CN110789039A - Polypropylene umbrella cloth curtain coating production line - Google Patents
Polypropylene umbrella cloth curtain coating production line Download PDFInfo
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- CN110789039A CN110789039A CN201911224709.9A CN201911224709A CN110789039A CN 110789039 A CN110789039 A CN 110789039A CN 201911224709 A CN201911224709 A CN 201911224709A CN 110789039 A CN110789039 A CN 110789039A
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- 239000004744 fabric Substances 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- -1 Polypropylene Polymers 0.000 title claims abstract description 26
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 26
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 26
- 238000007766 curtain coating Methods 0.000 title claims 3
- 230000007246 mechanism Effects 0.000 claims abstract description 119
- 239000000463 material Substances 0.000 claims abstract description 78
- 238000004804 winding Methods 0.000 claims abstract description 58
- 238000005266 casting Methods 0.000 claims abstract description 42
- 238000001125 extrusion Methods 0.000 claims abstract description 18
- 238000011084 recovery Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims description 19
- 229920003023 plastic Polymers 0.000 claims description 18
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 12
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 12
- 241001330002 Bambuseae Species 0.000 claims description 12
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 12
- 239000011425 bamboo Substances 0.000 claims description 12
- 230000005855 radiation Effects 0.000 claims description 12
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 230000011218 segmentation Effects 0.000 claims 3
- 230000000149 penetrating effect Effects 0.000 claims 2
- 239000011148 porous material Substances 0.000 claims 2
- 239000002390 adhesive tape Substances 0.000 claims 1
- 230000010405 clearance mechanism Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 239000000758 substrate Substances 0.000 claims 1
- 239000003292 glue Substances 0.000 abstract description 45
- 238000009966 trimming Methods 0.000 abstract description 25
- 238000004026 adhesive bonding Methods 0.000 abstract description 19
- 230000008859 change Effects 0.000 abstract description 4
- 230000003028 elevating effect Effects 0.000 abstract 2
- 238000009434 installation Methods 0.000 description 23
- 238000010586 diagram Methods 0.000 description 17
- 230000009471 action Effects 0.000 description 15
- 238000004140 cleaning Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 238000009499 grossing Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 6
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
- B29C41/26—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length by depositing flowable material on a rotating drum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C71/00—After-treatment of articles without altering their shape; Apparatus therefor
- B29C71/0081—After-treatment of articles without altering their shape; Apparatus therefor using an electric field, e.g. for electrostatic charging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/005—Tarpaulins
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明涉及一种聚丙烯伞布流延生产线,包括挤出装置、流延装置、切边装置、电晕装置、收卷装置,流延装置设在挤出装置出料口下方,流延装置下游顺次设置切边装置、电晕装置及收卷装置,挤出装置和切边装置之间设有边料回收装置;收卷装置包括机架三及设在机架三上的驱动电机、大辊筒、自动贴胶上辊机构、升降式切刀机构、料辊转移机构及余料收卷机构,大辊筒、升降式切刀机构及余料收卷机构从左至右依次设机架三上,驱动电机驱动大辊筒转动,料辊转移机构设在大辊筒和余料收卷机构之间,大辊筒靠近升降式切刀机构设卷料工位,自动贴胶上辊机构设在大辊筒上方。本发明的聚丙烯伞布流延生产线能够自动换卷、切割及贴胶,对材料的利用率高。
The invention relates to a polypropylene umbrella cloth casting production line, comprising an extrusion device, a casting device, a trimming device, a corona device and a winding device. A trimming device, a corona device and a winding device are arranged in sequence downstream, and an edge material recovery device is arranged between the extrusion device and the trimming device; the winding device includes frame three and a drive motor arranged on the third frame, Large roller, automatic gluing and upper roller mechanism, elevating cutter mechanism, material roller transfer mechanism and residual material rewinding mechanism, large roller, elevating knife mechanism and residual material rewinding mechanism are set up in sequence from left to right On the third frame, the drive motor drives the large roller to rotate. The transfer mechanism of the material roller is set between the large roller and the residual material winding mechanism. The mechanism is set above the large roller. The polypropylene umbrella cloth casting production line of the invention can automatically change rolls, cut and glue, and has high utilization rate of materials.
Description
技术领域technical field
本发明涉及伞布生产技术领域,特别是涉及一种聚丙烯伞布流延生产线。The invention relates to the technical field of umbrella cloth production, in particular to a polypropylene umbrella cloth casting production line.
背景技术Background technique
聚丙烯伞布流延生产线是对对塑料薄膜进行加工制造的一种器械,聚丙烯伞布生产线利用流延装置,在一定温度下,将橡胶或塑料压制展延成一定厚度和表面形状的胶片,然后对胶片依次进行切边、电晕、收卷等处理,现有的聚丙烯伞布流延生产线采用收卷机对生产好的胶片进行收卷,传统的收卷机构在进行收卷时,驱动机构驱动一根料辊旋转实现收卷动作,当料辊卷满后,需要进行换卷,需要将伞布分割,同时将空的料辊替换到收卷机上,为了保证伞布的端头能够固定在空的料辊上以实现顺利收卷,往往要在料辊上缠绕双面胶,传统的收卷机构无法实现自动换卷,在换卷时需要生产线停机,切割、贴胶工序均需要人工完成,所以传统的收卷机构无法保证生产线的高效率生产,且现有的聚丙烯伞布流延生产线所采用的切边机构会产生很多废弃边料,如果不进行回收利用会产生极大的浪费。The polypropylene umbrella cloth casting production line is a kind of equipment for processing and manufacturing plastic films. The polypropylene umbrella cloth production line uses a casting device to press and stretch rubber or plastic into a film with a certain thickness and surface shape at a certain temperature. , and then the film is processed by trimming, corona, winding, etc. The existing polypropylene umbrella cloth casting production line uses a winder to wind the produced film. The traditional winding mechanism is used for winding. , the driving mechanism drives a material roller to rotate to realize the winding action. When the material roller is full, the roll needs to be changed, the umbrella cloth needs to be divided, and the empty material roller needs to be replaced on the winder. In order to ensure the end of the umbrella cloth The head can be fixed on the empty feed roll to achieve smooth winding, and double-sided tape is often wound on the feed roll. The traditional winding mechanism cannot realize automatic roll change. When changing rolls, the production line needs to be stopped, cutting and gluing processes. All need to be done manually, so the traditional winding mechanism cannot guarantee the high-efficiency production of the production line, and the trimming mechanism used in the existing polypropylene umbrella cloth casting production line will produce a lot of waste edging, which will be generated if it is not recycled. Huge waste.
发明内容SUMMARY OF THE INVENTION
为克服现有技术存在的技术缺陷,本发明提供一种聚丙烯伞布流延生产线,其能够自动换卷、切割及贴胶工序,能够提高伞布生产线的生产效率,对材料的利用率高。In order to overcome the technical defects existing in the prior art, the present invention provides a polypropylene umbrella cloth casting production line, which can automatically change the roll, cut and glue the process, can improve the production efficiency of the umbrella cloth production line, and has a high utilization rate of materials. .
