CN110774065B - Automatic processing device for porcelain tubes - Google Patents
Automatic processing device for porcelain tubes Download PDFInfo
- Publication number
- CN110774065B CN110774065B CN201911208030.0A CN201911208030A CN110774065B CN 110774065 B CN110774065 B CN 110774065B CN 201911208030 A CN201911208030 A CN 201911208030A CN 110774065 B CN110774065 B CN 110774065B
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- assembly
- sliding rail
- punching
- cylinder
- porcelain tube
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- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000004080 punching Methods 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000005498 polishing Methods 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 229910052573 porcelain Inorganic materials 0.000 claims description 106
- 238000003825 pressing Methods 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 9
- 238000003754 machining Methods 0.000 abstract description 15
- 238000012797 qualification Methods 0.000 abstract description 2
- 239000000919 ceramic Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000007306 turnover Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/041—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with cylinder saws, e.g. trepanning; saw cylinders, e.g. having their cutting rim equipped with abrasive particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/14—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding conical surfaces, e.g. of centres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to an automatic ceramic tube machining device which comprises a frame, wherein a machining mechanism is arranged on the frame, one opposite side of the left machining mechanism and the right machining mechanism is provided with a transmission mechanism, the machining mechanism comprises a cutting mechanism, a polishing mechanism and a punching mechanism which are sequentially arranged, the transmission mechanism comprises a supporting block component and a slide rail component which is obliquely arranged, a workpiece is supported on the slide rail component by the supporting block component to enable the workpiece to obliquely slide along the slide rail component, the supporting block component and the slide rail component are mutually staggered, the slide rail component comprises a first slide rail, a second slide rail, a third slide rail and a fourth slide rail which are sequentially connected, the supporting block component comprises a first supporting block, a second supporting block, a third supporting block and a fourth supporting block, and the workpiece is sequentially transported to the cutting mechanism, the polishing mechanism and the punching mechanism to be respectively machined through the transmission mechanism, so that the machining of the workpiece is automatically and orderly carried out without the operation of workers, and the work efficiency and the product qualification rate are greatly improved.
Description
Technical Field
The invention relates to the field of porcelain tube processing equipment, in particular to an automatic porcelain tube processing device.
Background
The existing porcelain tube processing needs to be subjected to working procedures such as cutting, polishing steps, polishing chamfering, punching and the like, but each working procedure needs to be manually carried out respectively, errors exist in manual operation, the yield is reduced, work injuries are easily caused by improper operation, the working efficiency is low, part of equipment can only independently complete one working procedure, a plurality of working procedures cannot be completed at the same time, or the next working procedure needs to be transferred through manual transportation, and the labor and the effort are wasted.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the porcelain tube automatic processing device with high working efficiency.
The technical scheme adopted by the invention is as follows:
The automatic porcelain tube machining device comprises a frame, wherein machining mechanisms are arranged on the frame and are symmetrically arranged left and right, one opposite sides of the left and right machining mechanisms are respectively provided with a transmission mechanism, each machining mechanism comprises a cutting mechanism, a polishing mechanism and a punching mechanism which are sequentially arranged, each transmission mechanism comprises a supporting block assembly and a slide rail assembly which is obliquely arranged, and the supporting block assembly supports a workpiece on the slide rail assembly to enable the workpiece to obliquely slide along the slide rail assembly;
the support block assembly and the slide rail assembly are staggered with each other, the slide rail assembly comprises a first slide rail, a second slide rail, a third slide rail and a fourth slide rail, the first slide rail, the second slide rail, the third slide rail and the fourth slide rail are sequentially connected and are all arranged downwards in a same-direction inclined mode, the support block assembly comprises a first support block, a second support block, a third support block and a fourth support block, first telescopic parts for driving the first support block, the second support block, the third support block and the fourth support block to lift are arranged at the bottoms of the first support block, the second support block, the third support block and the fourth support block, the transmission mechanism further comprises a connecting rod fixed on a frame, the first telescopic parts are fixed on one side of the connecting rod, the other side of the connecting rod is provided with a fifth support block capable of lifting and supporting a porcelain tube from the polishing mechanism, the first support block, the second support block, the third support block, the fourth support block and the fifth support block are all arranged downwards in a same-direction inclined mode, and one end close to a low position is provided with limiting protrusions.
Preferably, the bottom of the fifth supporting block is provided with a second telescopic part for driving the fifth supporting block to lift, the second telescopic part is fixedly connected with the connecting rod, the first telescopic part and the second telescopic part are both cylinders, the first sliding rail is fixed on one side of the cutting mechanism, the second sliding rail is fixed on one side of the polishing mechanism, and the third sliding rail and the fourth sliding rail are fixed on one side of the punching mechanism.
