CN110791988A - Dry-making paper pulp production line - Google Patents
Dry-making paper pulp production line Download PDFInfo
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- CN110791988A CN110791988A CN201911109748.4A CN201911109748A CN110791988A CN 110791988 A CN110791988 A CN 110791988A CN 201911109748 A CN201911109748 A CN 201911109748A CN 110791988 A CN110791988 A CN 110791988A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 229920001131 Pulp (paper) Polymers 0.000 title abstract description 13
- 239000010893 paper waste Substances 0.000 claims abstract description 82
- 239000000428 dust Substances 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims description 75
- 238000009826 distribution Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 14
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000746 purification Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 22
- 239000002699 waste material Substances 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 10
- 238000004537 pulping Methods 0.000 abstract description 10
- 238000007689 inspection Methods 0.000 abstract description 6
- 230000006872 improvement Effects 0.000 abstract description 3
- 238000012958 reprocessing Methods 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 34
- 239000000123 paper Substances 0.000 description 11
- 238000013461 design Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 239000013043 chemical agent Substances 0.000 description 2
- 239000010791 domestic waste Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/06—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
- D21B1/08—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods the raw material being waste paper; the raw material being rags
- D21B1/10—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods the raw material being waste paper; the raw material being rags by cutting actions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Abstract
本发明提供了一种干制纸浆生产线,包括皮带输送机;安装在皮带输送机后端的废纸破碎机;安装在破碎筒出料口处的风机;安装在风机出料口处的旋风分离器;安装在旋风分离器后方的脉冲除尘器;以及安装在脉冲除尘器后方的液压打包机。本干制纸浆生产线通过对废纸制浆工艺的改进,并针对目前国内“禁废令”的特性进行特别设计,通过自行设计的废纸破碎机、布袋除尘机及液压打包机之间的配和,将原本不可以通过海关的废纸垃圾变成初步加工的废纸浆,可以通过海关检验,而且经过初步处理后的废纸浆的质量远远高于国内目前回收的废纸,国内纸厂可以直接与原生浆混用,无需再次加工,效果非常好,深受国内造纸厂的喜欢。
The invention provides a dry pulp production line, comprising a belt conveyor; a waste paper crusher installed at the rear end of the belt conveyor; a fan installed at the discharge port of the crushing cylinder; and a cyclone separator installed at the discharge port of the fan ; a pulse dust collector installed behind the cyclone separator; and a hydraulic baler installed behind the pulse dust collector. This dry pulp production line is specially designed for the characteristics of the current domestic "waste ban" through the improvement of the waste paper pulping process. And, the waste paper waste that could not pass through the customs is turned into the preliminarily processed waste paper pulp, which can pass the customs inspection, and the quality of the waste paper pulp after the preliminary treatment is much higher than the waste paper currently recycled in China, and the domestic paper mills can It is directly mixed with virgin pulp without reprocessing, and the effect is very good, which is very popular among domestic paper mills.
Description
技术领域technical field
本发明涉及制浆技术领域,具体涉及一种干制纸浆生产线。The invention relates to the technical field of pulping, in particular to a dry pulp production line.
背景技术Background technique
众所周知,我国是一个造纸大国,全年各种纸和纸板总产量超过7350万吨,为此年需要各种纤维资源将超过7000万吨;但是我国也是一个森林资源短缺的国家,造纸用纤维资源极其匮乏。为满足造纸需求,我国年需要进口2000万吨以上的废纸和超过800万吨的原生木浆。但是随着我国近年内颁布了最严环保法,尤其是在2019年的1月份开始,我国就全面启动了“禁废令”,它的启动就是代表着国内禁止从国外进口24种的污染性固体废物,包括纸制品垃圾,导致国外大量的废纸不能通过海关进入国内市场,但是同时,国内又具有巨大的废纸浆的需求,纸浆价格居高不下。国外废纸无法进入国内的根本原因在于废纸内夹杂有大量其它垃圾,无法通过海关的检验,如何将废纸加工后符合我国的海关通关的要求是目前急需解决的问题。As we all know, my country is a big country in papermaking. The total annual output of various paper and cardboard exceeds 73.5 million tons. For this year, various fiber resources will exceed 70 million tons. However, my country is also a country with a shortage of forest resources. Fiber resources for papermaking extremely scarce. In order to meet the demand for papermaking, my country needs to import more than 20 million tons of waste paper and more than 8 million tons of virgin wood pulp annually. However, with the promulgation of the most stringent environmental protection laws in my country in recent years, especially since January 2019, my country has fully launched the "ban and abolition order". Solid waste, including paper product waste, prevents a large amount of foreign waste paper from entering the domestic market through customs, but at the same time, there is a huge domestic demand for waste paper pulp, and the price of pulp remains high. The fundamental reason why foreign waste paper cannot be imported into China is that waste paper is mixed with a large amount of other garbage and cannot pass the customs inspection. How to process the waste paper to meet the requirements of my country's customs clearance is an urgent problem that needs to be solved at present.
