Assembled warehouse top cover of shallow circular warehouse and construction process thereof
Technical Field
The invention belongs to the technical field of granaries, and particularly relates to a shallow round granary assembled granary top cover and a construction process thereof.
Background
The inner radius of the shallow round bin, also called short round bin, is generally more than 10m, and is a common round grain storage bin above the ground. The shallow circular bin plays a certain supporting role in improving grain storage facilities, changing the current situation of grain circulation, solving the problem of insufficient bin capacity, ensuring grain safety and realizing the maximization of economic and social benefits of grain enterprises.
At present, two methods for constructing and forming the top cover of the shallow circular bin are generally adopted, namely, one method is according to the traditional high formwork construction technology, and the other method for constructing and forming the top cover of the shallow circular bin is to utilize a truss platform at the top of the bin. The traditional high formwork construction process method has the defects of small overall rigidity, large deformation, poor stability and construction safety risk due to large scaffold erection height; the construction process method of the warehouse top truss platform has the advantages that as the manual control has the differences of starting time, control time, manual sprocket force, speed, and the like, the synchronism is poor, the balance and stability of the citrus rack platform in the descending process are also poor, the stress of each lifting point in the descending process of the truss platform is changed once the lifting points are descended out of synchronism, and the whole truss platform is inclined and deviated; because the clearance between the truss platform and the inner wall of the bin is limited, the inclined and off-set truss platform can collide with the inner wall of the bin and scratch the inner wall of the bin, and even accidents such as truss rollover occur under severe conditions.
Therefore, how to provide a top cover of a shallow circular bin assembly type and a construction process thereof are problems to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the invention provides a shallow circular bin assembled bin top cover and a construction process thereof, which are free from assembling in a high formwork or a mounting support tower, so that the time for disassembling the formwork or the tower is saved, and the construction period is shortened very effectively; the full-framing scaffold or truss platform is not required to be erected, and the safety risk problem existing in the scaffold and the safety problem existing in the descending process of the cabin top truss platform are completely avoided.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
A squat silo fabricated silo top cover comprising: the device comprises an upper ring beam, a lower ring beam, a prestress supporting beam and a prestress plate, wherein one ends of the prestress supporting beam and the prestress plate are connected with the upper ring beam, and the other ends of the prestress supporting beam and the prestress plate are connected with the lower ring beam; the prestress plate is paved on the prestress supporting beam, and the upper ring beam, the four symmetrically arranged prestress supporting beams and the prestress plate are poured into a whole to form an integral supporting framework.
Preferably, sixteen prestress supporting beams are arranged, one ends of twelve prestress supporting beams are connected with the upper ring beam through a connecting mechanism, and the other ends of the prestress supporting beams are lapped on the lower ring beam, so that the hoisting of the twelve prestress supporting beams is realized.
Preferably, sixteen prestress plates are arranged, one ends of twelve prestress plates are connected with the upper ring beam through connecting mechanisms, and the other ends of twelve prestress plates are connected with the lower ring beam through connecting mechanisms, so that the twelve prestress plates are hoisted.
Preferably, the connecting mechanism comprises a connecting piece and a shear bolt, wherein the connecting piece is respectively arranged at the joint of the prestress supporting beam and the upper ring beam and the joint of the prestress plate and the upper ring beam and the lower ring beam, and the connecting piece is fixed through the shear bolt.
Preferably, waterproof rubber sealing strips are arranged between the prestress plate and the upper ring beam, between the prestress plate and the lower ring beam and between the support beam and the upper ring beam. The waterproof rubber sealing strip is arranged to play a role in waterproof and water-proof.
Preferably, the included angle between the prestress plate and the upper ring beam is 67.5 degrees, so that water at the top of the prestress plate can smoothly flow down, water resistance is facilitated, and external load is enhanced.
Preferably, waterproof coiled materials are paved above the prestress plates. The waterproof coiled material is arranged, so that the waterproof effect of the bin top cover is further enhanced.
The construction process of the assembled top cover of the shallow circular bin comprises the steps of firstly casting an upper ring beam, the supporting beams and the prestress plates which are symmetrically arranged with four pieces into a whole to form an integral supporting framework; pouring the lower ring beam and twelve prestress supporting beams and prestress plates; after maintenance for 25-30 days, the lower ring beam is hoisted firstly, then the supporting framework is hoisted, the supporting framework is anchored on the lower ring beam, and then the rest twelve prestressed supporting beams and the rest twelve prestressed plates are respectively connected with the upper ring beam and the lower ring beam in an anchoring manner, so that hoisting is completed.
