CN110777681B - Whole hole Liang Huan sets of equipment - Google Patents
Whole hole Liang Huan sets of equipment Download PDFInfo
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- CN110777681B CN110777681B CN201911176832.8A CN201911176832A CN110777681B CN 110777681 B CN110777681 B CN 110777681B CN 201911176832 A CN201911176832 A CN 201911176832A CN 110777681 B CN110777681 B CN 110777681B
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- gantry crane
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- longitudinal
- gantry
- trolley
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- 238000012546 transfer Methods 0.000 claims abstract description 76
- 238000010276 construction Methods 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 34
- 230000008569 process Effects 0.000 abstract description 23
- 238000002360 preparation method Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D22/00—Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/14—Trolley or crane travel drives
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
The application relates to the technical field of bridge frame replacement, in particular to whole-hole beam frame replacement equipment. Comprising the following steps: the system comprises guide beams, a first special beam transporting column, a second special beam transporting column, two first beam carrying trolleys, two second beam carrying trolleys, a guide beam transfer trolley, two gantry cranes and a gantry crane transfer trolley. The beam sheet for replacement is assembled in a beam field, so that pollution to a construction site is reduced, meanwhile, the whole beam replacement of the whole hole beam can be completed at one time, the construction efficiency is improved, the skylight point time operation is effectively utilized, the beam replacement process is carried out on the guide beam through the gantry crane, the beam replacement construction under various terrain environment conditions can be realized, the application range is wide, the beam replacement construction method has a great advantage particularly for beam replacement construction under high piers, deep valleys and under-bridge water environments, meanwhile, the requirement on the early preparation of the construction site is less, and the influence on the existing line is reduced.
Description
Technical Field
The invention relates to the technical field of bridge frame replacement, in particular to whole-hole beam frame replacement equipment.
Background
Along with the increase of the running time of the railway and the highway in China, the aging problem of the bridge has increasingly prominent safety influence on the operation of the existing line (the established line). Some bridges are not long-lived in construction because of the continuous acceleration of existing lines, particularly main trunks, and the need to pass heavy trains, resulting in inadequate strength or rigidity and having to be replaced. Some bridges are also produced with partial damage each year due to poor manufacturing and installation quality.
In addition, in the past railway manufacture of China, a large number of steel beams are used, the service lives of the steel beams are obviously lower than that of concrete beams, the maintenance workload of the steel beams is great, and some places cannot be maintained at all, so that part of the steel beams need to be replaced before the steel beams reach the strength life. Therefore, it is urgent to study one or several safe and reliable existing railway line bridge girder changing methods for different bridge forms.
The existing railway line bridge frame changing method in China comprises a full-closed existing line bridge frame changing method and an intermittent closed existing line bridge frame changing method.
The idea of the totally-enclosed frame-changing beam is to build temporary lines or temporary bridges near the existing railway bridges; the train passes through temporary convenient lines or temporary bridges, and bridge replacement is carried out by using a bridge girder erection machine. The operation mode is suitable for bridges in river channels or valleys without stopping driving, but a stool line or a stool bridge needs to be built, a line needs to be restored after frame replacement, the cost is high, the speed is limited when a train passes through the stool line (the stool bridge) for a long time, the point construction is needed when the stool line is in butt joint with a positive line and the positive line is in butt joint with the positive line, meanwhile, the line is frequently disturbed, the instability of a roadbed and a ballast bed is caused, the speed limiting time is long, and the influence on the operation of the positive point of the train is large; the construction and dismantling of the toilet line has great influence on the environment.
The idea of intermittently closing the frame-changing beam is to implement the frame-changing operation of the bridge by using the schemes such as gantry crane or bracket transverse movement and the like by adjusting the train operation diagram or train operation gap. The operation mode does not need to build a stool line, has low cost and no environmental pollution; the preparation time is short, and the bridge frame replacement work can be carried out in a short time; the disturbance to the existing line is small, and the normal operation can be restored within a short time after the frame replacement is completed. The preparation work is carried out on line, has no interference to the existing line, but cannot be applied to bridges above valleys or rivers. The intermittent sealing for replacing the existing line bridge has no convenient line for the vehicle to detour, so the safety and reliability of the equipment and the sealing time become the important matters of the scheme.
For the problems, a set of brand-new railway girder bridge frame-changing construction technology and equipment which can be suitable for various bridge pier heights or under-bridge terrains and landforms are urgently needed to be provided, a new thought and method are provided for bridge frame-changing engineering, and frame-changing construction of the whole-hole Liang Jiliang sheets, railway ballasts and track panels is safely and efficiently completed in a 'skylight point' on the premise of ensuring the minimum interference to original line equipment.
Disclosure of Invention
The invention aims to provide a whole-hole beam frame replacing device so as to solve the technical problems.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a full bore Liang Huan rack apparatus comprising:
The guide beam comprises cross beams which are respectively arranged on the existing bridges at two sides of the hole site of the frame to be replaced, the two cross beams are connected through a pair of longitudinal beams, a beam passing area for passing through a frame replacement beam piece is formed between the cross beams and the longitudinal beams, and the longitudinal beams are used for providing a walking track for the gantry crane;
The first beam transporting special column and the second beam transporting Liang Zhuanlie are respectively arranged at two sides of the guide beam, the first beam transporting special column is used for placing the detached beam, and the second beam transporting Liang Zhuanlie is used for placing the new beam to be replaced;
The two first beam carrying trolleys are arranged on a first beam transporting special column and used for receiving the detached old beam, and the two second beam carrying trolleys are arranged on a second beam transporting special column and used for erecting a new beam to be replaced;
the guide beam transfer trolley comprises a first supporting part for supporting the guide beam and a first travelling part for driving the first supporting part to travel;
The two gantry cranes are used for hanging and placing the frame replacing beam piece and driving the frame replacing beam piece to move on the longitudinal beam; the hoisting end of the gantry crane is detachably connected with the guide beam transfer trolley and is used for hoisting the guide beam transfer trolley to span the cross beam and move to one side far away from the frame changing beam piece;
the gantry crane transfer trolley comprises a second supporting part for supporting the gantry crane and a second walking part for driving the gantry crane to walk, and is used for transferring the gantry crane to the longitudinal beam and transferring the gantry crane out of the longitudinal beam.
