CN110806074A - Wax gourd seed particle grease removing device and method - Google Patents
Wax gourd seed particle grease removing device and method Download PDFInfo
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- CN110806074A CN110806074A CN201911109719.8A CN201911109719A CN110806074A CN 110806074 A CN110806074 A CN 110806074A CN 201911109719 A CN201911109719 A CN 201911109719A CN 110806074 A CN110806074 A CN 110806074A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/022—Arrangements of drives, bearings, supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/026—Arrangements for charging or discharging the materials to be dried, e.g. discharging by reversing drum rotation, using spiral-type inserts
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- F26B21/50—
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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Abstract
本发明公开了一种冬瓜子颗粒油脂去除装置及方法,包括操作舱,储液罐,气动输送机和传送装置;所述操作舱包括上箱体和下箱体,所述上箱体下端与下箱体上端铰接固定并且下箱体上部分嵌入上箱体的内腔,上箱体与下箱体可实现左右摆动;所述下箱体通过软管和第一泵体与储液罐连接,软管与下箱体连接口处设置有过滤网,所述储液罐通过第二泵体及管与上箱体连接;所述管与上箱体的连接处设置有过滤箱;所述储液罐内设置有电加热装置;所述气动输送机通过软管连接于下箱体上,气动输送机下料口处设置有传送装置。还包括油脂去除方法,用1.5倍石油醚(30‑60℃)浸泡3h左右,排出石油醚,烘干干石油醚,得到干爽的冬瓜子颗粒。本发明处理后冬瓜子颗粒可以测定堆密度,也可以进行颗粒分装,最后得到成品。
The invention discloses a device and method for removing oil from wax gourd seeds, including an operation cabin, a liquid storage tank, a pneumatic conveyor and a transmission device; the operation cabin includes an upper box body and a lower box body, and the lower end of the upper box body is connected to the lower end of the upper box body. The upper end of the lower box is hinged and fixed, and the upper part of the lower box is embedded in the inner cavity of the upper box, and the upper box and the lower box can swing left and right; the lower box is connected with the liquid storage tank through the hose and the first pump body , a filter screen is arranged at the connection port between the hose and the lower box body, and the liquid storage tank is connected with the upper box body through the second pump body and the pipe; the connection between the pipe and the upper box body is provided with a filter box; the An electric heating device is arranged in the liquid storage tank; the pneumatic conveyor is connected to the lower box body through a hose, and a conveying device is arranged at the discharge port of the pneumatic conveyor. Also included is a method for removing grease, soaking with 1.5 times petroleum ether (30-60° C.) for about 3 hours, discharging the petroleum ether, drying the petroleum ether, and obtaining dry wax gourd seed particles. After being treated by the present invention, the bulk density of the wax melon seeds granules can be measured, and the granules can also be sub-packed, and finally the finished product can be obtained.
Description
技术领域technical field
本发明涉及食品加工技术领域,特别涉及一种冬瓜子颗粒油脂去除装置及方法。The invention relates to the technical field of food processing, in particular to a device and method for removing oil from wax gourd seeds particles.
