CN110773947A - Non-standard structural member welded device that shifts - Google Patents

Non-standard structural member welded device that shifts Download PDF

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Publication number
CN110773947A
CN110773947A CN201911276593.3A CN201911276593A CN110773947A CN 110773947 A CN110773947 A CN 110773947A CN 201911276593 A CN201911276593 A CN 201911276593A CN 110773947 A CN110773947 A CN 110773947A
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assembly
worktable
rotating
displacement device
rotating shaft
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鲁春平
夏时谦
刘连福
林剑铖
沈伟华
陈林
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Zhongye Jingcheng Xiangtan Heavy Industry Equipment Co Ltd
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Zhongye Jingcheng Xiangtan Heavy Industry Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps

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Abstract

本发明提供一种非标结构件焊接的变位装置,所述变位装置包括工作台组件、转动组件和安装座,所述安装座设有至少两个,固定安装与地基上,所述转动组件设有两个,所述转动组件安装于安装座上,所述工作台组件安装在两个转动组件之间,所述转动组件带动工作台组件翻转;所述变位装置还设有定位组件,所述工作台组件设有与定位组件配合的槽或者孔。本发明的悬臂式钢包加揭盖,结构简单、焊接效率高。

Figure 201911276593

The invention provides a displacement device for welding non-standard structural parts. The displacement device includes a worktable assembly, a rotating assembly and a mounting seat. There are two components, the rotating component is installed on the mounting seat, the worktable component is installed between the two rotating components, and the rotating component drives the worktable component to turn over; the displacement device is also provided with a positioning component , the worktable assembly is provided with a slot or a hole matched with the positioning assembly. The cantilever type ladle of the present invention has a cover, simple structure and high welding efficiency.

Figure 201911276593

Description

一种非标结构件焊接的变位装置A displacement device for welding non-standard structural parts

技术领域technical field

本发明属于焊接制造专用设备技术领域,特别是涉及一种非标结构件焊接的变位装置。The invention belongs to the technical field of special equipment for welding and manufacturing, and in particular relates to a displacement device for welding non-standard structural parts.

背景技术Background technique

工程机械设备广泛应用在基础建设中,比如路面施工与养护机械中的摊铺机、铣刨机、桥隧机械中的湿喷机、凿岩台车、土石方机械中的装载机、挖掘机、混凝土机械中的臂架泵车等,其机身机架或者臂架都是比较大型的结构焊接件,都是整车结构件中的关键部件,整体的焊接质量直接影响到整车的装配、寿命、可靠性和稳定性。大型机架的焊接是结构件制造难点之一,制造的难点主要体现在以下几个方面:一是组件较多,拼焊过程中组件之间的位置难于控制;二是焊接变形较难控制,由于焊接应力的存在结构件尺寸和形状公差难于保证;三是竖直方向的焊缝质量的很难保证。特别是在大型机架的焊接中,竖焊缝的质量更难保证,实际的焊接施工工艺是通过变位将竖焊缝变为水平焊缝,然后再进行水平施焊。Construction machinery and equipment are widely used in infrastructure, such as pavers, milling machines in road construction and maintenance machinery, wet sprayers in bridge and tunnel machinery, rock drilling rigs, loaders, excavators in earth and stone machinery, For the boom pump truck in concrete machinery, its fuselage frame or boom are relatively large structural welding parts, which are the key components in the structural parts of the whole vehicle. The overall welding quality directly affects the assembly, Longevity, reliability and stability. The welding of large-scale frames is one of the difficulties in the manufacture of structural parts. The manufacturing difficulties are mainly reflected in the following aspects: First, there are many components, and the position between the components during the tailor welding process is difficult to control; Second, the welding deformation is difficult to control, Due to the existence of welding stress, it is difficult to guarantee the size and shape tolerance of structural parts; third, it is difficult to guarantee the quality of the weld in the vertical direction. Especially in the welding of large frames, it is more difficult to ensure the quality of vertical welds. The actual welding construction process is to change the vertical welds into horizontal welds through displacement, and then perform horizontal welding.