Preferably, the frame is telescopically adjustable from side to side.
As the preference, cutting mechanism includes the cutting saw bit, the rotatory cutting motor of drive cutting saw bit and the elevating motor of drive cutting motor oscilaltion, be equipped with the motor cabinet in the frame, the inside ball that is equipped with of motor cabinet, elevating motor passes through ball and is connected with cutting motor, one side of cutting mechanism is equipped with the location cylinder, the location cylinder is perpendicular setting, and its output connection is equipped with the pin, the location cylinder is fixed in one side of first slide rail, the opposite side of first slide rail is equipped with the unloading subassembly, the unloading subassembly includes the unloading cylinder of T shaped plate and drive T shaped plate upset, the unloading cylinder is fixed in the frame, the T shaped plate is the inversion, and including the baffle that is perpendicular setting and the layer board that is the level setting, the output of unloading cylinder is articulated with the one end of layer board, the other end of layer board sets up in one side of keeping away from grinding mechanism, the middle part and the frame rotation of layer board are connected.
Preferably, the grinding mechanism comprises a grinding wheel, a pressing wheel and a supporting wheel, wherein the grinding wheel and the pressing wheel are respectively arranged on the left side and the right side above the supporting wheel, one side of the grinding wheel is provided with a second cylinder for driving the grinding wheel to turn over and be close to or far away from the pressing wheel, one side of the pressing wheel is connected with a first driving piece for driving the grinding wheel to rotate, the grinding wheel comprises a chamfering part and a grinding part, the chamfering part is arranged in a transverse round table shape, the grinding part is arranged in a transverse cylindrical shape, one side of the chamfering part is provided with a second driving piece for driving the grinding part to rotate, one side of the chamfering part with a smaller section is connected with the grinding part, and the other side of the chamfering part is connected with the second driving piece.
Preferably, the punching mechanism comprises a bottom plate, an upper punching assembly and a lower punching assembly, wherein the upper punching assembly and the lower punching assembly are arranged on the upper side of the bottom plate, and a porcelain tube fixing assembly is arranged between the upper punching assembly and the lower punching assembly.
As the preference, porcelain tube fixed subassembly is including punching the support utensil, brake rubber, presses work or material rest and drive brake rubber to go up and down the third cylinder, presses the work or material rest to be the setting of "L" shape of inversion, and third cylinder fixed connection is in the tip of pressing the work or material rest, and its output and brake rubber fixed connection, and brake rubber sets up in the top of punching the support utensil, and the top of punching the support utensil is equipped with the V-arrangement groove, and its bottom is fixed in on the bottom plate, and third slide rail and fourth slide rail set up respectively in the both sides of punching the support utensil.
Preferably, the lower perforation assembly is arranged on one side close to the polishing mechanism and comprises a lower spindle motor, a lower drill bit and a fourth cylinder for driving the lower spindle motor to lift up and down, the lower spindle motor is arranged below the perforation support in an inclined manner, the output end of the lower spindle motor is fixedly connected with the lower drill bit, the upper perforation assembly comprises an upper spindle motor, an upper drill bit and a fifth cylinder for driving the upper spindle motor to lift up and down, and the upper spindle motor is arranged above the perforation support in an inclined manner.
Preferably, the pressing frame is connected to the bottom plate through a mounting block, a strip hole is formed in the mounting block, a first screw rod in threaded connection with the bottom plate is arranged in the strip hole, a second screw rod is arranged on the bottom plate, and the second screw rod is in threaded connection with the bottom of the punching support.
Preferably, one side of the punching support is provided with a water baffle, one side of the water baffle is provided with a sixth air cylinder, the sixth air cylinder is fixedly connected to the pressing rack, the output end of the sixth air cylinder is fixedly connected with the water baffle, and the sixth air cylinder drives the water baffle to move back and forth towards the punching support.
The invention has the beneficial effects that:
this porcelain tube automatic processing device conveys cutting mechanism, grinding machanism and punching mechanism respectively in proper order with the work piece through transmission mechanism and processes, makes the processing of work piece go on in order automatically, need not workman's operation, improves work efficiency and improves the product qualification rate greatly.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is an enlarged schematic view at a in fig. 2.
Fig. 4 is a schematic structural view of a fifth supporting block.
Fig. 5 is a schematic structural view of the cutting mechanism.
Fig. 6 is a cross-sectional view at B-B in fig. 5.
Fig. 7 is a top view of fig. 5.
