支撑梁连接,且能够与所述开沟器支撑梁上的杆套进行上下调节;还包括安装在播种机架上的一器多行式的离心式排种器,所述导种管另一端与所述离心式排种器的出种口相连。Optionally, the planting device includes a planting frame provided with a ground wheel, a hanger connected with the hydraulic lifting device, an opener support beam provided with a plurality of openers, and one end of the opener is installed on the opener. The sowing rack is fixedly connected to the hanger frame; the opener support beam is fixedly connected to the sowing rack; the opener is provided with a soil covering plate, and the opener It is fixedly connected with one end of the adjusting rod; the adjusting rod is provided with a plurality of pin holes, which are connected with the support beam of the opener, and can be adjusted up and down with the rod sleeve on the support beam of the opener; it also includes installation A multi-row centrifugal seed metering device on the sowing rack, the other end of the seed guiding tube is connected with the seed outlet of the centrifugal seed metering device.
可选的,所述控制装置包括安装在车体平台的车载软件控制系统、控制箱、卫星定位接收机、电子罗盘和视觉传感器;所述软件控制系统提供硬件通信、控制执行、算法支持和人机交互;所述控制箱、视觉传感器、卫星定位接收机和电子罗盘分别通过USB和串口与软件控制系统连接;所述控制箱包括数据采集卡、信号调理模块和电源;还包括与安装在液压马达上的编码器和安装在播种机架上的随速排种系统;所述编码器与液压马达小轴连接,采集液压马达转速;所述随速排种系统包括与地轮同轴安装的光电码盘、固定在播种机架上的光电传感器以及安装在播种机架上的电池和直流电机,光电码盘和光电传感器采集地轮转速,直流电机输出轴驱动离心式排种器排种;所述编码器和随速排种系统与控制箱电性连接;所述阀组中的控制阀与控制箱电性连接。Optionally, the control device includes a vehicle-mounted software control system, a control box, a satellite positioning receiver, an electronic compass and a visual sensor installed on the vehicle body platform; the software control system provides hardware communication, control execution, algorithm support and human The control box, the visual sensor, the satellite positioning receiver and the electronic compass are respectively connected with the software control system through the USB and the serial port; the control box includes a data acquisition card, a signal conditioning module and a power supply; The encoder on the motor and the speed-dependent seed metering system installed on the seeding frame; the encoder is connected with the small shaft of the hydraulic motor to collect the rotational speed of the hydraulic motor; the speed-dependent seed metering system includes a coaxial installation with the ground wheel. The photoelectric code disc, the photoelectric sensor fixed on the seeding frame, the battery and the DC motor installed on the sowing frame, the photoelectric code disc and the photoelectric sensor collect the rotation speed of the ground wheel, and the output shaft of the DC motor drives the centrifugal seed metering device for seeding; The encoder and the seed metering system with speed are electrically connected with the control box; the control valve in the valve group is electrically connected with the control box.
可选的,所述液压油箱为长方体结构,所述液压油箱上设有液位液温计,所述车体平台包括焊接于所述液压油箱顶部两侧的方形钢板和所述液压油箱的顶部。Optionally, the hydraulic oil tank has a cuboid structure, the hydraulic oil tank is provided with a liquid level thermometer, and the vehicle body platform includes square steel plates welded on both sides of the top of the hydraulic oil tank and the top of the hydraulic oil tank. .
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
本发明提供的全液压履带式无人油菜直播机,采用履带式底盘,相对轮式装置具有牵引附着性能好、低震动、低陷地率、原地转弯等优势,而且直播机田间通过性好,对翻耕后的土壤扰动性小,布局紧凑,适用于不同田块大小、不同地势环境特别是丘陵山区的油菜播种作业;本发明采用全液压传动结构,依靠液压马达输出的大扭矩可以轻松实现履带底盘在田间行走、转向等运动;液压传动平稳、调整控制方便并具有无级调速特性,使得直播机工作稳定且全程可控;本发明搭载控制装置,包括运动控制、升降控制和排种控制,直播机可通过遥控器人工遥控作业;也可结合卫星和视觉组合导航,通过科学准确的作业路径规划,采用行走、避障、播种装置升降和排种速度全自动控制,实现无人驾驶自动作业,减小了劳动强度,保证了播种的效率和稳定性。The fully hydraulic crawler-type unmanned rapeseed seeding machine provided by the present invention adopts a crawler-type chassis, and has the advantages of good traction and adhesion performance, low vibration, low subsidence rate, in-situ turning, etc. , the soil disturbance after ploughing is small, the layout is compact, and it is suitable for rapeseed seeding operations in different field sizes and terrain environments, especially in hilly and mountainous areas; the invention adopts a full hydraulic transmission structure, and relies on the large torque output by the hydraulic motor. Realize the crawler chassis walking, steering and other movements in the field; the hydraulic transmission is stable, the adjustment and control are convenient, and it has the characteristics of stepless speed regulation, so that the live broadcast machine works stably and is controllable in the whole process; the present invention is equipped with a control device, including motion control, lifting control and The live broadcast machine can be controlled manually through the remote control; it can also be combined with satellite and visual combined navigation, through scientific and accurate operation path planning, and fully automatic control of walking, obstacle avoidance, seeding device lifting and seeding speed to achieve unmanned Driving automatic operation reduces labor intensity and ensures the efficiency and stability of sowing.