现有技术的废纸制浆工艺中,流程设计复杂,设备配置繁多。一般情况是配置一条完整的LOCC处理线和一条完整的AOCC处理线。LOCC处理线包括废纸碎解、高浓除渣、粗筛、一、二次分级以及长、中、短纤处理线;AOCC处理线包括废纸碎解、高浓除渣、粗筛、一次分级以及长、短纤处理线;其中长、中、短纤处理线由低浓除砂、精筛、多盘浓缩、热分散、盘磨打浆等工序构成。当采用全LOCC生产时,AOCC生产线设备闲置未利用;当采用AOCC及LOCC混合生产时,LOCC生产线非全负荷生产,LOCC线实际生产能力为LOCC线设计生产能力扣除AOCC线设计生产能力后的生产能力,设备能力利用率低。In the waste paper pulping process of the prior art, the process design is complicated and the equipment configuration is numerous. The general situation is to configure a complete LOCC processing line and a complete AOCC processing line. LOCC treatment line includes waste paper disintegration, high-concentration slag removal, coarse screening, primary and secondary classification, and long, medium and short fiber treatment lines; AOCC treatment line includes waste paper disintegration, high-concentration slag removal, coarse screening, primary Classification and long and short fiber processing lines; the long, medium and short fiber processing lines are composed of low-concentration sand removal, fine screening, multi-disc concentration, thermal dispersion, and disc grinding and beating. When using full LOCC production, the AOCC production line equipment is idle and unused; when using AOCC and LOCC mixed production, the LOCC production line is not in full-load production, and the actual production capacity of the LOCC line is the design production capacity of the LOCC line after deducting the design production capacity of the AOCC line. capacity, and the utilization rate of equipment capacity is low.
鉴于此,有必要对现有技术的废纸制浆工艺加以改进,减少对生产设备、生产场地的限制,还要有利于环保,减少污水、废气的产生,同时使得制得的纸浆能够符合我国的海关通关的要求。In view of this, it is necessary to improve the waste paper pulping process of the existing technology, reduce the restrictions on production equipment and production sites, and also be conducive to environmental protection, reduce the generation of sewage and waste gas, and at the same time make the produced pulp meet the requirements of our country. customs clearance requirements.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提出了一种干制纸浆生产线,通过对废纸制浆工艺的改进,可以将废纸转换成纸浆纤维的形式,得到干纸浆,便于海关通关,并且工艺简单,生产环保。Aiming at the deficiencies of the prior art, the present invention proposes a dry pulp production line. Through the improvement of the waste paper pulping process, the waste paper can be converted into the form of pulp fiber to obtain dry pulp, which is convenient for customs clearance and has a simple process. , production is environmentally friendly.
为实现上述技术方案,本发明提供了一种干制纸浆生产线,具体包括:皮带输送机,所述皮带输送机倾斜向上设置;安装在皮带输送机后端的废纸破碎机,所述废纸破碎机与皮带输送机出料端口之间设置有防尘进料槽,所述废纸破碎机包括机架,所述机架上安装有破碎筒,所述破碎筒内安装有破碎辊轮,所述破碎辊轮上均匀安装有破碎刀,破碎辊轮的上方安装有外罩,外罩上设置有进料口,破碎辊轮的传动轴通过皮带与破碎辊轮驱动电机连接;安装在破碎筒出料口处的风机,所述风机的进料口与破碎筒的出料口之间通过管道连接;安装在风机出料口处的旋风分离器,所述旋风分离器的进料口与风机的出料口之间通过管道连接;安装在旋风分离器后方的脉冲除尘器,所述脉冲除尘器的进料口与旋风分离器的出料之间通过管道连接;安装在脉冲除尘器后方的液压打包机,所述液压打包机的进料口与脉冲除尘器的出料口之间通过管道连接。In order to realize the above technical solution, the present invention provides a dry pulp production line, which specifically includes: a belt conveyor, the belt conveyor is inclined upward; a waste paper crusher installed at the rear end of the belt conveyor, the waste paper is crushed A dust-proof feeding chute is arranged between the machine and the discharge port of the belt conveyor. The waste paper crusher includes a frame on which a crushing cylinder is installed, and a crushing roller is installed in the crushing cylinder. The crushing roller is evenly equipped with a crushing knife, a cover is installed above the crushing roller, and a feeding port is arranged on the outer cover. The transmission shaft of the crushing roller is connected with the driving motor of the crushing roller through a belt; The fan at the outlet, the inlet of the fan and the outlet of the crushing cylinder are connected by pipes; the cyclone separator installed at the outlet of the fan, the inlet of the cyclone is connected to the outlet of the fan. The material ports are connected by pipelines; the pulse dust collector installed behind the cyclone separator, the feed port of the pulse dust collector and the discharge material of the cyclone separator are connected by pipelines; the hydraulic packing installed behind the pulse dust collector The feeding port of the hydraulic baler and the discharging port of the pulse dust collector are connected by pipes.