背景技术Background technique
目前对冬瓜子的制粒方法主要是湿法制粒(约加85%乙醇0.2倍),但烘干后颗粒仍油漉漉的,颗粒流动性不好,无法测堆密度,更无法分装。At present, the granulation method of winter melon seeds is mainly wet granulation (about 0.2 times of 85% ethanol), but the granules are still oily after drying, and the granules have poor fluidity.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于针对上述现有技术中的不足,提出一种冬瓜子颗粒油脂去除装置及方法。该装置结构简单,利于实现冬瓜子的全自动加工,烘干,输送等系列功能,同时处理后冬瓜子颗粒可以测定堆密度,也可以进行颗粒分装,最后得到成品。The technical problem to be solved by the present invention is to propose a device and method for removing oil from wax melon seeds particles in view of the deficiencies in the above-mentioned prior art. The device has a simple structure, which is beneficial to realize a series of functions such as full-automatic processing, drying, and conveying of winter melon seeds. At the same time, the processed wax melon seeds particles can be measured for bulk density, and can also be divided into particles, and finally finished products can be obtained.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种冬瓜子颗粒油脂去除装置,包括操作舱,储液罐,气动输送机和传送装置;所述操作舱包括上箱体和下箱体,所述上箱体下端与下箱体上端铰接固定并且下箱体上部分嵌入上箱体的内腔,上箱体与下箱体可实现左右摆动;所述下箱体通过软管和第一泵体与储液罐连接,软管与下箱体连接口处设置有过滤网,所述储液罐通过第二泵体及管与上箱体连接;所述管与上箱体的连接处设置有过滤箱;所述储液罐内设置有电加热装置;所述气动输送机通过软管连接于下箱体上,气动输送机下料口处设置有传送装置。A wax melon seed particle grease removal device includes an operation cabin, a liquid storage tank, a pneumatic conveyor and a transmission device; the operation cabin includes an upper box body and a lower box body, and the lower end of the upper box body is hingedly fixed with the upper end of the lower box body In addition, the upper part of the lower box body is embedded in the inner cavity of the upper box body, and the upper box body and the lower box body can swing left and right; the lower box body is connected with the liquid storage tank through the hose and the first pump body, and the hose is connected with the lower box A filter screen is arranged at the body connection port, and the liquid storage tank is connected with the upper tank body through the second pump body and the pipe; a filter box is arranged at the connection between the pipe and the upper tank body; Electric heating device; the pneumatic conveyor is connected to the lower box body through a hose, and a conveying device is arranged at the discharge port of the pneumatic conveyor.
本发明通过可摆动的箱体可以均匀浸泡和烘干冬瓜子颗粒,防止颗粒堆积和黏连箱体的底部,储液罐以及泵的设置实现去油液的排入与排出;过滤箱可以过滤掉储液罐内的杂质。The invention can evenly soak and dry the wax gourd seeds particles through the swingable box body, prevent the particles from accumulating and adhering to the bottom of the box body, the liquid storage tank and the pump are arranged to realize the discharge and discharge of the degreasing liquid; the filter box can filter Remove impurities from the reservoir.
本发明的一种优选实施例,所述下箱体为3/4圆拱形的筒体结构,拱形上端通过转动轴与上箱体上;驱动电机安装在上箱体上通过第一齿轮与位于转动轴上的第二齿轮啮合;所述上箱体的上端设置有将冬瓜子颗粒加入下箱体的加料口和烘干冬瓜子的烘干机。In a preferred embodiment of the present invention, the lower box body is a 3/4 round arched cylinder structure, and the upper end of the arch is connected to the upper box body through the rotating shaft; the drive motor is installed on the upper box body through the first gear It meshes with the second gear located on the rotating shaft; the upper end of the upper box body is provided with a feeding port for adding winter melon seeds particles into the lower box body and a dryer for drying the winter melon seeds.
下箱体采用3/4圆拱形的筒体结构可以顺畅地与上箱体实现摆动,并可以实现箱体之间的一定程度密封性。The lower box adopts a 3/4 round arched cylinder structure, which can smoothly swing with the upper box, and can achieve a certain degree of sealing between the boxes.
本发明的一种优选实施例,所述气动输送机包括抽风机和锥型输送筒,所述锥型输送筒的大锥端连接抽风机,小锥段通过软管与下箱体连接;所述锥形输送筒内左右贯通设置有滤筒,滤筒外侧的锥型输送筒内设置有螺旋输送通道。In a preferred embodiment of the present invention, the pneumatic conveyor includes an exhaust fan and a conical conveying cylinder, the large cone end of the conical conveying cylinder is connected to the exhaust fan, and the small cone section is connected to the lower box through a hose; A filter cartridge is arranged through the conical conveying cylinder from left to right, and a spiral conveying channel is arranged in the conical conveying cylinder outside the filter cartridge.
气动输送机通过锥型输送筒以及滤筒和螺旋输送通道实现了冬瓜子颗粒的分散离心,打散颗粒便于顺利进入传送装置并分装,滤筒一方面防止冬瓜子进入风机,另一方面便于螺旋通风的实现。The pneumatic conveyor realizes the dispersion and centrifugation of the winter melon seeds particles through the conical conveying cylinder, the filter cylinder and the screw conveying channel, and the dispersed particles are easy to enter the conveying device and package. Realization of spiral ventilation.