Preferably, the waterproof rubber sealing strips are fixed on four side edges of the prestressed supporting beam and the prestressed plate before the prestressed supporting beam and the prestressed plate are hoisted, so that the waterproof effect of the joints of the prestressed supporting beam and the upper ring beam and the joints of the prestressed plate and the upper ring beam and the lower ring beam after hoisting is greatly improved.
Preferably, a waterproof coiled material is paved above the bin top cover after hoisting is completed, and waterproof treatment is carried out.
The invention has the beneficial effects that:
The upper ring beam, the four symmetrical prestress supporting beams and the prestress plates are cast together to form a whole to form a supporting framework, and the assembly is not needed in a high formwork or a supporting tower, so that the time for disassembling the formwork or the tower is saved, and the construction period is shortened very efficiently; the whole supporting framework is hoisted and assembled without erecting a full-built scaffold or truss platform, so that the safety risk problem existing in the scaffold and the safety problem existing in the descending process of the cabin top truss platform are completely avoided; the prestress supporting beam and the prestress plate are symmetrically assembled through the rigid shear bolts, so that an integral stress structure is formed, stress is uniform, and the problem of stress concentration is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a cross-sectional view of the present invention.
FIG. 2 is a schematic diagram of the connection structure of the prestressed support beam and the upper ring beam according to the present invention.
FIG. 3 is a schematic diagram of the connection structure of the prestress plate and the upper ring beam.
FIG. 4 is a schematic diagram of the connection structure of the prestress plate and the lower ring beam.
Fig. 5 is a top view of the present invention.
Wherein, in the drawing,
1-An upper ring beam; 2-a prestress support beam; 3-connectors; 4-waterproof rubber sealing strips; 5-shear bolts; 6-a shear nut; 7-prestress plates; 8-lower ring beams; 9-waterproof coiled materials.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides a frisbee assembled bin cover, comprising: the device comprises an upper ring beam 1, a lower ring beam 8, a prestress supporting beam 2 and a prestress plate 7, wherein one ends of the prestress supporting beam 2 and the prestress plate 7 are connected with the upper ring beam 1, and the other ends are connected with the lower ring beam 8; the prestress plates 7 are paved on the prestress supporting beams 2 in a circumferential arrangement mode, and the upper ring beam 1, the four symmetrically arranged prestress supporting beams 2 and the prestress plates 7 are cast into a whole to form an integral supporting framework. The upper ring beam 1 and the lower ring beam 8 resist the influence of earthquake force in order to enhance the integrity and the space rigidity of the top cover of the bin; the prestress supporting beam 2 bears the load transmitted from the upper part; the prestress plate 7 plays roles of heat preservation, heat insulation and external load bearing. Wherein, the prestressed support beam 2 adopts a reinforced concrete support beam, and the prestressed plate 7 adopts a reinforced concrete plate.
In another embodiment, sixteen prestress supporting beams 2 are arranged, one ends of twelve prestress supporting beams 2 are connected with the upper ring beam 1 through a connecting mechanism, and the other ends are lapped on the lower ring beam 8, so that hoisting of the twelve prestress supporting beams 2 is realized.
In another embodiment, sixteen prestress plates 7 are arranged, one ends of twelve prestress plates 7 are connected with the upper ring beam 1 through a connecting mechanism, and the other ends of twelve prestress plates 7 are connected with the lower ring beam 8 through a connecting mechanism, so that hoisting of twelve prestress plates 7 is realized.
