CN110779432A - Detection equipment and detection method for flatness of support base cushion stone - Google Patents
Detection equipment and detection method for flatness of support base cushion stone Download PDFInfo
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- CN110779432A CN110779432A CN201911089578.8A CN201911089578A CN110779432A CN 110779432 A CN110779432 A CN 110779432A CN 201911089578 A CN201911089578 A CN 201911089578A CN 110779432 A CN110779432 A CN 110779432A
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Abstract
Description
技术领域technical field
本发明涉及桥梁施工技术领域,具体涉及一种支座垫石平整度的检测设备及其检测方法。The invention relates to the technical field of bridge construction, in particular to a detection device and a detection method for the flatness of a support cushion stone.
背景技术Background technique
在桥梁工程中,为了保证梁的位置高度以及平整度,需要对支座垫石的平整度进行严格控制。为了能够及时掌握支座垫石平整度的情况,需要检测人员在墩顶架设水准仪,另外还需要检测人员扶稳塔尺进行观测,在支座安装时,还需要实时盯控,确保满足要求。但是,这种支座垫石平整度检测方法还有以下缺陷:In bridge engineering, in order to ensure the position height and flatness of the beam, it is necessary to strictly control the flatness of the bearing pads. In order to be able to grasp the flatness of the support rock in a timely manner, the inspectors need to set up a level on the top of the pier, and also need to stabilize the tower ruler for observation. When the support is installed, it is also necessary to monitor and control in real time to ensure that the requirements are met. However, this method of detecting the flatness of the support cushion stone has the following defects:
(1)支座垫石调整平整度时,至少需要两名检测人员全程观测仪器,人员工作量大;(1) When adjusting the flatness of the support cushion, at least two inspectors are required to observe the instrument throughout the process, and the workload of the personnel is heavy;
(2)在高墩施工中,墩顶风力较大,架设仪器及扶稳塔尺都具有一定的风险,且墩顶活动面积较小,行动不便,沟通较难,安全风险较高,如果人员高处坠落,会带来严重的施工事故和经济损失。(2) In the construction of high piers, the wind force at the top of the pier is relatively large, and there are certain risks in erecting instruments and stabilizing tower rulers, and the active area of the pier top is small, which is inconvenient to move, difficult to communicate, and has high safety risks. Falling from a height will bring serious construction accidents and economic losses.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的缺陷,本发明的目的在于提供一种支座垫石平整度的检测设备及其检测方法,仅需一名检测人员测量,且检测设备抗风性能好、稳定性高,保障检测人员的安全。Aiming at the defects existing in the prior art, the purpose of the present invention is to provide a detection device and a detection method for the flatness of a support cushion stone, which requires only one detection person to measure, and the detection device has good wind resistance and high stability. , to ensure the safety of inspectors.
为达到以上目的,本发明采取的技术方案是:In order to achieve the above purpose, the technical scheme adopted in the present invention is:
一种支座垫石平整度的检测设备,其包括:A detection device for the flatness of a support cushion stone, comprising:
对中杆;centering rod;
多个测量尺,多个所述测量尺沿所述对中杆的外圆周方向间隔分布,且所述测量尺与所述对中杆平行设置;a plurality of measuring rulers, which are distributed at intervals along the outer circumferential direction of the centering rod, and the measuring rulers are arranged in parallel with the centering rod;
多个调节机构,所述调节机构一端与其中一测量尺连接,另一端与所述对中杆相连,所述调节机构用于调整测量尺在所述对中杆长度方向上的位置;a plurality of adjustment mechanisms, one end of the adjustment mechanism is connected with one of the measuring rulers, and the other end is connected with the centering rod, and the adjustment mechanism is used to adjust the position of the measuring ruler in the length direction of the centering rod;
测量装置,其用于朝所述测量尺水平投射一光线,并读取所述测量尺上的光线所在位置处的读数。The measuring device is used for horizontally projecting a light toward the measuring ruler, and reading the reading on the position of the light on the measuring ruler.
在上述技术方案的基础上,所述调节机构包括至少一个调节件,所述调节件包括:On the basis of the above technical solution, the adjustment mechanism includes at least one adjustment member, and the adjustment member includes:
滑动块,其滑设于所述对中杆上;a sliding block, which is slidably arranged on the centering rod;
连接杆,其两端分别与所述滑动块和所述测量尺相连。The two ends of the connecting rod are respectively connected with the sliding block and the measuring ruler.