本发明采用的技术解决方案是:聚丙烯伞布流延生产线,包括挤出装置、流延装置、切边装置、电晕装置、收卷装置,所述流延装置设在挤出装置的出料口下方,所述流延装置的下游顺次设置切边装置、电晕装置及收卷装置,所述挤出装置和切边装置之间还设有边料回收装置;The technical solution adopted in the present invention is: a polypropylene umbrella cloth casting production line, including an extrusion device, a casting device, a trimming device, a corona device, and a winding device, and the casting device is located at the outlet of the extrusion device. Below the material opening, a trimming device, a corona device and a winding device are arranged in sequence downstream of the casting device, and an edge material recovery device is also provided between the extrusion device and the trimming device;
所述收卷装置包括机架三及安装在机架三上的驱动电机、大辊筒、自动贴胶上辊机构、升降式切刀机构、料辊转移机构及余料收卷机构,所述大辊筒、升降式切刀机构及余料收卷机构从左至右依次安装在机架三上,所述驱动电机驱动大辊筒转动,所述料辊转移机构设在大辊筒和余料收卷机构之间,所述大辊筒靠近升降式切刀机构的一侧为卷料工位,所述升降式切刀机构靠近卷料工位安装,所述自动贴胶上辊机构安装在大辊筒上方;The rewinding device includes a frame three and a drive motor installed on the frame three, a large roller, an automatic gluing and upper roller mechanism, a lift-type cutter mechanism, a material roller transfer mechanism and a residual material winding mechanism. The large roller, the lift-type cutter mechanism and the residual material winding mechanism are installed on the third frame from left to right, the driving motor drives the large roller to rotate, and the material roller transfer mechanism is arranged on the large roller and the residual material. Between the material rewinding mechanisms, the side of the large roller close to the lifting cutter mechanism is the coiling station, the lifting cutter mechanism is installed near the coiling station, and the automatic gluing and upper roller mechanism is installed above the large roller;
所述边料回收机构包括破碎机、抽吸装置及回收管道,所述切边装置出料端设有绕线套,所述绕线套将边料引导至破碎机进料口,所述抽吸装置的进料口和破碎机的出料口连通,所述抽吸装置的出料口通过回收管道连通至挤出装置的熔融槽内。The edge material recovery mechanism includes a crusher, a suction device and a recovery pipeline. The discharge end of the edge trimming device is provided with a winding sleeve, and the winding sleeve guides the edge material to the feed port of the crusher. The feed port of the suction device is communicated with the discharge port of the crusher, and the discharge port of the suction device is communicated with the melting tank of the extrusion device through a recovery pipeline.
优选地,所述自动贴胶上辊机构包括上辊轨道、上辊推杆及推动气缸,所述上辊轨道包括贴胶分段与承载分段,所述承载分段以小角度倾斜设置,所述承载分段的低位端连接水平设置的贴胶分段,且贴胶分段与承载分段的连接处设有活动限位组件,所述贴胶分段上设有齿排,所述料辊的相应位置套设有齿环,所述齿环与所述齿排相啮合,所述贴胶分段的末端处于卷料工位的正上方,所述上辊推杆在推动气缸的驱动在沿贴胶分段活动,所述上辊推杆的末端安装有滚轮式贴胶机构。Preferably, the automatic gluing and upper roller mechanism includes an upper roller track, an upper roller push rod and a pushing cylinder, the upper roller track includes a gluing section and a bearing section, and the bearing section is inclined at a small angle, The lower end of the bearing section is connected to the horizontally arranged glue section, and a movable limit component is arranged at the connection between the glue section and the bearing section, the glue section is provided with a tooth row, and the The corresponding position of the feeding roller is sleeved with a toothed ring, the toothed ring is engaged with the tooth row, the end of the glue sticking segment is directly above the coiling station, and the upper roller push rod is in the push rod of the cylinder. The drive moves along the glue sticking segment, and the end of the upper roller push rod is installed with a roller type glue sticking mechanism.
优选地,所述齿排的长度与所述齿环的外周长相同。Preferably, the length of the tooth row is the same as the outer circumference of the toothed ring.
优选地,所述滚轮式贴胶机构包括安装架及设在安装架上用于放置双面胶卷料的送卷轴、用于收卷基材的收料轴,所述安装架通过压力气缸安装在上辊推杆末端,在压力气缸的作用下安装架靠近或远离贴胶分段的轨道面,所述送卷轴及收料轴由各自的减速电机驱动,所述安装架的下端设有贴胶轮,贴胶轮靠近贴胶分段末端的一侧设有竖直运动的断胶刀片,所述贴胶轮远离贴胶分段末端的一侧还设有一锥形杆,所述锥形杆的尖端朝下。Preferably, the roller-type gluing mechanism includes an installation frame, a feeding shaft for placing the double-sided film on the installation frame, and a take-up shaft for rewinding the base material, and the installation frame is installed on the installation frame through a pressure cylinder. At the end of the push rod of the upper roller, under the action of the pressure cylinder, the mounting frame is close to or away from the track surface of the glue sticking segment. The feeding shaft and the receiving shaft are driven by their respective deceleration motors. The lower end of the mounting frame is provided with glue sticking. The side of the glue sticking wheel close to the end of the sticking segment is provided with a vertically moving glue cutting blade, and the side of the sticking wheel away from the end of the sticking segment is also provided with a tapered rod. tip down.
优选地,所述升降式切刀机构包括切刀、切刀轨道、竖直设置的升降气缸,所述升降气缸的活塞杆朝上,所述切刀轨道固定在升降气缸的活塞杆上,所述轨道内设有切刀驱动机构,所述切刀在切刀驱动机构的带动下沿切刀轨道运动。Preferably, the lift-type cutter mechanism includes a cutter, a cutter track, and a vertically arranged lift cylinder, the piston rod of the lift cylinder faces upward, and the cutter track is fixed on the piston rod of the lift cylinder, so A cutter drive mechanism is arranged in the track, and the cutter moves along the cutter track under the drive of the cutter drive mechanism.
优选地,所述流延装置包括机架一,所述机架一顶端一侧固定安装有导流辊,所述机架一顶端位于导流辊一侧位置处固定安装有压流辊,所述机架一顶端位于压流辊一侧位置处固定安装有引流辊,所述机架一正面顶端边部焊接有支撑杆,所述机架一背面顶端边部焊接有固定杆,所述固定杆正面顶部焊接有支撑板,所述支撑杆顶端中部嵌入安装有吸盘,所述固定杆背面边部铰接有透明塑料板,所述机架一内壁两侧均等距开设有滑槽,所述滑槽内壁中部设置有清理机构。Preferably, the casting device includes a frame 1, a guide roller is fixedly installed on one side of the top end of the frame 1, and a pressure guide roller is fixedly installed at the top of the frame 1 at a position on one side of the guide roller, so The top end of the first frame is located at one side of the pressure roller, and a drainage roller is fixedly installed. A support plate is welded on the top of the front side of the rod, a suction cup is embedded in the middle of the top of the support rod, a transparent plastic plate is hinged on the back side of the fixed rod, and two sides of the inner wall of the frame are equally spaced with chute grooves. A cleaning mechanism is arranged in the middle of the inner wall of the tank.
优选地,所述清理机构包括移动杆、刀架、竹刀、连接杆和气缸,所述滑槽内壁中部设置有移动杆,所述移动杆顶端中部焊接有刀架,所述刀架顶端中部嵌入安装有竹刀,所述移动杆一端面两侧边部均焊接有连接杆,所述连接杆底端中部连接有气缸。Preferably, the cleaning mechanism includes a moving rod, a knife rest, a bamboo knife, a connecting rod and an air cylinder, a moving rod is arranged in the middle of the inner wall of the chute, a knife rest is welded to the middle of the top of the moving rod, and the top of the knife rest is embedded in the middle A bamboo knife is installed, a connecting rod is welded on both sides of one end face of the moving rod, and a cylinder is connected to the middle of the bottom end of the connecting rod.