Preferably, both ends of the two longitudinal beams extend out of the cross beam and form guide beams for guiding the gantry crane into the longitudinal beam or out of the longitudinal beam.
Preferably, the guide beam is hinged with the longitudinal beam, and a first adjusting device is connected to the guide beam and used for driving the guide beam to swing along the hinge position of the guide beam and the longitudinal beam.
Preferably, both ends of the two cross beams are hinged with the longitudinal beams, and the longitudinal beams are connected with second adjusting devices which are used for driving the longitudinal beams to swing along the hinged positions of the longitudinal beams and the cross beams.
Preferably, the second supporting part is a pair of gantry crane brackets, the second walking part is a first beam carrying trolley and/or a second beam carrying trolley, the gantry crane brackets are detachably connected with the first beam carrying trolley and/or the second beam carrying trolley, and the hoisting end of the gantry crane is detachably connected with the gantry crane brackets.
Preferably, the gantry crane support is detachably connected with the first beam carrying trolley and forms a first gantry crane transfer trolley, the first gantry crane transfer trolley is used for transferring the gantry crane to the longitudinal beam, the gantry crane support is detachably connected with the second beam carrying trolley and forms a second gantry crane transfer trolley, the second gantry crane transfer trolley is used for transferring the gantry crane out of the longitudinal beam, and the lifting end of the gantry crane is connected with the gantry crane support and moves the gantry crane support to one side far away from the beam replacement sheet.
Preferably, the gantry crane support comprises a base part detachably connected to the first beam carrying trolley and the second beam carrying trolley and a supporting arm for supporting the gantry crane, and the base part is connected with the supporting arm through a lifting part.
Preferably, the supporting arm is horizontally and rotatably connected to the lifting part, and the supporting arm realizes the switching of the horizontal position of the gantry crane in a transportation or working state through rotation.
Preferably, the gantry crane support is detachably connected with the guide beam transfer trolley through a base part, and the gantry crane support is hung to one side of the guide beam far away from the frame exchange beam piece through the gantry crane after being connected with the guide beam transfer trolley.
Preferably, the first beam transporting special column and the second beam transporting special column comprise a traction head and a vehicle body, and two tracks for the first beam carrying trolley and the second beam carrying trolley to travel are arranged at the top of the vehicle body along the length direction of the vehicle body.
The beneficial effects are that: the beam sheet for replacement is assembled in a beam field, so that pollution to a construction site is reduced, meanwhile, the whole beam replacement of the whole hole beam can be completed at one time, the construction efficiency is improved, the skylight point time operation is effectively utilized, the beam replacement process is carried out on the guide beam through the gantry crane, the beam replacement construction under various terrain environment conditions can be realized, the application range is wide, the beam replacement construction method has a great advantage particularly for beam replacement construction under high piers, deep valleys and under-bridge water environments, meanwhile, the requirement on the early preparation of the construction site is less, and the influence on the existing line is reduced.
Drawings
FIG. 1 is a schematic illustration of a guide beam, a first fortune Liang Zhuanlie, and a second fortune Liang Zhuanlie moving to a job site;
FIG. 2 is an enlarged schematic view of the portion A;
FIG. 3 is a schematic illustration of a gantry crane moving onto a guide beam;
FIG. 4 is a schematic illustration of the removal of a bridge to be replaced by a gantry crane;
FIG. 5 is a schematic view of the installation of a new beam by a gantry crane;
FIG. 6 is a schematic view of the structure of the guide beam transfer vehicle of the present invention;
FIG. 7 is a schematic view of the structure of the guide beam of the present invention;
FIG. 8 is a schematic view of a first adjustment device of the present invention;
FIG. 9 is a schematic view of a second adjustment device of the present invention;
FIG. 10 is a schematic view of the present invention with the guide beam contracted;
FIG. 11 is a schematic view of a bridge of the present invention attached to a girder;
FIG. 12 is a schematic view of the gantry crane support of the present invention;
FIG. 13 is a schematic view of a gantry crane carriage of the present invention with gantry cranes rotated to a transport position;
FIG. 14 is a schematic view of a gantry crane carriage of the present invention with the gantry crane rotated to a work position;
fig. 15 is a schematic diagram of the connection of a guide beam transfer car to a gantry crane support in the present invention.
Reference numerals:
100. A guide beam transfer vehicle; 101. a first support portion; 102. a first travel section; 103. a bottom plate; 104. a walking wheel; 105. a support plate; 106. a lifting device; 107. a connecting piece; 108. a turntable; 109. a suspension arm; 110. a connecting rod; 200. a guide beam; 201. a cross beam; 202. a longitudinal beam; 203. a guide beam; 204. a first adjusting device; 205. a second adjusting device; 301. a first transport Liang Zhuanlie; 302. a second conveyor Liang Zhuanlie; 401. a first beam carrying trolley; 402. a second beam carrying trolley; 500. a gantry crane; 600. a portal crane transfer vehicle; 700. a gantry crane bracket; 701. a base portion; 702. a support arm; 703. and a lifting part.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention can be more clearly understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is to be understood that the depicted embodiments are some, but not all, embodiments of the present invention. The specific embodiments described herein are to be considered in an illustrative rather than a restrictive sense. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the invention, fall within the scope of protection of the invention.