在上述技术方案的基础上,所述连接杆为伸缩杆,所述伸缩杆用于调节所述测量尺相对于所述对中杆的水平距离。On the basis of the above technical solution, the connecting rod is a telescopic rod, and the telescopic rod is used to adjust the horizontal distance of the measuring ruler relative to the centering rod.
在上述技术方案的基础上,所述伸缩杆包括:On the basis of the above technical solution, the telescopic rod includes:
套杆,其一端与所述滑动块相连;a sleeve rod, one end of which is connected with the sliding block;
活动杆,其一端伸入所述套杆内并可以沿所述套杆的长度方向移动,另一端与所述测量尺相连。One end of the movable rod extends into the sleeve rod and can move along the length direction of the sleeve rod, and the other end is connected with the measuring ruler.
在上述技术方案的基础上,所述对中杆上开设有多个销孔,多个所述销孔沿所述对中杆的高度方向间隔设置,所述滑动块上开设有与所述销孔相适配的安装孔,所述滑动块通过销轴与所述对中杆相连,且所述销轴贯穿于所述安装孔与其中一所述销孔之间。On the basis of the above technical solution, the centering rod is provided with a plurality of pin holes, and the plurality of pin holes are arranged at intervals along the height direction of the centering rod, and the sliding block is provided with a connection with the pin The sliding block is connected with the centering rod through a pin shaft, and the pin shaft penetrates between the installation hole and one of the pin holes.
在上述技术方案的基础上,所述调节机构包括两个调节件,两个所述调节件的连接杆交叉设置。On the basis of the above technical solution, the adjustment mechanism includes two adjustment pieces, and the connecting rods of the two adjustment pieces are arranged in a cross.
在上述技术方案的基础上,两个所述调节件的连接杆的长度相等。On the basis of the above technical solution, the lengths of the connecting rods of the two adjusting members are equal.
在上述技术方案的基础上,该检测设备包括四个测量尺,四个所述测量尺沿所述对中杆的外圆周方向均匀间隔分布。On the basis of the above technical solution, the detection device includes four measuring rulers, and the four measuring rulers are evenly spaced along the outer circumferential direction of the centering rod.
在上述技术方案的基础上,所述测量装置为激光投线仪。On the basis of the above technical solution, the measuring device is a laser line casting instrument.
本发明还提供一种支座垫石平整度的检测方法,其包括以下步骤:The present invention also provides a method for detecting the flatness of the support cushion, which comprises the following steps:
提供上述所述的支座垫石平整度的检测设备;Provide the above-mentioned testing equipment for the flatness of the support rock;
将所述对中杆放置于支座垫石上,并将所述对中杆调整至竖直;Place the centering rod on the support rock, and adjust the centering rod to be vertical;
通过所述调节机构调整所述测量尺在所述对中杆长度方向上的位置,以使所述测量尺的底部与所述支座垫石接触;Adjust the position of the measuring ruler in the length direction of the centering rod through the adjusting mechanism, so that the bottom of the measuring ruler is in contact with the support rock;
利用测量装置朝所述测量尺水平投射一光线,并读取所述测量尺上的光线所在位置处的读数。A light is projected horizontally toward the measuring ruler by a measuring device, and the reading on the position of the light on the measuring ruler is read.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本发明的检测设备在检测支座垫石平整度的过程中,只需要一个检测人员将检测设备放置在支座垫石上,检测工作量小,安全风险低,而且由对中杆和测量尺组成的结构稳定性高,抗风性能好,检测过程简单,检测结果准确度高。(1) In the process of detecting the flatness of the support rock, the detection device of the present invention only needs one inspector to place the detection device on the support rock, the detection workload is small, the safety risk is low, and the centering rod and The measuring ruler is composed of high structural stability, good wind resistance, simple detection process and high detection result accuracy.
(2)本发明的检测方法检测过程简单,实施难度小,且无需借助其他辅助工具即可完成检测,大大降低了检测人员的安全风险。(2) The detection method of the present invention has a simple detection process and low implementation difficulty, and can complete the detection without the aid of other auxiliary tools, thereby greatly reducing the safety risk of the detection personnel.