Fig. 8 is a schematic structural view of the polishing mechanism.
Fig. 9 is a top view of fig. 8.
Fig. 10 is a schematic structural view of the punching mechanism.
Fig. 11 is a left side view of fig. 10.
Fig. 12 is a top view of fig. 10.
Fig. 13 is an enlarged schematic view at C in fig. 12.
Fig. 14 is a schematic diagram of the flow direction of the porcelain tube transmission.
Fig. 15 is a schematic view of a connection structure of the grinding wheel.
Fig. 16 is a schematic diagram of the connection of the positioning cylinder and the stop lever.
Fig. 17 is a schematic structural view of the blanking assembly.
In the figure: 1. a frame; 2. a transmission mechanism; 3. a cutting mechanism; 4. a polishing mechanism; 5. a punching mechanism; 6. positioning a cylinder; 7. a support block assembly; 8. a slide rail assembly; 9. a first slide rail; 10. a second slide rail; 11. a third slide rail; 12. a fourth slide rail; 13. a first support block; 14. a second support block; 15. a third support block; 16. a fourth supporting block; 17. a first telescopic member; 18. a connecting rod; 19. a fifth supporting block; 20. a limit bump; 21. a second telescopic member; 22. a blanking saw blade; 23. a cutting motor; 24. a lifting motor; 25. a motor base; 26. a ball screw; 27. grinding wheel; 28. a pinch roller; 29. a support wheel; 30. a second cylinder; 31. a bottom plate; 32. an upper perforation assembly; 33. a lower perforation assembly; 34. a porcelain tube fixing component; 35. a punching support; 36. brake rubber; 37. a pressing frame; 38. a third cylinder; v-grooves; 40. a lower spindle motor; 41. a drill bit is arranged; 42. a fourth cylinder; 43. an upper spindle motor; 44. a drill bit is arranged; 45. a fifth cylinder; 46. a mounting block; 47. a slit hole; 48. a first screw; 49. a second screw; 50. a water baffle; 51. a sixth cylinder; 52. a first driving member; 53. a chamfering part; 54. grinding step parts; 55. a second driving member; 56. a stop lever; 57. a blanking assembly; t-shaped plate; 59. a blanking cylinder; 60. a baffle; 61. and a supporting plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-17, the present invention provides a technical solution: the automatic porcelain tube machining device comprises a frame 1, wherein machining mechanisms are arranged on the frame 1, the machining mechanisms are symmetrically arranged left and right, one side, opposite to the left and right, of each machining mechanism is provided with a transmission mechanism 2, each machining mechanism comprises a cutting mechanism 3, a polishing mechanism 4 and a punching mechanism 5 which are sequentially arranged, each transmission mechanism 2 comprises a supporting block assembly 7 and a slide rail assembly 8 which is obliquely arranged, and each supporting block assembly 7 supports a workpiece on the corresponding slide rail assembly 8 to enable the workpiece to obliquely slide along the corresponding slide rail assembly 8;
The support block assembly 7 and the slide rail assembly 8 are mutually staggered, the slide rail assembly 8 comprises a first slide rail 9, a second slide rail 10, a third slide rail 11 and a fourth slide rail 12, the first slide rail 9, the second slide rail 10, the third slide rail 11 and the fourth slide rail 12 are sequentially connected and are all arranged downwards in a same-direction inclined mode, the support block assembly 7 comprises a first support block 13, a second support block 14, a third support block 15 and a fourth support block 16, the bottoms of the first support block 13, the second support block 14, the third support block 15 and the fourth support block 16 are all provided with a first telescopic part 17 for driving the first telescopic part to lift, the transmission mechanism 2 further comprises a connecting rod 18 fixed on the frame 1, the first telescopic part 17 is fixed on one side of the connecting rod 18, the other side of the connecting rod 18 is provided with a fifth support block 19 capable of lifting and supporting a workpiece from the polishing mechanism 4, the first support block 13, the second support block 14, the third support block 15, the fourth support block 16 and the fifth support block 19 are all arranged downwards in a same-direction inclined mode, and one end close to a low position is provided with a limit lug 20.
For facilitating continuous transportation of the porcelain tube and further automatically moving to different working procedures, in this embodiment, preferably, the bottom of the fifth supporting block 19 is provided with a second telescopic member 21 for driving the fifth supporting block to lift, the second telescopic member 21 is fixedly connected with the connecting rod 18, the first telescopic member 17 and the second telescopic member 21 are cylinders, the first sliding rail 9 is fixed on one side of the cutting mechanism 3, the second sliding rail 10 is fixed on one side of the polishing mechanism 4, and the third sliding rail 11 and the fourth sliding rail 12 are fixed on one side of the punching mechanism 5.