在上述技术方案中,针对国家现有的“禁废令”,我们可以把工厂建设在东南亚周边国家,通过将无法通过海关的美废、欧废(以前国内废纸制浆的主要原来)首先运输到厂过磅后,通过叉车运输到人工分拣区,通过人工分拣出去废纸中存在的胶纸、金属等杂质,然后通过皮带输送机将废纸输送至废纸破碎机,通过破碎刀将废纸破碎,并且通过设置外罩和防尘进料槽,将破碎时产生的粉尘封闭,避免生产中产生的粉尘向外溢出,通过破碎刀的持续破碎作用使得废纸分解至蓬松的絮状纤维状,然后再经过脉冲除尘,将破碎过程中形成的短纤维及产生的灰尘去除掉,最后通过液压打包机将经过脉冲除尘后的废纸纤维打包成方块,并包装好。经过上述操作后,经过简单的加工后,可以变废为宝,将原本不可以通过海关的废纸垃圾(不可以通过海关)变成初步加工的废纸浆(纸浆我国是允许进口的),而且经过初步处理后的废纸浆的质量远远高于国内目前回收的废纸,国内纸厂可以直接与原生浆混用,无需再次加工,效果非常好,深受国内造纸厂的喜欢。In the above technical solution, in view of the country's existing "banning waste", we can build factories in neighboring countries in Southeast Asia, and firstly remove the US waste and European waste (the main source of domestic waste paper pulping in the past) that cannot pass through the customs. After being transported to the factory for weighing, it is transported to the manual sorting area by forklift, and the impurities such as adhesive paper and metal in the waste paper are sorted out manually, and then the waste paper is transported to the waste paper crusher through the belt conveyor, and the waste paper is passed through the crushing knife. The waste paper is crushed, and the dust generated during crushing is sealed by setting a cover and a dust-proof feeding chute to prevent the dust generated during production from overflowing. The waste paper is decomposed into fluffy flocs through the continuous crushing action of the crushing knife. Fiber-like, and then through pulse dust removal, the short fibers formed during the crushing process and the dust generated are removed, and finally the waste paper fibers after pulse dust removal are packaged into squares by a hydraulic baler, and packaged. After the above operations, after simple processing, waste can be turned into treasure, and the waste paper waste that cannot pass through customs (can not pass through customs) can be turned into initially processed waste paper pulp (pulp is allowed to be imported in my country), and The quality of the waste paper pulp after preliminary treatment is much higher than that of the currently recycled waste paper in China. Domestic paper mills can directly mix it with virgin pulp without reprocessing. The effect is very good, and it is very popular among domestic paper mills.
优选的,所述破碎刀包括刀身,所述刀身前端设置有向下弯折的刀齿,所述刀齿头部设置有锯齿状刀牙,通过对破碎刀的结构设计,在实际的生产过程中,向下弯折的刀齿与刀齿头部设置有锯齿状刀牙对废纸进行破碎(类似钉耙的效果),使得废纸破碎成蓬松毛绒状纤维,此刀片为根据破碎效果进行反复试验后设计的形状,目前市面上并未有这种破碎刀结构的出现。Preferably, the crushing blade includes a blade body, the front end of the blade body is provided with downwardly bent blade teeth, and the head of the blade teeth is provided with serrated blade teeth, through the structural design of the crushing blade, in the actual production process In the middle, the downwardly bent knife teeth and the head of the knife teeth are provided with serrated teeth to shred the waste paper (similar to the effect of a nail rake), so that the waste paper is broken into fluffy and fluffy fibers. The shape designed after repeated tests, there is no such crushing knife structure on the market at present.
优选的,所述脉冲除尘器包括净化室,所述净化室内安装有布袋过滤器,净化室的上方通过上连接法兰固定有上盖体,上盖体的一侧安装有进料风机,所述进料风机的出料口延伸至布袋过滤器的上方,净化室的下方通过下连接法兰固定有灰斗,灰斗上安装有卸灰阀,灰斗底部设置有支腿,净化室的外侧安装有脉冲喷吹装置。在实际生产过程中,进料风机将经过旋风分离器分离得到的废纸纤维输送进入净化室的布袋过滤器内进行过滤,并且可以通过脉冲喷吹装置逐条对除尘布袋进行脉冲喷吹清灰,确保对纤维保持有效的除尘过滤,并且将破碎过程中形成的短于0.2mm的废纤维(后续造纸中无法使用的限位)进行去除,提高后续废纸浆的整体质量。Preferably, the pulse dust collector includes a clean room, a bag filter is installed in the clean room, an upper cover is fixed above the clean room through an upper connecting flange, and a feed fan is installed on one side of the upper cover, so The discharge port of the feeding fan extends to the top of the bag filter, the bottom of the clean room is fixed with an ash hopper through the lower connecting flange, the ash hopper is installed with an ash discharge valve, and the bottom of the ash hopper is provided with legs. A pulse blowing device is installed on the outside. In the actual production process, the feed fan transports the waste paper fibers separated by the cyclone separator into the bag filter of the clean room for filtration, and the dust removal bag can be pulsed and cleaned one by one through the pulse injection device. Ensure effective dust removal and filtration for fibers, and remove waste fibers shorter than 0.2 mm formed during the crushing process (the limit that cannot be used in subsequent papermaking), so as to improve the overall quality of subsequent waste paper pulp.