本发明搭载集中式排种装置,一个排种器可高效地同时完成多行排种作业。采用随速排种技术,根据直播机行进速度调节排种器转速进而实现稳定播量。本发明液压升降装置采用类三点悬挂设计,可平稳实现播种装置的垂直升降;液压升降装置拉杆两端均采用关节轴承铰链式连接,播种装置相对底盘可实现水平摆动,为直播机提高无人化自动作业直线性;作业时,播种装置对地面仿形可以保证播深一致性;作业结束后,将播种装置升起,方便在田间行走和爬坡。本发明通过更换播种装置,可实现不同幅宽、不同种植密度的油菜直播。通过加载排肥装置,还能实现施肥播种一体化作业,达到一机多用的效果。The present invention is equipped with a centralized seed metering device, and one seed metering device can efficiently complete multiple rows of seed metering operations at the same time. The seed metering technology is adopted, and the speed of the seed metering device is adjusted according to the traveling speed of the live broadcast machine to achieve stable seeding. The hydraulic lifting device of the present invention adopts a three-point suspension design, which can stably realize the vertical lifting of the seeding device; both ends of the pull rod of the hydraulic lifting device are connected by a joint bearing hinge, and the seeding device can swing horizontally relative to the chassis, which improves the unmanned operation of the live broadcast machine. The automatic operation is linear; during the operation, the planting device is profiling to the ground to ensure the consistency of the sowing depth; after the operation, the planting device is raised to facilitate walking and climbing in the field. The present invention can realize direct seeding of rapeseed with different widths and different planting densities by replacing the seeding device. By loading the fertilizer discharge device, the integrated operation of fertilization and sowing can also be realized, and the effect of one machine with multiple uses can be achieved.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1是本发明全液压履带式无人油菜直播机的整机机构示意图;Fig. 1 is the whole machine mechanism schematic diagram of the full hydraulic crawler type unmanned rape direct seeding machine of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是本发明全液压履带式无人油菜直播机的阀组结构示意图;Fig. 3 is the valve group structure schematic diagram of the full hydraulic crawler type unmanned rape direct seeding machine of the present invention;
图4是本发明全液压履带式无人油菜直播机的液压油箱结构示意图;Fig. 4 is the hydraulic oil tank structure schematic diagram of the full hydraulic crawler type unmanned rape seeding machine of the present invention;
图5是本发明全液压履带式无人油菜直播机的液压升降装置结构示意图;Fig. 5 is the structure schematic diagram of the hydraulic lifting device of the full hydraulic crawler type unmanned rape direct seeding machine of the present invention;
图6是本发明全液压履带式无人油菜直播机的播种装置结构示意图;Fig. 6 is a schematic diagram of the structure of the seeding device of the fully hydraulic crawler type unmanned rapeseed direct seeding machine of the present invention;
图7是本发明全液压履带式无人油菜直播机的液压油路示意图;Fig. 7 is the hydraulic oil circuit schematic diagram of the full hydraulic crawler type unmanned rape direct seeding machine of the present invention;