本发明的一种优选实施例,所述下箱体嵌入上箱体的部分上端面开设有敞开的入料口。In a preferred embodiment of the present invention, a part of the upper end face of the lower box body embedded in the upper box body is provided with an open feeding port.
本发明的一种优选实施例,所述过滤箱内设置有可更换的过滤棉,所述过滤棉外部包裹有金属网。In a preferred embodiment of the present invention, a replaceable filter cotton is arranged in the filter box, and the filter cotton is wrapped with a metal mesh outside.
过滤棉透水能力强,具有较强的过滤能力,通过金属网进行初级过滤和定型,通过更换的方式便于后续的维护。The filter cotton has strong water permeability and strong filtration capacity. It performs primary filtration and shaping through metal mesh, and facilitates subsequent maintenance by replacing it.
本发明的一种优选实施例,所述气动输送机通过多个电磁阀分别连接有多个所述操作舱。In a preferred embodiment of the present invention, the pneumatic conveyor is respectively connected with a plurality of the operation cabins through a plurality of solenoid valves.
为了便于连续作业,操作舱为多个,分别通过电磁阀,管路与气动输送装置连通。In order to facilitate continuous operation, there are multiple operation cabins, and the pipelines are connected with the pneumatic conveying device through solenoid valves respectively.
本发明的一种优选实施例,还包括固定架,所述固定架的上端固定安装于上箱体的两侧,固定架的下半部固定于储液罐的两侧并支撑于地面。A preferred embodiment of the present invention further includes a fixing frame, the upper end of the fixing frame is fixedly installed on both sides of the upper box body, and the lower half of the fixing frame is fixed on both sides of the liquid storage tank and supported on the ground.
具体而言,还包括一种冬瓜子颗粒油脂去除方法,Specifically, it also includes a method for removing oil from wax gourd seeds particles,
S1、通过加料口将一定量待加工的冬瓜子颗粒加入下箱体中,储液罐通过第二泵体向下箱体内泵入1.5倍的加热为30-60℃的石油醚;S1. Add a certain amount of wax gourd seed particles to be processed into the lower box through the feeding port, and pump 1.5 times of petroleum ether heated to 30-60°C in the liquid storage tank through the second pump body;
S2、驱动电机驱动下箱体左右摆动,并持续3h;S2, the drive motor drives the lower box to swing left and right, and lasts for 3h;
S3、通过第一泵体将下箱体内的石油醚泵入储液罐中;S3, pump the petroleum ether in the lower tank into the liquid storage tank through the first pump body;
S4、启动烘干机持续烘干冬瓜子颗粒,同时摆动下箱体,直至挥干石油醚,得到干爽的冬瓜子颗粒;S4, start the dryer to continue drying the wax gourd seeds particles, and swing the lower box at the same time until the petroleum ether is evaporated to obtain dry wax melon seeds particles;
S5、启动气动输送机将下箱体内冬瓜子颗粒吸入锥型输送筒并通过螺旋形通道离心打散后到达下料口的传送装置用于分装;S5. Start the pneumatic conveyor to suck the wax gourd seeds particles in the lower box into the conical conveying cylinder, and then centrifugally disperse them through the spiral channel, and then reach the conveying device at the discharge port for sub-packaging;
S6、逐步打开电磁阀重复步骤S5对不同操作舱内的烘干冬瓜子颗粒进行输送。S6, gradually open the solenoid valve and repeat step S5 to transport the dried wax gourd seeds in different operation cabins.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明该装置通过可摆动的箱体可以均匀浸泡和烘干冬瓜子颗粒,防止颗粒堆积和黏连箱体的底部,储液罐以及泵的设置实现去油液的排入与排出;过滤箱可以过滤掉储液罐内的杂质;下箱体采用3/4圆拱形的筒体结构可以顺畅地与上箱体实现摆动,并可以实现箱体之间的一定程度密封性;气动输送机通过锥型输送筒以及滤筒和螺旋输送通道实现了冬瓜子颗粒的分散离心,打散颗粒便于顺利进入传送装置并分装,滤筒一方面防止冬瓜子进入风机,另一方面便于螺旋通风的实现。本方法利于实现冬瓜子的全自动加工,烘干,输送等系列功能,同时处理后冬瓜子颗粒可以测定堆密度,也可以进行颗粒分装,最后得到成品。