附图说明Description of drawings
图1为本发明实施例中支座垫石平整度的检测设备的结构示意图。FIG. 1 is a schematic structural diagram of a device for detecting the flatness of a support cushion stone according to an embodiment of the present invention.
图中:1-对中杆,10-销孔,2-测量尺,3-调节机构,30-调节件,300-滑动块,301-连接杆,302-安装孔,4-测量装置,5-圆水准仪。In the figure: 1-centering rod, 10-pin hole, 2-measurement ruler, 3-adjustment mechanism, 30-adjustment piece, 300-slide block, 301-connecting rod, 302-installation hole, 4-measurement device, 5 - Circular level.
具体实施方式Detailed ways
以下结合附图及实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
参见图1所示,本发明实施例提供一种支座垫石平整度的检测设备,其包括对中杆1、多个测量尺2、多个调节机构3和测量装置4,对中杆1的顶部有水准仪,将水准仪中的气泡调至居中,以使对中杆1竖直设置,多个测量尺2沿对中杆1的外圆周方向间隔分布,保证检测设备的稳定性,且测量尺2与对中杆1平行设置,当对中杆1处于竖直状态时,测量尺2同样也处于水平状态;每个测量尺2通过调节机构3与对中杆1相连,调节机构3的一端与测量尺2连接,另一端与对中杆1相连,调节机构3用于调整测量尺2在对中杆1长度方向上的位置,使用时,需要保证测量尺2的底部与支座垫石接触,由于支座垫石可能不平整,那么测量尺2和对中杆1可能不在同一水平面上,因此,需要利用调节机构3调节测量尺2与对中杆1之间的相对高度,以使测量尺2置于支座垫石上;测量装置4用于朝测量尺2水平投射一光线,并读取测量尺2上的光线所在位置处的读数,根据各测量尺2的度数来判断支座垫石的平整度,若各测量尺2的读数相同,说明支座垫石的表面是平整的,若有测量尺2的读数大于其他测量尺的读数,说明该测量尺2放置在支座垫石上的区域低于其他测量尺2放置的支座垫石的区域。本发明实施例在检测支座垫石平整度的过程中,只需要一个检测人员将检测设备放置在支座垫石上,检测工作量小,安全风险低,而且由对中杆1和测量尺2组成的结构稳定性高,抗风性能好,检测过程简单,检测结果准确度高。Referring to FIG. 1 , an embodiment of the present invention provides a device for detecting the flatness of a support rock, which includes a centering rod 1, a plurality of measuring rulers 2, a plurality of adjustment mechanisms 3 and a measuring device 4, and the centering rod 1 There is a level on the top of the level, adjust the bubble in the level to the center, so that the centering rod 1 is set vertically, and a plurality of measuring rulers 2 are distributed along the outer circumference of the centering rod 1 at intervals to ensure the stability of the testing equipment, and the measurement The ruler 2 is arranged in parallel with the centering rod 1. When the centering rod 1 is in a vertical state, the measuring ruler 2 is also in a horizontal state; each measuring ruler 2 is connected with the centering rod 1 through the adjusting mechanism 3, and the One end is connected with the measuring ruler 2, and the other end is connected with the centering rod 1. The adjustment mechanism 3 is used to adjust the position of the measuring ruler 2 in the length direction of the centering rod 1. When using, it is necessary to ensure that the bottom of the measuring ruler 2 and the support pad The measuring ruler 2 and the centering rod 1 may not be on the same level. Therefore, it is necessary to use the adjustment mechanism 3 to adjust the relative height between the measuring ruler 2 and the centering rod 1 to The measuring ruler 2 is placed on the support cushion stone; the measuring device 4 is used to project a light ray horizontally toward the measuring ruler 2, and reads the reading at the position of the light on the measuring ruler 2, and judges the support according to the degree of each measuring ruler 2. The flatness of the cushion stone, if the readings of each measuring ruler 2 are the same, it means that the surface of the support cushion stone is flat. If the reading of any measuring ruler 2 is greater than that of other measuring rulers, it means that the measuring ruler 2 is placed on the support. The area on the cushion stone is lower than the area of the support cushion stone on which the other measuring rulers 2 are placed. In the process of detecting the flatness of the support cushion stone in the embodiment of the present invention, only one inspector is required to place the detection device on the support cushion stone, the detection workload is small, and the safety risk is low. The composition has high structural stability, good wind resistance, simple detection process, and high detection result accuracy.