优选的,所述脉冲喷吹装置包括气包,所述气包通过支架固定在净化室的外壁上,气包的进气管上安装有压力阀,所述气包上均匀设置有多个脉冲管,每个脉冲管上均独立安装有脉冲电磁阀,脉冲管延伸至净气室内,且脉冲管上均匀设置有气孔。在实际生产过程中,气包用于持续提供反冲时的气源,通过采用高压(0.5~0.7MPa)大流量脉冲电磁阀控制气流逐条对除尘布袋喷吹清灰的技术,具有清灰动能大,清灰效率高的特点,并且体积小,重量轻结构简单紧凑、安装容易,维护方便(外滤式)。Preferably, the pulse blowing device includes an air bag, the air bag is fixed on the outer wall of the clean room by a bracket, a pressure valve is installed on the air inlet pipe of the air bag, and a plurality of pulse tubes are evenly arranged on the air bag , Each pulse tube is independently installed with a pulse solenoid valve, the pulse tube extends into the clean air chamber, and the pulse tube is evenly provided with air holes. In the actual production process, the air bag is used to continuously provide the air source during recoil. By using a high-pressure (0.5-0.7MPa) large-flow pulse solenoid valve to control the air flow, the dust removal bag is sprayed and cleaned one by one, which has the kinetic energy of cleaning dust. It has the characteristics of large size, high cleaning efficiency, small size, light weight, simple and compact structure, easy installation and convenient maintenance (external filter type).
优选的,所述脉冲管由出气管、接头、进气管、布气接头、布气管和堵头组成,所述出气管与气包连接,进气管与出气管之间通过接头连接,进气管的一端与脉冲电磁阀进口连接,脉冲电磁阀的出口通过布气接头与布气管连接,所述布气管延伸至净气室内,且布气管上均匀设置有气孔,布气管的末端设置有堵头。通过脉冲电磁阀控制布气管进行脉冲式的布气,可以增强对布袋过滤器的清灰能力,有效防止布袋堵塞。Preferably, the pulse tube is composed of an air outlet pipe, a joint, an air inlet pipe, an air distribution joint, an air distribution pipe and a plug, the air outlet pipe is connected with the air bag, the air inlet pipe and the air outlet pipe are connected by a joint, and the One end is connected to the inlet of the pulse solenoid valve, and the outlet of the pulse solenoid valve is connected to the air distribution pipe through the air distribution joint. The air distribution pipe extends into the clean air chamber. The pulsed air distribution is carried out by controlling the air distribution pipe through the pulse solenoid valve, which can enhance the cleaning ability of the bag filter and effectively prevent the bag from being blocked.
优选的,所述液压打包机包括横向压料箱体,横向压料装置水平安装在横向压料箱体内,进料通道设置在横向压料箱体的上方,纵向压料箱体固定在横向压料箱体的出口端,纵向压料装置竖直安装在纵向压料箱体内,出包油缸通过出包油缸固定梁水平安装在纵向压料箱体的底部,纵向压料箱体与出包油缸正对处设置有出料门。在实际生产过程中,经过脉冲除尘及强磁除铁后的絮状纤维从进料通道不断的进入横向压料箱体内,然后横向压料装置动作,将填充好横向压料箱体内的纤维压向纵向压料箱体处,并且纵向压料装置同时向下动作,经过反复的冲压后,将废纸纤维冲压成30-40kg的方块,最后打开出料门,并通过出包油缸将冲压好的纸浆方块从出料门处推出,最后包装好后进行保存即可。Preferably, the hydraulic baler includes a transverse pressing box, the transverse pressing device is installed horizontally in the transverse pressing box, the feeding channel is arranged above the transverse pressing box, and the longitudinal pressing box is fixed on the transverse pressing box. At the outlet end of the material box, the longitudinal pressing device is installed vertically in the longitudinal pressing box, and the delivery cylinder is horizontally installed at the bottom of the longitudinal pressing box through the fixing beam of the delivery cylinder. The longitudinal pressing box and the delivery cylinder There is a discharge door on the opposite side. In the actual production process, the flocculent fibers after pulse dust removal and strong magnetic iron removal continuously enter the transverse press box from the feeding channel, and then the transverse press device moves to press the fibers filled in the transverse press box. To the longitudinal pressing box body, and the longitudinal pressing device moves downward at the same time, after repeated punching, the waste paper fiber is punched into 30-40kg squares, and finally the discharge door is opened, and the punching is done by the oil cylinder. The pulp cubes are pushed out from the discharge door, and finally packed and stored.
