CN110758978A - Conveying device - Google Patents
Conveying device Download PDFInfo
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- CN110758978A CN110758978A CN201911052749.XA CN201911052749A CN110758978A CN 110758978 A CN110758978 A CN 110758978A CN 201911052749 A CN201911052749 A CN 201911052749A CN 110758978 A CN110758978 A CN 110758978A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/11—Roller frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/02—Adaptations of individual rollers and supports therefor
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Abstract
本发明提供了一种输送装置,用于输送并分拣物料,包括驱动部件、支架(10)、设置于所述支架(10)上的若干滚动部件(20)以及铺设在所述若干滚动部件(20)上的输送承载件(30);若干所述滚动部件(20)用于支撑所述输送承载件(30),且每个所述滚动部件(20)均能够在所述支架(10)上自转;所述驱动部件用于驱动所述输送承载件(30)转动;所述输送承载件(30)的输送部分由两侧向中间凸起。通过上述方案,物料既可以在输送承载件上稳定运输,又可以轻松的被推至输送承载件外侧,而且减小了对传送带的磨损,提高了输送装置的使用寿命。
The present invention provides a conveying device for conveying and sorting materials, comprising a driving part, a support (10), several rolling parts (20) arranged on the support (10), and a plurality of rolling parts laid on the several rolling parts (20) on the conveying carrier (30); a plurality of the rolling elements (20) are used to support the conveying carrier (30), and each of the rolling elements (20) can be mounted on the bracket (10) ) on its own axis; the driving component is used to drive the conveying carrier (30) to rotate; the conveying part of the conveying carrier (30) protrudes from both sides to the middle. Through the above solution, the material can be stably transported on the conveying carrier, and can be easily pushed to the outside of the conveying carrier, and the wear on the conveyor belt is reduced, and the service life of the conveying device is improved.
Description
技术领域technical field
本发明涉及煤炭开采与应用领域,具体涉及一种输送装置。The invention relates to the field of coal mining and application, in particular to a conveying device.
背景技术Background technique
目前的煤矸石分拣主要在用于输送煤矸石的平皮带上进行。执行机构在平皮带上进行抓取拣出或推落至皮带两侧,从而实现煤与煤矸石的分选。The current coal gangue sorting is mainly carried out on flat belts used for conveying coal gangue. The actuator picks up and picks out on the flat belt or pushes down to both sides of the belt, so as to realize the separation of coal and coal gangue.
由于部分煤矿产出煤矸石较大,执行机构在平皮带上分拣需要耗费很大的能量,对执行机构负载要求高,且煤矸石形状不规则,抓取难度大,另一种方案即推动煤矸石滑落至皮带两侧也会因为矸石重量大,摩擦力大而难以进行及时分拣,甚至还会摩擦导致皮带划伤破损。Due to the large coal gangue produced by some coal mines, it takes a lot of energy for the actuator to sort on the flat belt, and the load requirements for the actuator are high, and the shape of the coal gangue is irregular, making it difficult to grasp. Another solution is to push When the coal gangue slips to both sides of the belt, it will be difficult to sort in time due to the heavy weight of the gangue and the high friction force, and even the friction will cause the belt to be scratched and damaged.
为此,亟待对现有的技术提出新的改进。To this end, it is urgent to propose new improvements to existing technologies.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种输送装置,以解决背景技术中的至少一个技术问题。The purpose of the present invention is to provide a conveying device to solve at least one technical problem in the background art.
为实现上述目的,本发明提供了一种输送装置,用于输送并分拣物料,包括驱动部件、支架轴线、设置于所述支架轴线上的若干滚动部件轴线以及铺设在所述若干滚动部件轴线上的输送承载件轴线;In order to achieve the above object, the present invention provides a conveying device for conveying and sorting materials, including a driving part, a support axis, a number of rolling part axes arranged on the support axis, and a plurality of rolling part axes laid on the several rolling part axes. the axis of the conveying carrier on the
若干所述滚动部件轴线用于支撑所述输送承载件轴线;所述驱动部件与所述输送承载件轴线连接,以驱动所述输送承载件轴线转动;Several axes of the rolling member are used to support the axis of the conveying carrier; the driving member is connected with the axis of the conveying carrier to drive the axis of the conveying carrier to rotate;
所述输送承载件轴线的输送部分的横截面形状整体呈中间高两边低。The cross-sectional shape of the conveying part of the axis of the conveying carrier is overall high in the middle and low on both sides.
可选地,所述输送承载件轴线的输送部分的横截面的形状为凸起的圆弧。Optionally, the shape of the cross section of the conveying portion of the conveying carrier axis is a convex circular arc.
