CN1107919C - Bar code management system for optical cable production - Google Patents
Bar code management system for optical cable production Download PDFInfo
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- CN1107919C CN1107919C CN 99108561 CN99108561A CN1107919C CN 1107919 C CN1107919 C CN 1107919C CN 99108561 CN99108561 CN 99108561 CN 99108561 A CN99108561 A CN 99108561A CN 1107919 C CN1107919 C CN 1107919C
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 230000003287 optical effect Effects 0.000 title claims abstract description 19
- 238000007726 management method Methods 0.000 claims abstract description 51
- 239000013307 optical fiber Substances 0.000 claims description 34
- 238000007689 inspection Methods 0.000 claims description 27
- 239000000835 fiber Substances 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 238000012360 testing method Methods 0.000 claims description 6
- 238000005491 wire drawing Methods 0.000 claims description 6
- 238000010586 diagram Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 4
- 230000002950 deficient Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 238000013500 data storage Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 26
- 238000001514 detection method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 238000003323 Total Quality Management Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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Abstract
The present invention relates to a bar code management system for optical cable production, which is composed of a central data server, a line concentrator and a plurality of computer management working stations, wherein each computer management working station is composed of a terminal computer, a configured bar code scanner and a bar code printer; the computer management working stations are connected with the central data server with the functions of large capacity data storage and abundant inquiry by the line concentrator; the management working stations are composed of twelve manager modules with man-machine interface operation menus. Consequently, the present invention has the characteristics of high automatic degree, convenient and reliable operation, etc., effectively enhances production efficiency, enhances product quality, relieves the labor strength of operators, and enhances labor efficiency.
Description
What the present invention relates to is a kind ofly with computer management system the production run of optical cable production line to be managed production management system with follow-up of quality.
Existing optical cable production management is the combination of corresponding independently flow chart separately, all carry out artificial control device from starting material, semi-manufacture to final product, and existing each other constraint, relatively independent again, the quality quality of preceding working procedure will directly have influence on the job status of later process, and each free manual control of per pass operation guarantees.Therefore, total production efficiency is not high enough, the probability that product quality problem occurs is higher, this traditional production technology, manage the production of optical cable even adopt current popular Total Quality Management System, also be difficult to guarantee effective management of product, and product quality is improved greatly, especially difficult follow-up of quality control and the service of carrying out product.Be difficult to realize problems such as reviewing of product.
The objective of the invention is to overcome the deficiency of above-mentioned existence, and a kind of adopt advanced computer network and database technology be provided, the optical cable production run is managed and the barcode quality tracking Control, product back-tracing can improve the bar code management system for optical cable production of production efficiency of products and product quality.
The objective of the invention is to finish by following technical solution: it mainly is made up of a centre data server, hub and a plurality of computer management workstation, it is characterized in that described a plurality of computer management workstation constitutes by the bar code scanner of a station terminal computing machine and configuration and bar-code printer, a plurality of computer management workstations by hub with have the mass data storage and link to each other with the centre data server that enriches query function; And the computer management workstation is at least by manufacturing management device, painted manager, fine storehouse and join fine manager, middle inspection manager, cover and mould manager A, cover and mould manager B, stranded manager A, stranded manager B, steel wire strand manager, sheath manager, become inspection manager and wire-drawer-tower optical fiber to go into 12 modules of librarian to form, they respectively are installed in 12 corresponding computer management workstations in order, and each manager of computer management workstation all is designed to have the menu mode mode of operation of man-machine interface.