优选的,所述横向压料装置包括压料油缸,所述压料油缸的伸缩轴上安装有压料块,所述压料块底部设置有滑轮。在实际生产过程中,通过压料油缸推动压料块前后动作实现对纸浆的冲压,并且通过在压料块底部设置滑轮,可以减少压料块前后移动时的阻力。Preferably, the lateral pressing device includes a pressing oil cylinder, a pressing block is installed on the telescopic shaft of the pressing oil cylinder, and a pulley is provided at the bottom of the pressing block. In the actual production process, the pressing cylinder pushes the pressing block forward and backward to realize the punching of the pulp, and by setting the pulley at the bottom of the pressing block, the resistance when the pressing block moves back and forth can be reduced.
优选的,所述纵向压料装置包括压料油缸,压料油缸的伸缩轴上安装有压料块。Preferably, the longitudinal pressing device includes a pressing oil cylinder, and a pressing block is installed on the telescopic shaft of the pressing oil cylinder.
本发明提供的一种干制纸浆生产线的有益效果在于:The beneficial effects of a dry pulp production line provided by the present invention are:
1)本干制纸浆生产线通过对废纸制浆工艺的改进,并针对目前国内“禁废令”的特性进行特别设计,通过自行设计的废纸破碎机、布袋除尘机及液压打包机之间的配和,将原本不可以通过海关的废纸垃圾(不可以通过海关)变成初步加工的废纸浆(纸浆我国是允许进口的),可以通过海关检验,而且经过初步处理后的废纸浆的质量远远高于国内目前回收的废纸,国内纸厂可以直接与原生浆混用,无需再次加工,效果非常好,深受国内造纸厂的喜欢。1) This dry pulp production line is specially designed for the characteristics of the current domestic "waste ban" through the improvement of the waste paper pulping process. It turns waste paper waste that could not pass through customs (which cannot pass through customs) into preliminarily processed waste paper pulp (pulp is allowed to be imported in my country), which can pass customs inspection, and the waste paper pulp after preliminary treatment The quality is much higher than the waste paper currently recycled in China. Domestic paper mills can directly mix it with virgin pulp without reprocessing. The effect is very good, and it is very popular among domestic paper mills.
2)本干制纸浆生产线全程无需用到化学制剂和水,节约资源的同时也不会产生污染,而且生产流程短,相比传统的废纸制浆生产线占地小、投资小。2) This dry pulp production line does not need to use chemical agents and water in the whole process, saves resources and does not produce pollution, and the production process is short, compared with the traditional waste paper pulping production line, which occupies a smaller area and requires less investment.
3)本干制纸浆生产线通过使用自行设计的破碎机,可以有效避免废纸破碎过程中及破碎后输送过程中产生的尘埃进入工厂污染环境,通过自行设计的破碎刀的结构在实际的生产过程中,向下弯折的刀齿与刀齿头部设置有锯齿状刀牙对废纸进行破碎(类似钉耙的效果),使得废纸破碎成蓬松毛绒纤维状,得到的产品满足海关过检的要求。3) By using the self-designed crusher, this dry pulp production line can effectively prevent the dust generated during the crushing process of waste paper and the process of conveying after crushing from entering the factory and polluting the environment. The structure of the self-designed crushing knife can be used in the actual production process In the middle, the downwardly bent knife teeth and the head of the knife teeth are provided with serrated teeth to shred the waste paper (similar to the effect of nails and rake), so that the waste paper is broken into fluffy plush fibers, and the obtained products meet the customs inspection. requirements.
附图说明Description of drawings
图1为本发明的设备连接结构的侧视图。FIG. 1 is a side view of the device connection structure of the present invention.
图2为本发明的设备连接结构的俯视图。FIG. 2 is a top view of the device connection structure of the present invention.
图3为本发明中破碎机的侧视图。Figure 3 is a side view of the crusher in the present invention.
图4为本发明中破碎机的俯视图。Figure 4 is a top view of the crusher in the present invention.
图5为本发明中破碎刀的俯视图。FIG. 5 is a top view of the crushing knife in the present invention.
图6为本发明中破碎刀的侧视图。Figure 6 is a side view of the crushing knife in the present invention.
图7为本发明中脉冲除尘器的侧视图。Fig. 7 is a side view of the pulse dust collector in the present invention.