焊接作业通常设置变位机作为辅助设备,以得到理想的加工位置和焊接速度。现有技术的变位机,能实现工件的升降和翻转。但在焊接过程中,往往需要多次翻面,焊接效率低。Welding operations usually set the positioner as auxiliary equipment to obtain the ideal processing position and welding speed. The positioner in the prior art can realize the lifting and turning of the workpiece. However, during the welding process, it is often necessary to turn over several times, and the welding efficiency is low.

发明内容SUMMARY OF THE INVENTION

基于上述技术问题,本发明提供一种非标结构件焊接的变位装置,结构简单、焊接效率高。Based on the above technical problems, the present invention provides a displacement device for welding non-standard structural parts, which has a simple structure and high welding efficiency.

为实现上述目的,本发明采用如下的技术方案:For achieving the above object, the present invention adopts the following technical scheme:

一种非标结构件焊接的变位装置,所述变位装置包括工作台组件、转动组件和安装座,所述安装座设有至少两个,固定安装与地基上,所述转动组件设有两个,所述转动组件安装于安装座上,所述工作台组件安装在两个转动组件之间,所述转动组件带动工作台组件翻转;所述变位装置还设有定位组件,所述工作台组件设有与定位组件配合的槽或者孔。A displacement device for welding non-standard structural parts, the displacement device includes a workbench assembly, a rotating assembly and a mounting seat, the mounting seat is provided with at least two, and is fixedly installed on the foundation, and the rotating assembly is provided with Two, the rotating assembly is installed on the mounting seat, the worktable assembly is installed between the two rotating assemblies, and the rotating assembly drives the worktable assembly to turn over; the displacement device is further provided with a positioning assembly, the The worktable assembly is provided with a slot or a hole that cooperates with the positioning assembly.

作为上述技术方案的进一步改进为:As a further improvement of the above technical solution:

上述技术方案中,优选地,两个所述转动组件分为主动转动组件和被动转动组件,所述主动转动组件带动工作台组件转动。In the above technical solution, preferably, the two rotating assemblies are divided into an active rotating assembly and a passive rotating assembly, and the active rotating assembly drives the table assembly to rotate.

上述技术方案中,优选地,所述主动转动组件包括转盘和主转轴,所述主转轴的一端与工作台组件固定连接,另一端与转盘固定连接。In the above technical solution, preferably, the active rotation assembly includes a turntable and a main shaft, one end of the main shaft is fixedly connected to the worktable assembly, and the other end is fixedly connected to the turntable.

上述技术方案中,优选地,所述主转轴与安装座之间设有轴承。In the above technical solution, preferably, a bearing is provided between the main rotating shaft and the mounting seat.

上述技术方案中,优选地,所述被动转动组件包括被转轴和挡盖,所述被转轴一端与工作台组件固定连接,另一端与挡盖连接,所述被转轴与挡盖之间设有轴承。In the above technical solution, preferably, the passive rotating assembly includes a rotating shaft and a blocking cover, one end of the rotating shaft is fixedly connected with the worktable assembly, and the other end is connected with the blocking cover, and a rotating shaft and the blocking cover are provided between the rotating shaft and the blocking cover. bearing.

上述技术方案中,优选地,所述工作台组件包括工作台和连接座,所述连接座设有两个,所述工作台固定于两个连接座之间,所述连接座与对应的主转轴或者被转轴固定连接。In the above technical solution, preferably, the workbench assembly includes a workbench and a connecting seat, there are two connecting seats, the workbench is fixed between the two connecting seats, and the connecting seat and the corresponding main The shaft is or is fixedly connected by the shaft.

上述技术方案中,优选地,所述定位组件包括抱箍、定位杆和定位螺母,所述定位杆上设有与定位螺母配合的外螺纹。In the above technical solution, preferably, the positioning assembly includes a hoop, a positioning rod and a positioning nut, and the positioning rod is provided with an external thread matched with the positioning nut.

上述技术方案中,优选地,所述工作台设有多个通孔,所有通孔的直径不全一样。In the above technical solution, preferably, the worktable is provided with a plurality of through holes, and the diameters of all the through holes are not all the same.

