CN110775366B - Full servo blister machine - Google Patents
Full servo blister machine Download PDFInfo
- Publication number
- CN110775366B CN110775366B CN201911207101.5A CN201911207101A CN110775366B CN 110775366 B CN110775366 B CN 110775366B CN 201911207101 A CN201911207101 A CN 201911207101A CN 110775366 B CN110775366 B CN 110775366B
- Authority
- CN
- China
- Prior art keywords
- film
- plate
- roller
- blister
- servo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 claims abstract description 75
- 238000004080 punching Methods 0.000 claims abstract description 53
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 29
- 238000007789 sealing Methods 0.000 claims abstract description 26
- 239000011888 foil Substances 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 230000007704 transition Effects 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 238000004049 embossing Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000007639 printing Methods 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 12
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 6
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 6
- 238000009512 pharmaceutical packaging Methods 0.000 description 6
- 238000013459 approach Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000003814 drug Substances 0.000 description 3
- 229940079593 drug Drugs 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/02—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved with means for heating the material prior to forming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/04—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of mechanical pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
本发明公开了全伺服泡罩机,属于自动化生产设备技术领域。包括:用于放置卷状泡罩材料的下放膜滚筒,当泡罩材料将要用尽时用于锁住泡罩材料并进行切割的断膜机构,将不同规格尺寸的膜调整至输送轨道中间位置的膜对中机构,对泡罩材料进行初步加热的预加热机构,对泡罩材料进行塑形的成型机构,对泡罩材料进行移动的拉膜机构,将物料放入到泡罩材料中的下料装置,用于放置卷状铝箔的上放膜滚筒,将铝箔与泡罩材料封合的热封机构,在铝箔上印入生产批号信息的打码机构,对泡罩板进行分离的撕拉线机构,用于泡罩板形状冲切的冲切机构以及用于送出已完成加工泡罩板的出料机构。本发明提供的全伺服泡罩机,占地面积小,提高生产效率。
The present invention discloses a full-servo blister machine, which belongs to the technical field of automated production equipment. It includes: a lower film roller for placing a rolled blister material, a film cutting mechanism for locking the blister material and cutting it when the blister material is about to run out, a film centering mechanism for adjusting films of different specifications and sizes to the middle position of a conveying track, a preheating mechanism for preliminarily heating the blister material, a forming mechanism for shaping the blister material, a film pulling mechanism for moving the blister material, a feeding device for placing the material into the blister material, an upper film roller for placing a rolled aluminum foil, a heat sealing mechanism for sealing the aluminum foil with the blister material, a coding mechanism for printing the production batch number information on the aluminum foil, a tearing line mechanism for separating the blister plate, a punching mechanism for punching the shape of the blister plate, and a discharging mechanism for sending out the processed blister plate. The full-servo blister machine provided by the present invention occupies a small area and improves production efficiency.
Description
技术领域Technical Field
本发明涉及自动化生产设备技术领域,具体是涉及全伺服泡罩机。The invention relates to the technical field of automated production equipment, in particular to a full-servo blister machine.
背景技术Background Art
目前,用于药物包装的生产制造设备结构复杂,内部加工工位的排布不合理,占地面积较大,较大的制约了药片包装的生产效率以及药片装入包装的装配效率。At present, the manufacturing equipment used for drug packaging has a complex structure, an unreasonable arrangement of internal processing stations, and occupies a large area, which greatly restricts the production efficiency of tablet packaging and the assembly efficiency of tablets into packaging.
发明内容Summary of the invention
针对现有技术中存在的上述问题,旨在提供全伺服泡罩机,通过全自动生产线对用于药物包装的泡罩材料进行加工,并在加工完成后的泡罩材料内填入药物然后使用铝膜进行热封,提升药物包装的生产效率。In view of the above problems existing in the prior art, the present invention aims to provide a full-servo blister machine, which processes blister materials used for drug packaging through a fully automatic production line, fills drugs into the processed blister materials and then uses aluminum film for heat sealing, thereby improving the production efficiency of drug packaging.
具体技术方案如下:The specific technical solutions are as follows:
全伺服泡罩机,包括:下放膜滚筒,下放膜滚筒套设有卷状泡罩材料地设置在机架内;The full servo blister machine comprises: a lower film roller, the lower film roller is provided with a roll blister material and is arranged in a frame;
断膜机构,断膜机构设置在机架内且位于下放膜滚筒的一侧,断膜机构包括托膜板和压杆,压杆的一端与托膜板铰接,压杆能与托膜板接触或分离;The film cutting mechanism is arranged in the frame and located on one side of the lower film roller. The film cutting mechanism includes a film supporting plate and a pressure rod. One end of the pressure rod is hinged to the film supporting plate, and the pressure rod can contact or separate from the film supporting plate.
膜对中机构,膜对中机构设置在机架内且位于断膜机构背离下放膜滚筒的一侧,膜对中机构包括开设有两条平行长孔的固定板以及分别设置在两长孔一端的定位调整块,两定位调整块能相互靠近或分离;The film centering mechanism is arranged in the frame and located on the side of the film cutting mechanism away from the film lowering roller. The film centering mechanism includes a fixing plate with two parallel long holes and positioning adjustment blocks respectively arranged at one end of the two long holes. The two positioning adjustment blocks can be close to or separated from each other.
预加热机构,预加热机构设置在机架内且位于膜对中机构背离断膜机构的一侧,预加热机构包括用于放置泡罩材料的承载输送板以及设置在承载输送板两侧的加热板,且两加热板能相互靠近或分离;A preheating mechanism is arranged in the frame and located on the side of the film centering mechanism away from the film cutting mechanism. The preheating mechanism includes a carrying and conveying plate for placing blister materials and heating plates arranged on both sides of the carrying and conveying plate, and the two heating plates can be close to or separated from each other;
成型机构,成型机构设置在机架内且位于预加热机构背离膜对中机构的一侧,成型机构包括位于泡罩材料两侧的凸模和凹模,且凸模和凹模能相互靠近或分离;A forming mechanism, which is arranged in the frame and located on the side of the preheating mechanism away from the film centering mechanism, and comprises a male mold and a female mold located on both sides of the blister material, and the male mold and the female mold can be close to or separated from each other;
拉膜机构,拉膜机构设置在机架内且位于成型机构背离预加热机构的一侧,拉膜机构包括用于放置泡罩材料的拉膜板以及若干能与拉膜板相接触或分离的顶针气缸,拉膜板能沿其长度方向来回滑动;The film-pulling mechanism is arranged in the frame and located on the side of the forming mechanism away from the preheating mechanism. The film-pulling mechanism includes a film-pulling plate for placing blister materials and a plurality of ejector cylinders that can contact or separate from the film-pulling plate. The film-pulling plate can slide back and forth along its length direction.