In order to facilitate the processing of porcelain tubes with different lengths and improve the applicability of the device, in this embodiment, preferably, the frame 1 can be adjusted in a left-right telescopic manner.
For facilitating cutting of porcelain tubes, in this embodiment, preferably, the cutting mechanism 3 includes the cutting saw blade 22, the cutting motor 23 for driving the cutting saw blade 22 to rotate and the lifting motor 24 for driving the cutting motor 23 to lift up and down, be equipped with the motor cabinet 25 on the frame 1, the inside ball screw 26 that is equipped with of motor cabinet 25, the lifting motor 24 is connected with the cutting motor 23 through ball screw 26, one side of the cutting mechanism 3 is equipped with positioning cylinder 6, positioning cylinder 6 is vertical setting, and its output connection is equipped with pin 56, positioning cylinder 6 is fixed in one side of first slide rail 9, the opposite side of first slide rail 9 is equipped with unloading subassembly 57, unloading subassembly 57 includes T-shaped plate 58 and the unloading cylinder 59 of driving T-shaped plate 58 upset, unloading cylinder 59 is fixed in frame 1, T-shaped plate 58 is the inversion, and including baffle 60 that is vertical setting and the layer board 61 that is horizontal setting, the output of unloading cylinder 59 is articulated with the one end of layer board 61, the other end setting of layer board 61 is in the one side of keeping away from polishing mechanism 4, the middle part and frame 1 rotation connection, the purpose is that the porcelain tubes surplus material after convenient breaking is collected.
For facilitating polishing of the porcelain tube, in this embodiment, preferably, the polishing mechanism 4 includes a polishing wheel 27, a pressing wheel 28 and a supporting wheel 29, the polishing wheel 27 and the pressing wheel 28 are respectively disposed on the left side and the right side above the supporting wheel 29, one side of the polishing wheel 27 is provided with a second cylinder 30 for driving the polishing wheel 27 to turn over and get close to or far away from the pressing wheel 28, one side of the pressing wheel 28 is connected with a first driving member 52 for driving the polishing wheel to rotate, the polishing wheel 27 includes a chamfering part 53 and a polishing step part 54, the chamfering part 53 is horizontally arranged in a round table shape, the polishing step part 54 is horizontally arranged in a cylindrical shape, one side of the chamfering part 53 is provided with a second driving member 55 for driving the polishing wheel to rotate, one side of the chamfering part 53 with a smaller section is connected with the polishing step part 54, and the other side is connected with the second driving member 55, so that polishing and polishing of the porcelain tube are performed simultaneously, and the quality of products is higher, flatter and uniform.
In order to facilitate perforation of the porcelain tube, in this embodiment, the perforation mechanism 5 preferably includes a bottom plate 31, an upper perforation assembly 32 and a lower perforation assembly 33, the upper perforation assembly 32 and the lower perforation assembly 33 are disposed on the upper side of the bottom plate 31, and a porcelain tube fixing assembly 34 is disposed between the upper perforation assembly 32 and the lower perforation assembly 33.
In order to fix the porcelain tube conveniently and prevent the porcelain tube from shifting, so that the perforation is more convenient, in the embodiment, preferably, the porcelain tube fixing assembly 34 comprises a perforation support 35, brake rubber 36, a material pressing frame 37 and a third cylinder 38 for driving the brake rubber 36 to lift up and down, the material pressing frame 37 is in an inverted L-shaped arrangement, the third cylinder 38 is fixedly connected to the end part of the material pressing frame 37, the output end of the third cylinder is fixedly connected with the brake rubber 36, the brake rubber 36 is arranged above the perforation support 35, a V-shaped groove 39 is formed in the top of the perforation support 35, the bottom of the V-shaped groove is fixed on the bottom plate 31, and the third slide rail 11 and the fourth slide rail 12 are respectively arranged on two sides of the perforation support 35.
In order to facilitate the transportation of the porcelain tube while facilitating the perforation, the lower perforation assembly 33 or the upper perforation assembly 32 is prevented from obstructing the transportation of the porcelain tube, in this embodiment, preferably, the lower perforation assembly 33 is disposed on one side close to the polishing mechanism 4 and includes a lower spindle motor 40, a lower drill bit 41 and a fourth cylinder 42 for driving the lower spindle motor 40 to lift up and down, the lower spindle motor 40 is disposed under the perforation holder 35 in an inclined manner, and the output end thereof is fixedly connected with the lower drill bit 41, the upper perforation assembly 32 includes an upper spindle motor 43, an upper drill bit 44 and a fifth cylinder 45 for driving the upper spindle motor 43 to lift up and down, and the upper spindle motor 43 is disposed above the perforation holder 35 in an inclined manner, so that the porcelain tube enters the perforation station from above the lower spindle motor 40 and moves out of the perforation station from the upper spindle motor 43.