其中,1为底盘、2为驱动轮、3为液压油箱、4为编码器、5为液压马达、6为阀组、7为视觉传感器、8为L型支座、9为升降油缸、10为播种装置、11为悬挂装置、12为车体平台、13为车载电脑、14为油箱盖、15为电子罗盘、16为控制箱、17为卫星定位接收机、18为电瓶、19为汽油发动机、20为皮带轮、21为液压泵、22为吸油硬管、23为管路过滤器、24-1为第一进油口、24-2为第二进油口、25为双向节流阀、26-1为第一液压锁、26-2为第二液压锁、26-3为第三液压锁、27为电磁换向阀、28-1为第一比例换向阀、28-2为第二比例换向阀、29为电磁溢流阀、30为压力表、31为阀组主进油口、32为测压接头、33为油路块、34为升降油缸进油口、35为空气滤清器、36为筋板、37为液压马达泄油口、38为阀组回油口、39为油箱泄油口、40为液位液温计、41为右侧下拉杆、42为油缸塞腔油口、43为左侧下拉杆、44为第一双耳环铰链座、45为油箱后侧板、46为升降油缸回油口、47为上拉杆、48为关节轴承、49为油缸杆腔油口、50为覆土板、51为开沟器、52为播种机架、53为地轮、54为光电码盘、55为光电传感器、56为第二双耳环铰链座、57为挂接架、58为离心式排种器、59为直流电机、60为电池、61为导种管、62为开沟器支撑梁、63为调节杆、64为液压泵泄油管、65为液压马达泄油管、66为吸油粗滤。Among them, 1 is the chassis, 2 is the driving wheel, 3 is the hydraulic oil tank, 4 is the encoder, 5 is the hydraulic motor, 6 is the valve group, 7 is the visual sensor, 8 is the L-shaped support, 9 is the lifting cylinder, and 10 is the Seeding device, 11 is a suspension device, 12 is a vehicle body platform, 13 is an on-board computer, 14 is a fuel tank cover, 15 is an electronic compass, 16 is a control box, 17 is a satellite positioning receiver, 18 is a battery, 19 is a gasoline engine, 20 is the pulley, 21 is the hydraulic pump, 22 is the oil suction pipe, 23 is the pipeline filter, 24-1 is the first oil inlet, 24-2 is the second oil inlet, 25 is the two-way throttle valve, 26 -1 is the first hydraulic lock, 26-2 is the second hydraulic lock, 26-3 is the third hydraulic lock, 27 is the electromagnetic reversing valve, 28-1 is the first proportional reversing valve, and 28-2 is the second Proportional reversing valve, 29 is the electromagnetic relief valve, 30 is the pressure gauge, 31 is the main oil inlet of the valve group, 32 is the pressure measuring connector, 33 is the oil circuit block, 34 is the oil inlet of the lifting cylinder, and 35 is the air filter Cleaner, 36 is the rib plate, 37 is the hydraulic motor drain port, 38 is the valve group oil return port, 39 is the oil tank drain port, 40 is the liquid level and temperature gauge, 41 is the right pull down rod, 42 is the oil cylinder plug Cavity oil port, 43 is the left lower rod, 44 is the first double clevis hinge seat, 45 is the rear side plate of the fuel tank, 46 is the oil return port of the lifting cylinder, 47 is the upper pull rod, 48 is the joint bearing, 49 is the cylinder rod cavity Oil port, 50 is the soil cover plate, 51 is the opener, 52 is the seeding frame, 53 is the ground wheel, 54 is the photoelectric encoder, 55 is the photoelectric sensor, 56 is the second double earring hinge seat, 57 is the hanger , 58 is centrifugal seed metering device, 59 is DC motor, 60 is battery, 61 is seed tube, 62 is opener support beam, 63 is adjusting rod, 64 is hydraulic pump drain pipe, 65 is hydraulic motor drain pipe , 66 is oil suction coarse filter.