可选地,所述圆弧的边缘位置的切线与水平面的夹角0°<β≤30°。Optionally, the angle between the tangent of the edge position of the circular arc and the horizontal plane is 0°<β≤30°.
可选地,所述支架轴线包括沿所述输送承载件轴线的宽度方向布置的多列支撑柱轴线,每个滚动部件轴线分别设置于相邻两列的两个支撑柱轴线上,靠近所述输送承载件轴线宽度的中间位置的支撑柱轴线的高度高于靠近边缘的支撑柱轴线的高度。Optionally, the support axis includes a plurality of columns of support column axes arranged along the width direction of the axis of the conveying carrier, and each rolling member axis is respectively arranged on two adjacent columns of the axis of the support column, close to the axis of the support column. The height of the support column axis in the middle of the axis width of the transport carrier is higher than the height of the support column axis near the edge.
可选地,所述滚动部件轴线的中心位置穿设有滚轴轴线,所述滚轴轴线的一端设置于一支撑柱轴线上,另一端设置于相邻的另一列上的一支撑柱轴线上,所述滚动部件轴线能够绕所述滚轴轴线转动。Optionally, the central position of the axis of the rolling member is provided with a roller axis, one end of the roller axis is set on the axis of a support column, and the other end is set on the axis of a support column on another adjacent column. , the axis of the rolling member can rotate around the axis of the roller.
可选地,所述滚动部件轴线的两端分别形成有凸出的轴端部轴线,每个所述支撑柱轴线上都设置有轴承,每个所述滚动部件轴线的两轴端部轴线均通过所对应的支撑柱轴线上的轴承设置于所述支撑柱轴线上。Optionally, two ends of the axis of the rolling member are respectively formed with a protruding shaft end axis, each axis of the support column is provided with a bearing, and the axes of the two shaft ends of each axis of the rolling member are The bearing is arranged on the axis of the support column through the bearing on the axis of the corresponding support column.
可选地,若干所述滚动部件轴线沿所述输送承载件轴线的宽度方向分布有奇数列,且关于所述输送承载件轴线的中心线对称分布;Optionally, a plurality of the rolling member axes are distributed in odd rows along the width direction of the conveying carrier axis, and are symmetrically distributed with respect to the center line of the conveying carrier axis;
中间一列滚动部件轴线的轴线水平设置,且中间一列滚动部件轴线的形状为鼓形;The axis of the axis of the rolling member in the middle row is horizontally arranged, and the axis of the rolling member in the middle row is in the shape of a drum;
两侧的至少一列滚动部件轴线的轴线由所述输送承载件轴线中间至边缘向下倾斜,且两侧的至少一列滚动部件轴线的形状为圆柱形或鼓形。The axes of at least one row of rolling member axes on both sides are inclined downward from the middle to the edge of the conveying carrier axis, and the shape of the at least one row of rolling member axes on both sides is cylindrical or drum-shaped.
可选地,若干所述滚动部件轴线沿所述输送承载件轴线的宽度方向分布有三列;Optionally, several axes of the rolling member are distributed in three rows along the width direction of the axis of the conveying carrier;
所有列的滚动部件轴线的形状均为鼓形。The shape of the rolling element axes of all columns is a drum.
可选地,若干所述滚动部件轴线沿所述输送承载件轴线的宽度方向分布有偶数列,且关于所述输送承载件轴线的中心线对称分布;Optionally, a plurality of the axes of the rolling elements are distributed in even-numbered columns along the width direction of the axis of the conveying carrier, and are symmetrically distributed with respect to the center line of the axis of the conveying carrier;
每列滚动部件轴线的轴线均从所述输送承载件轴线的中心线位置至两侧向下倾斜;The axis of each row of rolling member axes is inclined downward from the centerline position of the axis of the conveying carrier to both sides;
中间两列滚动部件轴线的形状为鼓形,其余列的滚动部件轴线的形状为圆柱形或鼓形。The axis of the rolling member in the middle two rows is in the shape of a drum, and the axis of the rolling member in the remaining rows is in the shape of a cylinder or a drum.
可选地,所述物料为混有煤矸石的煤炭。Optionally, the material is coal mixed with gangue.
通过上述方案,物料既可以在输送承载件上稳定运输,又可以轻松的被推至输送承载件外侧,而且减小了对传送带的磨损,提高了输送装置的使用寿命。Through the above solution, the material can be stably transported on the conveying carrier, and can be easily pushed to the outside of the conveying carrier, and the wear on the conveyor belt is reduced, and the service life of the conveying device is improved.