A full bore Liang Huan rack apparatus comprising:
Referring to fig. 7, a guide beam 200, the guide beam 200 comprises cross beams 201 respectively arranged on existing bridges at two sides of a frame hole to be replaced, the two cross beams 201 are connected through a pair of longitudinal beams 202, a beam passing area for passing through a frame replacement beam piece is formed between the cross beams 201 and the longitudinal beams 202, and the longitudinal beams 202 are used for providing a walking track for a gantry crane;
The guide beam 200 comprises two longitudinal beams 202 and two cross beams 201 for connecting the two longitudinal beams 202, the two cross beams 201 are respectively supported on existing bridges on two sides of a frame hole site to be replaced, the width between the two longitudinal beams 202 is larger than the width of the frame hole site to be replaced, so that a lintel area is formed, and the gantry crane 500 can walk on the top of the longitudinal beams 202. Specifically, the two stringers 202 are located outside the vertical plane in which the bridge edge is located, avoiding the disassembly of the hole site to be replaced and the installation of a new girder.
Referring to fig. 1-5, a first transport Liang Zhuanlie and a second transport Liang Zhuanlie, the first transport Liang Zhuanlie and the second transport Liang Zhuanlie are respectively disposed on existing bridges on two sides of the guide beam 200, the first transport Liang Zhuanlie is used for placing an old beam, and the second transport Liang Zhuanlie is used for placing a new beam to be replaced;
Two first beam-carrying trolleys 401 and two second beam-carrying trolleys 402, the two first beam-carrying trolleys 401 are arranged on the first carrying Liang Zhuanlie and are used for receiving the detached old beams, and the two second beam-carrying trolleys 402 are arranged on the second carrying Liang Zhuanlie and are used for erecting new beams to be replaced;
Referring to fig. 6, the guide beam transfer car 100 includes a first supporting portion 101 for supporting the guide beam 200 in a transport state and a first traveling portion 102 for driving the first supporting portion 101 to travel;
The bottom of the guide beam transfer car (100) is provided with a first travelling part (102) for travelling on the existing bridge, and the guide beam transfer car (100) is provided with a first supporting part (101) for supporting the guide beam (200) in a transportation state. The first traveling part 102 comprises a bottom plate 103 and traveling wheels 104 arranged at the bottom of the bottom plate 103, the first supporting part 101 comprises supporting plates 105 symmetrically arranged at two sides of a vehicle body, the supporting plates 105 can stretch out and draw back along the horizontal direction, in the transportation process, the supporting plates 105 stretch out and are used for supporting the guide beams 200, after moving to a working position, the supporting plates 105 retract, and the guide beams 200 can be lowered to the working position. On the one hand, the lowering of the guide beam 200 can save equipment cost by means of external equipment, is convenient to use and is similar to the above, and the guide beam 200 can be placed on the guide beam transfer trolley 100 by adopting the mode. On the other hand, the first supporting portion 101 may further be provided with a lifting device 106, where the lifting device 106 may be detachably connected to the guide beam 200 and lift the guide beam 200, and when the guide beam 200 is in the working position, the lifting device 106 descends, so that the guide beam 200 is smoothly lowered to the hole site to be replaced, and when the guide beam 200 is used, the lifting device 106 is connected to the guide beam 200 and lifts the guide beam 200 and then puts the guide beam on the supporting plate 105. The lifting device 106 may be a conventional electric push rod, a hydraulic cylinder or an air cylinder, preferably a hydraulic cylinder, and the telescopic end of the hydraulic cylinder is provided with a connecting piece 107 connected with the longitudinal beam 202, and the connecting piece 107 may be connected with the longitudinal beam 202 in a conventional manner such as a pin connection, a bolt connection, etc.
Referring to fig. 1-5 and 11, two gantry cranes 500 are used to hoist and put the frame-changing beam piece and drive the frame-changing beam piece to move on the longitudinal beam 202; the hoisting end of the gantry crane 500 is detachably connected with the guide beam transfer trolley 100 and is used for hoisting the guide beam transfer trolley 100 to span the cross beam 201 and move to one side far away from the frame exchange beam piece;
Two gantry cranes 500 walk on top of the guide beam 200 for dismantling the old beam and placing the old beam on the first beam carrying trolley 401 of the first carriage Liang Zhuanlie, and placing the new beam placed on the second carriage Liang Zhuanlie on the hole site to be changed, and the guide beam transporter 100 is lifted across the cross beam 201 and moved to a side far away from the frame changing beam piece through the detachable connection of the guide beam transporter 100 and the lifting end of the gantry crane 500 in the moving process of the frame changing beam piece, namely in the moving process of the old beam and the new beam, so that the avoidance of the frame changing beam piece is realized.
Referring to fig. 2 and 12, the gantry crane transfer vehicle 600 includes a second support portion for supporting the gantry crane 500 and a second traveling portion for driving the gantry crane 500 to travel, and the gantry crane transfer vehicle 600 is used for transferring the gantry crane 500 to the longitudinal beam 202 and transferring the gantry crane 500 out of the longitudinal beam 202.
The second traveling part of the gantry crane transfer vehicle 600 is used for driving the gantry crane 500 to travel to the end of the guide beam 200, and placing the gantry crane 500 on the guide beam 200 or withdrawing from the guide beam 200.
The beam sheet for replacement is assembled in a beam field, reduces pollution to a construction site, can complete integral beam replacement at one time, increases construction efficiency, is beneficial to efficiently utilizing skylight point time operation, can realize beam replacement construction under various terrain environmental conditions by carrying out beam replacement process on the guide beam 200 through the gantry crane 500, has wide application range, has great advantages particularly for beam replacement construction under water environment under high piers, deep valleys and bridges, has less requirements on early preparation of the construction site, and reduces influence on the existing line.
In the scheme, the gantry crane 500 not only can realize the transportation of the replacement beam piece, but also effectively utilizes the lifting and moving functions of the gantry crane, and effectively completes the movement of the guide beam transfer trolley 100, so that the guide beam transfer trolley 100 can easily span the cross beam 201, thereby realizing the avoidance function in the replacement process of the beam piece, effectively reducing the structure of the guide beam transfer trolley 100, and only having the moving and supporting functions.