The device of the invention can evenly soak and dry the wax gourd seeds particles through the swingable box body, prevent the particles from accumulating and adhering to the bottom of the box body, and the arrangement of the liquid storage tank and the pump realizes the discharge and discharge of the degreasing liquid; the filter box The impurities in the liquid storage tank can be filtered out; the lower box body adopts a 3/4 round arched cylinder structure, which can smoothly swing with the upper box body, and can achieve a certain degree of sealing between the boxes; pneumatic conveyor The dispersion and centrifugation of the wax gourd seeds is realized through the conical conveying cylinder, the filter cartridge and the spiral conveying channel, and the dispersed particles are easy to enter the conveying device and packaged smoothly. accomplish. The method is beneficial to realize a series of functions such as fully automatic processing, drying, and conveying of winter melon seeds, and at the same time, the bulk density of the wax melon seeds granules can be measured after the treatment, and the granules can also be divided into granules, and finally the finished product can be obtained.
附图说明Description of drawings
图1为本发明的油脂去除装置示意图;1 is a schematic diagram of a grease removal device of the present invention;
图2为本发明的一部分结构右视图;Fig. 2 is a right side view of a part of the structure of the present invention;
图3为本发明的俯视图。Figure 3 is a top view of the present invention.
附图标记说明:Description of reference numbers:
1-加料口,2-上箱体,3-下箱体,4-烘干机,5-储液罐,6-驱动电机,7-第一齿轮,8-第二齿轮,9-软管,10-第一泵体,11-第二泵体,12-管,13-过滤箱,14-过滤棉,15-电磁阀,16-气动输送机,17-抽风机,18-滤筒,19-螺旋通道,20-传动装置,21-固定架,22-转动轴。1-feeding port, 2-upper box, 3-lower box, 4-dryer, 5-liquid storage tank, 6-drive motor, 7-first gear, 8-second gear, 9-hose , 10-first pump body, 11-second pump body, 12-pipe, 13-filter box, 14-filter cotton, 15-solenoid valve, 16-pneumatic conveyor, 17-exhaust fan, 18-filter cartridge, 19-spiral channel, 20-transmission device, 21-fixed frame, 22-rotating shaft.
具体实施方式Detailed ways
下面结合附图及实施例描述本发明具体实施方式:The specific embodiments of the present invention are described below in conjunction with the accompanying drawings and examples:
需要说明的是,本说明书所附图中示意的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the implementation of the present invention. Any modification of the structure, the change of the proportional relationship or the adjustment of the size, without affecting the effect that the present invention can produce and the purpose that can be achieved, should still fall within the technical content disclosed in the present invention. within the scope of coverage.
同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The implementable scope of the invention, and the change or adjustment of the relative relationship thereof, shall also be regarded as the implementable scope of the present invention without substantially changing the technical content.
实施例一:Example 1:
一种冬瓜子颗粒油脂去除装置,包括操作舱,储液罐5,气动输送机16和传送装置20;所述操作舱包括上箱体2和下箱体3,所述上箱体2下端与下箱体3上端铰接固定并且下箱体3上部分嵌入上箱体2的内腔,上箱体2与下箱体3可实现左右摆动;所述下箱体3通过软管9和第一泵体10与储液罐5连接,软管9与下箱体3连接口处设置有过滤网,所述储液罐5通过第二泵体11及管12与上箱体2连接;所述管12与上箱体2的连接处设置有过滤箱13;所述储液罐5内设置有电加热装置;所述气动输送机16通过软管连接于下箱体3上,气动输送机16下料口处设置有传送装置20。A wax gourd seed particle grease removal device includes an operation cabin, a
优选地,所述下箱体3为3/4圆拱形的筒体结构,拱形上端通过转动轴22与上箱体2上;驱动电机6安装在上箱体2上通过第一齿轮7与位于转动轴22上的第二齿轮8啮合;所述上箱体2的上端设置有将冬瓜子颗粒加入下箱体3的加料口1和烘干冬瓜子的烘干机4。Preferably, the
烘干机4吹风口向下,由于下箱体弧形的结构使得烘干吹风可以产生旋流,将冬瓜子颗粒吹离箱体底部,提升烘干效果,电机与齿轮啮合稳定,设备运转平稳。The air outlet of dryer 4 is downward. Due to the arc-shaped structure of the lower box, the drying blower can generate a swirl, which blows the wax gourd seeds away from the bottom of the box to improve the drying effect. The motor and the gear are meshed stably, and the equipment runs smoothly. .