附图说明Description of drawings
图1是本发明一实施方式中输送装置的立体示意图;1 is a schematic perspective view of a conveying device in an embodiment of the present invention;
图2是图1中输送装置的爆炸图示意图;Fig. 2 is an exploded view schematic diagram of the conveying device in Fig. 1;
图3是图1中输送装置的主视图;Fig. 3 is the front view of the conveying device in Fig. 1;
图4是本发明一实施方式中滚动部件的立体示意图。4 is a schematic perspective view of a rolling member in an embodiment of the present invention.
附图标记:Reference number:
10-支架;11-支撑柱;10-bracket; 11-support column;
20-滚动部件;21-滚轴;22-轴端部;20-rolling parts; 21-roller; 22-shaft end;
30-输送承载件。30 - Conveying the carrier.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the described embodiments are some, but not all, embodiments of the present invention. The specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.
本发明为了解决煤矸石在输送承载件上难以推动及强行推动导致皮带受损的问题,设计了一种新的输送装置,煤矸石在输送装置上完成分拣。一般情况下,物料在重力、摩擦力和支持力的作用下保持平衡;当物料被识别为分拣目标时,分拣机构仅需推动,破坏受力平衡,即可实现矸石分拣。具体方案如下:In order to solve the problem that the coal gangue is difficult to push on the conveying carrier and the belt is damaged due to forcibly pushing, a new conveying device is designed in the present invention, and the coal gangue is sorted on the conveying device. Under normal circumstances, the material is kept in balance under the action of gravity, friction and support; when the material is identified as the sorting target, the sorting mechanism only needs to push it to destroy the force balance to achieve gangue sorting. The specific plans are as follows:
参阅图1和图2、本实施方式提供的输送装置用于输送并分拣物料,包括驱动部件(未示出)、支架10、设置于所述支架10上的若干滚动部件20以及铺设在所述若干滚动部件20上的输送承载件30;若干所述滚动部件20用于支撑所述输送承载件30,较佳地,每个所述滚动部件20均能够在所述支架10上自转;所述驱动部件与所述输送承载件30连接,以驱动输送承载件30转动;所述输送承载件30的输送部分(输送部分:能在承载物料的部分,即位于上侧的部分输送承载件30)的横截面形状整体呈中间高两边低。通过上述方案,在输送物料的过程中,物料在输送承载件30的输送部分被分拣,由于输送承载件30的输送部分横截面中间高两边低,所以物料更容易从输送承载件30上滑落,执行分拣的机械臂可输出较小的力即可轻松将物料中的杂质推下输送承载件30或从输送承载件30抓取至收集框(收集框用于收集物料中的杂物)。另一方面,杂质与输送承载件30之间的摩擦力也减小,从而减小了对输送承载件30的磨损。1 and 2, the conveying device provided in this embodiment is used for conveying and sorting materials, including a driving part (not shown), a
其中,驱动部件可以是伺服电机,其输出轴连接滚筒,滚筒直接与输送承载件30的配合,从而实现在伺服电机的驱动下输送承载件30持续滚动输送物料。输送承载件30可以是输送带、输送链等。The driving component may be a servo motor, the output shaft of which is connected to the roller, and the roller directly cooperates with the
需要说明的是图1中示出的为输送装置的一部分,仅仅起到示意的作用,并不完全代表完整的输送装置。其中实际的输送承载件30为闭合的,图1中仅为输送承载件30上侧的输送部分,输送承载件30的其他部分以及驱动部件均为示出,由于这些部分不是本方案的改进部分,所以没有示出相关结构,也没有对其进行详细的介绍,本领域技术可根据现有技术来实现。It should be noted that what is shown in FIG. 1 is a part of the conveying device, which only serves a schematic function and does not fully represent the complete conveying device. The
在本实施方式中,输送的物料为混有煤矸石的煤炭,分拣机构需要从煤炭中将煤矸石分拣出来。混有煤矸石的煤炭在输送承载件30上被输送,混有煤矸石的煤炭在凸起的输送承载件30上具有向下滚落的趋势,但是在摩擦力的作用下保持在输送承载件30上,分拣机构对其中的煤矸石进行抓取或推落。In this embodiment, the conveyed material is coal mixed with coal gangue, and the sorting mechanism needs to sort out the coal gangue from the coal. Coal mixed with coal gangue is conveyed on the conveying
一般情况下,物料在重力、摩擦力和支持力的作用下在输送承载件30上保持平衡;当物料被识别为分拣目标时,分拣机构仅需推动,破坏受力平衡,即可将煤矸石从物料中推到收集框内,实现矸石分拣。Under normal circumstances, the material is kept in balance on the conveying
当然,输送的物料并不限于混有煤矸石的煤炭,一切有分拣需求的物料均可以采用这种输送装置,而且特别适用于采用拨落分拣法(拨落分拣法是指采用外力将输送承载件上的被分拣物从输送承载件上拨落下来,可以在拨落的位置设置容器收集)。Of course, the conveyed materials are not limited to coal mixed with coal gangue. This conveying device can be used for all materials that need sorting, and it is especially suitable for the drop-off sorting method (the drop-off sorting method refers to the use of external force Pull off the sorted objects on the conveying carrier from the conveying carrier, and a container can be set at the dropped position for collection).