上述技术方案中,优选地,所述主转轴和被转轴设有轴端挡板。In the above technical solution, preferably, the main rotating shaft and the rotating shaft are provided with shaft end baffles.

本发明提供的一种用于变速器的油泵机构,与现有技术相比有以下优点:Compared with the prior art, an oil pump mechanism for a transmission provided by the present invention has the following advantages:

本发明的非标结构件焊接的变位装置,简单实用,操作调整方便,方便翻转,能提高工作效率。转盘驱动,能在-90°至90°范围内自由转动,并通过轴端挡板实现自锁。本发明通过定位组件和工作台组件配合定位后的刚度,能有效的控制机架焊接过程的变形,保证了机架的焊接尺寸精度,保证互换性。The displacement device for welding non-standard structural parts of the invention is simple and practical, easy to operate and adjust, easy to turn over, and can improve work efficiency. Driven by the turntable, it can rotate freely in the range of -90° to 90°, and realize self-locking through the shaft end baffle. The present invention can effectively control the deformation of the frame welding process through the rigidity of the positioning assembly and the worktable assembly after coordinating the positioning, ensure the welding dimensional accuracy of the frame, and ensure the interchangeability.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为图1的左视结构示意图;Fig. 2 is the left side structural schematic diagram of Fig. 1;

图3为图1的俯视结构示意图;Fig. 3 is the top view structure schematic diagram of Fig. 1;

图4为图1的局部放大结构示意图。FIG. 4 is a partial enlarged structural schematic diagram of FIG. 1 .

附图标记说明:Description of reference numbers:

1、工作台;2、转盘;3、主转轴;4、被转轴;5、安装座;6、连接座;7、抱箍;8、轴端挡板;9、工件;10、挡盖。1. Workbench; 2. Turntable; 3. Main shaft; 4. Shaft; 5. Mounting seat; 6. Connecting seat; 7. Hoop; 8. Shaft end baffle; 9. Workpiece; 10. Cover.

具体实施方式Detailed ways

下面结合附图以及具体的实施例,对本发明的技术方案作进一步的描述。The technical solutions of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

图1至图4示出了本发明非标结构件焊接的变位装置的一种实施方式,变位装置包括工作台组件、转动组件和安装座5,所述安装座5设有至少两个,固定安装与地基上,所述转动组件设有两个,所述转动组件安装于安装座5上,所述工作台组件安装在两个转动组件之间,所述转动组件带动工作台组件翻转;所述变位装置还设有定位组件,所述工作台组件设有与定位组件配合的槽或者孔。Figures 1 to 4 show an embodiment of a displacement device for welding non-standard structural parts of the present invention. The displacement device includes a worktable assembly, a rotating assembly and a mounting seat 5. The mounting seat 5 is provided with at least two , on the fixed installation and on the foundation, there are two rotating components, the rotating components are installed on the mounting seat 5, the worktable component is installed between the two rotating components, and the rotating components drive the workbench component to turn over ; The displacement device is also provided with a positioning assembly, and the worktable assembly is provided with a slot or a hole matched with the positioning assembly.

本实施例中,两个所述转动组件分为主动转动组件和被动转动组件,所述主动转动组件带动工作台组件转动。In this embodiment, the two rotating assemblies are divided into an active rotating assembly and a passive rotating assembly, and the active rotating assembly drives the table assembly to rotate.

本实施例中,主动转动组件包括转盘2和主转轴3,所述主转轴3的一端与工作台组件固定连接,另一端与转盘2固定连接,主转轴3与安装座5之间设有轴承。转盘2采用分度盘。安装座5上设有安装孔,主转轴3穿过安装孔,主转轴3穿过安装孔的两端设有密封盖。In this embodiment, the active rotation assembly includes a turntable 2 and a main shaft 3 , one end of the main shaft 3 is fixedly connected to the worktable assembly, and the other end is fixedly connected to the turntable 2 , and a bearing is provided between the main shaft 3 and the mounting seat 5 . The turntable 2 adopts an indexing plate. The mounting seat 5 is provided with mounting holes, the main rotating shaft 3 passes through the mounting holes, and both ends of the main rotating shaft 3 passing through the mounting holes are provided with sealing covers.