In order to conveniently adjust the compressing position of the brake rubber 36 on the porcelain tube, so that the compressing effect is better, in this embodiment, preferably, the material pressing frame 37 is connected to the bottom plate 31 through the mounting block 46, a strip hole 47 is formed in the mounting block 46, a first screw 48 in threaded connection with the bottom plate 31 is arranged in the strip hole 47, a second screw 49 is arranged on the bottom plate 31, and the second screw 49 is in threaded connection with the bottom of the punching support 35, so that the height of the punching support 35 is conveniently adjusted.
In order to prevent water for cooling during punching from splashing into the device to damage the device and further prolong the service life of the device, in this embodiment, preferably, a water baffle 50 is disposed on one side of the punching support 35, a sixth air cylinder 51 is disposed on one side of the water baffle 50, the sixth air cylinder 51 is fixedly connected to the pressing rack 37, and an output end of the sixth air cylinder 51 is fixedly connected with the water baffle 50, and the sixth air cylinder 51 drives the water baffle 50 to move back and forth towards the punching support 35.
The working principle and the using flow of the invention are as follows: the porcelain tube enters the first supporting block 13 from the higher side of the first supporting block 13, the first telescopic piece 17 drives the first supporting block 13 to support the porcelain tube, the porcelain tube slides along the inclined plane of the first supporting block 13 and slides to the lower end while being supported, the limit bump 20 blocks the porcelain tube and stops sliding the porcelain tube, at the moment, the porcelain tube already slides to the upper part of the end part of the first sliding rail 9, the first telescopic piece 17 drives the first supporting block 13 to descend, the porcelain tube leaves the first supporting block 13 and is supported by the first sliding rail 9, the porcelain tube slides along the inclined plane of the first sliding rail 9, when the porcelain tube slides to the lower part of the cutting mechanism 3, the positioning cylinder 6 drives the stop lever 56 to ascend, the stop lever 56 stops sliding of the two end parts of the porcelain tube, the two end parts of the porcelain tube are arranged on the supporting plate 61, at the moment, the cutting motor 23 drives the cutting saw blade 22 to rotate, simultaneously, the lifting motor 24 drives the cutting motor 23 to descend through the ball screw 26, and then the blanking saw blade 22 cuts the two ends of the porcelain tubes, the length of each porcelain tube is consistent, the notch is smooth, when the blanking saw blade 22 cuts the two ends of the porcelain tubes, the positioning cylinder 6 drives the stop lever 56 to descend, the stop lever 56 loses the capability of blocking the porcelain tubes, the porcelain tubes continue to slide along the inclined plane of the first sliding rail 9, the baffle 60 prevents the broken porcelain tube residues from moving, meanwhile, the blanking cylinder 59 drives the inverted T-shaped plate 58 to overturn by a certain angle, so that the broken porcelain tube residues fall into a collecting box below, when the porcelain tubes slide to the tail end of the first sliding rail 9, the higher end of the second sliding rail 10 blocks the porcelain tubes, and the porcelain tubes stop sliding, at the moment, the porcelain tubes are above the higher side of the second supporting block 14.