优选地,所述切边装置包括机架二,所述机架二背端两边部均设置有竖杆,两个所述竖杆顶部等距离通过转轴转动连接有绷紧辊,两个所述竖杆中部背端对应两个绷紧辊之间位置处均焊接有安装座,两个所述安装座中部穿插焊接有六棱柱,所述六棱柱中部滑动连接有若干切割组件,所述切割组件包括滑块、第一旋钮螺栓、梯形块、刀片卡槽、圆弧孔道、内螺纹半管、第二旋钮螺栓和梯形胶垫,所述六棱柱中部滑动连接有若干滑块,所述滑块一端通过螺纹啮合贯穿安装有第一旋钮螺栓,所述滑块另一端焊接有梯形块,所述梯形块顶端中部开设有刀片卡槽,所述刀片卡槽内壁中部贯穿开设有圆弧孔道,两个所述圆弧孔道一端开口处均嵌入焊接有内螺纹半管,两个所述内螺纹半管之间通过螺纹啮合连接有第二旋钮螺栓,所述刀片卡槽内壁对应圆弧孔道上方和下方位置处均胶接有梯形胶垫。Preferably, the edge trimming device includes a second frame, and vertical rods are provided on both sides of the back end of the second frame. The tops of the two vertical rods are equidistantly connected with tension rollers through rotating shafts. A mounting seat is welded at the back end of the middle part of the vertical rod corresponding to the position between the two tensioning rollers, and a hexagonal column is inserted and welded in the middle of the two mounting seats. It includes a slider, a first knob bolt, a trapezoidal block, a blade slot, an arc hole, an inner thread half pipe, a second knob bolt and a trapezoidal rubber pad. The middle of the hexagonal column is slidably connected with a number of sliders. One end is threadedly engaged with a first knob bolt, and the other end of the slider is welded with a trapezoidal block. The middle of the top end of the trapezoidal block is provided with a blade slot, and the middle of the inner wall of the blade slot is provided with an arc hole. An inner threaded half-pipe is embedded and welded at one end opening of each of the circular arc holes, a second knob bolt is connected between the two inner threaded half pipes through threaded engagement, and the inner wall of the blade slot corresponds to the upper and lower parts of the circular arc hole. Trapezoidal rubber pads are glued at the lower positions.
优选地,所述电晕装置包括装置本体,所述装置本体顶端一侧嵌入安装有排风管道接头,所述排风管道接头外表面边部套接有排风管,所述装置本体顶端另一侧焊接有支撑机构,所述支撑机构包括支撑柱、限位环、圆环、紧固螺杆、排风管支撑板、凹槽和荧光警示牌,所述装置本体顶端另一侧焊接有支撑柱,所述支撑柱顶端中部焊接有限位环,所述支撑柱外表面中部套接有圆环,所述圆环外表面一侧通过螺纹啮合可拆卸连接有紧固螺杆,所述圆环外表面对应紧固螺杆一端边部位置处焊接有排风管支撑板,所述排风管支撑板正面和背面中部均开设有凹槽,所述凹槽内壁中部设置有荧光警示牌,所述装置本体背面两端边部均焊接有连接块。Preferably, the corona device includes a device body, an exhaust duct joint is embedded and installed on one side of the top end of the device body, an exhaust duct is sleeved on the outer surface of the exhaust duct joint, and the top of the device body is on the other hand. A support mechanism is welded on one side, and the support mechanism includes a support column, a limit ring, a circular ring, a fastening screw, an exhaust pipe support plate, a groove and a fluorescent warning sign, and the other side of the top of the device body is welded with a support The middle part of the top end of the support column is welded with a limit ring, the middle part of the outer surface of the support column is sleeved with a circular ring, and one side of the outer surface of the circular ring is detachably connected with a tightening screw through thread engagement. An exhaust pipe support plate is welded on the surface corresponding to the edge of one end of the fastening screw. The front and the middle of the back of the exhaust pipe support plate are provided with grooves, and a fluorescent warning sign is arranged in the middle of the inner wall of the groove. Connection blocks are welded on both ends of the back of the body.
优选地,所述连接块一端中部贯穿连接有螺栓,所述螺栓外表面边部通过螺纹啮合可拆卸连接有凹形板,所述凹形板内壁中部固定安装有红外辐射灯。Preferably, the middle part of one end of the connecting block is connected with a bolt, the outer surface of the bolt is detachably connected to a concave plate through thread engagement, and the middle part of the inner wall of the concave plate is fixedly installed with an infrared radiation lamp.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明聚丙烯伞布流延生产线的流延装置通过支撑杆、固定杆、支撑板、透明塑料板和吸盘,能够对导流辊、压流辊和引流辊表面进行防护,防止外界的灰尘滴落到导流辊、压流辊和引流辊表面,进而保证了导流辊、压流辊和引流辊表面的清洁,同时,防止导流辊、压流辊和引流辊表面发生划伤的现象,进而使导流辊、压流辊和引流辊能够正常使用;通过移动杆、刀架、竹刀、连接杆、滑槽和气缸,能够对导流辊、压流辊和引流辊表面进行清理,降低了导流辊、压流辊和引流辊表面的清理难度;通过固定块、移动块、半圆环和螺杆,能够对回油管进行限位,防止回油管发生晃动的现象,进而使回油管安装的更加稳定。(1) The casting device of the polypropylene umbrella cloth casting production line of the present invention can protect the surface of the guide roller, the pressure roller and the guide roller through the support rod, the fixed rod, the support plate, the transparent plastic plate and the suction cup to prevent the outside The dust drips onto the surface of the guide roller, the pressure roller and the guide roller, thereby ensuring the cleaning of the surface of the guide roller, the pressure roller and the guide roller, and at the same time, preventing the surface of the guide roller, the pressure roller and the guide roller from scratching. The phenomenon of damage, so that the guide roller, the pressure roller and the guide roller can be used normally; by moving the rod, the knife holder, the bamboo knife, the connecting rod, the chute and the air cylinder, the surface of the guide roller, the pressure roller and the guide roller can be adjusted. Cleaning can reduce the difficulty of cleaning the surface of the guide roller, the pressure roller and the guide roller; through the fixed block, the moving block, the half ring and the screw, the oil return pipe can be limited to prevent the oil return pipe from shaking, and then Make the oil return pipe installation more stable.
(2)本发明聚丙烯伞布流延生产线的切边装置通过第一旋钮螺栓将刀片在刀片卡槽内移动,通过梯形胶垫挤压刀片,使得刀片受到的静摩擦阻力增大,保证刀片的稳定,也便于刀片的缓慢伸出,便于使用者根据实际情况调节伸出长度,使得伞布绷紧后仍能伸出,伸出长度更易调节;滑块沿六棱柱移动,使得切割组件安装后更稳定,并通过分裂辊将切割后的边料从绕线套出贴合导出,使得切割后的边料能便捷收集和回收利用,减少边料回收的时间成本和人力成本;设置了抚平机构,通过动力轴和蜗杆套的转动,带动蜗轮和抚平片转动,进而对穿入到绷紧辊的伞布抚平,且因蜗杆套旋向相反,使得抚平时由中部向两边部抚平,使得伞布抚平更加充分和稳定。(2) The edge trimming device of the polypropylene umbrella cloth casting production line of the present invention moves the blade in the blade slot through the first knob bolt, and squeezes the blade through the trapezoidal rubber pad, so that the static friction resistance of the blade is increased and the blade is guaranteed. It is stable, and also facilitates the slow extension of the blade, which is convenient for the user to adjust the extension length according to the actual situation, so that the umbrella cloth can still be extended after being stretched, and the extension length is easier to adjust; It is stable, and the cut edge material is pulled out from the winding through the split roller, so that the cut edge material can be easily collected and recycled, reducing the time cost and labor cost of the edge material recovery; set up a smoothing mechanism , through the rotation of the power shaft and the worm sleeve, the worm gear and the smoothing sheet are driven to rotate, and then the umbrella cloth penetrated into the tension roller is smoothed, and because the worm sleeve rotates in the opposite direction, the smoothing is from the middle to the two sides. leveling, making the umbrella cloth smoothing more fully and stable.