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种全液压履带式无人油菜直播机,以解决上述现有技术存在的问题,整体采用模块化设计,结构紧凑、轻便灵活、田间通过性好且易于实现自动化控制。整机运行平稳、自动化程度高,可实现无人自动作业的油菜直播的要求。The purpose of the present invention is to provide a fully hydraulic crawler type unmanned rapeseed direct seeding machine to solve the problems existing in the prior art. The whole adopts modular design, has a compact structure, is light and flexible, has good field passability and is easy to realize automatic control. The whole machine runs smoothly and has a high degree of automation, which can meet the requirements of unmanned automatic operation of rapeseed live broadcast.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
本发明提供一种全液压履带式无人油菜直播机,包括底盘、液压装置、播种装置与控制装置。直播机采用橡胶履带底盘,通过液压马达驱动。底盘上搭载液压油箱,液压装置和控制装置固定在油箱上,播种装置安装在机体尾部。直播机采用液压作为动力实现底盘行走、转向和播种装置的升降。通过软件控制系统、电控液压阀组、卫星定位接收机、视觉传感器、电子罗盘、光电传感器、数据采集卡和信号处理模块构建的无人控制系统,自动完成对田块地理信息及本机位置信息进行采集、路径规划与跟踪、田间掉头和避障、播种装置升降和随速排种等过程。本发明采用模块化设计,结构紧凑、轻便灵活,田间通过性好且易于实现自动化控制。整机重量轻、自动化程度高、可实现无人自动作业的油菜直播的要求。The invention provides a full hydraulic crawler type unmanned rapeseed direct seeding machine, which comprises a chassis, a hydraulic device, a seeding device and a control device. The live broadcast machine adopts a rubber crawler chassis and is driven by a hydraulic motor. The chassis is equipped with a hydraulic oil tank, the hydraulic device and the control device are fixed on the oil tank, and the seeding device is installed at the rear of the body. The live broadcast machine adopts hydraulic pressure as the power to realize the lifting and lowering of the chassis walking, steering and seeding device. The unmanned control system constructed by software control system, electronically controlled hydraulic valve group, satellite positioning receiver, visual sensor, electronic compass, photoelectric sensor, data acquisition card and signal processing module can automatically complete the geographical information of the field and the location of the machine. Information collection, path planning and tracking, field U-turn and obstacle avoidance, seeding device lifting and speed-seeking and other processes. The invention adopts a modular design, has a compact structure, is light and flexible, has good field passability and is easy to realize automatic control. The whole machine is light in weight, high in automation, and can meet the requirements of unmanned automatic operation of rapeseed live broadcast.
具体参阅图1,并结合图2~7所示,包括底盘1、液压装置、播种装置10与控制装置,其中底盘1为橡胶履带底盘1,底盘1上搭载液压油箱3;液压油箱3为六块钢板焊接构成的长方体,平放在两侧履带之间,液压油箱3底部与底盘1横梁焊接固定;液压油箱3上设有油箱盖14、空气滤清器35和液位液温计40,油箱顶板设有液压泵吸油口,油箱前侧板设有油箱泄油口39、液压马达泄油口37和阀组回油口38,如图7所示,液压马达泄油口37经有液压马达泄油管65与液压油箱3连通,油箱后侧板45设有升降油缸回油口46;液压油箱3顶部左右两侧焊接有方形钢板,通过多块筋板36支撑,与液压油箱3顶部构成车体平台12;车体平台12焊接多个安装座和定位孔,用于各部件的固定;液压油箱3内部装载液压油,外部搭载液压装置、播种装置10和控制装置,播种装置10通过悬挂装置11安装于车体平台12上,作为液压功能元件的同时起到车体机架的作用,而且结构紧凑,使得整机轻便化。Referring specifically to FIG. 1 and in conjunction with FIGS. 2 to 7 , it includes a