在一些具体的实施例中,所述输送承载件30的输送部分的横截面的形状为向上凸起的圆弧,具体如图3所示。当然其他具有凸起结构的形状也可以,例如:输送承载件30的输送部分的横截面的形状为具有一定坡度的屋顶的形状。In some specific embodiments, the shape of the cross section of the conveying portion of the conveying
对于圆弧的弯曲程度,要保证在物料在输送承载件30上稳定运输,参阅图3,所述圆弧的边缘位置的切线与水平面的夹角0°<β≤30°。优选地,10°<β≤30°,在这个角度范围内,煤炭可在输送承载件30上更加稳定运输,β的值越大,那么煤矸石越容易从输送承载件30上被推落,当然位于输送承载件30上的煤炭也越不稳定。具体地,β的值可以为15°、20°、25°等。Regarding the curvature of the arc, it is necessary to ensure the stable transportation of the material on the conveying
在一些具体的实施例中,所述支架10包括沿所述输送承载件30的宽度方向布置的多列支撑柱11,每个滚动部件20分别设置于相邻的两个支撑柱11上,靠近中间的支撑柱11的高度高于靠近边缘的支撑柱11的高度,以使中间的滚动部件20位置更高。如图1-2所示,支架10上的支撑柱11分成4列,每列15个,每列的长度根据输送承载件30输送部分需求的长度设计,输送部分越长,每列的支撑柱11的数量也越多。In some specific embodiments, the
结合参阅图1-3,滚动部件20的中心开设有中心孔,滚动部件20的中心位置穿设有滚轴21,滚轴21的一端设置于一支撑柱11上,另一端设置于相邻的另一列上的一支撑柱11上,所述滚动部件20能够绕所述滚轴21转动。相应的,支撑柱11上也开设有轴孔,用于和滚轴21配合,支撑柱11上的轴孔与滚轴21过盈配合,配合后两者不能发生相对转动,滚动部件20的中心孔与滚轴21属于间隙配合,配合后能发生相对转动。Referring to FIGS. 1-3 , the center of the rolling
在另一实施例中,参阅图4,所述滚动部件20的两端分别形成有凸出的轴端部22,轴端部22属于滚动部件20的一部分,两者一体成型。每个所述支撑柱11上都设置有轴承,每个所述滚动部件20的两轴端部22均通过所对应的支撑柱11上的轴承设置于所述支撑柱11上。采用这种结构,可使滚动部件20的加工更容易,而且,轴承为标准件,价格便宜且滚动效果好。In another embodiment, referring to FIG. 4 , two ends of the rolling
滚动部件20的宽度和列数可根据输送承载件30的宽度设置,在一些实施例中:若干所述滚动部件20沿所述输送承载件30的宽度方向分布有奇数列,且关于所述输送承载件30的中心线对称分布;中间一列滚动部件20的轴线水平设置,且中间一列滚动部件20的形状为鼓形;两侧的至少一列滚动部件20的轴线由所述输送承载件30中间至边缘向下倾斜,且两侧的至少一列滚动部件20的形状为圆柱形或鼓形。如图3所示,若干所述滚动部件20沿所述输送承载件30的宽度方向分布有三列;中间一列滚动部件20的轴线水平设置,两侧的两列滚动部件20的轴线向下倾斜;所有列的滚动部件20的形状均为鼓形。The width and the number of columns of the rolling
在另一些实施例中,若干所述滚动部件20沿所述输送承载件30的宽度方向分布有偶数列,且关于所述输送承载件30的中心线对称分布;每列滚动部件20的轴线均从所述输送承载件30的中心线位置至两侧向下倾斜;中间两列滚动部件20的形状为鼓形,其余列的滚动部件20的形状为圆柱形或鼓形。In other embodiments, a plurality of the rolling
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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