下箱体嵌入上箱体中,实现了一定程度的密封,下箱体上侧周边处与上箱体之间设置有密封条,下箱体外侧和上箱体内侧壁通过喷涂防磨材料涂层防止磨损。The lower box is embedded in the upper box to achieve a certain degree of sealing. There is a sealing strip between the upper periphery of the lower box and the upper box. The outer side of the lower box and the inner sidewall of the upper box are coated with anti-wear materials. layer to prevent abrasion.
优选地,所述气动输送机16包括抽风机17和锥型输送筒,所述锥型输送筒的大锥端连接抽风机17,小锥段通过软管与下箱体3连接;所述锥形输送筒内左右贯通设置有滤筒18,滤筒18外侧的锥型输送筒内设置有螺旋输送通道19。Preferably, the
优选地,所述下箱体3嵌入上箱体2的部分上端面开设有敞开的入料口16。Preferably, a part of the upper end surface of the
优选地,所述过滤箱13内设置有可更换的过滤棉14,所述过滤棉14外部包裹有金属网。Preferably, the
优选地,所述气动输送机16通过多个电磁阀15分别连接有多个所述操作舱。Preferably, the
优选地,还包括固定架21,所述固定架21的上端固定安装于上箱体2的两侧,固定架21的下半部固定于储液罐5的两侧并支撑于地面。Preferably, it also includes a
实施例二:Embodiment 2:
一种使用权利要求7所述的冬瓜子颗粒油脂去除装置的方法,A method of using the wax melon seed particle grease removing device of
S1、通过加料口1将一定量待加工的冬瓜子颗粒加入下箱体3中,储液罐5通过第二泵体11向下箱体3内泵入1.5倍的加热为30-60℃的石油醚;S1. Add a certain amount of wax gourd seed particles to be processed into the
S2、驱动电机6驱动下箱体3左右摆动,并持续3h;S2, the
S3、通过第一泵体10将下箱体3内的石油醚泵入储液罐5中;S3, pump the petroleum ether in the
S4、启动烘干机4持续烘干冬瓜子颗粒,同时摆动下箱体3,直至挥干石油醚,得到干爽的冬瓜子颗粒;S4, start the dryer 4 to continue drying the wax gourd seed particles, and swing the
S5、启动气动输送机16将下箱体3内冬瓜子颗粒吸入锥型输送筒并通过螺旋形通道19离心打散后到达下料口的传送装置用于分装;S5, start the
S6、逐步打开电磁阀15重复步骤S5对不同操作舱内的烘干冬瓜子颗粒进行输送。S6. Gradually open the
上面结合附图对本发明优选实施方式作了详细说明,但是本发明不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The preferred embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the knowledge scope possessed by those of ordinary skill in the art, various kind of change.
不脱离本发明的构思和范围可以做出许多其他改变和改型。应当理解,本发明不限于特定的实施方式,本发明的范围由所附权利要求限定。Numerous other changes and modifications may be made without departing from the spirit and scope of the present invention. It is to be understood that the present invention is not limited to the specific embodiments, and that the scope of the present invention is defined by the appended claims.
Claims (8)
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Denomination of invention: A wax gourd seed granule oil removing device and method Effective date of registration: 20220727 Granted publication date: 20201201 Pledgee: CITIC Bank Limited by Share Ltd. Lishui branch Pledgor: ZHEJIANG BENEFIT PHARMACEUTICAL Co.,Ltd. Registration number: Y2022980011243 |