(3)本发明聚丙烯伞布流延生产线的电晕装置通过支撑柱、限位环、圆环、紧固螺杆、排风管支撑板、凹槽和荧光警示牌,能够使排风管保持平整,降低了排风管的褶皱,进而便于排风管的正常排气,而且,利用荧光警示牌,能够警示工作人员,防止工作人员和装置本体之间发生触电的现象;通过凹形连接块、L形连接块、槽口、滚轮、圆孔和挤压螺杆,能够便于装置本体和凹形连接块之间的安装,降低了装置本体和凹形连接块之间的安装难度,同时,能够对装置本体进行限位,防止装置本体的位置发生移动的现象;通过连接块、凹形板、红外辐射灯和螺栓,能够对进入到装置本体内部的塑料伞布进行烘干,同时,能够降低装置本体周围的水气,进而保证了装置本体周围的干燥性,进一步提高了塑料伞布的处理程度。(3) The corona device of the polypropylene umbrella cloth casting production line of the present invention can keep the exhaust pipe through the support column, the limit ring, the ring, the tightening screw, the exhaust pipe support plate, the groove and the fluorescent warning sign. It is flat, which reduces the wrinkles of the exhaust pipe, thereby facilitating the normal exhaust of the exhaust pipe. Moreover, the use of fluorescent warning signs can warn the staff and prevent the phenomenon of electric shock between the staff and the device body; through the concave connection block , L-shaped connecting block, notch, roller, round hole and extrusion screw, which can facilitate the installation between the device body and the concave connecting block, reduce the installation difficulty between the device body and the concave connecting block, and at the same time, can Limit the position of the device body to prevent the position of the device body from moving; through the connecting block, the concave plate, the infrared radiation lamp and the bolt, the plastic umbrella cloth that enters the device body can be dried, and at the same time, it can be reduced. The moisture around the device body further ensures the dryness around the device body, and further improves the processing degree of the plastic umbrella cloth.
(4)本发明聚丙烯伞布流延生产线的收卷装置通过上辊机构将空的料辊移动至收卷工位,在上辊的同时,滚轮式贴胶机构对料辊进行贴胶,贴胶后的料辊在卡位杆的作用下压设在大辊筒上进行收卷作业,当料辊卷满后,卡位杆在转料气缸的作用下将布卷向余料收卷机构转移,卡位杆上端的U形槽倾斜,布卷从U形槽滚动至余料收卷机构上,卡位杆复位,下一根贴胶后的空料辊在卡位杆的作用下压设在大辊筒上,升降式切刀机构上升将布料切断,即开始进行下一轮收卷,本发明的塑料伞布生产用收卷装置可实现自动换卷、切割及贴胶工序,其应用在伞布生产线上时无需停机进行上述工序,有利于生产线的高速连续运作,能够提高伞布生产线的生产效率。(4) The winding device of the polypropylene umbrella cloth casting production line of the present invention moves the empty material roller to the winding station through the upper roller mechanism. At the same time as the upper roller, the roller-type gluing mechanism applies glue to the material roller. The material roller after gluing is pressed and set on the large roller under the action of the clamping rod for winding operation. When the material roller is full, the clamping rod will roll the cloth to the remaining material under the action of the material transfer cylinder. The mechanism is transferred, the U-shaped groove at the upper end of the positioning rod is inclined, the cloth roll rolls from the U-shaped groove to the residual material winding mechanism, the positioning rod is reset, and the next empty material roller after gluing is under the action of the positioning rod Pressed on the big roller, the lift-type cutter mechanism rises to cut off the cloth, that is, the next round of winding starts. The winding device for the production of plastic umbrella cloth of the present invention can realize automatic roll changing, cutting and gluing processes. When the utility model is applied to the umbrella cloth production line, there is no need to stop the above process, which is beneficial to the high-speed continuous operation of the production line, and can improve the production efficiency of the umbrella cloth production line.
附图说明Description of drawings
图1为本发明聚丙烯伞布流延生产线的结构示意图。Fig. 1 is the structural representation of the polypropylene umbrella cloth casting production line of the present invention.
图2为本发明流延装置的结构示意图。Fig. 2 is the structural representation of the casting apparatus of the present invention.
图3为流延装置的吸盘的安装结构示意图。FIG. 3 is a schematic diagram of the installation structure of the suction cup of the casting device.
图4为流延装置清理机构的结构示意图。FIG. 4 is a schematic structural diagram of a cleaning mechanism of a casting device.
图5为本发明分切机柜的结构示意图。FIG. 5 is a schematic structural diagram of a slitting cabinet according to the present invention.
图6为切边装置背部的结构示意图。FIG. 6 is a schematic view of the structure of the back of the edge trimming device.
图7为切边装置切割组件的结构示意图。FIG. 7 is a schematic structural diagram of the cutting assembly of the edge trimming device.
图8是切边装置梯形胶垫的胶接结构示意图;8 is a schematic diagram of the bonding structure of the trapezoidal rubber pad of the edge trimming device;
图9是切边装置滑套的安装结构示意图;Fig. 9 is the installation structure schematic diagram of the edge trimming device sliding sleeve;
图10是切边装置抚平组件的结构示意图;Figure 10 is a schematic structural diagram of a trimming device smoothing assembly;
图11是切边装置伞布的安装结构示意图;Fig. 11 is the installation structure schematic diagram of the umbrella cloth of the trimming device;
图12是电晕装置的结构示意图;Fig. 12 is the structural representation of corona device;
图13是电晕装置红外辐射灯的安装结构示意图;Fig. 13 is the installation structure schematic diagram of the infrared radiation lamp of the corona device;
图14是电晕装置滚轮的安装结构示意图;Fig. 14 is the installation structure schematic diagram of the corona device roller;
图15是电晕装置支撑机构的结构示意图;Figure 15 is a schematic structural diagram of a corona device support mechanism;
图16为收卷装置的结构示意图。FIG. 16 is a schematic structural diagram of the winding device.
图17为收卷装置上辊轨道的俯视图。Figure 17 is a top view of the roller track on the winder.
图18为收卷装置料辊的侧视图。Figure 18 is a side view of the feed roll of the winder.
图19为收卷装置贴胶机构的结构示意图。FIG. 19 is a schematic structural diagram of the glue sticking mechanism of the rewinding device.
图20为收卷装置贴胶机构的安装示意图。FIG. 20 is a schematic diagram of the installation of the gluing mechanism of the rewinding device.
图21为收卷装置切刀移动机构的结构示意图。FIG. 21 is a schematic structural diagram of the cutter moving mechanism of the rewinding device.
图22为收卷装置活动限位组件的结构示意图一。FIG. 22 is a schematic structural diagram 1 of the movable limit assembly of the winding device.
图23为收卷装置活动限位组件的结构示意图二。FIG. 23 is a second structural schematic diagram of the movable limit assembly of the winding device.
图24为收卷装置活动限位组件的俯视图。FIG. 24 is a top view of the movable limit assembly of the winding device.