液压装置包括液压站、液压驱动装置和液压升降装置;液压站包括液压油箱3、汽油发动机19、电瓶18、液压泵21、管路过滤器23和阀组6。汽油发动机19和液压泵21通过皮带轮20传动,安装在车体平台12上,使用安装座固定,安装座上设有皮带轮张紧装置;液压泵进油口与吸油硬管22连接;吸油硬管22末端连接吸油粗滤66,没入液压油中;管路过滤器23通过螺栓连接固定在车体平台12,通过软管连入液压装置主油路,其两端分别与液压泵21和阀组6相连。The hydraulic device includes a hydraulic station, a hydraulic drive device and a hydraulic lifting device; the hydraulic station includes a
阀组6包括油路块33、电磁溢流阀29、第一比例换向阀28-1、第二比例换向阀28-2、电磁换向阀27、双向节流阀25、第一液压锁26-1、第二液压锁26-2、第三液压锁26-3、压力表30和测压接头32;油路块33中为长方体结构,通过螺栓固定在油箱前侧板,起到管路集成的作用;电磁溢流阀29等控制阀依次安装在油路块33前侧,其中第一比例换向阀28-1、第二比例换向阀28-2和第一液压锁26-1、第二液压锁26-2、第三液压锁26-3、电磁换向阀27和双向节流阀25皆为叠加式安装;油路块33上下两侧设有测压接头32、阀组主进油口31、其中一个液压马达5的第一进油口24-1、另一个液压马达5的第二进油口24-2和升降油缸进油口34;左侧设有压力表30,右侧设有升降油缸进油口34;液压油通过阀组主进油口31进入阀组6,经过控制阀和阀组回油口38回到液压油箱3。The
液压驱动装置包括两个安装在底盘1上的液压马达5,两个液压马达5的输出轴分别与底盘1的驱动轮2直连,为驱动履带提供转矩;两个液压马达5的第一进油口24-1和第二进油口24-2通过硬管与油路块33的进油口连接,阀组6中的比例换向阀用于控制进入第一进油口24-1和第二进油口24-2的流量,从而控制两个液压马达5输出轴的转速与转向,在两个液压马达5输出转矩的配合下改变机体的姿态,实现整机的行走和转向。The hydraulic drive device includes two
液压升降装置采用类三点悬挂设计,包括安装在液压油箱3后侧的升降油缸9、上拉杆47左侧下拉杆43和右侧下拉杆41,用于实现播种装置10的抬升和降落;上拉杆47、左侧下拉杆43和右侧下拉杆41两端都设有关节轴承48,其中一端通过第一双耳环铰链座44铰接在油箱后侧板45与L型支座8上,另一端与播种装置10铰接;升降油缸9一端耳环与油箱后侧板45上的铰链座铰接,另一端与上拉杆47铰接,油缸活塞杆的伸缩带动上拉杆47的摆动;油缸塞腔油口42通过软管与阀组6连接,油缸杆腔油口49与油箱连接,依靠阀组6中的电磁换向阀27、液压锁和双向节流阀25来实现油缸的伸缩、停止和浮动状态。直播机作业时,通过控制电磁换向阀27,升降油缸9内部卸荷,播种装置10可贴合地面上下浮动,实现播种装置10对地面仿形。The hydraulic lifting device adopts a three-point suspension design, including the
播种装置10包括设有第二双耳环铰链座56的挂接架57,挂接架57焊接在播种机架52上,播种机架52上安装有地轮53和一器多行型离心式排种器58,排种器的出种口与导种管61一端相连,导种管61另一端安装在开沟器51中;多个开沟器51均匀地安装在开沟器支撑梁62上,开沟器51通过连接调节杆63可以实现高度调节;排种器将种子从出种口排出,种子受重力经过导种管61滑落到开沟器51形成的沟中,再由覆土板50覆土。The seeding
控制装置用于控制液压驱动装置、液压升降装置和播种装置10的动作,其包括车体平台12搭载的车载软件控制系统、控制箱16、视觉传感器7、卫星定位接收机17、电子罗盘15,安装在液压马达5上的编码器4和播种装置10上安装的的随速排种系统。The control device is used to control the actions of the hydraulic driving device, the hydraulic lifting device and the seeding
车载软件控制系统为车载电脑13,其给本发明提供硬件通信、控制执行、算法和人机交互支持;控制箱16、视觉传感器7、卫星定位接收机17和电子罗盘15分别通过USB和串口与软件控制系统连接,视觉传感器7和电子罗盘15通过支撑杆以可拆卸式和可调节式分别装设在车体平台12的前部和中部,控制箱16包括数据采集卡、信号调理模块和电源;编码器4、随速排种系统和阀组6中的控制阀皆与控制箱16电性连接;编码器4与液压马达5尾端小输出轴同轴连接,采集液压马达5转速;随速排种系统包括与地轮53同轴安装的光电码盘54、固定在播种机架52上的光电传感器55以及安装在播种机架52上的电池60和直流电机59,光电码盘54和光电传感器55采集地轮53转速,软件控制系统和控制箱16处理数据并控制直流电机59转速,实现播种装置10自动随速排种。The on-board software control system is the on-
本发明工作时,电磁溢流阀29通电,使液压系统卸荷,此时电启动汽油发动机19为无负载安全启动,稳定运行后使电磁溢流阀29断电,液压系统恢复工作压力。发动机通过皮带轮20传动带动液压泵21工作,液压泵21从油箱将液压油泵出,泵出的油经过管路过滤器23过滤后到达阀组6,阀组6将液压油根据控制分配到液压马达5和升降油缸9。液压泵21上通过液压泵泄油管64与液压油箱3连通;当控制装置向比例换向阀输出模拟量信号(AO),此时液压马达5带动履带转动,两边履带速度同步时,机体直线行走,机体转向由两边履带的转速差实现;同时,调节该控制信号模拟量的大小还可以改变机体的行走速度。在行进过程中,若需要停车,控制装置将逐渐减小输出到比例换向阀的控制信号,使行走速度逐渐减小直到机体停止,避免突然抱死由惯性引起机体急冲;直播机在斜坡停止时,液压锁闭锁液压马达5油路中的油液,使车体不会因自重下滑。当直播机田间作业时,控制装置给定电磁换向阀27控制信号A,升降油缸9内部卸荷,播种装置10对地面仿形,光电传感器55和光电码盘54采集地轮53转速,控制装置根据地轮53转速控制排种速度;作业结束后,控制装置给定电磁换向阀27控制信号B,升降油缸9将播种装置10抬起,当控制信号置零,液压锁闭锁油缸中的油液,使播种装置10不会因自重下降,上述液压控制系统采用现有技术中的液压操作系统进行控制,液压油路简图参考图7,通过图7的液压油路连通方式,可以方便快捷的进行液压系统的控制操作。When the present invention works, the