下料装置,下料装置设置在机架上端,下料装置包括料斗、与料斗下端连通的振荡器以及与振荡器一侧连通的导轨板,导轨板的出料口与泡罩材料相对;A material discharge device is arranged at the upper end of the frame, and comprises a hopper, an oscillator connected to the lower end of the hopper, and a guide plate connected to one side of the oscillator, wherein the discharge port of the guide plate is opposite to the blister material;
热封机构,热封机构设置在机架内且位于下料装置的一侧,热封机构包括拉膜辊筒以及用于铝箔加热的加热装置,加热装置能靠近或远离拉膜辊筒;A heat sealing mechanism, which is arranged in the frame and located on one side of the unloading device. The heat sealing mechanism includes a film-drawing roller and a heating device for heating the aluminum foil. The heating device can be close to or away from the film-drawing roller.
上放膜滚筒,上放膜滚筒设置在机架内且位于热封机构的上方,上放膜滚筒套设有卷状铝箔;The upper film-placing roller is arranged in the frame and located above the heat-sealing mechanism, and is covered with a rolled aluminum foil;
打码机构,打码机构设置在机架内且位于热封机构背离下料装置的一侧,打码机构包括位于泡罩板铝膜两侧的顶板压印块和钢字块,钢字块和顶板压印块相互正对,且钢字块能靠近或远离顶板压印块;The coding mechanism is arranged in the frame and located on the side of the heat sealing mechanism away from the unloading device. The coding mechanism includes a top plate stamping block and a steel character block located on both sides of the aluminum film of the blister plate. The steel character block and the top plate stamping block are opposite to each other, and the steel character block can be close to or away from the top plate stamping block.
撕拉线机构,撕拉线机构设置在机架内且位于打码机构背离热封机构的一侧,撕拉线机构包括位于泡罩板铝膜两侧的切刀和切刀槽,切刀和切刀槽相互正对,且切刀槽能靠近或远离切刀;The tearing line mechanism is arranged in the frame and is located on the side of the coding mechanism away from the heat sealing mechanism. The tearing line mechanism includes a cutter and a cutter groove located on both sides of the aluminum film of the blister plate. The cutter and the cutter groove face each other, and the cutter groove can be close to or away from the cutter.
冲切机构,冲切机构设置在机架内且位于撕拉线机构背离打码机构的一侧,冲切机构包括位于泡罩板铝膜两侧的冲切凸模和冲切凹模,冲切凹模和冲切凸模相互正对,且冲切凹模能靠近或远离冲切凸模;The punching mechanism is arranged in the frame and is located on the side of the tearing line mechanism away from the coding mechanism. The punching mechanism includes a punching punch and a punching die located on both sides of the aluminum film of the blister plate. The punching die and the punching punch face each other, and the punching die can be close to or away from the punching punch.
出料机构,出料机构设置在机架内且位于冲切机构背离撕拉线机构的一侧,出料机构包括托板和设置在托板上侧的输送皮带,输送皮带能沿着托板的长度方向移动。The discharging mechanism is arranged in the frame and is located on the side of the punching mechanism away from the tearing line mechanism. The discharging mechanism includes a support plate and a conveying belt arranged on the upper side of the support plate, and the conveying belt can move along the length direction of the support plate.
上述的全伺服泡罩机中,还具有这样的特征,断膜机构和膜对中机构之间还设置有送膜滚筒,该送膜滚筒能绕其自身轴线方向自转。The above-mentioned full-servo blister machine also has the following feature: a film feeding roller is provided between the film cutting mechanism and the film centering mechanism, and the film feeding roller can rotate around its own axis direction.
上述的全伺服泡罩机中,还具有这样的特征,拉膜机构背离成型机构的一侧设置有导向板,且拉膜机构和下料装置之间还依次设置有自重滚筒、过渡滚筒以及导向滚筒。The above-mentioned full-servo blister machine also has the following characteristics: a guide plate is provided on the side of the film-drawing mechanism away from the forming mechanism, and a self-weight roller, a transition roller and a guide roller are sequentially provided between the film-drawing mechanism and the unloading device.
上述的全伺服泡罩机中,还具有这样的特征,上放膜滚筒与热封机构之间的铝箔传送路径上还设置有自重滚筒以及压膜滚筒。The above-mentioned full-servo blister machine also has the following feature: a self-weight roller and a film pressing roller are provided on the aluminum foil conveying path between the upper film placing roller and the heat sealing mechanism.
上述的全伺服泡罩机中,还具有这样的特征,压膜滚筒设置在拉膜辊筒靠近下料装置的一侧,压膜滚筒的外圆周侧面与拉膜辊筒的外圆周侧面接触。The above-mentioned full-servo blister machine also has the following feature: the film pressing roller is arranged on the side of the film drawing roller close to the unloading device, and the outer circumferential side surface of the film pressing roller contacts the outer circumferential side surface of the film drawing roller.
上述的全伺服泡罩机中,还具有这样的特征,打码机构、撕拉线机构以及冲切机构均设置在机构上整板和机构下整板之间,其中机构上整板与一连接轴固定连接,机构下整板与连接轴活动连接,机构下整板能沿着连接轴的长度方向上下移动。The above-mentioned full-servo blister machine also has the following characteristics: the coding mechanism, the tear line mechanism and the punching mechanism are all arranged between the upper whole plate of the mechanism and the lower whole plate of the mechanism, wherein the upper whole plate of the mechanism is fixedly connected to a connecting shaft, and the lower whole plate of the mechanism is movably connected to the connecting shaft, and the lower whole plate of the mechanism can move up and down along the length direction of the connecting shaft.
上述的全伺服泡罩机中,还具有这样的特征,钢字块、切刀槽以及冲切凹模靠近机构下整板。The above-mentioned full-servo blister machine also has the feature that the steel letter block, the cutting groove and the punching die are close to the whole plate under the mechanism.
上述的全伺服泡罩机中,还具有这样的特征,下放膜滚筒、拉膜辊筒、上放膜滚筒、送膜滚筒、自重滚筒、过渡滚筒、导向滚筒以及压膜滚筒均与伺服电机驱动连接。The above-mentioned full-servo blister machine also has the following characteristics: the lower film roller, film drawing roller, upper film roller, film feeding roller, deadweight roller, transition roller, guide roller and film pressing roller are all connected to the servo motor drive.