The menu mode method of operating of described each manager is expressed as follows:
1, manufacturing management device master menu, include the input user's name, the product type specification, quantity, delivery date, long and the specific (special) requirements of dish, can show the kind of each product and the day plan of quantity and each operation progress data, there have by optical fiber producer and color table demonstration to be qualified, the optical fiber cash statement of defective stock's length data, also can browse stock's fiber data, also can be by optical fiber producer, colour code and length range carry out the fiber data inquiry, and the log-on message that can provide by the user, as model specification, optical cable bar code and date of manufacture are to the various charge books of each operation, personnel on duty, in inspection data such as charge to and review inquiry;
2, painted manager master menu includes the operation of filling in personnel on duty, date, order of classes or grades at school information when shift report and charge book that the collection and the storage of management operations data are arranged;
3, fine storehouse and join fine manager master menu, include and join fibre, automatically join fibre and show automatically and join fine result preparing fine back according to the input information of manufacturing plan sheet, the frame number, level number and the item that show institute's luminous intensity distribution fibre simultaneously, and have that the stock browses, condition query, check join fine result, optical fiber is received and optical fiber is given back registration function optical fiber stock control, have the shelf allocative decision foundation, replenish, the shelf management of change and delete function;
4, middle inspection manager master menu includes: optical fiber warehouse-in detects, and the optical fiber after painted detects, and surplus length of beam tube and beam tube inner fiber performance that cover is moulded detect, and the skeining cable core is detected, and inner sheath is detected;
5, cover is moulded manager A master menu, includes: require and join fine result according to the production schedule, show that automatically cover moulds task list, have the management cover to mould the charge book table of the collection and the storage of work data;
6, cover is moulded manager B master menu, and its budgetary funds manager A master menu is identical.
7, stranded manager A master menu, include: information and cover according to production schedule list are moulded the formed loose sleeve pipe information of operation, automatically show the project that stranded task list will be processed for operator's selection, after having selected a task, at first just require to import cable core beam tube Pareto diagram information, then change stranded Job Operations over to, strand work data acquisition and storage;
8, stranded manager B master menu, it is also identical with stranded manager A master menu;
9, steel wire strand manager master menu, it includes: the information of moulding operation processing and middle inspection according to the information and the cover of manufacturing plan sheet input, automatically show the stranded task list of steel wire, select processing project, charge book is carried out in the collection and the storage of steel wire strand work data for the operator;
10, sheath manager master menu, it includes: processing and middle inspection information according to production schedule information and each operation of upper track, show the sheath task list automatically, select processing project for the operator, to the data acquisition of sheath charge book and the management of storage;
11, become inspection manager master menu, it includes: finished product is tested, show the product inspection task list, the operator selects the finished product that will check in task list, centering core tube type or layer-stranding cable are comprehensively checked respectively, printed product quality certificate and bar code identification under the situation that does not withdraw from manager, refresh task list and show;
12, drawing optical fibers manager master menu, it includes according to the manufacturing plan sheet input information and shows the wire drawing task list automatically, and it can provide the operator to select the wire drawing project, and management wire-drawing operation data are gathered and stored.
The formed semi-manufacture of described each operation flow inter process, and except that above-mentioned online information flow control, every operation also is formed with two bar coded stickers, and they are flow card and test card.
Description of drawings is as follows:
Fig. 1 is a system hardware block diagram of the present invention.
Fig. 2 is that central database of the present invention connects schematic block diagram with each manager.
The present invention will be described in detail below in conjunction with accompanying drawing, it mainly is made up of a centre data server 1, hub 2 and a plurality of computer management workstation 3, described a plurality of computer management workstation 3 constitutes by the bar code and the bar-code printer of a station terminal computing machine and configuration, a plurality of computer management workstations, by hub 2 with have mass data storage and link to each other with the centre data server 1 that enriches query function.The present invention adopts following configuration in specific embodiment: data server 1 is selected PROSIGNIA 200 for use, X86 Family 6 Model 3 AT/AT Compatible, 64M RAM, 2x4.1G hard disk, 3 cun floppy drives, 32 times of fast CD-ROM drives, the built-in network interface card of Netflex 3 10/100 Txutp, UPS 1000VA, system software are Microsoft windows NT4.0, and database software is Microsoft SQL Server 6.5.Hub 2 is selected for use: HP-816 TP, 16 port HUB.And the disposing of workstation 3: computing machine is Fenti um2,32M RAM, 2.1G hard disk, D-Link DE220 network interface card; CCD bar code scanner CF-2KBR, printer BJC-255, UPS500VA, system software: Microsoft windows95.
The present invention is the input information of production line with production schedule nonoculture, optical cable is produced the quality of operation, semi-manufacture and the final products of each operation and implemented management automatically, certain dirigibility is also arranged simultaneously, allow the producer's artificial participation, can change the production order of product within the specific limits.