进一步的,本发明一种全液压履带式无人油菜直播机通过车载软件控制系统具有多种作业模式,包括人工遥控模式和无人驾驶全自动模式。在人工遥控模式下,遥控器向控制装置发出控制指令,车载软件控制系统中的执行层将控制指令解析并传输给通信层的数据采集卡,通过数据采集卡输出相应控制信号,实现对直播机运动、播种装置10升降和排种过程的遥控。Further, a fully hydraulic crawler-type unmanned rapeseed direct seeding machine of the present invention has multiple operation modes through the vehicle-mounted software control system, including a manual remote control mode and an unmanned fully automatic mode. In the manual remote control mode, the remote control sends control commands to the control device, and the execution layer in the vehicle software control system parses and transmits the control commands to the data acquisition card of the communication layer, and outputs the corresponding control signals through the data acquisition card to realize the control of the live broadcast machine. Remote control of movement, raising and lowering of the seeding
本发明所提供的无人驾驶全自动模式包括环境信息获取、路径规划、路径跟踪、田间避障、随速排种和人机交互等过程。本发明无人驾驶自动作业的一般实施例为:车载软件控制系统通过USB和串口与卫星定位接收机17、电子罗盘15和视觉传感器7通信,分别实时获取定位信息、航向信息和田间图像信息,并将信息融合解算得到直播机的位置信息。将预作业田块的边界信息输入系统,或通过人工遥控直播机绕田块一周采集田块边界信息,车载软件控制系统根据田块大小和作业要求自动规划全局路径。结合直播机位置信息和规划路径信息实时计算直播机与作业路径的航向偏差和航位偏距,结合编码器4采集的履带转速信息,根据路径跟踪纠偏算法得到控制量,通过与数据采集卡通信以驱动直播机行走、转向以实现路径跟踪。作业过程中,车载软件控制系统通过光电传感器55和光电码盘54实时采集地轮53转速,并根据随速排种算法控制直流电机59转速,实现自动播种。软件控制系统内嵌田头线识别算法和障碍物检测算法,通过处理所采集田间图像信息分析田间情况,并结合路径跟踪算法和局部动态路径规划以实现直播机田间掉头和避障。同时,车载软件控制系统还提供人机交互界面和导航信息存储功能,用于导航信息设置、显示和存储,实现无人作业过程可视化,便于开展后期研究和提高人机交互体验。The fully automatic mode of unmanned driving provided by the present invention includes processes such as environmental information acquisition, path planning, path tracking, field obstacle avoidance, seeding with speed, and human-computer interaction. The general embodiment of the unmanned automatic operation of the present invention is as follows: the vehicle-mounted software control system communicates with the
进一步的,本发明所提供的一种全液压履带式无人油菜直播机软件控制系统还预留通信接口,以供搭载其他的传感器和执行装置,以便实现对本发明的进一步优化。Further, the software control system of a fully hydraulic crawler-type unmanned rapeseed direct seeding machine provided by the present invention also reserves a communication interface for carrying other sensors and execution devices, so as to further optimize the present invention.
本发明所提供的一种全液压履带式无人油菜直播机还可以搭载其他的播种装置10,若更换播种装置10,则需将挂接装置与液压升降装置配合连接。通过更换播种装置10,可实现不同幅宽、不同种植密度的油菜直播,通过加载排肥装置,还能实现施肥播种一体化作业,达到一机多用的效果。The fully hydraulic crawler-type unmanned rapeseed direct seeding machine provided by the present invention can also be equipped with
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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