上述技术方案的积极效果是:The positive effects of the above technical solution are:
本发明提供的全伺服泡罩机,在泡罩机内部合理排布各用于加工药物泡罩材料的工位、药物放入泡罩材料内的工位以及药物封装的工位,各工位之间布局合理紧凑,使泡罩机整体体积相对较小,节省占地面积;此外各工位之间全自动化搬运转移,以提高药物包装生产以及药物封装的生产效率。The full-servo blister machine provided by the present invention reasonably arranges workstations for processing drug blister materials, workstations for placing drugs into blister materials, and workstations for drug packaging inside the blister machine. The layout between the workstations is reasonable and compact, so that the overall volume of the blister machine is relatively small, saving floor space. In addition, the workstations are fully automated for handling and transfer, so as to improve the production efficiency of drug packaging production and drug packaging.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的全伺服泡罩机的实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of a full-servo blister machine of the present invention;
图2为本发明的全伺服泡罩机的实施例中断膜机构的结构示意图;FIG2 is a schematic structural diagram of a film cutting mechanism in an embodiment of a full-servo blister machine of the present invention;
图3为本发明的全伺服泡罩机的实施例中膜对中机构的结构示意图;FIG3 is a schematic structural diagram of a film centering mechanism in an embodiment of a full-servo blister machine of the present invention;
图4为本发明的全伺服泡罩机的实施例中预加热机构的结构示意图;FIG4 is a schematic structural diagram of a preheating mechanism in an embodiment of a full-servo blister machine of the present invention;
图5为本发明的全伺服泡罩机的实施例中成型机构的结构示意图;FIG5 is a schematic structural diagram of a forming mechanism in an embodiment of a full-servo blister machine of the present invention;
图6为本发明的全伺服泡罩机的实施例中拉膜机构的结构示意图;FIG6 is a schematic structural diagram of a film-drawing mechanism in an embodiment of a full-servo blister machine of the present invention;
图7为本发明的全伺服泡罩机的实施例中下料装置的结构示意图;FIG7 is a schematic structural diagram of a feeding device in an embodiment of a full-servo blister machine of the present invention;
图8为本发明的全伺服泡罩机的实施例中热封机构的结构示意图;FIG8 is a schematic structural diagram of a heat sealing mechanism in an embodiment of a full-servo blister machine of the present invention;
图9为本发明的全伺服泡罩机的实施例中打码机构的结构示意图;9 is a schematic structural diagram of a coding mechanism in an embodiment of a full-servo blister machine of the present invention;
图10为本发明的全伺服泡罩机的实施例中撕拉线机构的结构示意图;FIG10 is a schematic structural diagram of a tear line mechanism in an embodiment of a full-servo blister machine of the present invention;
图11为本发明的全伺服泡罩机的实施例中冲切机构的结构示意图;FIG11 is a schematic structural diagram of a punching mechanism in an embodiment of a full-servo blister machine of the present invention;
图12为本发明的全伺服泡罩机的实施例中出料机构的结构示意图;FIG12 is a schematic structural diagram of a discharging mechanism in an embodiment of a full-servo blister machine of the present invention;
附图中:1、下放膜滚筒;2、断膜机构;3、送膜滚筒;4、膜对中机构;5、预加热机构;6、成型机构;7、拉膜机构;8、导向板;9、自重滚筒;10、过渡滚筒;11、导向滚筒;12、下料装置;13、压膜滚筒;14、拉膜辊筒;15、上放膜滚筒;16、加热装置;17、自重滚筒;18、断膜机构;19、自重滚筒;20、过渡滚筒;21、打码机构;22、撕拉线机构;23、冲切机构;24、出料机构;201、托膜板;202、压杆;203、支撑板;204、压杆轴;205、定位销;401、固定板;402、定位调整块;403、导向轴;404、丝杆;405、手轮;501、承载输送板;502、加热板;503、气缸;601、凸模;602、冷却板;603、凹模;604、通气板;605、伺服电机;701、拉膜板;702、顶针气缸;703、导向轴;704、伺服电机;1201、料斗;1202、振荡器;1203、导轨板;2101、顶板压印块;2102、压印顶板;2103、钢字块;2104、压印底板;2201、切刀;2202、撕拉顶板;2203、切刀槽;2204、撕拉底板;2301、冲切顶板;2302、冲切凸模;2303、冲切底板;2304、冲切凹模;2401、托板;2402、输送皮带;2403、转动辊;2404、电机;2405、涨紧辊。In the attached drawings: 1, lower film roller; 2, film cutting mechanism; 3, film feeding roller; 4, film centering mechanism; 5, preheating mechanism; 6, forming mechanism; 7, film drawing mechanism; 8, guide plate; 9, self-weight roller; 10, transition roller; 11, guide roller; 12, unloading device; 13, film pressing roller; 14, film drawing roller; 15, upper film roller; 16, heating device; 17, self-weight roller; 18, film cutting mechanism; 19, self-weight roller; 20, transition roller; 21, coding mechanism; 22, tearing line mechanism; 23, punching mechanism; 24, discharging mechanism; 201, film supporting plate; 202, pressure rod; 203, support plate; 204, pressure rod shaft; 205, positioning pin; 401, fixing plate; 402, positioning adjustment block; 403, guide shaft; 404, screw rod; 405, hand wheel; 501, load-carrying conveyor Feeding plate; 502, heating plate; 503, cylinder; 601, punch; 602, cooling plate; 603, die; 604, ventilation plate; 605, servo motor; 701, film drawing plate; 702, ejector cylinder; 703, guide shaft; 704, servo motor; 1201, hopper; 1202, oscillator; 1203, guide plate; 2101, top plate stamping block; 2102, stamping top plate; 2 103, steel letter block; 2104, stamping bottom plate; 2201, cutting knife; 2202, tearing top plate; 2203, cutting knife groove; 2204, tearing bottom plate; 2301, punching top plate; 2302, punching punch; 2303, punching bottom plate; 2304, punching die; 2401, supporting plate; 2402, conveying belt; 2403, rotating roller; 2404, motor; 2405, tensioning roller.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图1至附图12对本发明提供的全伺服泡罩机作具体阐述。In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the following embodiments are combined with Figures 1 to 12 to specifically explain the full-servo blister machine provided by the present invention.