The present invention is according to the manufacturing technique requirent of optical cable, computer management workstation 3 is designed to 12,12 manager module of the functions such as menu mode demonstration that are designed to have man machine operation interface respectively are installed in these workstations, and these modules are respectively pressed the optical cable manufacturing technique requirent and are formed successively, and they respectively include: manufacturing management device 31, painted manager 32, fine storehouse and join fine manager 33, middle inspection manager 34, cover is moulded manager A35, cover is moulded manager B36, stranded manager A37, stranded manager B38, steel wire strand manager 39, sheath manager 40, become inspection manager 41 and drawing optical fibers manager 42.For the ease of operation, the present invention all is designed to the menu mode operation to each manager, and it has very friendly man-machine interface, and is simple to operation, and each concrete manager master menu is expressed as follows:
One, manufacturing management device 31 master menus, it comprises input user's name earlier, the product type specification, quantity, delivery date, long and the specific (special) requirements of dish, kind and quantity and each operation progress data that can show each product, it is qualified to press the demonstration of optical fiber producer and color table, the optical fiber cash statement of defective stock's length data, can browse stock's fiber data, also can be by optical fiber producer, colour code and length range carry out the fiber data inquiry, the log-on message that can provide by the user also, as model specification, optical cable bar code and date of manufacture are to the various charge books of each operation, personnel on duty, in inspection data such as charge to and review inquiry.Here, the information that provides as the user comprises beam tube number and colour code, then can directly inquire about the detection record of certain root optical fiber on each operation of appointment, withdraws from the manager operation at last.
Two, painted manager 32 master menus are filled in the operation of information such as personnel on duty, date, order of classes or grades at school earlier and are worked as shift report, manage the collection and the storage of work data, withdraw from manager again.
Three, fine storehouse and join fine manager master menu, it at first joins fibre, automatically join fibre according to the input information of manufacturing plan sheet, fine undertaken by people's will better for making to join, designed corresponding man-machine interface, prepare the promptly automatic demonstration in fine back and join fine result, so that join the fine operator still unconfirmed fine result that joins that makes amendment where necessary, after joining fine last affirmation, screen can show the frame number of institute's luminous intensity distribution fibre, level number and item, carry out the optical fiber stock control afterwards, it has the stock and browses, condition query, check and join fine result, optical fiber is received and optical fiber is given back functions such as registration; Carry out shelf management at last, it have the shelf allocative decision foundation, replenish, functions such as change and deletion, after withdraw from.
Four, middle inspection manager master menu: inspection manager is responsible for the detection of optical fiber warehouse-in in this, each operation semi-manufactured goods quality detection, data storage, print quality test card, so that half-finished quality is controlled, it includes the optical fiber warehouse-in and detects, before every coiled optical fiber warehouse-in, must detect qualified can the warehouse-in in storage, the optical fiber check after painted; Surplus length of beam tube and beam tube inner fiber performance that cover is moulded detect, and the skeining cable core is detected, and centering inspection in addition only detects inner sheath, withdraws from then.
Five, cover is moulded manager A master menu, at first has cover to mould task list, and it is according to production schedule requirement and joins fine result that the demonstration cover is moulded task list automatically, will overlap the project of moulding for operator's selection; Carry out the charge book table then, the management cover is moulded work data gather and store, withdraw from again.
Six, cover is moulded manager B master menu, and it is identical with previous step.
Seven, stranded manager A master menu, at first there is cover to mould task list, it is to mould the formed loose sleeve pipe information of operation according to the information of production schedule list and cover, automatically show the project that stranded task list will be processed for operator's selection, after having selected a task, at first just require to import cable core beam tube Pareto diagram information, then can change stranded Job Operations over to, gather and store managing stranded work data more in addition, withdraw from again.
Eight, stranded manager B master menu, it is identical with previous step.
Nine, steel wire strand manager master menu, it also is the information of moulding operation processing and middle inspection according to the information and the cover of manufacturing plan sheet input earlier, shows the stranded task list of steel wire automatically, selects processing project for the operator, and then the management steel wire is twisted operation carry out the collection and the storage of data, withdraw from again.