Referring to fig. 7, in some embodiments, both ends of two stringers 202 extend beyond the cross beam 201 and form a guide beam 203, the guide beam 203 being used to guide the gantry crane 500 into the stringers 202 or out of the stringers 202.
In order to facilitate the gantry crane transfer vehicle 600 to mount the gantry crane 500 on the guide beam 200, both ends of the two longitudinal beams 202 of the guide beam 200 extend out of the cross beam 201 to form the guide beam 203, the gantry crane transfer vehicle 600 drives the gantry crane 500 to move between the two guide beams 203 arranged on the same side, and mounts the gantry crane 500 on the guide beam 203 or drives the gantry crane 500 to be separated from the guide beam 200. Specifically, the gantry crane 500 is in a low position in an initial state, and the bottom of the gantry crane 500 is supported on the surface of the first special beam transporting column, so that the rail height limit is avoided being exceeded, and when the gantry crane transfer vehicle 600 moves between the two guide beams 203, the supporting part is driven to rise through the extension of the lifting part 703, so that the bottom surface of the gantry crane 500 is higher than the plane where the top of the guide beam 203 is located. The gantry crane 500 is rotated such that the width direction of the gantry crane 500 coincides with the length direction of the guide beam 200. The lifting part 703 is contracted, so that the bottom of the gantry crane 500 is supported on the guide beam 203, and the gantry crane 500 is driven to travel on the longitudinal beam 202, thereby performing the bridge replacement work.
Referring to fig. 8, in some embodiments, the guide beam 203 is hinged to the longitudinal beam 202, and a first adjusting device 204 is connected to the guide beam 203, where the first adjusting device 204 is used to drive the guide beam 203 to swing along its hinge with the longitudinal beam 202.
Specifically, the guide beam 203 swings in the horizontal direction with respect to the side member 202, and the first adjusting device 204 is hingedly provided between the guide beam 203 and the side member 202, and in order to facilitate the installation of the first adjusting device 204, the guide beam 203 swings in the horizontal direction toward the inside of the side member 202. The first adjusting device 204 includes a first driving portion and a first telescopic portion, the first driving portion is hinged on the longitudinal beam 202, and the first telescopic portion is hinged on the guide beam 203. Conversely, the first driving portion may be hinged to the guide beam 203, and the first telescopic portion may be hinged to the longitudinal beam 202. When the guide beam 203 is used, the first telescopic part can be driven by the first driving part to extend and retract, and the guide beam 203 and the longitudinal beam 202 can swing relatively. By the design mode, the space between the two longitudinal beams 202 is not occupied, and the replacement process of the beam piece is not influenced.
Referring to fig. 9-10, in some embodiments, two ends of two cross beams 201 are hinged to a longitudinal beam 202, and a second adjusting device 205 is connected to the longitudinal beam 202, where the second adjusting device 205 is used to drive the longitudinal beam 202 to swing along its hinge with the cross beam 201.
In order to provide enough operation space for beam replacement, the width of the guide beam 200 is generally larger than the width of the whole hole beam surface of the frame to be replaced, which results in larger width of the guide beam 200, and in the transportation process, an overrun phenomenon may occur, which affects normal transportation of the guide beam 200. Therefore, two ends of the two cross beams 201 can be hinged with the longitudinal beams 202, the longitudinal beams 202 are connected with the second adjusting device 205, the second adjusting device 205 is used for driving the longitudinal beams 202 to swing along the hinged positions of the longitudinal beams and the cross beams 201, the guide beams 200 shrink in the transportation process, the guide beam transfer trolley 100 drives the guide beams 200 in the shrinkage state to move, after the guide beam transfer trolley 100 drives the guide beams 200 to move to the position above the hole site of the frame to be replaced, the guide beams 200 are unfolded, and the distance between the two longitudinal beams 202 of the unfolded guide beams 200 is larger than the width of the beam piece.
The second adjusting means 205 comprise a telescopic member hingedly arranged between the transverse beam 201 and one of the longitudinal beams 202. Wherein, the extensible member includes second drive division and second telescopic part, and second drive division sets up on longeron 202, and second telescopic part can dismantle with crossbeam 201 and be connected to, the flexible demand can be satisfied to the setting position and the setting angle of second telescopic part and second drive division, drives the flexible time of second telescopic part through the second drive division promptly, can relative swing between longeron 202 and the crossbeam 201. When the guide beam 200 is contracted, the end part of the second telescopic part is connected with the cross beam 201, and the second telescopic part is driven to move by the second driving part, so that the longitudinal beam 202 and the cross beam 201 swing relatively, and further the two longitudinal beams 202 are close to each other, and the contraction of the guide beam 200 is realized. After the guide beam 200 moves to the working position, the second driving part drives the second telescopic part to reversely move, so that the two longitudinal beams 202 are far away, the expansion of the guide beam 200 is completed, and the next procedure is performed, at this time, the second telescopic part can be separated from the cross beam 201, and the second telescopic part is contracted through the second driving part, so that the influence on the lifting process of the beam piece is avoided.
In some embodiments, the second supporting portion is a pair of gantry crane supports 700, the second travelling portion is a first beam-carrying trolley 401 and/or a second beam-carrying trolley 402, the gantry crane supports 700 are detachably connected with the first beam-carrying trolley 401 and/or the second beam-carrying trolley 402, and the hoisting end of the gantry crane 500 is detachably connected with the gantry crane supports 700.