在本实施例中,该全伺服泡罩机主要包括用于放置卷状泡罩材料的下放膜滚筒1,当泡罩材料将要用尽时用于锁住泡罩材料并进行切割的断膜机构2,将不同规格尺寸的膜调整至输送轨道中间位置的膜对中机构4,对泡罩材料进行初步加热的预加热机构5,对泡罩材料进行塑形的成型机构6,对泡罩材料进行移动的拉膜机构7,将物料放入到泡罩材料中的下料装置12,用于放置卷状铝箔的上放膜滚筒15,将铝箔与泡罩材料封合的热封机构,在铝箔上印入生产批号信息的打码机构21,对泡罩板进行分离的撕拉线机构22,用于泡罩板形状冲切的冲切机构23以及用于送出已完成加工泡罩板的出料机构24。In the present embodiment, the full-servo blister machine mainly includes a lower film roller 1 for placing a rolled blister material, a film cutting mechanism 2 for locking the blister material and cutting it when the blister material is about to run out, a film centering mechanism 4 for adjusting films of different specifications and sizes to the middle position of the conveying track, a preheating mechanism 5 for preliminarily heating the blister material, a forming mechanism 6 for shaping the blister material, a film pulling mechanism 7 for moving the blister material, a feeding device 12 for placing the material into the blister material, an upper film roller 15 for placing a rolled aluminum foil, a heat sealing mechanism for sealing the aluminum foil with the blister material, a coding mechanism 21 for printing the production batch number information on the aluminum foil, a tear line mechanism 22 for separating the blister plates, a punching mechanism 23 for punching the shape of the blister plates, and a discharging mechanism 24 for sending out the processed blister plates.
泡罩材料呈卷带状,泡罩材料的中部套设在下放膜滚筒1上,且泡罩材料的一端可被持续拉出,用于后续工位的生产加工,下放膜滚筒1可绕自身轴线方向持续旋转,方便泡罩材料的一端被持续拉出。The blister material is in the form of a roll, the middle part of the blister material is sleeved on the lower film roller 1, and one end of the blister material can be continuously pulled out for production and processing in subsequent workstations. The lower film roller 1 can continuously rotate around its own axial direction to facilitate continuous pulling out of one end of the blister material.
断膜机构2如图2所示,断膜机构2设置在机架内且位于下放膜滚筒1的一侧,泡罩材料的一端被拉出后经过断膜机构2,断膜机构2主要包括托膜板201和压杆202,压杆202的一端与托膜板201铰接,压杆202能与托膜板201接触或分离,进一步的托膜板201的一端开设有两开槽,托膜板201下端面靠近开槽位置处设置有支撑板203,两压杆202的一端嵌设在两开槽内并与支撑板203通过压杆202轴铰接,且支撑板203的两侧设置有定位销205,该定位销205可在压杆202落下与托膜板201接触时与压杆202配合,将压杆202锁死,防止快用尽的泡罩材料拉出,便于人员更换新的卷状泡罩材料,并与之前的泡罩材料进行衔接。The film cutting mechanism 2 is shown in FIG2 . The film cutting mechanism 2 is arranged in the frame and is located on one side of the lower film roller 1. One end of the blister material is pulled out and passes through the film cutting mechanism 2. The film cutting mechanism 2 mainly includes a film supporting plate 201 and a pressure rod 202. One end of the pressure rod 202 is hinged to the film supporting plate 201. The pressure rod 202 can contact or separate from the film supporting plate 201. Further, one end of the film supporting plate 201 is provided with two grooves. The lower end surface of the film supporting plate 201 is provided with a groove near the groove position. A support plate 203 is provided, one end of the two pressure rods 202 is embedded in the two slots and is hinged to the support plate 203 through the pressure rod 202 axis, and positioning pins 205 are provided on both sides of the support plate 203. The positioning pins 205 can cooperate with the pressure rod 202 when the pressure rod 202 falls and contacts the film supporting plate 201, and lock the pressure rod 202 to prevent the blister material that is about to be exhausted from being pulled out, so as to facilitate personnel to replace the new rolled blister material and connect it with the previous blister material.
膜对中机构4如图3所示,膜对中机构4设置在机架内且位于断膜机构2背离下放膜滚筒1的一侧,膜对中机构4包括开设有两条平行长孔的固定板401以及分别设置在两长孔一端的定位调整块402,两定位调整块402能相互靠近或分离,进一步的,固定板401的中部开设有通孔,该通孔内穿设有两导向轴403和位于两导向轴403之间的丝杆404,丝杆404的一端穿出固定板连接有一手轮405,两定位调整块402分别套设在导向轴403和丝杆404上,其中一定位调整块402为固定不动的,该定位调整块402与丝杆404之间留有间隙,另一定位调整块402为可移动的,该可移动的定位调整块402的开设有与丝杆404相匹配的螺纹孔,可在丝杆404的转动下并沿着导向轴403的方向进行移动,此外固定板401的一侧还设置有刻度线,便于对中的过程中提供测量数据的支持。The film centering mechanism 4 is shown in FIG3 . The film centering mechanism 4 is arranged in the frame and is located on the side of the film cutting mechanism 2 away from the lowering film roller 1. The film centering mechanism 4 includes a fixed plate 401 with two parallel long holes and positioning adjustment blocks 402 respectively arranged at one end of the two long holes. The two positioning adjustment blocks 402 can be close to or separated from each other. Furthermore, a through hole is opened in the middle of the fixed plate 401. Two guide shafts 403 and a screw rod 404 located between the two guide shafts 403 are penetrated in the through hole. One end of the screw rod 404 passes through the fixed plate and is connected to a hand wheel 40 5. Two positioning adjustment blocks 402 are respectively sleeved on the guide shaft 403 and the screw rod 404, one of the positioning adjustment blocks 402 is fixed, and a gap is left between the positioning adjustment block 402 and the screw rod 404, and the other positioning adjustment block 402 is movable, and a threaded hole matching the screw rod 404 is opened on the movable positioning adjustment block 402, and the movable positioning adjustment block 402 can be moved along the direction of the guide shaft 403 under the rotation of the screw rod 404. In addition, a scale line is also set on one side of the fixed plate 401 to provide support for measurement data during the centering process.
预加热机构5如图4所示,预加热机构5设置在机架内且位于膜对中机构4背离断膜机构2的一侧,预加热机构5包括用于放置泡罩材料的承载输送板501以及设置在承载输送板501两侧的加热板502,且两加热板502能相互靠近或分离,其中上下两加热板502分别套设在纵向导向轴上,通过气缸等执行器使上下两加热板502相互靠近或背离,靠近后可对泡罩材料进行绷紧,防止泡罩材料在承载输送板501上发生窜动,此外上加热板502还单独连接有一气缸503,使上加热板502具有两阶段的位移,对泡罩材料后续需要凸起加工的位置进行着重加热,为后续工位的作业做准备。The preheating mechanism 5 is shown in Figure 4. The preheating mechanism 5 is arranged in the frame and is located on the side of the film centering mechanism 4 away from the film cutting mechanism 2. The preheating mechanism 5 includes a carrying and conveying plate 501 for placing blister materials and heating plates 502 arranged on both sides of the carrying and conveying plate 501, and the two heating plates 502 can approach or separate from each other, wherein the upper and lower heating plates 502 are respectively sleeved on the longitudinal guide shaft, and the upper and lower heating plates 502 are made to approach or separate from each other through actuators such as cylinders. After approaching, the blister material can be tightened to prevent the blister material from moving on the carrying and conveying plate 501. In addition, the upper heating plate 502 is also separately connected to a cylinder 503, so that the upper heating plate 502 has a two-stage displacement, and the position of the blister material that needs to be convexly processed later is heated emphatically to prepare for the operation of the subsequent workstation.