Ten, sheath manager master menu, it shows the sheath task list automatically according to the processing and the middle inspection information of production schedule information and each operation of upper track, selects processing project for the operator, again the data of sheath charge book is gathered and is stored, and withdraws from again.
11, become inspection manager master menu, carry out product inspection earlier, show the product inspection task list, the operator selects the finished product that will check in task list, central tubular or layer-stranding cable are comprehensively checked respectively, and printed product quality certificate and bar code identification are under the situation that does not withdraw from manager, refresh task list and demonstration, withdraw from again.
12, drawing optical fibers manager master menu manages the optical fiber end properties detection of being produced, and all testing results enter central database immediately, submit to optical cable production to use.
The formed semi-manufacture of each operation of the present invention flow inter process, except above-mentioned online information flow control, every operation also is formed with two bar coded stickers, one is the card that flows, another is a test card, have only with qualified test card, semi-manufacture just can send next procedure to continue processing, to reach the tracking Control of product quality, if detect the standard value that data surpass product in the semi-manufacture of each manager input, system shows error message immediately, forbid that operation is toward current downflow, have only qualified semi-manufacture, just allow next procedure to use, implement tracking Control thus product quality.
The present invention compared with prior art, has the automaticity height, easy to use and reliable, can enhance productivity effectively, improve the quality of product, can carry out the comprehensive computer management, realize computer control the optical cable production run, alleviate operator's labour intensity, characteristics such as raise labour efficiency.
Claims (3)
1, a kind of bar code management system for optical cable production, it mainly is made up of a centre data server, hub and a plurality of computer management workstation, it is characterized in that described a plurality of computer management workstations (3) constitute by the bar code scanner of a station terminal computing machine and configuration and bar-code printer, a plurality of computer management workstations (3) by hub (2) with have mass data and store and link to each other with the centre data server (1) that enriches query function; And computer management workstation (3) is at least by manufacturing management device (31), painted manager (32), fine storehouse and join fine manager (33), middle inspection manager (34), cover is moulded manager A (35), cover is moulded manager B (36), stranded manager A (37), stranded manager B (38) steel wire strand manager (39) sheath manager (40), becoming inspection manager (41) and wire-drawer-tower optical fiber to go into (42) 12 modules of librarian forms, they respectively are installed in corresponding 12 computer management workstations (3) in order, and each manager of computer management workstation (3) all is designed to have the menu mode mode of operation of man-machine interface.
2, bar code management system for optical cable production as claimed in claim 1 is characterized in that the menu mode method of operating of described each manager is expressed as follows:
One, manufacturing management device (31) master menu, include the input user's name, the product type specification, quantity, delivery date, long and the specific (special) requirements of dish, can show the kind of each product and the day plan of quantity and each operation progress data, there have by optical fiber producer and color table demonstration to be qualified, the optical fiber cash statement of defective stock's length data, also can browse stock's fiber data, also can be by optical fiber producer, colour code and length range carry out the fiber data inquiry, and the log-on message that can provide by the user, as model specification, optical cable bar code and date of manufacture are to the various charge books of each operation, personnel on duty, inquiry is reviewed in middle inspection data-in;
Two, painted manager (32) master menu includes the operation of filling in personnel on duty, date, order of classes or grades at school information when shift report and charge book that the collection and the storage of management operations data are arranged;
Three, fine storehouse and join fine manager (33) master menu, include and join fibre, automatically join fibre and show automatically and join fine result preparing fine back according to the input information of manufacturing plan sheet, the frame number, level number and the item that show institute's luminous intensity distribution fibre simultaneously, and have that the stock browses, condition query, check join fine result, optical fiber is received and optical fiber is given back registration function optical fiber stock control, have the shelf allocative decision foundation, replenish, the shelf management of change and delete function;
Four, middle inspection manager (34) master menu includes: optical fiber warehouse-in detects, and the optical fiber after painted detects, and surplus length of beam tube and beam tube inner fiber performance that cover is moulded detect, and the skeining cable core is detected, and inner sheath is detected;