Referring to fig. 12, specifically, in order to further reduce the usage of the apparatus, by forming the gantry crane carriage 700 with the first beam-carrying trolley 401 and/or the second beam-carrying trolley 402 into the gantry crane transfer vehicle 600, the gantry crane carriage 700 with the supporting function can be combined with the first beam-carrying trolley 401 and the second beam-carrying trolley 402 with the moving function, so that a travelling mechanism which is additionally arranged at the lower end of the gantry crane carriage 700 is omitted, and only a pair of gantry crane carriages 700 is required to be arranged, and the transfer effect on the gantry crane 500 is realized by combining the gantry crane carriages with the first beam-carrying trolley 401 and/or the second beam-carrying trolley 402, thereby effectively reducing the investment of the apparatus. After the gantry crane support 700 is connected with the first beam carrying trolley 401 and/or the second beam carrying trolley 402, the gantry crane support 700 can be used for transferring the gantry to the guide beam 200 or withdrawing from the guide beam 200, in order to avoid avoiding the beam piece during the frame replacement process, the hoisting end of the gantry crane 500 can be connected with the gantry crane support 700, and the gantry crane support 700 can be moved to one side far away from the frame replacement beam piece across the cross beam 201.
In some embodiments, the gantry crane support 700 is detachably connected with the first beam-carrying trolley 401 and constitutes a first gantry crane transfer vehicle for transferring the gantry crane 500 to the stringer 202, the gantry crane support 700 is detachably connected with the second beam-carrying trolley 402 and constitutes a second gantry crane transfer vehicle for transferring the gantry crane 500 out of the stringer 202, and the lifting end of the gantry crane 500 is connected with the gantry crane support 700 and moves the gantry crane support 700 to a side remote from the frame-changing beam sheet.
Specifically, the construction procedure is further optimized, the initial state of the first conveying Liang Zhuanlie is an empty vehicle, so that the gantry 500 is conveyed by the first gantry conveying vehicle thereon, and when the disassembled beam piece is put into the first conveying Liang Zhuanlie, the second conveying Liang Zhuanlie is an empty vehicle, so that the gantry 500 can be withdrawn by the second gantry conveying vehicle thereon, and the first conveying Liang Zhuanlie 301 and the second conveying special line 302 are reasonably separated, because the new and old beam piece is not positioned in the same special line with the gantry 500, the length of the beam piece can be just equal to the special line length, and the lengths of the first conveying Liang Zhuanlie and the second conveying Liang Zhuanlie 302 are effectively reduced.
Referring to fig. 12, in some embodiments, the gantry crane support 700 includes a base portion 701 detachably connected to the first and second beam-carrying trolleys 401 and 402, and a support arm 702 for supporting the gantry crane 500, and the base portion 701 and the support arm 702 are connected by a lifting portion 703. The base part 701 can be detachably connected with the first beam carrying trolley 401 and the second beam carrying trolley 402, the connection mode is a conventional bolt flange connection mode, and the support arm 702 can be lifted by arranging the lifting part 703, so that the gantry crane 500 can be lifted to a position where the guide beam 203 can be placed, and the gantry crane 500 can conveniently enter the guide beam 200.
Referring to fig. 13-14, in some embodiments, a support arm 702 is horizontally rotatably coupled to a lifting portion 703, and the support arm 702 is rotated to effect a position change of the gantry crane 500 in a transport or operating state. The gantry 500 has a certain length, in order to avoid exceeding the railway width limit, the length direction of the gantry 500 needs to be consistent with the railway direction during transportation of the gantry 500, and in the use process, the gantry 500 needs to be reset, i.e. the length direction of the gantry 500 is perpendicular to the railway direction.
Referring to fig. 12, the lifting portion 703 may be a hydraulic cylinder, the telescopic end of the top of the hydraulic cylinder is circular, the bottom end of the supporting arm 702 is provided with a circular groove, the telescopic end of the top of the hydraulic cylinder is inserted into the circular groove and matched with the circular groove, so that the supporting arm 702 can rotate corresponding to the lifting portion 703 and lift under the driving of the lifting portion 703
Referring to fig. 2, 12 and 15, in some embodiments, the gantry crane bracket 700 is detachably connected to the guide beam transfer car 100 through the base portion 701, and the gantry crane bracket 700 is suspended to a side of the guide beam 200 away from the beam replacement sheet through the gantry crane 500 after being connected to the guide beam transfer car 100. Because the gantry crane bracket 700 and the guide beam transfer trolley 100 all need to avoid the replacement beam pieces, the gantry crane bracket 700 and the guide beam transfer trolley are detachably connected, so that the common avoidance of the replacement beam pieces can be realized, the construction procedure is optimized, and the connection mode adopts conventional bolt flange connection and the like. The top ends of the first beam carrying trolley 401, the second beam carrying trolley 402 and the guide beam transfer trolley 100 are provided with limiting grooves for inserting the base part 701, and the pre-fixing effect can be achieved through the limiting grooves and then the connection is achieved through a conventional connection mode.
In some embodiments, the first carrier Liang Zhuanlie and the second carrier Liang Zhuanlie each comprise a tractor head and a body, and the top of the body is provided with two tracks along its length for the first beam-carrying cart 401 and the second beam-carrying cart 402 to travel.
The top of the car body is also provided with a plurality of temporary supporting pieces for temporary supporting the beam plates, each temporary supporting piece is arranged between two tracks, and the temporary supporting pieces can stretch and retract along the vertical direction. In the process of transporting the beam sheet through the tunnel, in order to avoid exceeding the limit of the tunnel, the temporary supporting piece on the special beam transporting column rises to support the beam sheet, so that the beam sheet is separated from the first beam carrying trolley 401 and the second beam carrying trolley 402, and after the first beam carrying trolley 401 and the second beam carrying trolley 402 are avoided, the temporary supporting piece descends and the beam sheet is supported on the special beam transporting column; in the use process of the beam sheet, the temporary support piece supports the beam sheet, the first beam carrying trolley 401 and the second beam carrying trolley 402 move to the bottom of the beam sheet, the temporary support piece descends, and the beam sheet is supported at the tops of the first beam carrying trolley 401 and the second beam carrying trolley 402. The design mode avoids the fact that the plane where the top of the beam piece is located is higher. When the tunnel is not needed, the beam sheet can be directly placed on the first beam carrying trolley 401 and the second beam carrying trolley 402 without the steps.