本实施例中,所述被动转动组件包括被转轴4和挡盖10,所述被转轴4一端与工作台组件固定连接,另一端与挡盖10连接,所述被转轴4与挡盖10之间设有轴承。In this embodiment, the passive rotating assembly includes a shaft 4 and a blocking cover 10 . One end of the rotating shaft 4 is fixedly connected with the worktable assembly, and the other end is connected with the blocking cover 10 . The rotating shaft 4 is connected with the blocking cover 10 There are bearings in between.

本实施例中,工作台组件包括工作台1和连接座6,所述连接座6设有两个,所述工作台1固定于两个连接座6之间,所述连接座6与对应的主转轴3或者被转轴4固定连接。In this embodiment, the worktable assembly includes a worktable 1 and a connecting seat 6, there are two connecting seats 6, the worktable 1 is fixed between the two connecting seats 6, and the connecting seat 6 corresponds to the corresponding connecting seat 6. The main rotating shaft 3 or the rotating shaft 4 is fixedly connected.

本实施例中,定位组件包括抱箍7、定位杆和定位螺母,所述定位杆的上、下端设有与定位螺母配合的外螺纹。In this embodiment, the positioning assembly includes a hoop 7, a positioning rod and a positioning nut, and the upper and lower ends of the positioning rod are provided with external threads that cooperate with the positioning nut.

本实施例中,工作台1设有多个通孔,所有通孔的直径不全一样。In this embodiment, the worktable 1 is provided with a plurality of through holes, and the diameters of all the through holes are not all the same.

本实施例中,主转轴3和被转轴4设有轴端挡板8,轴端挡板8可以限位工作台1的转动。In this embodiment, the main rotating shaft 3 and the rotating shaft 4 are provided with shaft end baffles 8 , and the shaft end baffles 8 can limit the rotation of the worktable 1 .

本发明的非标结构件焊接的变位装置,在使用时,将工件9通过抱箍7或者通过定位杆与定位螺母固定在工作台1上。需要翻转时,手动转动转盘2,通过主转轴3转动工作台1来翻转工件9,便于焊接。The displacement device for welding of non-standard structural parts of the present invention, when in use, fixes the workpiece 9 on the worktable 1 through the hoop 7 or through the positioning rod and the positioning nut. When it needs to be turned over, turn the turntable 2 manually, and turn the worktable 1 through the main shaft 3 to turn the workpiece 9, which is convenient for welding.

上述实施案例只是本发明的较佳实施例,并非对本发明作任何形式上的限制。虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。The above embodiments are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention should fall within the protection scope of the technical solutions of the present invention.

Claims (9)