本发明实施例中的检测设备的使用原理为:The use principle of the detection device in the embodiment of the present invention is as follows:
检测人员将对中杆1放置在支座垫石的中部,并将对中杆1的对中气泡调至居中,以使对中杆1竖直设置,这样保证各测量尺2也能保持竖直状态,再将各测量尺2分别放置在支座垫石的四周,并通过调节机构3调整测量尺2与对中杆1之间的相对高度,以使测量尺2置于支座垫石上,最后利用测量装置4朝测量尺2水平投射一光线,并读取测量尺2上的光线所在位置处的读数,根据各测量尺2的度数来判断支座垫石的平整度,若各测量尺2的读数相同,说明支座垫石的表面是平整的,若有测量尺2的读数大于其他测量尺的读数,说明该测量尺2放置在支座垫石上的区域低于其他测量尺2放置的支座垫石的区域。The inspector places the centering rod 1 in the middle of the support rock, and adjusts the centering bubble of the centering rod 1 to the center, so that the centering rod 1 is set vertically, so as to ensure that the measuring rulers 2 can also remain vertical Straight state, then each measuring ruler 2 is placed around the support cushion stone respectively, and the relative height between the measuring ruler 2 and the centering rod 1 is adjusted by the adjusting mechanism 3, so that the measuring ruler 2 is placed on the support cushion stone , finally utilize the measuring device 4 to project a ray horizontally toward the measuring ruler 2, and read the reading at the position of the light on the measuring ruler 2, and judge the flatness of the support cushion stone according to the degree of each measuring ruler 2. The readings of ruler 2 are the same, indicating that the surface of the support stone is flat. If the reading of measuring ruler 2 is greater than the readings of other measuring rulers, it means that the area of the measuring ruler 2 placed on the support stone is lower than other measuring rulers 2 The area where the pedestal pads are placed.
进一步的,调节机构3包括至少一个调节件30,调节件30包括滑动块300和连接杆301,滑动块300滑设于对中杆1上;连接杆301的两端分别与滑动块300和测量尺2相连。通过滑动块300在对中杆1上上下滑动,以调节测量尺2与对中杆1之间的相对高度,使得测量尺2既保持竖直状态,也能置于支座垫石上来测量支座垫石的平整度。Further, the adjustment mechanism 3 includes at least one
更进一步,连接杆301为伸缩杆,伸缩杆用于调节测量尺2相对于对中杆1的水平距离。由于支座垫石的大小不同,为了让对中杆1置于支座垫石的中部,测量尺2放置在支座垫石的边沿上,需要调整测量尺2与对中杆1的水平距离,以满足测量尺2能适用不同大小的支座垫石的平整度的检测,连接杆301伸长,增大测量尺2与对中杆1的水平距离,以适用尺寸大的支座垫石,连接杆301缩短,减小测量尺2与对中杆1的水平距离,以适用尺寸小的支座垫石。Furthermore, the connecting
优选的,伸缩杆包括套杆和活动杆,套杆的一端与滑动块300相连;活动杆的一端伸入套杆内并可以沿套杆的长度方向移动,另一端与测量尺2相连。活动杆伸入套杆内以缩短伸缩杆的长度,从而减小测量尺2与对中杆1的水平距离;活动杆伸出套杆外以增大伸缩杆的长度,从而增大测量尺2与对中杆1的水平距离。Preferably, the telescopic rod includes a sleeve rod and a movable rod, one end of the sleeve rod is connected with the
优选的,对中杆1上开设有多个销孔10,多个销孔10沿对中杆1的高度方向间隔设置,滑动块300上开设有与销孔10相适配的安装孔302,滑动块300通过销轴与对中杆1相连,且销轴贯穿于安装孔302与其中一销孔10之间。将测量尺2与对中杆1之间的相对高度调节完后,通过销轴将滑动块300固定在对中杆1上,从而将测量尺2固定住。Preferably, the centering rod 1 is provided with a plurality of pin holes 10, the plurality of pin holes 10 are arranged at intervals along the height direction of the centering rod 1, and the sliding
进一步的,调节机构3包括两个调节件30,两个调节件30的连接杆301交叉设置。两个调节件30在对中杆1上同步上下移动,以实现测量尺相对于对中杆1的上下移动,而且两个调节件30交叉设置,使测量尺2更能稳定地支撑对中杆1,更抗风。Further, the adjusting mechanism 3 includes two adjusting
更进一步的,两个调节件30的连接杆301的长度相等。这样相当于对中杆1与测量尺2为两条平行线,两个连接杆301为对角线,形成更叫稳固的平行四边形结构。Further, the lengths of the connecting
可选的,该检测设备包括四个测量尺2,四个测量尺2沿对中杆1的外圆周方向均匀间隔分布。由于支座垫石一般为四边形结构,在检测支座垫石的平整度的时候,将四个测量尺2放置在支座垫石的四个角上,以测量支座垫石四边的平整度。Optionally, the detection device includes four measuring rulers 2 , and the four measuring rulers 2 are evenly spaced along the outer circumferential direction of the centering rod 1 . Since the support cushion stone is generally a quadrilateral structure, when testing the flatness of the support cushion stone, four measuring rulers 2 are placed on the four corners of the support cushion stone to measure the flatness of the four sides of the support cushion stone. .
可选的,测量装置4为激光投线仪,将激光投线仪调至水平,使用激光投线仪测量结果更精确。Optionally, the measuring device 4 is a laser line projection instrument, and the laser line projection instrument is adjusted to the level, and the measurement result using the laser line projection instrument is more accurate.
本发明实施例还提供一种支座垫石平整度的检测方法,其包括以下步骤:An embodiment of the present invention also provides a method for detecting the flatness of a support cushion stone, which includes the following steps:
提供上述的支座垫石平整度的检测设备;Provide the above-mentioned testing equipment for the flatness of the support cushion;
将对中杆1放置于支座垫石的中部,并将对中杆1的对中气泡调至居中,以使对中杆1处于竖直状态,同时使各测量尺2也处于竖直状态;Place the centering rod 1 in the middle of the support stone, and adjust the centering bubble of the centering rod 1 to the center, so that the centering rod 1 is in a vertical state, and at the same time, each measuring ruler 2 is also in a vertical state ;
通过调节机构3调整测量尺2在对中杆1长度方向上的位置,以使测量尺2的底部与支座垫石接触;Adjust the position of the measuring ruler 2 in the length direction of the centering rod 1 through the adjusting mechanism 3, so that the bottom of the measuring ruler 2 is in contact with the support rock;
利用测量装置4朝各测量尺2水平投射一光线,并读取测量尺2上的光线所在位置处的读数,根据各测量尺2的度数来判断支座垫石的平整度,若各测量尺2的读数相同,说明支座垫石的表面是平整的,若有测量尺2的读数大于其他测量尺的读数,说明该测量尺2放置在支座垫石上的区域低于其他测量尺2放置的支座垫石的区域。Use the measuring device 4 to project a ray of light horizontally toward each measuring ruler 2, and read the reading at the position of the light on the measuring ruler 2, and judge the flatness of the support cushion stone according to the degree of each measuring ruler 2. The readings of 2 are the same, indicating that the surface of the support stone is flat. If the reading of measuring ruler 2 is greater than the readings of other measuring rulers, it means that the area where the measuring ruler 2 is placed on the support stone is lower than that of other measuring rulers 2. the area of the pedestal bolster.
本发明实施例的检测方法检测过程简单,实施难度小,且无需借助其他辅助工具即可完成检测,大大降低了检测人员的安全风险。The detection method of the embodiment of the present invention has a simple detection process and low implementation difficulty, and can complete the detection without the aid of other auxiliary tools, thereby greatly reducing the safety risk of the detection personnel.
本发明不局限于上述实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围之内。本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The present invention is not limited to the above-mentioned embodiments. For those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications are also regarded as the protection of the present invention. within the range. Contents not described in detail in this specification belong to the prior art known to those skilled in the art.
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