附图标记说明:1、流延装置;101、机架一;102、导流辊;103、压流辊;104、引流辊;105、支撑杆;106、固定杆;107、支撑板;108、透明塑料板;109、吸盘;110、滑槽;111、清理机构;1111、移动杆;1112、刀架;1113、竹刀;1114、连接杆;1115、气缸;112、回油管;113、固定块;114、移动块;115、半圆环;116、螺杆;Description of reference numerals: 1. Casting device; 101, frame one; 102, guide roller; 103, press roller; 104, guide roller; 105, support rod; 106, fixed rod; 107, support plate; 108 , transparent plastic plate; 109, suction cup; 110, chute; 111, cleaning mechanism; 1111, moving rod; 1112, knife holder; 1113, bamboo knife; 1114, connecting rod; 1115, cylinder; 112, oil return pipe; 113, fixed block; 114, moving block; 115, half ring; 116, screw;
2、切边装置;201、机架二;202、竖杆;203、绷紧辊;204、安装座;205、六棱柱;206、切割组件;2061、滑块;2062、第一旋钮螺栓;2063、梯形块;2064、刀片卡槽;2065、圆弧孔道;2066、内螺纹半管;2067、第二旋钮螺栓;2068、梯形胶垫;207、侧板;208、分裂辊;209、底杆;210、滑套;211、第三旋钮螺栓;212、绕线套;213、连杆;214、抚平组件;2141、安装块;2142、动力轴;2143、传动轴;2144、抚平片;2145、蜗轮;2146、蜗杆套;2147、电机;2. Trimming device; 201, frame two; 202, vertical rod; 203, tension roller; 204, mounting seat; 205, hexagonal column; 206, cutting assembly; 2061, slider; 2062, first knob bolt; 2063, trapezoidal block; 2064, blade slot; 2065, arc hole; 2066, internal thread half pipe; 2067, second knob bolt; 2068, trapezoidal rubber pad; 207, side plate; 208, split roller; 209, bottom Rod; 210, sliding sleeve; 211, third knob bolt; 212, winding sleeve; 213, connecting rod; 214, leveling component; 2141, mounting block; 2142, power shaft; 2143, transmission shaft; 2144, leveling sheet; 2145, worm gear; 2146, worm sleeve; 2147, motor;
3、电晕装置;301、装置本体;302、排风管道接头;303、排风管;304、支撑机构;3041、支撑柱;3042、限位环;3043、圆环;3044、紧固螺杆;3045、排风管支撑板;3046、凹槽;3047、荧光警示牌;305、凹形连接块;306、L形连接块;307、槽口;308、滚轮;309、圆孔;310、挤压螺杆;311、连接块;312、凹形板;313、红外辐射灯;314、螺栓;3. Corona device; 301, device body; 302, exhaust pipe joint; 303, exhaust pipe; 304, support mechanism; 3041, support column; 3042, limit ring; 3043, ring; 3044, tightening screw ;3045, exhaust pipe support plate; 3046, groove; 3047, fluorescent warning sign; 305, concave connecting block; 306, L-shaped connecting block; 307, notch; 308, roller; 309, round hole; 310, Extrusion screw; 311, connecting block; 312, concave plate; 313, infrared radiation lamp; 314, bolt;
4、收卷装置;401、机架三;402、驱动电机;403、大辊筒;404、余料收卷机构;4041、转辊;451、贴胶分段;4511、齿排;452、承载分段;406、料辊;407、齿环;408、推动气缸;409、上辊推杆;410、活动限位组件;4101、限位板;4102、活动支撑杆;4103、压缩弹簧;4104、限位滑槽;4105、第一滑块;411、滚轮式贴胶机构;41101、安装架;41102、送卷轴;41103、收料轴;41104、贴胶轮;41105、断胶刀片;41106、断胶气缸;41107、锥形杆;41108、压力气缸;41109、第二滑块;41110、滑轨;4121、切刀;4122、切刀轨道;4123、升降气缸;4124、刀座;4125、传送带;4126、切刀驱动电机;413、转料气缸;414、U形槽;415、卡位杆;5、伞布;6、边料;7、破碎机;8、抽吸装置;9、回收管道。4. Rewinding device; 401, frame three; 402, drive motor; 403, large roller; 404, rewinding mechanism for residual material; 4041, rotating roller; 451, glue section; 4511, tooth row; 452, Bearing segment; 406, feed roller; 407, gear ring; 408, push cylinder; 409, upper roller push rod; 410, movable limit assembly; 4101, limit plate; 4102, movable support rod; 4103, compression spring; 4104, Limit chute; 4105, First slider; 411, Roller glue sticking mechanism; 41101, Mounting frame; 41102, Roll feeding shaft; 41103, Receiving shaft; 41104, Glue sticking wheel; 41106, glue breaking cylinder; 41107, tapered rod; 41108, pressure cylinder; 41109, second slider; 41110, slide rail; 4121, cutter; 4122, cutter track; 4123, lift cylinder; 4124, knife holder; 4125, conveyor belt; 4126, cutter drive motor; 413, transfer cylinder; 414, U-shaped groove; 415, clamping rod; 5, umbrella cloth; 6, side material; 7, crusher; 8, suction device; 9. Recycling pipeline.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1至图24所示,本实施例提供一种聚丙烯伞布流延生产线,包括挤出装置、流延装置1、切边装置、电晕装置3、收卷装置4,所述流延装置1设在挤出装置的出料口下方,所述流延装置1的下游顺次设置切边装置、电晕装置3及收卷装置4,所述挤出装置和切边装置之间还设有边料回收装置;As shown in Figures 1 to 24, this embodiment provides a polypropylene umbrella cloth casting production line, including an extrusion device, a casting device 1, a trimming device, a corona device 3, and a winding device 4. The flow The extension device 1 is arranged below the discharge port of the extrusion device, and the downstream of the casting device 1 is sequentially provided with a trimming device, a corona device 3 and a winding device 4, between the extrusion device and the trimming device. There is also a scrap recycling device;