1.一种非标结构件焊接的变位装置,其特征在于,所述变位装置包括工作台组件、转动组件和安装座,所述安装座设有至少两个,固定安装与地基上,所述转动组件设有两个,所述转动组件安装于安装座上,所述工作台组件安装在两个转动组件之间,所述转动组件带动工作台组件翻转;所述变位装置还设有定位组件,所述工作台组件设有与定位组件配合的槽或者孔。1. A displacement device for welding of non-standard structural parts is characterized in that, the displacement device comprises a workbench assembly, a rotating assembly and a mounting seat, and the mounting seat is provided with at least two, which are fixedly installed on the foundation, There are two rotating assemblies, the rotating assemblies are installed on the mounting seat, the worktable assembly is installed between the two rotating assemblies, and the rotating assemblies drive the worktable assembly to turn over; the displacement device is also provided with There is a positioning assembly, and the table assembly is provided with a slot or a hole matched with the positioning assembly. 2.根据权利要求1所述的非标结构件焊接的变位装置,其特征在于,两个所述转动组件分为主动转动组件和被动转动组件,所述主动转动组件带动工作台组件转动。2 . The displacement device for welding non-standard structural parts according to claim 1 , wherein the two rotating assemblies are divided into an active rotating assembly and a passive rotating assembly, and the active rotating assembly drives the table assembly to rotate. 3 . 3.根据权利要求2所述的非标结构件焊接的变位装置,其特征在于,所述主动转动组件包括转盘和主转轴,所述主转轴的一端与工作台组件固定连接,另一端与转盘固定连接。3. The displacement device for welding non-standard structural parts according to claim 2, wherein the active rotating assembly comprises a turntable and a main rotating shaft, one end of the main rotating shaft is fixedly connected to the worktable assembly, and the other end is connected to the worktable assembly. The turntable is fixedly connected. 4.根据权利要求3所述的非标结构件焊接的变位装置,其特征在于,所述主转轴与安装座之间设有轴承。4 . The displacement device for welding non-standard structural parts according to claim 3 , wherein a bearing is provided between the main rotating shaft and the mounting seat. 5 . 5.根据权利要求3所述的非标结构件焊接的变位装置,其特征在于,所述被动转动组件包括被转轴和挡盖,所述被转轴一端与工作台组件固定连接,另一端与挡盖连接,所述被转轴与挡盖之间设有轴承。5 . The displacement device for welding non-standard structural parts according to claim 3 , wherein the passive rotating assembly comprises a rotating shaft and a blocking cover, one end of the rotating shaft is fixedly connected with the worktable assembly, and the other end is connected with the worktable assembly. 6 . The blocking cover is connected, and a bearing is provided between the rotating shaft and the blocking cover. 6.根据权利要求5所述的非标结构件焊接的变位装置,其特征在于,所述工作台组件包括工作台和连接座,所述连接座设有两个,所述工作台固定于两个连接座之间,所述连接座与对应的主转轴或者被转轴固定连接。6 . The displacement device for welding non-standard structural parts according to claim 5 , wherein the worktable assembly comprises a worktable and a connecting seat, the connecting seat is provided with two, and the worktable is fixed on 6 . Between the two connection bases, the connection bases are fixedly connected with the corresponding main rotating shaft or by the rotating shaft. 7.根据权利要求6所述的非标结构件焊接的变位装置,其特征在于,所述定位组件包括抱箍、定位杆和定位螺母,所述定位杆上设有与定位螺母配合的外螺纹。7 . The displacement device for welding non-standard structural parts according to claim 6 , wherein the positioning assembly comprises a hoop, a positioning rod and a positioning nut, and the positioning rod is provided with an outer part matched with the positioning nut. 8 . thread. 8.根据权利要求7所述的非标结构件焊接的变位装置,其特征在于,所述工作台设有多个通孔,所有通孔的直径不全一样。8 . The displacement device for welding non-standard structural parts according to claim 7 , wherein the worktable is provided with a plurality of through holes, and the diameters of all the through holes are not all the same. 9 . 9.根据权利要求5所述的非标结构件焊接的变位装置,其特征在于,所述主转轴和被转轴设有轴端挡板。9 . The displacement device for welding non-standard structural parts according to claim 5 , wherein the main rotating shaft and the rotating shaft are provided with shaft end baffles. 10 .
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CN102886636A (en) * 2012-10-19 2013-01-23 成都市新筑路桥机械股份有限公司 Hand-cranking type welding positioner for welding large rack
CN106112370A (en) * 2016-08-25 2016-11-16 徐工集团工程机械股份有限公司 A kind of crawler crane large-sized structural parts positioner
CN206779780U (en) * 2016-11-28 2017-12-22 珠海瑞凌焊接自动化有限公司 Full gas dynamic triaxial positioner
CN211192720U (en) * 2019-12-12 2020-08-07 中冶京诚(湘潭)重工设备有限公司 Non-standard structural member welded device that shifts

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102886636A (en) * 2012-10-19 2013-01-23 成都市新筑路桥机械股份有限公司 Hand-cranking type welding positioner for welding large rack
CN106112370A (en) * 2016-08-25 2016-11-16 徐工集团工程机械股份有限公司 A kind of crawler crane large-sized structural parts positioner
CN206779780U (en) * 2016-11-28 2017-12-22 珠海瑞凌焊接自动化有限公司 Full gas dynamic triaxial positioner
CN211192720U (en) * 2019-12-12 2020-08-07 中冶京诚(湘潭)重工设备有限公司 Non-standard structural member welded device that shifts

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