Referring to fig. 6, a rotation arrangement mode may also be adopted between the lifting device 106 and the connecting piece 107 on the guide beam transfer vehicle 100, the lifting device 106 may preferably be a hydraulic cylinder, the connecting piece 107 is connected with the longitudinal beam 202, and the rotation of the connecting piece 107 drives the longitudinal beam 202 to rotate relative to the transverse beam 201, so as to complete the unfolding and retraction process of the guide beam 200. Specifically, the connecting member 107 includes a turntable 108 rotatably disposed on a telescopic rod of the hydraulic cylinder and a boom 109 symmetrically disposed on both sides of the turntable 108, and a connecting rod 110 for connecting with a longitudinal beam 202 is disposed at the bottom of the boom 109. When in use, the connecting rod 110 is connected with the longitudinal beam 202, the suspension arm 109 is pushed to rotate by external force, the longitudinal beam 202 is driven to rotate by the connecting rod 110, the expansion and retraction of the guide beam 200 are completed,
The using method of the frame changing device provided by the application comprises the following steps:
Firstly, preparation before construction is carried out, steel rails and rail panels at two ends of a beam sheet to be replaced are cut, and certain limits can be occupied after equipment installation is completed, so that the overhead line system upright post of a cross-region of the beam to be replaced needs to be rotated by 90 degrees and the overhead line system is shifted.
Referring to fig. 1-5, step one, a guide beam transfer vehicle 100 transfers a guide beam 200 to a position above a hole site of a frame to be replaced, and lowers the guide beam 200, wherein the guide beam 200 comprises a cross beam 201 arranged on an existing bridge at two sides of the hole site of the frame to be replaced and a longitudinal beam 202 for providing a walking track for a portal frame, and a lintel area for a frame replacement sheet to pass through is formed between the cross beam 201 and the longitudinal beam 202; the first conveyor Liang Zhuanlie conveys two first gantry crane transfer vehicles and gantry cranes 500 respectively positioned on the two first gantry crane transfer vehicles to one side of the guide beam 200, and the second conveyor Liang Zhuanlie 302 conveys a beam to be replaced to the other side of the guide beam 200;
Wherein the movement of the first rail Liang Zhuanlie to one side of the guide beam 200 and the movement of the second rail Liang Zhuanlie to the other side of the guide beam 200 described herein refers to the post-transport state, i.e., the final drop position, and does not refer to the order in which the first rail Liang Zhuanlie 301, the guide beam transporter 100, and the second rail Liang Zhuanlie are moved. Preferably, the second ship Liang Zhuanlie, the guide beam transfer vehicle 100 and the first ship Liang Zhuanlie are sequentially arranged to synchronously enter in the direction towards the construction site, so that landing efficiency is improved.
Specifically, the first gantry crane transfer vehicle walking on the first transport Liang Zhuanlie drives the gantry crane 500 to rotate to the transport position, so that the length direction of the gantry crane 500 is consistent with the length direction of the first transport Liang Zhuanlie, the distance of the width of the first transport Liang Zhuanlie 301 in the transport process is reduced, and the situation that the tunnel limit is exceeded is avoided. When the ship Liang Zhuanlie runs on a normal road section, the beam plates are supported by the two-pack girder trolley 402. And when the tunnel section is passed, the temporary support piece on the second transport Liang Zhuanlie is lifted to support the beam piece, so that the beam piece is separated from the second beam carrying trolley 402, the temporary support piece is lowered after the second beam carrying trolley 402 is avoided, the beam piece is supported on the special row of the transport beam, the height of the second transport Liang Zhuanlie is reduced, and the scraping of the tunnel wall is avoided. .
Step two, transferring the gantry crane 500 onto the longitudinal beam 202 of the guide beam 200 by using a first gantry crane transfer truck on the first conveyor Liang Zhuanlie;
specifically, the first gantry transfer vehicle formed by the first beam-carrying trolley 401 and the gantry crane bracket 700 moves between the guide beams 203 of the guide beam 200, the lifting part 703 of the gantry crane bracket 700 is lifted, so as to drive the support arm 702 to lift, the bottom end of the gantry crane 500 just reaches the height of the guide beam 203, at this time, the support arm 702 is rotated, so that the length direction of the gantry crane 500 is perpendicular to the length direction of the first conveyor Liang Zhuanlie, and the gantry crane 500 can easily drop onto the guide beam 203 and can travel longitudinally through its own travelling mechanism.
After the gantry crane 500 is transferred onto the longitudinal beam 202 of the guide beam 200, the gantry crane support 700 is detached from the first beam carrying trolley 401, the gantry crane support 700 needs to be lifted and moved to a side far away from the beam changing piece by the gantry crane 500 to achieve avoidance, and the guide beam transfer trolley 100 also needs to avoid, so that the gantry crane support 700 is connected with the guide beam transfer trolley 100.
Hoisting the guide beam transfer trolley 100 by using the gantry crane 500 to span the cross beam 201 and moving the guide beam transfer trolley 100 to one side of the guide beam 200, which is close to the second transport Liang Zhuanlie; the disassembled old beam is hoisted to the first conveyor Liang Zhuanlie by utilizing two gantry cranes 500 to cooperate with two first beam carrying trolleys 401 on the first conveyor Liang Zhuanlie;
Because a construction space is required to be provided for the lifting and the moving of the old beam to be dismounted, the synchronous avoidance of the gantry crane bracket 700 and the guide beam transfer trolley 100 to the old beam to be dismounted can be realized by moving the guide beam transfer trolley 100. In the process of removing the beam pieces, the old beam of the frame hole site to be replaced is lifted by the two gantry cranes 500 and drives the beam pieces to move towards the direction of the first carrying Liang Zhuanlie, two first beam carrying trolleys 401 on the first carrying trolley Liang Zhuanlie 301 move to a position close to the guide beam 200, the gantry cranes 500 close to the first carrying trolley Liang Zhuanlie 301 lower the end parts of the beam pieces, so that the beam pieces are supported on the first beam carrying trolleys 401 far away from the guide beam 200, the first beam carrying trolleys 401 and the gantry cranes 500 far away from the first carrying trolley Liang Zhuanlie move synchronously until the gantry cranes 500 far away from the first carrying trolley Liang Zhuanlie move to a position close to the end parts of the guide beam 200, the beam pieces are lowered, the other ends of the beam pieces are supported on the first beam carrying trolleys 401 close to the guide beam 200, and after the two first beam carrying trolleys 401 drive the beam pieces to move to the designated positions on the first carrying trolley Liang Zhuanlie, the first carrying trolley Liang Zhuanlie drives the beam pieces to move to the beam piece placement area.