The first telescopic piece 17 drives the second supporting block 14 to support the porcelain tube, the porcelain tube slides along the inclined plane of the second supporting block 14 and slides to the lower end while being supported, the limit lug 20 blocks the porcelain tube and stops sliding the porcelain tube, at the moment, the porcelain tube passes through the pinch roller 28 and moves above a gap between the supporting wheel 29 and the pinch roller 28, the first telescopic piece 17 drives the first supporting block 13 to descend, the porcelain tube leaves the first supporting block 13 and is mutually supported by the pinch roller 28 and the supporting wheel 29, the first driving piece 52 drives the pinch roller 28 to rotate, wherein the first driving piece 52 is a motor, the pinch roller 28 drives the porcelain tube to rotate, the second cylinder 30 drives the grinding wheel 27 to overturn and press the porcelain tube, the second driving piece 55 drives the grinding wheel 27 to rotate, wherein the second driving piece 55 is a combination of the motor, a belt and a transmission shaft, the motor drives the transmission shaft to drive the grinding wheel 27 to rotate through the belt, and further the porcelain tube is polished by 360 degrees, the grinding wheel 27 is arranged in a step shape, a step grinding part 54 in the grinding wheel 27 grinds a groove step on the porcelain tube, a chamfer part 53 in the grinding wheel 27 grinds a chamfer on the porcelain tube, the grinding step and the grinding chamfer of the porcelain tube are convenient to simultaneously carry out, the second cylinder 30 drives the grinding wheel 27 to turn over and keep away from the porcelain tube, the second telescopic piece 21 drives the fifth supporting block 19 to support the porcelain tube, the porcelain tube slides along the inclined plane of the fifth supporting block 19 while being supported, the limiting lug 20 blocks the porcelain tube and stops sliding, at the moment, the porcelain tube moves out of the supporting wheel 29 and moves above the second sliding rail 10, the second telescopic piece 21 drives the fifth supporting block 19 to descend, the porcelain tube leaves the fifth supporting block 19 and is supported by the second sliding rail 10, the porcelain tube slides along the inclined plane of the second sliding rail 10, when the porcelain tube slides to the tail end of the second sliding rail 10, the higher end of the third sliding rail 11 blocks the porcelain tube, the sliding of the porcelain tube is stopped, and at this time, the porcelain tube is above the higher side of the third supporting block 15.
The first telescopic member 17 drives the third supporting block 15 to support the porcelain tube, the porcelain tube slides along the inclined plane of the third supporting block 15 and slides to the lower end while being supported, the limit lug 20 blocks the porcelain tube and stops sliding the porcelain tube, at the moment, the porcelain tube is overturned to the higher end of the third sliding rail 11 and moves above the inclined plane of the third sliding rail 11, the first telescopic member 17 drives the third supporting block 15 to descend, the porcelain tube leaves the third supporting block 15 and is supported by the third sliding rail 11, the porcelain tube slides along the inclined plane of the third sliding rail 11, when the porcelain tube slides to the V-shaped groove 39 at the top of the punching support 35, the porcelain tube falls into the V-shaped groove 39 and is fixed, the third cylinder 38 drives the brake rubber 36 to descend to compress the porcelain tube, and simultaneously, the sixth cylinder 51 drives the breakwater 50 to press the end of the porcelain tube to prevent water for punching and cooling from splashing out of two ends of the porcelain tube, the upper spindle motor 43 drives the upper drill bit 44 to rotate, the upper drill bit 44 is arranged right above the porcelain tube, the fifth cylinder 45 drives the upper spindle motor 43 to descend for punching, meanwhile, a water pipe is arranged at the punching position of the upper drill bit 44 for adding water, the lower spindle motor 40 drives the lower drill bit 41 to rotate, the lower drill bit 41 is arranged right below the porcelain tube, the fourth cylinder 42 drives the lower spindle motor 40 to ascend for punching, meanwhile, the water pipe is arranged at the punching position of the lower drill bit 41 for adding water, the lower spindle motor 40 and the upper spindle motor 43 are arranged diagonally, so that the porcelain tube can conveniently enter a punching station from the upper side of the lower spindle motor 40, and the upper spindle motor 43 can be moved out of the punching station.
After punching is completed, the third cylinder 38 drives the brake rubber 36 to rise, meanwhile, the sixth cylinder 51 drives the water baffle 50 to be far away from the end part of the porcelain tube, the first telescopic piece 17 drives the fourth supporting block 16 to support the porcelain tube, the porcelain tube slides along the inclined plane of the fourth supporting block 16 and slides to the lower end, the limit lug 20 blocks the porcelain tube and stops sliding the porcelain tube, at the moment, the porcelain tube slides to the upper part of the fourth sliding rail 12, the first telescopic piece 17 drives the fourth supporting block 16 to descend, the porcelain tube leaves the fourth supporting block 16 and is supported by the fourth sliding rail 12, and the porcelain tube slides along the inclined plane of the fourth sliding rail 12 to perform blanking.