成型机构6如图5所示,成型机构6设置在机架内且位于预加热机构5背离膜对中机构4的一侧,成型机构6包括位于泡罩材料两侧的凸模601和凹模603,且凸模601和凹模603能相互靠近或分离,其中位于上方的模具连接有冷却板602,位于下方的模具连接有通气板604,通过将泡罩材料持续不断地输送到凹模603和凸模601之间,凹模603与凸模601不停的贴合与分离,从而对泡罩材料进行加工成型,进一步的位于上方的模具与一连杆装置连接,偏心轴的转动带动连杆装置以及位于上方的模具上下移动,伺服电机605驱动主动带轮转动,主动带轮通过带或链使从动大带轮转动,从动大带轮带动偏心轴转动,此外从动大带轮与主动带轮之间还设置有涨紧带轮;The molding mechanism 6 is shown in FIG5 . The molding mechanism 6 is arranged in the frame and is located on the side of the preheating mechanism 5 away from the film centering mechanism 4. The molding mechanism 6 includes a male mold 601 and a female mold 603 located on both sides of the blister material, and the male mold 601 and the female mold 603 can be close to or separated from each other. The upper mold is connected to a cooling plate 602, and the lower mold is connected to a ventilation plate 604. The blister material is continuously transported between the female mold 603 and the male mold 601, and the female mold 603 and the male mold 601 are constantly fitted and separated, so that the blister material is processed and formed. Further, the upper mold is connected to a connecting rod device. The rotation of the eccentric shaft drives the connecting rod device and the upper mold to move up and down. The servo motor 605 drives the driving pulley to rotate. The driving pulley rotates the driven large pulley through a belt or chain, and the driven large pulley drives the eccentric shaft to rotate. In addition, a tensioning pulley is arranged between the driven large pulley and the driving pulley.
拉膜机构7如图6所示,拉膜机构7设置在机架内且位于成型机构6背离预加热机构5的一侧,拉膜机构7包括用于放置泡罩材料的拉膜板701以及若干能与拉膜板701相接触或分离的顶针气缸702,拉膜板701能沿其长度方向来回滑动,进一步的机架上设置有导向轴703,拉膜板701的下端套设在导向轴703上,且拉膜板701可沿着导向轴703的长度方向来回移动,顶针气缸702设置在拉膜板701的上端面,泡罩材料放置在拉膜板701的上端面,通过顶针气缸702将泡罩材料与拉膜板701压紧,然后通过拉膜板701的移动实现泡罩材料的移动,其中该拉膜机构7由伺服电机704驱动,机架上还设置有两通过链连接的小带轮,而拉膜板701的下端面还与链匹配,伺服电机704与小带轮驱动连接。The film drawing mechanism 7 is shown in FIG6 . The film drawing mechanism 7 is arranged in the frame and is located on the side of the forming mechanism 6 away from the preheating mechanism 5. The film drawing mechanism 7 includes a film drawing plate 701 for placing the blister material and a plurality of ejector cylinders 702 that can contact or separate from the film drawing plate 701. The film drawing plate 701 can slide back and forth along its length direction. Further, a guide shaft 703 is arranged on the frame. The lower end of the film drawing plate 701 is sleeved on the guide shaft 703, and the film drawing plate 701 can slide along the length of the guide shaft 703. The film-drawing mechanism 7 moves back and forth in the degree direction, the ejector cylinder 702 is arranged on the upper end surface of the film-drawing plate 701, and the blister material is placed on the upper end surface of the film-drawing plate 701. The blister material and the film-drawing plate 701 are pressed tightly by the ejector cylinder 702, and then the movement of the film-drawing plate 701 is realized, wherein the film-drawing mechanism 7 is driven by a servo motor 704, and two small pulleys connected by a chain are also arranged on the frame, and the lower end surface of the film-drawing plate 701 is also matched with the chain, and the servo motor 704 is connected to the small pulley drive.
下料装置12如图7所示,下料装置12设置在机架上端,下料装置12包括料斗1201、与料斗下端连通的振荡器1202以及与振荡器1202一侧连通的导轨板1203,导轨板1203的出料口与泡罩材料相对,其中导轨板1203的上端面开设有若干放置槽,从振荡器1202内出来的药片会进入到这些放置槽内,放置槽的数量与泡罩材料上单排的放置槽数量相等且相对应,药片从放置槽内出来后落入到泡罩材料内,进一步的导轨板1203的上方还设置有视觉检测装置,用于观察泡罩材料内的放置槽内是否都被放入了药片,若视觉检测装置发现有漏放或多放药片的情况,则停止作业并报警。The unloading device 12 is shown in Figure 7. The unloading device 12 is arranged at the upper end of the frame. The unloading device 12 includes a hopper 1201, an oscillator 1202 connected to the lower end of the hopper, and a guide plate 1203 connected to one side of the oscillator 1202. The discharge port of the guide plate 1203 is opposite to the blister material, and the upper end surface of the guide plate 1203 is provided with a plurality of placement grooves. The tablets coming out of the oscillator 1202 will enter these placement grooves. The number of placement grooves is equal to and corresponds to the number of placement grooves in a single row on the blister material. After coming out of the placement grooves, the tablets fall into the blister material. Furthermore, a visual inspection device is arranged above the guide plate 1203 to observe whether all the placement grooves in the blister material are filled with tablets. If the visual inspection device finds that tablets are missed or too many tablets are placed, the operation is stopped and an alarm is sounded.