所述收卷装置4包括机架三401及安装在机架三401上的驱动电机402、大辊筒403、自动贴胶上辊机构、升降式切刀机构、料辊转移机构及余料收卷机构404,所述大辊筒403、升降式切刀机构及余料收卷机构404从左至右依次安装在机架三401上,所述驱动电机402驱动大辊筒403转动,所述料辊转移机构设在大辊筒403和余料收卷机构404之间,所述大辊筒403靠近升降式切刀机构的一侧为卷料工位,所述升降式切刀机构靠近卷料工位安装,所述自动贴胶上辊机构安装在大辊筒403上方;The rewinding device 4 includes a frame three 401 and a
所述边料回收机构包括破碎机7、抽吸装置8及回收管道9,所述切边装置出料端设有绕线套212,所述绕线套212将边料6引导至破碎机7进料口,所述抽吸装置8的进料口和破碎机7的出料口连通,所述抽吸装置8的出料口通过回收管道9连通至挤出装置的熔融槽内,边料6进入破碎机7破碎后即可由抽吸装置8运回挤出装置的熔融槽实现回收利用。The edge material recovery mechanism includes a
如图2至4所示,所述流延装置1包括机架一101,机架一101顶端一侧固定安装有导流辊102,机架一101顶端位于导流辊102一侧位置处固定安装有压流辊103,机架一101顶端位于压流辊103一侧位置处固定安装有引流辊104,机架一101正面顶端边部焊接有支撑杆105,机架一101背面顶端边部焊接有固定杆106,固定杆106正面顶部焊接有支撑板107,支撑杆105顶端中部嵌入安装有吸盘109,固定杆106背面边部铰接有透明塑料板108,固定杆106和透明塑料板108之间通过合页连接,透明塑料板108和合页之间通过螺钉连接,能够便于透明塑料板108的转动,降低了透明塑料板108的转动难度,机架一101内壁两侧均等距开设有滑槽110。As shown in FIGS. 2 to 4 , the casting device 1 includes a
滑槽110内壁中部设置有清理机构111,清理机构111包括移动杆1111、刀架1112、竹刀1113、连接杆1114和气缸1115;A
滑槽110内壁中部设置有移动杆1111,移动杆1111的外径等于滑槽110的内径,移动杆1111位于滑槽110内部,能够对移动杆1111进行限位和固定,防止移动杆1111的位置发生移动的现象,移动杆1111顶端中部焊接有刀架1112,刀架1112顶端中部嵌入安装有竹刀1113,移动杆1111的数量共设置为三个,相连两个移动杆1111之间通过连接杆1114连接,利用移动杆1111分别带动三个竹刀1113移动,从而使三个竹刀1113分别与导流辊102、压流辊103和引流辊104之间贴合,从而对导流辊102、压流辊103和引流辊104表面进行清理,移动杆1111一端面两侧边部均焊接有连接杆1114,连接杆1114底端中部连接有气缸1115。A moving
导流辊102、压流辊103和引流辊104一端边部均通过螺纹连接有回油管112,机架一101正面底部焊接有固定块113,固定块113正面两侧均通过螺纹啮合可拆卸连接有螺杆116,螺杆116外表面套接有移动块114,移动块114背面和固定块113正面均对称开设有半圆环115,回油管112位于半圆环115内部,半圆环115的直径和回油管112的直径相同,能够对回油管112进行固定和限位,防止回油管112的位置发生移动的现象。One end of the
流延装置1的工作原理及使用流程:薄膜沿着引流辊104进入到压流辊103表面,而压流辊103表面的薄膜进入到导流辊102表面,从而完成薄膜与导流辊102、压流辊103和引流辊104之间的安装,然后,旋转透明塑料板108,透明塑料板108转动后,透明塑料板108底部一侧与支撑板107贴合时,透明塑料板108另一端底端面和支撑杆105顶端的吸盘109贴合,然后按压透明塑料板108,从而使透明塑料板108和吸盘109之间固定,而利用透明塑料板108,能够对导流辊102、压流辊103和引流辊104表面进行防护,防止外界的灰尘滴落到导流辊102、压流辊103和引流辊104表面,进而保证了导流辊102、压流辊103和引流辊104表面的清洁,同时,防止导流辊102、压流辊103和引流辊104表面发生划伤的现象,进而使导流辊102、压流辊103和引流辊104能够正常使用;The working principle and use process of the casting device 1: the film enters the surface of the
然后分别将导流辊102、压流辊103和引流辊104的回油管112放入到固定块113的半圆环115内部,然后转动螺杆116,使固定块113和移动块114之间贴合,从而使回油管112固定在两个半圆环115之间,能够对回油管112进行限位,防止回油管112发生晃动的现象,进而使回油管112安装的更加稳定;Then put the
最后薄膜沿着导流辊102、压流辊103和引流辊104表面移动,从而完成伞布5的流延,而当装置不再使用时,气缸1115带动连接杆1114移动,连接杆1114分别带动三个移动杆1111沿着滑槽110内部移动,而三个移动杆1111移动时带动刀架1112移动,刀架1112移动时带动竹刀1113移动,从而使竹刀1113和导流辊102、压流辊103与引流辊104之间贴合,能够对导流辊102、压流辊103和引流辊104表面进行清理,降低了导流辊102、压流辊103和引流辊104表面的清理难度。Finally, the film moves along the surface of the
如图5至11所示,本实施例的切边装置2包括机架二201,机架二201背端两边部均设置有竖杆202,两个竖杆202顶部等距离通过转轴转动连接有绷紧辊203,两个竖杆202中部背端对应两个绷紧辊203之间位置处均焊接有安装座204,两个安装座204中部穿插焊接有六棱柱205;As shown in FIGS. 5 to 11 , the edge trimming device 2 of the present embodiment includes a
六棱柱205中部滑动连接有若干切割组件206,切割组件206包括滑块2061、第一旋钮螺栓2062、梯形块2063、刀片卡槽2064、圆弧孔道2065、内螺纹半管2066、第二旋钮螺栓2067和梯形胶垫2068;A number of cutting
六棱柱205中部滑动连接有若干滑块2061,滑块2061一端部贯穿开设有六角孔,六棱柱205截面外边缘与六角孔截面内边缘相契合,避免滑块2061的翻转,滑块2061一端通过螺纹啮合贯穿安装有第一旋钮螺栓2062,第一旋钮螺栓2062一端面与六棱柱205表面贴合,使得第一旋钮螺栓2062在螺纹作用下挤压在六棱柱205表面,保证滑块2061的稳定;滑块2061另一端焊接有梯形块2063,梯形块2063顶端中部开设有刀片卡槽2064,刀片卡槽2064内壁中部贯穿开设有圆弧孔道2065,两个圆弧孔道2065一端开口处均嵌入焊接有内螺纹半管2066,两个内螺纹半管2066之间通过螺纹啮合连接有第二旋钮螺栓2067,刀片卡槽2064内壁对应圆弧孔道2065上方和下方位置处均胶接有梯形胶垫2068;A number of sliders 2061 are slidably connected in the middle of the
机架二201内侧表面对称焊接有侧板207,两个侧板207之间通过转轴对称安装有分裂辊208,绷紧辊203之间穿插安装有伞布5,绷紧辊203数量设置有三个,伞布5由后至前绕过第一个绷紧辊203并贴合第二和第三个绷紧辊203伸入到两个分裂辊208之间。A side plate 207 is symmetrically welded on the inner surface of the
机架二201底部内侧表面之间焊接有底杆209,底杆209两端部滑动连接有滑套210,滑套210顶端通过螺纹啮合贯穿安装有第三旋钮螺栓211,滑套210背端面中部通过转轴套接有绕线套212,在伞布5被切割后边料6由绕线套212绷紧,并向外一侧输出。A
两个竖杆202顶端之间焊接有连杆213,连杆213一侧安装有抚平组件214,抚平组件214包括安装块2141、动力轴2142、传动轴2143、抚平片2144、蜗轮2145、蜗杆套2146和电机2147;A connecting