The connecting mechanism comprises a connecting piece 3 and a shear bolt 5, wherein the connecting piece 3 is arranged at the joint of the prestress supporting beam 2 and the upper ring beam 1, one end of the connecting piece 3 is fixedly connected with the prestress supporting beam 2 through the shear bolt 5, and the other end of the connecting piece 3 is fixedly connected with the upper ring beam 1 through the shear bolt 5 and is locked through a shear nut 6; the connecting piece 3 is arranged at the joint of the prestress plate 7 and the upper ring beam 1, one end of the connecting piece 3 is fixedly connected with the prestress plate 7 through a shear bolt 5, and the other end is fixedly connected with the upper ring beam 1 through the shear bolt 5 and is locked through a shear nut 6; the connecting piece 3 is arranged at the joint of the prestress plate 7 and the lower ring beam 8, one end of the connecting piece 3 is fixedly connected with the prestress plate 7 through the shear bolt 5, and the other end is fixedly connected with the lower ring beam 8 through the shear bolt 5 and is locked through the shear nut 6. So that the prestress supporting beam 2, the upper ring beam 1 and the lower ring beam 8, and the prestress plate 7, the upper ring beam 1 and the lower ring beam 8 are firmly fixed to form a whole.
In another embodiment, waterproof rubber sealing strips 4 are arranged between the prestress plate 7 and the upper ring beam 1, between the prestress plate 7 and the lower ring beam 8 and between the support beam and the upper ring beam 1. The waterproof rubber sealing strip 4 plays a role in waterproof and water-proof.
In another embodiment, the included angle alpha between the prestress plate 7 and the upper ring beam 1 is 67.5 degrees, so that the water at the top of the prestress plate 7 can smoothly flow down, the water resistance is facilitated, and the external load is enhanced.
In another embodiment, a water-proof roll 9 is laid over the prestress plate 7. The waterproof effect of the bin top cover is further enhanced due to the arrangement of the waterproof coiled material 9.
The invention also provides a construction process of the assembled bin top cover of the shallow circular bin, when the upper ring beam 1 is poured in a prefabrication factory, the shear bolts 5 are embedded in the embedded part design position of the upper ring beam 1, and the upper ring beam 1, four symmetrical prestress supporting beams 2 and prestress plates 7 are poured together into a whole to form an integral supporting framework; when pouring the rest twelve prestressed support beams 2 and twelve reinforced concrete slabs, pre-burying shear bolts 5 at pre-burying design positions, and when pouring the lower ring beam 8, pre-burying the shear bolts 5 at the pre-burying design positions; maintaining for 28 days, carrying out hoisting and mounting on a transportation site, hoisting the lower ring beam 8, hoisting a supporting framework, anchoring and connecting the prestress plate 7 of the supporting framework with the shear bolts 5 of the lower ring beam 8, symmetrically hoisting and assembling four prestress supporting beams 2 at a designed position for anchoring and connecting, and so on, and after the prestress supporting beams 2 are hoisted; before the prestress plate 7 is hoisted, the waterproof rubber sealing strips 4 are fixed on four sides of the prestress plate 7, four prestress plates 7 are symmetrically hoisted and assembled at the designed positions to be connected in an anchoring mode, and the prestress plate 7 is hoisted symmetrically, and finally, after the prefabricated components of the bin top cover structure are hoisted, the self-adhesive waterproof coiled materials 9 are used for waterproof treatment.
According to the invention, the waterproof rubber sealing strips 4 are fixed on the four sides of the prestressed supporting beam 2 and the prestressed plate 7 before the prestressed supporting beam 2 and the prestressed plate 7 are hoisted, so that the waterproof effect of the joints of the hoisted prestressed supporting beam 2 and the upper ring beam 1 and the joints of the prestressed plate 7 and the upper ring beam 1 and the lower ring beam 8 is greatly improved.
The invention mainly uses the factory prefabricated components, is not influenced by natural environment conditions, and the production cycle of the prefabricated components is effectively shortened by a scientific construction process, and the reasonable prefabricated concrete components can reduce the field construction intermittence or shorten the intermittence time; the upper ring beam 1, the four symmetrical prestress supporting beams 2 and the prestress plates 7 are cast together to form a whole to form a supporting framework, and the assembly is not needed in a high formwork or a mounting support tower, so that the time for disassembling the formwork or the tower is saved, and the construction period is shortened very efficiently; the whole supporting framework is hoisted and assembled without erecting a full-built scaffold or truss platform, so that the safety risk problem existing in the scaffold and the safety problem existing in the descending process of the cabin top truss platform are completely avoided; the prestress supporting beam 2 and the prestress plate 7 are symmetrically assembled through the rigid-strength shear bolts 5 to form an integral stress structure, the stress is uniform, and the problem of stress concentration is avoided.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant points refer to the description of the method section.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.