Five, cover is moulded manager A (35) master menu, includes: require and join fine result according to the production schedule, show that automatically cover moulds task list, have the management cover to mould the charge book table of the collection and the storage of work data;
Six, cover is moulded manager B (36) master menu, and its budgetary funds manager A (35) master menu is identical;
Seven, stranded manager A (37) master menu, include: information and cover according to production schedule list are moulded the formed loose sleeve pipe information of operation, automatically show the project that stranded task list will be processed for operator's selection, after having selected a task, at first just require to import cable core beam tube Pareto diagram information, then change stranded Job Operations over to, strand work data acquisition and storage;
Eight, stranded manager B (38) master menu, it is also identical with stranded manager A master menu;
Nine, steel wire strand manager (39) master menu, it includes: the information of moulding operation processing and middle inspection according to the information and the cover of manufacturing plan sheet input, automatically show the stranded task list of steel wire, select processing project, charge book is carried out in the collection and the storage of steel wire strand work data for the operator;
Ten, sheath manager (40) master menu, it includes: processing and middle inspection information according to production schedule information and each operation of upper track, show the sheath task list automatically, select processing project for the operator, to the data acquisition of sheath charge book and the management of storage;
11, become inspection manager (41) master menu, it includes: finished product is tested, show the product inspection task list, the operator selects the finished product that will check in task list, centering core tube type or layer-stranding cable are comprehensively checked respectively, printed product quality certificate and bar code identification under the situation that does not withdraw from manager, refresh task list and show;
12, drawing optical fibers manager (42) master menu, it includes according to the manufacturing plan sheet input information and shows the wire drawing task list automatically, and it can provide the operator to select the wire drawing project, and management wire-drawing operation data are gathered and stored.
3, bar code management system for optical cable production as claimed in claim 1 or 2, it is characterized in that the formed semi-manufacture of described each operation flowing at inter process, except that above-mentioned online information flow control, every operation also is formed with two bar coded stickers, and they are flow card and test card.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99108561 CN1107919C (en) | 1999-06-17 | 1999-06-17 | Bar code management system for optical cable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99108561 CN1107919C (en) | 1999-06-17 | 1999-06-17 | Bar code management system for optical cable production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1278628A CN1278628A (en) | 2001-01-03 |
| CN1107919C true CN1107919C (en) | 2003-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99108561 Expired - Lifetime CN1107919C (en) | 1999-06-17 | 1999-06-17 | Bar code management system for optical cable production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100361151C (en) * | 2004-06-30 | 2008-01-09 | 水城钢铁（集团）有限责任公司 | Bar code information managing system for iron and steel products and bar code tag |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100416587C (en) * | 2005-12-29 | 2008-09-03 | 张荣宝 | Bar code identification based product inspection method, system, and its apparatus |
| CN101430780B (en) * | 2008-11-27 | 2016-01-06 | 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 | Down-hole firer's material bar code system of quick registration and granting and operating process thereof |
| CN102269851A (en) * | 2010-06-02 | 2011-12-07 | 沈群华 | Distribution method of optical fiber in fiber cable production |
| CN103056659B (en) * | 2013-01-29 | 2015-06-10 | 上海卡邦电气有限公司 | Automatic production device for cabinets |
| CN104503716B (en) * | 2014-12-30 | 2017-07-21 | 北京慧眼智行科技有限公司 | A kind of code figure printing process and system |
| CN109101001B (en) * | 2018-09-28 | 2021-06-29 | 武汉华枫传感技术股份有限公司 | Composite probe value chain data acquisition and monitoring method |
| CN109598319A (en) * | 2018-12-28 | 2019-04-09 | 江苏欧软信息科技有限公司 | A kind of optical fiber production management method and system |
| CN110271303B (en) * | 2019-07-24 | 2020-10-20 | 浙江东通光网物联科技有限公司 | Ink jet numbering machine printing information issuing system |
-
1999
- 1999-06-17 CN CN 99108561 patent/CN1107919C/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100361151C (en) * | 2004-06-30 | 2008-01-09 | 水城钢铁（集团）有限责任公司 | Bar code information managing system for iron and steel products and bar code tag |
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| Publication number | Publication date |
|---|---|
| CN1278628A (en) | 2001-01-03 |
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Granted publication date: 20030507 |
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| CX01 | Expiry of patent term |