连杆213顶端两边部均焊接有安装块2141,两个安装块2141端部之间转动连接有动力轴2142,连杆213背端面等距离转动连接有传动轴2143,传动轴2143一端部等距离焊接有若干抚平片2144,抚平片2144端面设置有倾斜面,倾斜面与伞布5平面平行,传动轴2143另一端部对应动力轴2142位置处套接有蜗轮2145,动力轴2142对应蜗轮2145位置处套接有蜗杆套2146,蜗轮2145与蜗杆套2146通过齿牙啮合连接,便于蜗杆套2146带动蜗轮2145转动,且蜗杆套2146数量设置为四个,位于连杆213中部一侧的两个蜗杆套2146与另一侧的两个蜗杆套2146旋向相反,使得连杆213中部两侧的蜗轮2145旋向相反,使得抚平片2144从中部向边部方向旋动,将伞布5由中部向两边部抚平,动力轴2142一端安装有电机2147,电机2147安装于安装块2141一侧表面,电机2147输入端与外部电源输出端电性连接。Mounting
切边装置2的工作原理及使用流程:切边装置2使用时,伞布5由后至前绕过第一个绷紧辊203并贴合第二和第三个绷紧辊203伸入到两个分裂辊208之间,沿着六棱柱205滑动滑块2061,转动第一旋钮螺栓2062,在第一旋钮螺栓2062挤压六棱柱205后,增加第一旋钮螺栓2062与六棱柱205之间的静摩擦阻力,保证滑块2061的稳定,接着将刀片放入到刀片卡槽2064,转动第二旋钮螺栓2067,使得第二旋钮螺栓2067在内螺纹半管2066与第二旋钮螺栓2067的螺纹作用下推动刀片,使得刀片向梯形胶垫2068更厚处移动,使得刀片受到静摩擦阻力增大,进而保证刀片稳定,因第二旋钮螺栓2067旋转缓慢推动刀片,使得伞布5固定后,依旧能便捷且稳定的调节刀片伸出长度,使得刀片更好的切割伞布5的边部;The working principle and use process of the edge trimming device 2: when the edge trimming device 2 is in use, the
在伞布5边部切割后伸出两根分裂辊208之间,需要的伞布5沿着前端的分裂辊208向外输出,而切割的伞布5边部沿着后端的分裂辊208,并绕过绕线套212向一侧拉动,进而使得切割后需要继续使用的部分向外输出,而边料6从绕线套212处伸出,绕线套212通过转轴安装于滑套210一侧,使得边料6更便捷的拉动回收,同时可根据伞布5切割边料6的长度,沿着底杆209滑动滑套210,转动第三旋钮螺栓211后,使得第三旋钮螺栓211与底杆209挤压,通过第三旋钮螺栓211与底杆209之间的静摩擦阻力,保证滑套210和绕线套212的稳定;After the edge of the
在分切过程中,启动电机2147, 电机2147带动动力轴2142转动,蜗轮2145与蜗杆套2146通过齿牙啮合连接,进而使得蜗杆套2146带动蜗轮2145转动,蜗杆套2146数量设置为四个,位于连杆213中部一侧的两个蜗杆套2146与另一侧的两个蜗杆套2146旋向相反,使得连杆213中部两侧的蜗轮2145旋向相反,使得蜗轮2145带动传动轴2143转动,进而带动抚平片2144从中部向边部方向旋动,抚平片2144端面设置有倾斜面,倾斜面与伞布5平面平行,进而抚平片2144有效将伞布5由中部向两边部抚平,使得伞布5在分切时更加平整,减少分切时伞布5因褶皱造成的分切失败。During the slitting process, the
如图12至15所示,所述电晕装置3包括装置本体301,装置本体301顶端一侧嵌入安装有排风管道接头302,排风管道接头302外表面边部套接有排风管303,装置本体301顶端另一侧焊接有支撑机构304;As shown in FIGS. 12 to 15 , the corona device 3 includes a
支撑机构304包括支撑柱3041、限位环3042、圆环3043、紧固螺杆3044、排风管支撑板3045、凹槽3046和荧光警示牌3047;The support mechanism 304 includes a
装置本体301顶端另一侧焊接有支撑柱3041,支撑柱3041顶端中部焊接有限位环3042,排风管303的外径和限位环3042的内径相同,支撑柱3041外表面中部套接有圆环3043,圆环3043的数量共设置为两个,一个圆环3043和支撑柱3041之间套接连接,另一个圆环3043和排风管道接头302之间套接连接,能够便于圆环3043的移动,降低了圆环3043的移动难度,同时,能够使排风管支撑板3045保持平整,圆环3043外表面一侧通过螺纹啮合可拆卸连接有紧固螺杆3044,圆环3043外表面对应紧固螺杆3044一端边部位置处焊接有排风管支撑板3045,排风管支撑板3045顶端中部开设有半圆槽,半圆槽的内径等于排风管303的外径,能够对排风管303进行限位,防止排风管303的位置发生移动的现象,排风管支撑板3045正面和背面中部均开设有凹槽3046,凹槽3046内壁中部设置有荧光警示牌3047,装置本体301背面两端边部均焊接有连接块311,连接块311一端中部贯穿连接有螺栓314,螺栓314外表面边部通过螺纹啮合可拆卸连接有凹形板312,凹形板312内壁中部固定安装有红外辐射灯313,红外辐射灯313的型号为81Q02515。A
装置本体301底端两侧均焊接有L形连接块306,L形连接块306底端中部开设有槽口307,槽口307内壁中部等距安装有滚轮308,滚轮308和L形连接块306之间通过转轴连接,滚轮308和转轴之间转动连接,L形连接块306和转轴之间通过焊接连接,能够便于滚轮308的转动,降低了滚轮308的转动难度,L形连接块306外表面连接有凹形连接块305,凹形连接块305底端连接有支撑架,凹形连接块305和支撑架之间通过螺钉连接,能够便于凹形连接块305的安装,降低了凹形连接块305的安装难度,进而便于对装置本体301进行安装,降低了装置本体301的安装难度,凹形连接块305正面和背面两侧均开设有圆孔309,圆孔309内壁中部安装有挤压螺杆310。Both sides of the bottom end of the
电晕装置3工作原理及使用流程:电晕装置3在实际安装过程中,先将凹形连接块305和支撑架之间固定连接,然后将装置本体301底端的L形连接块306放入到凹形连接块305内部,接着移动装置本体301,装置本体301底端的滚轮308通过转轴在槽口307内部转动,而当装置本体301移动到事先预定的位置处时,拧动挤压螺杆310,挤压螺杆310沿着圆孔309内部移动,从而挤压L形连接块306,使L形连接块306固定在凹形连接块305内部,能够便于装置本体301和凹形连接块305之间的安装,降低了装置本体301和凹形连接块305之间的安装难度,同时,能够对装置本体301进行限位,防止装置本体301的位置发生移动的现象;The working principle and use process of the corona device 3: in the actual installation process of the corona device 3, the concave connecting
然后拧动螺栓314,螺栓314转动后紧接着转动凹形板312,从而使凹形板312底端的红外辐射灯313和装置本体301之间垂直,接着将红外辐射灯313连接电源,红外辐射灯313连接电源后产生热量,而利用红外辐射灯313的热量能够对进入到装置本体301内部的伞布5进行烘干,同时,能够降低装置本体301周围的水气,进而保证了装置本体301周围的干燥性,进一步提高了伞布5的处理程度;Then screw the bolts 314. After the bolts 314 are rotated, the concave plate 312 is rotated, so that the infrared radiation lamp 313 at the bottom of the concave plate 312 is perpendicular to the
最后,移动圆环3043,两个圆环3043分别沿着支撑柱3041和排风管道接头302移动,从而使排风管支撑板3045移动,排风管支撑板3045移动的过程中使得排风管303保持平整,然后拧动紧固螺杆3044,使两个圆环3043分别固定在支撑柱3041和排风管道接头302外表面,能够使排风管303保持平整,降低了排风管303的褶皱,进而便于排风管303的正常排气,而利用凹槽3046内部的荧光警示牌3047,能够警示工作人员,防止工作人员和装置本体301之间发生触电的现象。Finally, the ring 3043 is moved, and the two rings 3043 move along the
如图16至24所示,本实施例的收卷装置4包括机架三401及安装在机架三401上的驱动电机402、大辊筒403、上辊机构、升降式切刀机构、料辊转移机构及余料收卷机构404,所述大辊筒403、升降式切刀机构及余料收卷机构404从左至右依次安装在机架三401上,所述驱动电机402驱动大辊筒403转动,所述料辊转移机构设在大辊筒403和余料收卷机构404之间,所述大辊筒403靠近升降式切刀机构的一侧为卷料工位,所述升降式切刀机构靠近卷料工位安装,料辊406压设在大辊筒403并由大辊筒403带动进行收卷作业,卷满的料辊406由料辊转移机构转移至余料收卷机构404,上辊机构完成贴胶动作及上辊动作,升降式切刀机构完成切断伞布5的动作。As shown in Figures 16 to 24, the rewinding device 4 of this embodiment includes a