Step four, lifting the guide beam transfer trolley 100 and the combination of the gantry crane bracket 700 by using the gantry crane 500, crossing the cross beam 201 and moving to one side of the guide beam 200 close to the first conveying Liang Zhuanlie; the new beam to be replaced is hoisted to the place to be replaced by using the gantry crane 500 in combination with the two second beam-carrying trolleys 402 on the second conveyor Liang Zhuanlie.
Because a construction space is required to be provided for the hoisting and the movement of the new beam to be installed, the synchronous avoidance of the gantry crane bracket 700 and the guide beam transfer trolley 100 to the new beam to be installed can be realized by moving the guide beam transfer trolley 100. When a new beam is installed, the beam for replacement is placed on two second beam-carrying trolleys 402 on a second transport line, the two second beam-carrying trolleys 402 are supported at the two ends of the beam, two gantry cranes 500 move to the end of the guide beam 200 near the second carrier Liang Zhuanlie, the end of the beam near the guide beam 200 is lifted by the gantry cranes 500 far from the second carrier Liang Zhuanlie 302, and the beam is moved towards the first carrier Liang Zhuanlie in synchronization with the second beam-carrying trolleys 402 far from the guide beam 200 until the second beam-carrying trolleys 402 move to a position near the end of the guide beam 200, the gantry cranes 500 near the second carrier Liang Zhuanlie move the beam-carrying trolleys 500 on the guide beam 200, and the lifted beam is erected at the place to be replaced.
Step five, the guide beam transfer trolley 100 drives the guide beam 200 and the gantry crane 500 positioned at the top of the guide beam 200 to move to the position above the next frame replacement hole, the first conveyor Liang Zhuanlie is used for conveying the removed old beam to a designated position and then returning the removed old beam to one side of the guide beam 200, the second conveyor Liang Zhuanlie is used for conveying a new beam to be replaced to the other side of the guide beam 200, and the step five is repeated for a plurality of times according to practical conditions. The actual operation in the fifth step is to repeat the third step and the fourth step, which will not be described in detail herein. It should be noted that, in this process, the guide beam 200 needs to be erected on the guide beam transfer car 100 again, and the description is omitted herein because the gantry crane bracket 700 is connected to the top of the guide beam transfer car 100, so that the lifting of the guide beam 200 by the guide beam transfer car 100 is not affected.
Step six, the first transporting Liang Zhuanlie drives the removed old beam to move to a designated position, the two gantry cranes 500 move towards the direction of the second transporting Liang Zhuanlie, the gantry crane support 700 is detached from the guide beam transporting truck 100, the gantry crane support 700 is transported by the gantry crane 500 and is connected with the second beam carrying trolley 402 to form a second gantry crane transporting truck, the gantry crane 500 is transported to the second transporting Liang Zhuanlie by the second gantry crane transporting truck, and the second transporting Liang Zhuanlie drives the gantry crane 500 to move to the designated position.
It should be added that in the fifth step, the guide beam 200 may encounter a situation of passing through a tunnel or a railway curve during the moving process, and the width of the guide beam 200 is larger than the width of the whole hole beam surface to be replaced, so if the guide beam 200 is not shrunk, the problem of exceeding the railway width limit may occur, and when the guide beam 200 needs to be shrunk, the gantry crane 500 should be first lowered onto the second transport Liang Zhuanlie in advance, which specifically includes the following steps: the two gantry cranes 500 move towards the second conveying Liang Zhuanlie and the gantry crane support 700 is detached from the guide beam conveying trolley 100, the gantry crane support 700 is conveyed through the gantry crane 500 and is connected with the second beam carrying trolley 402 to form a second gantry crane conveying trolley, and then the gantry crane 500 is conveyed to the second conveying Liang Zhuanlie through the second gantry crane conveying trolley. When the first carriage Liang Zhuanlie, the guide beam 200 and the second carriage Liang Zhuanlie are moved into position, that is, the guide beam 200 is positioned at the next frame hole to be replaced, the guide beam 200 is lowered, the gantry 500 is replaced on the guide beam 200 through the second gantry transfer vehicle, the gantry support 700 is detached from the second beam carriage 402, and the gantry support 700 is connected with the guide beam transfer vehicle 100 again.
And after the construction is finished, welding the cut steel rail, filling the railway ballast, tamping the railway ballast by using a tamping car, recovering the contact net, and finishing the bridge replacement work.