热封机构如图8所示,热封机构设置在机架内且位于下料装置12的一侧,热封机构包括拉膜辊筒14以及用于铝箔加热的加热装置16,加热装置16能靠近或远离拉膜辊筒14,铝箔加热完成后,通过拉膜辊筒14的转动将加热完后的铝箔与放置有药片的泡罩材料进行热封,从而完成对药片的包装,进一步的加热装置16由一气缸驱动,其中气缸的伸缩端与摆杆的一端连接,摆杆的另一端与加热装置16连接,通过气缸的伸长使加热装置靠近拉膜辊筒14,从而对拉膜辊筒14上的铝箔进行加热。The heat sealing mechanism is shown in Figure 8. The heat sealing mechanism is arranged in the frame and is located on one side of the unloading device 12. The heat sealing mechanism includes a film-drawing roller 14 and a heating device 16 for heating the aluminum foil. The heating device 16 can be close to or away from the film-drawing roller 14. After the heating of the aluminum foil is completed, the heated aluminum foil is heat-sealed with the blister material on which the tablets are placed by rotating the film-drawing roller 14, thereby completing the packaging of the tablets. Further, the heating device 16 is driven by a cylinder, wherein the telescopic end of the cylinder is connected to one end of the rocker arm, and the other end of the rocker arm is connected to the heating device 16. The heating device is brought close to the film-drawing roller 14 by the extension of the cylinder, thereby heating the aluminum foil on the film-drawing roller 14.
上放膜滚筒15,上放膜滚筒15设置在机架内且位于热封机构的上方,上放膜滚筒15套设有卷状铝箔,卷状铝箔的一端可被持续拉出引出至热封机构处与泡罩材料进行热封。The upper film roller 15 is arranged in the frame and located above the heat sealing mechanism. The upper film roller 15 is sleeved with a rolled aluminum foil, and one end of the rolled aluminum foil can be continuously pulled out and led to the heat sealing mechanism for heat sealing with the blister material.
打码机构21如图9所示,打码机构21设置在机架内且位于热封机构背离下料装置12的一侧,打码机构21包括位于泡罩板铝膜两侧的顶板压印块2101和钢字块2103,钢字块2103和顶板压印块2101相互正对,且钢字块2103能靠近或远离顶板压印块2101,进一步的打码机构21包括通过导向轴连接的压印顶板2102和压印底板2104,其中钢字块2103设置在压印底板2104的上端面,顶板压印块2101设置在压印顶板2102的下端面,通过压印底板2104的上移完成对泡罩板铝膜生产批号的压印。The coding mechanism 21 is shown in Figure 9. The coding mechanism 21 is arranged in the frame and is located on the side of the heat sealing mechanism away from the unloading device 12. The coding mechanism 21 includes a top plate stamping block 2101 and a steel character block 2103 located on both sides of the blister plate aluminum film. The steel character block 2103 and the top plate stamping block 2101 are opposite to each other, and the steel character block 2103 can approach or move away from the top plate stamping block 2101. Further, the coding mechanism 21 includes a stamping top plate 2102 and a stamping bottom plate 2104 connected by a guide shaft, wherein the steel character block 2103 is arranged on the upper end surface of the stamping bottom plate 2104, and the top plate stamping block 2101 is arranged on the lower end surface of the stamping top plate 2102, and the stamping of the production batch number of the blister plate aluminum film is completed by moving the stamping bottom plate 2104 upward.
撕拉线机构22如图10所示,撕拉线机构22设置在机架内且位于打码机构21背离热封机构的一侧,撕拉线机构22包括位于泡罩板铝膜两侧的切刀2201和切刀槽2203,切刀2201和切刀槽2203相互正对,且切刀槽2203能靠近或远离切刀2201,进一步的撕拉线机构22包括通过导向轴连接的撕拉顶板2202和撕拉底板2204,其中切刀槽2203设置在撕拉底板2204的上端面,切刀2201设置在撕拉顶板2202的下端面,通过撕拉底板2204的上移完成对泡罩板铝膜之间的切分。The tear line mechanism 22 is shown in Figure 10. The tear line mechanism 22 is arranged in the frame and is located on the side of the coding mechanism 21 away from the heat sealing mechanism. The tear line mechanism 22 includes a cutter 2201 and a cutter groove 2203 located on both sides of the aluminum film of the blister plate. The cutter 2201 and the cutter groove 2203 are opposite to each other, and the cutter groove 2203 can be close to or away from the cutter 2201. Further, the tear line mechanism 22 includes a tear top plate 2202 and a tear bottom plate 2204 connected by a guide shaft, wherein the cutter groove 2203 is arranged on the upper end surface of the tear bottom plate 2204, and the cutter 2201 is arranged on the lower end surface of the tear top plate 2202. The cutting between the aluminum films of the blister plate is completed by moving the tear bottom plate 2204 upward.
冲切机构23如图11所示,冲切机构23设置在机架内且位于撕拉线机构22背离打码机构21的一侧,冲切机构23包括位于泡罩板铝膜两侧的冲切凸模2302和冲切凹模2304,冲切凹模2304和冲切凸模2302相互正对,且冲切凹模2304能靠近或远离冲切凸模2302,进一步的冲切机构23包括通过导向轴连接的冲切顶板2301和冲切底板2303,其中冲切凹模2304设置在冲切底板2303的上端面,冲切凸模2302设置在冲切顶板2301的下端面,通过冲切底板2303的上移完成对泡罩板铝膜整体形状的冲切。The punching mechanism 23 is shown in Figure 11. The punching mechanism 23 is arranged in the frame and is located on the side of the tear line mechanism 22 away from the coding mechanism 21. The punching mechanism 23 includes a punching punch 2302 and a punching die 2304 located on both sides of the blister plate aluminum film. The punching die 2304 and the punching punch 2302 are opposite to each other, and the punching die 2304 can approach or move away from the punching punch 2302. The punching mechanism 23 further includes a punching top plate 2301 and a punching bottom plate 2303 connected by a guide shaft, wherein the punching die 2304 is arranged on the upper end surface of the punching bottom plate 2303, and the punching punch 2302 is arranged on the lower end surface of the punching top plate 2301. The punching of the overall shape of the blister plate aluminum film is completed by moving the punching bottom plate 2303 upward.
出料机构24如图12所示,出料机构24设置在机架内且位于冲切机构23背离撕拉线机构22的一侧,出料机构24包括托板2401和设置在托板2401上侧的输送皮带2402,输送皮带2402能沿着托板2401的长度方向移动,进一步的输送皮带2402的两端均设置有转动辊2403,托板2401下方设置有电机2404,电机2404通过同步带带动转动辊2403,且同步带上还设置有涨紧辊2405。The discharging mechanism 24 is shown in Figure 12. The discharging mechanism 24 is arranged in the frame and is located on the side of the punching mechanism 23 away from the tearing line mechanism 22. The discharging mechanism 24 includes a support plate 2401 and a conveying belt 2402 arranged on the upper side of the support plate 2401. The conveying belt 2402 can move along the length direction of the support plate 2401. Furthermore, rotating rollers 2403 are arranged at both ends of the conveying belt 2402. A motor 2404 is arranged under the support plate 2401. The motor 2404 drives the rotating roller 2403 through a synchronous belt, and a tensioning roller 2405 is also arranged on the synchronous belt.