Finally, it should be noted that: the foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a porcelain tube automatic processing device, includes frame (1), its characterized in that: the machine frame is characterized in that a processing mechanism is arranged on the machine frame (1), the processing mechanism is symmetrically arranged left and right, one side, opposite to the left and right, of the processing mechanism is provided with a transmission mechanism (2), the processing mechanism comprises a cutting mechanism (3), a polishing mechanism (4) and a punching mechanism (5) which are sequentially arranged, the transmission mechanism (2) comprises a supporting block assembly (7) and a slide rail assembly (8) which is obliquely arranged, and the supporting block assembly (7) supports a workpiece onto the slide rail assembly (8) to enable the workpiece to obliquely slide along the slide rail assembly (8);
The support block assembly (7) and the sliding rail assembly (8) are arranged in a staggered mode, the sliding rail assembly (8) comprises a first sliding rail (9), a second sliding rail (10), a third sliding rail (11) and a fourth sliding rail (12), the first sliding rail (9), the second sliding rail (10), the third sliding rail (11) and the fourth sliding rail (12) are sequentially connected and are arranged downwards in a same-direction inclined mode, the support block assembly (7) comprises a first support block (13), a second support block (14), a third support block (15) and a fourth support block (16), the bottoms of the first support block (13), the second support block (14), the third support block (15) and the fourth support block (16) are respectively provided with a first telescopic piece (17) for driving the first support block, the second support block (15) and the fourth support block (16) to be lifted, the transmission mechanism (2) further comprises a connecting rod (18) fixed on the frame (1), the first telescopic piece (17) is fixed on one side of the connecting rod (18), the other side of the connecting rod (18) is provided with a fifth support block (19) capable of lifting and lifting a workpiece from the support block (4), the fifth support block (19) and the fifth support block (16) are arranged downwards in a same-direction inclined mode, and one end close to the lower position is provided with a limit lug (20);
The bottom of the fifth supporting block (19) is provided with a second telescopic part (21) for driving the fifth supporting block to lift, the second telescopic part (21) is fixedly connected with a connecting rod (18), the first telescopic part (17) and the second telescopic part (21) are all cylinders, the first sliding rail (9) is fixed on one side of the cutting mechanism (3), the second sliding rail (10) is fixed on one side of the polishing mechanism (4), and the third sliding rail (11) and the fourth sliding rail (12) are fixed on one side of the punching mechanism (5);
The cutting mechanism (3) comprises a cutting saw blade (22), a cutting motor (23) for driving the cutting saw blade (22) to rotate and a lifting motor (24) for driving the cutting motor (23) to lift up and down, wherein a motor seat (25) is arranged on the frame (1), a ball screw (26) is arranged in the motor seat (25), the lifting motor (24) is connected with the cutting motor (23) through the ball screw (26), one side of the cutting mechanism (3) is provided with a positioning cylinder (6), the positioning cylinder (6) is vertically arranged, the output end of the positioning cylinder is connected with a stop lever (56), the positioning cylinder (6) is fixed on one side of a first sliding rail (9), the other side of the first sliding rail (9) is provided with a blanking component (57), the blanking component (57) comprises a T-shaped plate (58) and a blanking cylinder (59) for driving the T-shaped plate (58) to overturn, the blanking cylinder (59) is fixed on the frame (1), the T-shaped cylinder (58) is inverted and comprises a baffle plate (60) which is vertically arranged and a baffle plate (61) which is horizontally arranged, the other end of the blanking cylinder (61) is far away from one side of the supporting plate (61) of the supporting plate (4), the middle part of the supporting plate (61) is rotationally connected with the frame (1).
2. An automatic porcelain tube processing device according to claim 1, wherein: the frame (1) can be adjusted in a left-right telescopic way.
3. An automatic porcelain tube processing device according to claim 1, wherein: grinding machanism (4) are including grinding wheel (27), pinch roller (28) and backing wheel (29), grinding wheel (27) and pinch roller (28) set up respectively in the left and right sides of backing wheel (29) top, one side of grinding wheel (27) is equipped with the second cylinder (30) that drive its upset is close to or keeps away from pinch roller (28), one side of pinch roller (28) is connected and is equipped with its rotatory first driving piece (52) of drive, grinding wheel (27) include chamfer portion (53) and mill step portion (54), chamfer portion (53) are horizontal round platform shape setting, mill step portion (54) are horizontal cylindrical setting, one side of chamfer portion (53) is equipped with its rotatory second driving piece (55) of drive, one side that chamfer portion (53) cross-section is less is connected with mill step portion (54), and the opposite side is connected with second driving piece (55).
4. An automatic porcelain tube processing device according to claim 1, wherein: the punching mechanism (5) comprises a bottom plate (31), an upper punching assembly (32) and a lower punching assembly (33), wherein the upper punching assembly (32) and the lower punching assembly (33) are arranged on the upper side of the bottom plate (31), and a porcelain tube fixing assembly (34) is arranged between the upper punching assembly (32) and the lower punching assembly (33).
5. An automatic porcelain tube processing device as set forth in claim 4, wherein: the porcelain tube fixing assembly (34) comprises a punching support (35), brake rubber (36), a pressing frame (37) and a third cylinder (38) for driving the brake rubber (36) to lift up and down, the pressing frame (37) is in an inverted L-shaped arrangement, the third cylinder (38) is fixedly connected to the end of the pressing frame (37), the output end of the third cylinder is fixedly connected with the brake rubber (36), the brake rubber (36) is arranged above the punching support (35), a V-shaped groove (39) is formed in the top of the punching support (35), the bottom of the V-shaped groove is fixed on a bottom plate (31), and the third sliding rail (11) and the fourth sliding rail (12) are respectively arranged on two sides of the punching support (35).
6. An automatic porcelain tube processing device according to claim 5, wherein: the lower perforation assembly (33) is arranged on one side close to the polishing mechanism (4), and comprises a lower spindle motor (40), a lower drill bit (41) and a fourth cylinder (42) for driving the lower spindle motor (40) to lift up and down, the lower spindle motor (40) is arranged below the perforating support (35) in an inclined manner, the output end of the lower spindle motor is fixedly connected with the lower drill bit (41), the upper perforation assembly (32) comprises an upper spindle motor (43), an upper drill bit (44) and a fifth cylinder (45) for driving the upper spindle motor (43) to lift up and down, and the upper spindle motor (43) is arranged above the perforating support (35) in an inclined manner.
7. An automatic porcelain tube processing device according to claim 5 or 6, wherein: the material pressing frame (37) is connected to the bottom plate (31) through a mounting block (46), a strip hole (47) is formed in the mounting block (46), a first screw (48) in threaded connection with the bottom plate (31) is arranged in the strip hole (47), a second screw (49) is arranged on the bottom plate (31), and the second screw (49) is in threaded connection with the bottom of the punching support (35).
8. An automatic porcelain tube processing device according to claim 5 or 6, wherein: one side of the punching support (35) is provided with a water baffle (50), one side of the water baffle (50) is provided with a sixth air cylinder (51), the sixth air cylinder (51) is fixedly connected to the pressing frame (37), the output end of the sixth air cylinder is fixedly connected with the water baffle (50), and the sixth air cylinder (51) drives the water baffle (50) to move back and forth towards the punching support (35).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911208030.0A CN110774065B (en) | 2019-11-30 | 2019-11-30 | Automatic processing device for porcelain tubes |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911208030.0A CN110774065B (en) | 2019-11-30 | 2019-11-30 | Automatic processing device for porcelain tubes |
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| CN110774065A CN110774065A (en) | 2020-02-11 |
| CN110774065B true CN110774065B (en) | 2024-10-18 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN210909262U (en) * | 2019-11-30 | 2020-07-03 | 佛山市开立机械设备有限公司 | Automatic processing device for porcelain tubes |
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| DE2301669A1 (en) * | 1972-01-19 | 1973-07-26 | Seiko Seiki Kk | INTERNAL GRINDING MACHINE |
| JP3131878U (en) * | 2007-03-07 | 2007-05-24 | 非凡熱科國際股▲分▼有限公司 | Workstation lifting mechanism |
| JP2009006344A (en) * | 2007-06-27 | 2009-01-15 | Nissan Motor Co Ltd | Hemming processing device, hemming processing method, and method of adjusting gap of slide portion in hemming processing device |
| CN102476343A (en) * | 2010-11-23 | 2012-05-30 | 大连创达技术交易市场有限公司 | Portable assembly precision joint cutting processing device |
| CN103042445A (en) * | 2012-12-17 | 2013-04-17 | 长春设备工艺研究所 | Grinding device for monoblock pump valve spool with tangent conical surfaces and cylindrical surfaces |
| CN204123234U (en) * | 2014-07-30 | 2015-01-28 | 谢林泉 | special pipe automatic polishing machine |
| CN106625132B (en) * | 2016-12-06 | 2018-08-14 | 浙江大学 | A kind of automatic abrasive cutoff machine of double-station of biscuit of ceramics pipe |
| CN110177647A (en) * | 2017-01-13 | 2019-08-27 | 康宁股份有限公司 | Method and apparatus for carrying out finishing to sheet glass |
| CN208215086U (en) * | 2018-03-22 | 2018-12-11 | 富士智能机电（珠海）有限公司 | A kind of multi-panel grinder |
| CN209615029U (en) * | 2019-01-18 | 2019-11-12 | 武汉海天鑫包装印刷有限公司 | A kind of peripheral frame puncher |
| CN209453322U (en) * | 2019-01-21 | 2019-10-01 | 郑州雅当科技有限公司 | A kind of 3D bend glass polishing machine |
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| CN210909262U (en) * | 2019-11-30 | 2020-07-03 | 佛山市开立机械设备有限公司 | Automatic processing device for porcelain tubes |
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