In the beam replacement process, after the old beam is disassembled, the first transporting Liang Zhuanlie is capable of transporting the old beam to the bridge placing area, and returning to one side of the guide beam 200 to wait for the next transportation. Similarly, when the gantry crane 500 lifts the new beam to be replaced on the second transport Liang Zhuanlie, the second transport Liang Zhuanlie can move to the new beam stacking area to take the new beam and return to the other side of the guide beam 200. During this time, the gantry crane 500 completes the assembly of the bridge and performs the replacement of the next bridge. The whole operation process can be synchronously completed, the working efficiency is increased, the skylight point time operation is effectively utilized, the application range is wide, the beam replacement construction under various terrain environment conditions can be realized, and the method has irreplaceable advantages for the beam replacement construction under high piers, deep valleys and under-bridge water environments; the requirements on the preparation conditions in the early stage of the construction site are less, and the influence on the existing line is small; the new beam has completed all the assembly procedures in the beam field, has little pollution to the construction site in the beam replacement process, and accords with the green and environment-friendly construction concept.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. A full aperture beam frame changing apparatus, comprising:
The guide beam comprises two cross beams which are respectively arranged on the existing bridge at two sides of the hole site of the frame to be replaced, the two cross beams are connected through a pair of longitudinal beams, a bridge passing area for passing through the frame replacement beam piece is formed between the cross beams and the longitudinal beams, and the longitudinal beams are used for providing a walking track for the gantry crane;
the first special beam transporting column and the second special beam transporting column Liang Zhuanlie are respectively arranged on existing bridges at two sides of the guide beam, the first special beam transporting column is used for placing the detached beam, and the second special beam transporting column Liang Zhuanlie is used for placing a new beam to be replaced;
The two first beam carrying trolleys are arranged on a first beam transporting special column and used for receiving the detached old beam, and the two second beam carrying trolleys are arranged on a second beam transporting special column and used for erecting a new beam to be replaced;
the guide beam transfer trolley comprises a first supporting part for supporting the guide beam and a first travelling part for driving the first supporting part to travel;
The two gantry cranes are used for hanging and placing the frame replacing beam piece and driving the frame replacing beam piece to move on the longitudinal beam; the hoisting end of the gantry crane is detachably connected with the guide beam transfer trolley and is used for hoisting the guide beam transfer trolley to span the cross beam and move to one side far away from the frame changing beam piece;
The gantry crane transfer trolley comprises a second supporting part for supporting the gantry crane and a second walking part for driving the gantry crane to walk, and is used for transferring the gantry crane to the longitudinal beam and transferring the gantry crane out of the longitudinal beam;
the two ends of the two longitudinal beams extend out of the cross beam and form a guide beam, and the guide beam is used for guiding the gantry crane to enter the longitudinal beam or withdraw from the longitudinal beam;
the second supporting part is a pair of gantry crane brackets, the second walking part is a first beam carrying trolley and/or a second beam carrying trolley, the gantry crane brackets are detachably connected with the first beam carrying trolley and/or the second beam carrying trolley, and the hoisting end of the gantry crane is detachably connected with the gantry crane brackets;
the first beam transporting special column and the second beam transporting special column comprise a traction head and a vehicle body, and two tracks for the first beam carrying trolley and the second beam carrying trolley to travel are arranged at the top of the vehicle body along the length direction of the vehicle body.
2. The whole-hole beam frame replacing device according to claim 1, wherein the guide beam is hinged with the longitudinal beam, a first adjusting device is connected to the guide beam, and the first adjusting device is used for driving the guide beam to swing along the hinge position of the guide beam and the longitudinal beam.
3. The whole-hole beam frame replacing device according to claim 2, wherein two ends of each of the two cross beams are hinged to the corresponding longitudinal beam, a second adjusting device is connected to the corresponding longitudinal beam, and the second adjusting device is used for driving the corresponding longitudinal beam to swing along the hinged position of the corresponding longitudinal beam and the corresponding cross beam.
4. The whole-hole beam frame replacing device according to claim 1, wherein the gantry crane support is detachably connected with the first beam carrying trolley and forms a first gantry crane transfer trolley, the first gantry crane transfer trolley is used for transferring gantry cranes to longitudinal beams, the gantry crane support is detachably connected with the second beam carrying trolley and forms a second gantry crane transfer trolley, the second gantry crane transfer trolley is used for transferring gantry cranes out of the longitudinal beams, and a hoisting end of the gantry crane is connected with the gantry crane support and moves the gantry crane support to one side far away from a frame replacing beam sheet.
5. The full aperture beam changing apparatus of claim 4 wherein the gantry crane support comprises a base portion detachably connected to the first and second beam-carrying trolleys and a support arm for supporting the gantry crane, the base portion and the support arm being connected by a lifting portion.
6. The whole-hole beam frame changing device according to claim 5, wherein the supporting arm is horizontally rotatably connected to the lifting part, and the supporting arm is rotated to switch the horizontal position of the gantry crane in a transportation or working state.
7. The whole-hole beam frame replacing device according to claim 6, wherein the gantry crane support is detachably connected with the guide beam transfer trolley through a base part, and the gantry crane support is hung to one side of the guide beam far away from the frame replacing beam piece through the gantry crane after being connected with the guide beam transfer trolley.
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| CN112356759B (en) * | 2020-11-20 | 2021-09-24 | 中铁十一局集团汉江重工有限公司 | Low-position girder transporting vehicle |
| CN113818364B (en) * | 2021-10-14 | 2023-05-26 | 上海公路桥梁(集团)有限公司 | Girder transporting device and replacement method for viaduct |
| CN114622496B (en) * | 2022-03-31 | 2023-04-25 | 中铁第五勘察设计院集团有限公司 | Lifting beam system and beam changing method using same |
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| KR20060082970A (en) * | 2005-01-14 | 2006-07-20 | 남상권 | Girder replacement crane for railway bridge and girder replacement method using the same |
| JP6004353B2 (en) * | 2014-11-18 | 2016-10-05 | 株式会社ピーエス三菱 | Replacement method of concrete floor slab for elevated road |
| CN107386128A (en) * | 2017-09-15 | 2017-11-24 | 中铁第五勘察设计院集团有限公司 | Double-T shaped beam bridge changes beam construction system |
| CN107675633A (en) * | 2017-09-27 | 2018-02-09 | 中铁十四局集团有限公司 | The method that the existing whole hole of bridge is changed |
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| CN211772946U (en) * | 2019-11-26 | 2020-10-27 | 中铁第五勘察设计院集团有限公司 | A kind of whole hole beam rack changing equipment |
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