在一种优选的实施方式中,如图1所示,断膜机构2和膜对中机构4之间还设置有送膜滚筒3,该送膜滚筒3能绕其自身轴线方向自转,断膜机构2和膜对中机构4的位置存在高度差,通过送膜滚筒3对泡罩材料的位置进行提升,同时也可对泡罩材料进行涨紧作用。In a preferred embodiment, as shown in FIG1 , a film feeding roller 3 is further provided between the film cutting mechanism 2 and the film centering mechanism 4. The film feeding roller 3 can rotate around its own axis. There is a height difference between the positions of the film cutting mechanism 2 and the film centering mechanism 4. The position of the blister material can be lifted by the film feeding roller 3, and the blister material can also be tightened at the same time.
在一种优选的实施方式中,如图1所示,拉膜机构7背离成型机构6的一侧设置有导向板8,且拉膜机构7和下料装置12之间还依次设置有自重滚筒9、过渡滚筒20以及导向滚筒11,使泡罩材料的输送方向进行改变,使泡罩材料从水平输送变为垂直输送,再变化为水平输送,在确定的机体空间内设置尽可能多的工位,使整条产线的工位更加紧凑,占地面积更小。In a preferred embodiment, as shown in FIG1 , a guide plate 8 is provided on the side of the film-pulling mechanism 7 facing away from the molding mechanism 6, and a self-weight roller 9, a transition roller 20 and a guide roller 11 are sequentially provided between the film-pulling mechanism 7 and the unloading device 12, so that the conveying direction of the blister material is changed, and the blister material is changed from horizontal conveyance to vertical conveyance, and then to horizontal conveyance, and as many workstations as possible are arranged within a determined body space, so that the workstations of the entire production line are more compact and occupy a smaller area.
在一种优选的实施方式中,如图1所示,上放膜滚筒15与热封机构之间的铝箔传送路径上还设置有自重滚筒17以及压膜滚筒13,改变铝箔的传输方向,使机架内各结构之间的空间布局更紧凑合理。In a preferred embodiment, as shown in FIG1 , a self-weight roller 17 and a film pressing roller 13 are also provided on the aluminum foil conveying path between the upper film placing roller 15 and the heat sealing mechanism to change the transmission direction of the aluminum foil and make the spatial layout between the structures in the frame more compact and reasonable.
在一种优选的实施方式中,如图1所示,压膜滚筒13设置在拉膜辊筒14靠近下料装置12的一侧,压膜滚筒13的外圆周侧面与拉膜辊筒14的外圆周侧面接触,压膜滚筒13将已加热完成的铝箔与已经装填有药片的泡罩材料进行热封。In a preferred embodiment, as shown in FIG1 , the film pressing roller 13 is arranged on the side of the film drawing roller 14 close to the unloading device 12, and the outer circumferential side of the film pressing roller 13 contacts the outer circumferential side of the film drawing roller 14, and the film pressing roller 13 heat-seals the heated aluminum foil and the blister material filled with tablets.
在一种优选的实施方式中,如图1、图9、图10、图11所示,打码机构21、撕拉线机构22以及冲切机构23均设置在机构上整板和机构下整板之间,其中机构上整板与一连接轴固定连接,机构下整板与连接轴活动连接,机构下整板能沿着连接轴的长度方向上下移动。通过统一的驱动机构对打码机构21、撕拉线机构22以及冲切机构23的上下移动进行控制,能够节省驱动机构的设置,简化各机构的设置。In a preferred embodiment, as shown in Figures 1, 9, 10, and 11, the coding mechanism 21, the tearing line mechanism 22, and the punching mechanism 23 are all arranged between the upper whole plate and the lower whole plate of the mechanism, wherein the upper whole plate of the mechanism is fixedly connected to a connecting shaft, the lower whole plate of the mechanism is movably connected to the connecting shaft, and the lower whole plate of the mechanism can move up and down along the length direction of the connecting shaft. By controlling the up and down movement of the coding mechanism 21, the tearing line mechanism 22, and the punching mechanism 23 through a unified driving mechanism, the setting of the driving mechanism can be saved and the setting of each mechanism can be simplified.
在一种优选的实施方式中,如图1所示,钢字块2103、切刀槽2203以及冲切凹模2304靠近机构下整板,通过钢字块2103、切刀槽2203以及冲切凹模2304的移动来实现各工位的动作。In a preferred embodiment, as shown in FIG1 , the steel block 2103 , the cutting groove 2203 and the punching die 2304 are close to the entire plate under the mechanism, and the movement of the steel block 2103 , the cutting groove 2203 and the punching die 2304 is realized.
在一种优选的实施方式中,如图1所示,下放膜滚筒1、拉膜辊筒14、上放膜滚筒15、送膜滚筒3、自重滚筒9、17、过渡滚筒10、导向滚筒11以及压膜滚筒13均与伺服电机驱动连接,伺服电机的精度较高,以保证整条产线的生产精度。In a preferred embodiment, as shown in Figure 1, the lower film roller 1, the film pulling roller 14, the upper film roller 15, the film delivery roller 3, the deadweight rollers 9, 17, the transition roller 10, the guide roller 11 and the film pressing roller 13 are all connected to the servo motor drive. The servo motor has a high precision to ensure the production precision of the entire production line.
以下,以一种具体的实施方式进行说明,需要指出的是,以下实施方式中所描述之结构、工艺、选材仅用以说明实施方式的可行性,并无限制本发明保护范围之意图。A specific implementation is described below. It should be noted that the structure, process, and material selection described in the following implementation are only used to illustrate the feasibility of the implementation, and are not intended to limit the scope of protection of the present invention.