图8为本发明中脉冲除尘器中净化室的立体结构示意图。FIG. 8 is a schematic three-dimensional structural diagram of the purification chamber in the pulse dust collector of the present invention.
图9为本发明中脉冲喷吹装置的结构示意图。FIG. 9 is a schematic structural diagram of the pulse injection device in the present invention.
图10为本发明中液压打包机的侧视图。Figure 10 is a side view of the hydraulic baler in the present invention.
图11为本发明中液压打包机的后视图。Figure 11 is a rear view of the hydraulic baler in the present invention.
图12为本发明中横向压料装置的结构示意图。FIG. 12 is a schematic structural diagram of a transverse pressing device in the present invention.
图中:1、皮带输送机;2、防尘进料槽;3、废纸破碎机;31、机架;32、破碎筒;33、传动轴;34、破碎辊轮;35、破碎刀;351、刀身;352、刀齿;353、刀牙;36、外罩;37、进料口;38、破碎辊轮驱动电机;4、风机;41、风机本体;42、风机驱动电机;5、旋风分离器;6、脉冲除尘器;61、支腿;62、灰斗;63、净化室;64、上盖体;65、脉冲喷吹装置;651、气包;652、压力阀;653、进气管;654、脉冲阀;655、出气管;656、接头;657、进气管;658、布气接头;659、布气管;660、堵头;66、卸灰阀;67、下连接法兰;68、上连接法兰;69、布袋过滤器;70、进料风机;7、液压打包机,71、进料通道;72、横向压料箱体;73、横向压料装置;731、压料油缸;732、压料块;734、滑轮;74、纵向压料箱体;75、出料门;76、纵向压料装置;77、出包油缸固定梁;78、出包油缸。In the figure: 1. Belt conveyor; 2. Dust-proof feeding chute; 3. Waste paper crusher; 31. Frame; 32. Crushing cylinder; 33. Drive shaft; 34. Crushing roller; 35. Crushing knife; 351, blade body; 352, blade teeth; 353, blade teeth; 36, cover; 37, feed inlet; 38, crushing roller drive motor; 4, fan; 41, fan body; 42, fan drive motor; 5, cyclone Separator; 6. Pulse dust collector; 61, Outrigger; 62, Ash hopper; 63, Clean room; 64, Upper cover; 65, Pulse injection device; 651, Air bag; 652, Pressure valve; 653, Inlet Gas pipe; 654, pulse valve; 655, gas outlet pipe; 656, joint; 657, intake pipe; 658, gas distribution joint; 659, gas distribution pipe; 660, plug; 66, ash discharge valve; 67, lower connecting flange; 68. Upper connecting flange; 69. Bag filter; 70. Feeding fan; 7. Hydraulic baler; 71. Feeding channel; 72. Horizontal pressing box; 73. Horizontal pressing device; 731. Pressing Oil cylinder; 732, pressing block; 734, pulley; 74, longitudinal pressing box; 75, discharging door; 76, longitudinal pressing device; 77, fixing beam of oil cylinder; 78, oil cylinder.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。本领域普通人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例:一种干制纸浆生产线。Example: A dry pulp production line.
参照图1至图12所示,一种干制纸浆生产线,包括:1 to 12, a dry pulp production line, including:
皮带输送机1,所述皮带输送机1倾斜向上设置,经过分拣后的废纸放置在皮带输送机1上持续向前输送。Belt conveyor 1, the belt conveyor 1 is inclined upward, and the sorted waste paper is placed on the belt conveyor 1 for continuous forward transportation.
安装在皮带输送机1后端的废纸破碎机3,所述废纸破碎机3与皮带输送机1出料端口之间设置有防尘进料槽2,防尘进料槽2用于阻止废纸破碎过程中的粉尘向外溢出,本实施例中,废纸破碎机3为自行设计,参照图3和图4所示,废纸破碎机3包括机架31,所述机架31上安装有破碎筒32,所述破碎筒32内安装有破碎辊轮34,所述破碎辊轮34上均匀安装有破碎刀35,破碎辊轮34的上方安装有外罩36,外罩36上设置有进料口37,破碎辊轮34的传动轴33通过皮带与破碎辊轮驱动电机38连接,废纸破碎机是本方法实现的一个重要的部件,通过破碎刀5将废纸破碎,并且通过设置外罩6,将破碎时产生的粉尘封闭,避免生产中产生的粉尘向外溢出;参照图4和图5所示,破碎刀35包括刀身351,所述刀身351前端设置有向下弯折的刀齿352,所述刀齿352头部设置有锯齿状刀牙353,通过对破碎刀35的结构设计,在实际的生产过程中,向下弯折的刀齿352与刀齿352头部设置有锯齿状刀牙353对废纸进行破碎(类似钉耙的效果),使得废纸破碎成蓬松毛绒纤维状,得到的产品满足海关过检的要求,此刀片为根据破碎效果进行反复试验后设计的形状,目前市面上并未有这种破碎刀35结构的出现;所述破碎筒2的出料口处安装有风机8,所述风机8的进料口与破碎筒2的出料口之间通过管道连接,风机驱动电机9与风机8传动轴之间通过皮带连接,通过在破碎筒2的出料口安装风机8,通过风机8的抽吸作用进行出料,可以保证破碎后的蓬松毛绒状废纸小块准确的输送至打浆机内,避免输送过程中蓬松毛绒状纤维向外飘散而污染环境。A
安装在破碎筒出料口处的风机4,所述风机4的进料口与破碎筒32的出料口之间通过管道连接,风机4包括风机本体41和风机驱动电机42,通过风机驱动电机42驱动风机本体41产生风压将破碎后的纤维收集并向后输送,可以保证破碎后的蓬松毛绒状纤维准确向后输送,避免输送过程中蓬松毛绒状纤维向外飘散而污染环境。The
安装在风机4出料口处的旋风分离器5,所述旋风分离器5的进料口与风机4的出料口之间通过管道连接,旋风分离器5通过旋风分离的作用去除破碎过程中不满足要求的纤维(未完全破碎分解的纤维),确保废纸破碎机3破碎后的纤维满足市场要求;不符合要求的纤维块经过收集后重新输送至废纸破碎机3内进行再次破碎。The
安装在旋风分离器5后方的脉冲除尘器6,所述脉冲除尘器6的进料口与旋风分离器5的出料之间通过管道连接,参照图7-图9所示,所述脉冲除尘器6包括净化室63,所述净化室63内安装有布袋过滤器69,净化室63的上方通过上连接法兰68固定有上盖体64,上盖体64的一侧安装有进料风机70,所述进料风机70的出料口延伸至布袋过滤器69的上方,净化室63的下方通过下连接法兰67固定有灰斗62,灰斗62上安装有卸灰阀66,灰斗62底部设置有支腿61,净化室63的外侧安装有脉冲喷吹装置65;所述脉冲喷吹装置65包括气包651,所述气包651通过支架固定在净化室63的外壁上,气包651的进气管653上安装有压力阀652,所述气包651上均匀设置有多个脉冲管,每个脉冲管上均独立安装有脉冲电磁阀654,所述脉冲管由出气管655、接头656、进气管657、布气接头658、布气管659和堵头660组成,所述出气管655与气包651连接,进气管657与出气管655之间通过接头656连接,进气管657的一端与脉冲电磁阀654进口连接,脉冲电磁阀654的出口通过布气接头658与布气管659连接,所述布气管659延伸至净气室63内,且布气管659上均匀设置有气孔,布气管659的末端设置有堵头660。通过脉冲电磁阀654控制布气管659进行脉冲式的布气,可以增强对布袋过滤器69的清灰能力,有效防止布袋堵塞。在实际生产过程中,气包651用于持续提供反冲时的气源,通过采用高压(0.5~0.7MPa)大流量脉冲电磁阀654控制气流逐条对除尘布袋喷吹清灰的技术,具有清灰动能大,清灰效率高的特点,并且体积小,重量轻结构简单紧凑、安装容易,维护方便(外滤式)。在实际生产过程中,进料风机70将经过旋风分离器5分离得到的废纸纤维输送进入净化室的布袋过滤器69内进行过滤,并且可以通过脉冲喷吹装置65逐条对除尘布袋进行脉冲喷吹清灰,确保对纤维保持有效的除尘过滤,并且将破碎过程中形成的短于0.2mm的废纤维(后续造纸中无法使用的限位)进行去除,提高后续废纸浆的整体质量。The
安装在脉冲除尘器6后方的液压打包机7,所述液压打包机7的进料口与脉冲除尘器6的出料口之间通过管道连接,本实施例中的液压打包机7也是为满足要求自行设计的,参照图10-图12所示,所述液压打包机7包括横向压料箱体72,横向压料装置73水平安装在横向压料箱体72内,所述横向压料装置73包括压料油缸731,所述压料油缸731的伸缩轴上安装有压料块732,所述压料块732底部设置有滑轮734。在实际生产过程中,通过压料油缸731推动压料块732前后动作实现对纸浆的冲压,并且通过在压料块732底部设置滑轮734,可以减少压料块732前后移动时的阻力。进料通道71设置在横向压料箱体72的上方,纵向压料箱体74固定在横向压料箱体72的出口端,纵向压料装置76竖直安装在纵向压料箱体74内,所述纵向压料装置76包括压料油缸,压料油缸的伸缩轴上安装有压料块,出包油缸78通过出包油缸固定梁77水平安装在纵向压料箱体74的底部,纵向压料箱体74与出包油缸78正对处设置有出料门75。在实际生产过程中,经过脉冲除尘及强磁除铁后的絮状纤维从进料通道71不断的进入横向压料箱体72内,然后横向压料装置73动作,将填充好横向压料箱体72内的纤维压向纵向压料箱体74处,然后纵向压料装置76向下动作,纵向压料装置76和横向压料装置73经过交替反复的冲压后,将废纸纤维冲压成方块,最后打开出料门75,并通过出包油缸78将冲压好的纸浆方块从出料门75处推出,最后包装好后进行保存即可,由于采用双面冲压,可以使得形成的方块内部受力更加均匀,方块能够保持成型的时间更长。The
本干制纸浆生产线是针对国家现有出台的“禁废令”而专门设计的,针对国家现有的“禁废令”,可以把工厂建设在东南亚周边国家,通过将无法通过海关的美废、欧废(以前国内废纸制浆的主要原来)首先运输到厂过磅后,通过叉车运输到人工分拣区,通过人工分拣出去废纸中存在的胶纸、金属等杂质,然后通过皮带输送机1将废纸输送至废纸破碎机3,通过破碎刀35将废纸破碎,并且通过设置外罩36和防尘进料槽2,将破碎时产生的粉尘封闭,避免生产中产生的粉尘向外溢出,通过自行设计的破碎刀的持续破碎作用使得废纸分解至蓬松的絮状纤维状,然后再经过脉冲除尘,将破碎过程中形成的短纤维及产生的灰尘去除掉,最后通过液压打包机将经过脉冲除尘后的废纸纤维打包成方块,并包装好,然后以进口纸浆的方式将废纸方块申报海关,避免废纸无法过关的尴尬。。This dry pulp production line is specially designed for the country's existing "ban on waste". According to the country's existing "ban on waste", the factory can be built in neighboring countries in Southeast Asia. , European waste (the main source of domestic waste paper pulping in the past) is first transported to the factory for weighing, and then transported to the manual sorting area by forklift. The conveyor 1 transports the waste paper to the
本干制纸浆生产线构思巧妙,步骤简单,针对目前国内“禁废令”的特性,经过对废纸简单的加工后,可以变废为宝,将原本不可以通过海关的废纸垃圾(不可以通过海关)变成初步加工的废纸浆(纸浆我国是允许进口的),可以通过海关检验,而且经过初步处理后的废纸浆的质量远远高于国内目前回收的废纸,国内纸厂可以直接与原生浆混用,无需再次加工,效果非常好,深受国内造纸厂的喜欢。This dry pulp production line is ingenious in design and simple in steps. According to the characteristics of the current domestic “waste prohibition order”, after simple processing of waste paper, waste can be turned into treasure, and waste paper garbage that could not pass through customs (no Through the customs) into the preliminary processed waste paper pulp (pulp is allowed to be imported in my country), it can pass the customs inspection, and the quality of the waste paper pulp after preliminary treatment is much higher than the currently recycled waste paper in China, domestic paper mills can directly Mixed with virgin pulp, it does not need to be processed again, the effect is very good, and it is deeply liked by domestic paper mills.
本干制纸浆生产线全程无需用到化学制剂和水,节约资源的同时也不会产生污染,而且生产流程短,相比传统的废纸制浆生产线占地小、投资小。而且本干制纸浆生产线通过使用自行设计的破碎机,可以有效避免废纸破碎过程中及破碎后输送过程中产生的尘埃进入工厂污染环境,通过自行设计的破碎刀的结构在实际的生产过程中,向下弯折的刀齿与刀齿头部设置有锯齿状刀牙对废纸进行破碎(类似钉耙的效果),使得废纸破碎成蓬松毛绒状废纸小块,便于后续的干法打浆。The dry pulp production line does not need to use chemical agents and water in the whole process, saves resources and does not produce pollution, and the production process is short, and compared with the traditional waste paper pulping production line, it occupies a smaller area and requires less investment. Moreover, by using a self-designed crusher, this dry pulp production line can effectively prevent the dust generated during the crushing process of waste paper and during the conveying process after crushing from entering the factory and polluting the environment. , the downwardly bent cutter teeth and the head of the cutter teeth are provided with serrated cutter teeth to shred the waste paper (similar to the effect of nail rake), so that the waste paper is broken into fluffy and fluffy waste paper pieces, which is convenient for the subsequent drying method. beating.
以上所述为本发明的较佳实施例而已,但本发明不应局限于该实施例和附图所公开的内容,所以凡是不脱离本发明所公开的精神下完成的等效或修改,都落入本发明保护的范围。The above description is only the preferred embodiment of the present invention, but the present invention should not be limited to the content disclosed in the embodiment and the accompanying drawings, so any equivalents or modifications accomplished without departing from the spirit disclosed in the present invention are all fall within the protection scope of the present invention.
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