在本实施例中,所述上辊机构安装在大辊筒403上方,所述上辊机构包括上辊轨道、上辊推杆409及推动气缸408,所述上辊轨道包括贴胶分段451与承载分段452,所述承载分段452以小角度倾斜设置,优选地,所述上辊轨道的承载分段452的倾斜角度不超过5度,所述承载分段452的低位端连接水平设置的贴胶分段451,且贴胶分段451与承载分段452的连接处设有活动限位组件410,所述贴胶分段451上设有齿排4511,所述料辊406的相应位置套设有齿环407,所述齿环407与所述齿排4511相啮合,所述贴胶分段451的末端处于卷料工位的正上方,所述上辊推杆409在推动气缸408的驱动下沿贴胶分段451活动,所述上辊推杆409的末端通过压力气缸41108安装有滚轮式贴胶机构411,承载分段452用于放置待使用的料辊406,贴胶分段451用于给料辊406贴胶。In this embodiment, the upper roller mechanism is installed above the
在本实施例中,所述滚轮式贴胶机构411包括安装架41101及设在安装架41101上用于放置双面胶卷料的送卷轴41102、用于收卷基材的收料轴41103,所述安装架41101通过压力气缸41108安装在上辊推杆409末端,在压力气缸41108的作用下安装架41101靠近或远离贴胶分段451的轨道面,所述送卷轴41102及收料轴41103由各自的减速电机驱动,所述安装架41101的下端设有贴胶轮41104,贴胶轮41104靠近贴胶分段451末端的一侧设有竖直运动的断胶刀片41105,所述贴胶轮41104远离贴胶分段451末端的一侧还设有一锥形杆41107,所述锥形杆41107的尖端朝下,在进行贴胶动作时,滚轮式贴胶机构411在推动气缸408的带动下移动至承载分段452和贴胶分段451的连接处,滚轮式贴胶机构411在压力气缸41108的带动下向下运动,滚轮式贴胶机构411的贴胶轮41104压设在一根料辊406上,同时锥形杆41107插入该根料辊406的后方,推动气缸408运作,上辊推杆409推动料辊406向贴胶分段451滚动,同时滚轮式贴胶机构411对料辊406的表面进行贴胶,当料辊406滚动至贴胶分段451末端时,断胶气缸41106驱动断胶刀片41105向下运动切断双面胶;优选地,所述上辊轨道的贴胶分段451包括两条平行设置在机架三401两侧的导轨,每条导轨上均设有一根上辊推杆409,每根上辊推杆409的末端均安装有一个滚轮式贴胶机构411,两条导轨的末端均处于卷料工位的正上方,且每条导轨的轨道面上均设有齿排4511,所述料辊406的两端的相应位置套设有齿环407,当料辊406置于上辊轨道上时,所述齿环407与所述齿排4511相啮合,如此当料辊406到达贴胶分段451时,料辊406只能以滚动的方式前进,以实现顺利贴胶,且所述齿排4511的长度与所述齿环407的外周长相同;优选地,所述上辊推杆409的末端设有两条竖直的滑轨41110,每条滑轨41110上均滑动配合有两个第二滑块41109,所述安装架41101固定在第二滑块41109上,所述压力气缸41108竖直固定在上辊推杆409末端,压力气缸41108的活塞端与安装架41101固定连接。In this embodiment, the roller-
在本实施例中,所述活动限位组件410包括限位板4101、活动支撑杆4102、压缩弹簧4103、限位滑槽4104及第一滑块4105,所述限位板4101的下端铰接在上辊轨道的承载分段452末端,所述限位滑槽4104水平安装在贴胶分段451的导轨内侧,所述第一滑块4105在限位滑槽4104内滑动配合,所述压缩弹簧4103的第一端固定在限位滑槽4104内端,压缩弹簧4103的第二端固定在第一滑块4105上,所述活动支撑杆4102的第一端铰接在限位板4101中部,活动支撑杆4102的第二端铰接在第一滑块4105上,所述限位板4101在压缩弹簧4103的弹力作用下阻挡料辊406移动,进行上辊动作时,料辊406在锥形杆41107的推动下克服压缩弹簧4103的弹力将限位板4101推倒,如图8所示,当料辊406离开后,限位板4101复位阻挡后方料辊406。In this embodiment, the
在本实施例中,所述升降式切刀机构包括切刀4121、切刀轨道4122、竖直设置的升降气缸4123,所述升降气缸4123的活塞杆朝上,所述切刀轨道4122固定在升降气缸4123的活塞杆上,所述切刀轨道4122内设有切刀驱动机构,所述切刀4121在切刀驱动机构的带动下沿切刀轨道4122运动,所述切刀驱动机构包括传送带4125、主动轮、从动轮及切刀驱动电机4126,所述主动轮及从动轮分设在切刀轨道4122两端,所述传送带4125套设在主动轮及从动轮上,所述切刀驱动电机4126安装在切刀轨道4122上且其输出端与主动轮传动连接,所述切刀轨道4122上滑动配合有一个刀座4124,且所述刀座4124与传送带4125固定连接,所述切刀4121竖直固定在刀座4124上,升降式切刀机构用于切断伞布5,其在进行工作时,升降气缸4123驱动切刀轨道4122运动至伞布5处,切刀驱动电机4126运作带动切刀4121沿切刀轨道4122运动,切刀4121切断伞布5后,切刀驱动电机4126带动切刀4121复位,升降气缸4123带动切刀轨道4122复位。In this embodiment, the lift-type cutter mechanism includes a
在本实施例中,所述余料收卷机构404包括两个并排安装的且同向旋转的转辊4041,如图1所示,且两个转辊4041的旋转方向与大辊筒403的旋转方向相反,料辊转移机构将收卷好的布卷转移至两个转辊4041上,升降式切刀机构将伞布5切断后,两个转辊4041带动布卷旋转将余料收卷在布卷上。In this embodiment, the residual
在本实施例中,所述料辊转移机构包括转料气缸413及卡位杆415,所述卡位杆415的底端铰接在机架三401底端,所述卡位杆415的上端设有U形槽414,在转料气缸413的作用下U形槽414将料辊406压设在大辊筒403上的卷料工位处或将料辊406转移至余料收卷机构404。In this embodiment, the material roller transfer mechanism includes a
本实施例的收卷装置4通过上辊机构将空的料辊406移动至收卷工位,在上辊的同时,滚轮式贴胶机构411对料辊406进行贴胶,贴胶后的料辊406在卡位杆415的作用下压设在大辊筒403上进行收卷作业,当料辊406卷满后,卡位杆415在转料气缸413的作用下将布卷向余料收卷机构404转移,卡位杆415上端的U形槽414倾斜,布卷从U形槽414滚动至余料收卷机构404上,卡位杆415复位,下一根贴胶后的空的料辊406在卡位杆415的作用下压设在大辊筒403上,升降式切刀机构上升将布料切断,即开始进行下一轮收卷,本发明的收卷装置4可实现自动换卷、切割及贴胶工序,其应用在伞布生产线上时无需停机进行上述工序,有利于生产线的高速连续运作,能够提高伞布生产线的生产效率。The winding device 4 of this embodiment moves the
以上显示和描述了本发明创造的基本原理和主要特征及本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明创造精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the present invention. On the premise of not departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention, and the claimed scope of the present invention is determined by the appended defined by the claims and their equivalents.
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| CN112454614B (en) * | 2020-11-04 | 2022-04-01 | 锡华机械科技(东莞)有限公司 | Miniature table type casting machine for experiment |
| CN113681944A (en) * | 2021-08-23 | 2021-11-23 | 济南市中蓝德新材料技术中心 | Thermoplastic plastic product preparation equipment |
| CN113681944B (en) * | 2021-08-23 | 2023-05-23 | 鸿特利塑胶制品(东莞)有限公司 | Thermoplastic plastic product preparation equipment |
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| CN110789039B (en) | 2025-04-11 |
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