该全伺服泡罩机的工作原理:呈卷状的泡罩材料套设在下放膜滚筒上,泡罩材料的一端被拉出先经过断膜机构,再经过膜对中机构,使不同规模的泡罩材料能够调整至膜对中机构的中部,随后通过预加热机构对泡罩材料进行预加热,再通过成型机构对泡罩材料进行造型的成型塑造,然后通过拉膜机构以及其他滚筒将成型完毕的泡罩材料输送到下料装置的下方,下料装置内的药片通过振荡器以及导轨板输送至泡罩材料上的放置腔内,呈卷状的铝箔套设在上放膜滚筒,铝箔的一端被抽出经过加热装置加热后通过拉膜辊筒、压膜滚筒对放置有药片的泡罩材料进行热封,随后装有药片已热封完成的泡罩材料通过打码机构进行生产批号的压印,再通过撕拉线机构对泡罩材料的切分,接着通过冲切机构对泡罩材料冲切出符合尺寸规格要求的泡罩板片,最后通过出料机构将泡罩板片输送出。The working principle of the full-servo blister machine is as follows: the blister material in roll form is set on the lower film roller, one end of the blister material is pulled out and passes through the film cutting mechanism first, and then passes through the film centering mechanism, so that the blister materials of different sizes can be adjusted to the middle of the film centering mechanism, and then the blister material is preheated by the preheating mechanism, and then the blister material is shaped by the forming mechanism, and then the formed blister material is transported to the bottom of the unloading device through the film pulling mechanism and other rollers. The tablets in the unloading device are moved by the oscillator to The aluminum foil is conveyed to the placement cavity on the blister material by the guide plate, and the rolled aluminum foil is placed on the upper film placing roller. One end of the aluminum foil is drawn out and heated by the heating device, and then the blister material with the tablets is heat-sealed by the film drawing roller and the film pressing roller. Subsequently, the blister material with the tablets and the heat-sealed is embossed with the production batch number by the coding mechanism, and then the blister material is cut by the tearing line mechanism, and then the blister material is punched out into blister sheets that meet the size specifications by the punching mechanism, and finally the blister sheets are conveyed out by the discharging mechanism.
以上仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the implementation methods and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911207101.5A CN110775366B (en) | 2019-11-29 | 2019-11-29 | Full servo blister machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911207101.5A CN110775366B (en) | 2019-11-29 | 2019-11-29 | Full servo blister machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110775366A CN110775366A (en) | 2020-02-11 |
| CN110775366B true CN110775366B (en) | 2024-11-08 |
Family
ID=69393988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911207101.5A Active CN110775366B (en) | 2019-11-29 | 2019-11-29 | Full servo blister machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110775366B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112027149A (en) * | 2020-09-30 | 2020-12-04 | 苏州医疗用品厂有限公司 | Blister type needle processing machine |
| CN114802965A (en) * | 2021-01-29 | 2022-07-29 | 吉林省吴太感康药业有限公司 | Double-aluminum packaging machine |
| CN112874855B (en) * | 2021-03-18 | 2024-09-06 | 浏阳市山枣出口烟花制造有限公司 | Automatic packaging system for sand blasting processing |
| CN114802851B (en) * | 2022-04-14 | 2024-04-26 | 武汉华工激光工程有限责任公司 | Film sealing station with cold compress function and automatic filling film sealing production line |
| CN115489788A (en) * | 2022-10-27 | 2022-12-20 | 杭州元力医疗器械有限公司 | Novel bubble cap machine capable of gluing |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101850857A (en) * | 2010-07-01 | 2010-10-06 | 浙江希望机械有限公司 | Intelligent high-speed rolled sheet type blister packing machine |
| CN211520030U (en) * | 2019-11-29 | 2020-09-18 | 上海龙腾科技股份有限公司 | Full-servo novel bubble cap machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2644148B2 (en) * | 1992-09-30 | 1997-08-25 | シーケーディ株式会社 | Blister package device |
| CN2414991Y (en) * | 1999-08-05 | 2001-01-17 | 北京市冶金设备自动化研究所 | Plate blister packager |
| KR100384421B1 (en) * | 2001-03-02 | 2003-05-22 | 주식회사 흥아기연 | Blister Packaging Machine |
| JP4545664B2 (en) * | 2005-09-08 | 2010-09-15 | シーケーディ株式会社 | PTP sheet manufacturing equipment |
| KR101208926B1 (en) * | 2011-04-08 | 2012-12-06 | 주식회사 흥아기연 | Sealing roll for packaging blister and method for fabricating the same |
| JP5920404B2 (en) * | 2013-05-30 | 2016-05-18 | キヤノンマーケティングジャパン株式会社 | Tablet take-out device |
| CN209351692U (en) * | 2019-01-12 | 2019-09-06 | 浙江迦南小蒋科技有限公司 | A kind of plate aluminium-plastic bubble plate packing machine |
-
2019
- 2019-11-29 CN CN201911207101.5A patent/CN110775366B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101850857A (en) * | 2010-07-01 | 2010-10-06 | 浙江希望机械有限公司 | Intelligent high-speed rolled sheet type blister packing machine |
| CN211520030U (en) * | 2019-11-29 | 2020-09-18 | 上海龙腾科技股份有限公司 | Full-servo novel bubble cap machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110775366A (en) | 2020-02-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110775366B (en) | Full servo blister machine | |
| US4094127A (en) | Apparatus for forming, filling and closing plastics trays | |
| CN212350167U (en) | Metal dice stamping die convenient to drawing of patterns | |
| CN213618610U (en) | Full-automatic paper box folding machine | |
| CN108454075A (en) | Double-chamber Parallel Compression Blister Forming Machine | |
| CN113443188B (en) | Four-side sealing three-dimensional bag packaging machine | |
| US8021142B2 (en) | Thermoforming apparatus and method | |
| CN106345929A (en) | Multi-station automatic fin arrangement machine for oblique inserting type fin evaporator | |
| CN111572093A (en) | Manufacturing and processing technology of tinfoil lunch box | |
| JP6675532B2 (en) | Onigiri production method and apparatus | |
| CN109366946A (en) | A kind of insole molding guillotine | |
| CN211520030U (en) | Full-servo novel bubble cap machine | |
| CN110238257A (en) | Full-automatic aluminum plate profiling production line | |
| CN218343899U (en) | Plastic-aluminum blister packagine machine for pharmaceutical production | |
| CN112742989B (en) | Rapid forming die is used in iron box processing | |
| CN218641130U (en) | High-efficient capsule machine is used in production of preforming candy | |
| CN211336731U (en) | High-speed flat plate type bubble cap machine | |
| CN217995012U (en) | Accurate high-speed plate rolling type aluminum-plastic blister packaging machine for pharmacy | |
| KR102323597B1 (en) | Machine for forming suture needle using block transporting method | |
| CN213860823U (en) | A bottle cap forming shrink cap forming machine | |
| CN209319151U (en) | A middle beam rolling line | |
| CN221211983U (en) | Insulating material stamping forming die | |
| CN120862807B (en) | Device is used in bag production | |
| CN223853073U (en) | Forming and wet-pressing production line for paper products | |
| CN111408652A (en) | Discharging device of stamping die |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |