CN110757640A - Prefabricated plate refining distributing device - Google Patents
Prefabricated plate refining distributing device Download PDFInfo
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- CN110757640A CN110757640A CN201911021493.6A CN201911021493A CN110757640A CN 110757640 A CN110757640 A CN 110757640A CN 201911021493 A CN201911021493 A CN 201911021493A CN 110757640 A CN110757640 A CN 110757640A
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- 238000007670 refining Methods 0.000 title claims 8
- 238000009826 distribution Methods 0.000 claims abstract description 34
- 239000004744 fabric Substances 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
本发明公开一种预制板匀料布料装置,包括阵列分布的横支架,所述横支架上端均设有第一轨道,第一轨道上端设有竖支架,竖支架下端设有轨道卡槽,竖支架之间还设有支撑横杆,撑横杆上共同设有料斗框架,第一轨道上设有第一轨道车,第一轨道车上端共同设有轨道支架,轨道支架上端设有第二轨道,第二轨道上设有第二轨道车,第二轨道车之间设有布料车,料斗框架上设有布料斗,所述横支架下端还设有阵列分布的滚轮连接柱,滚轮连接柱下端设有滚轮支架,滚轮支架之间设有滚轮。本发明结构简单,便于作业人员的操作,同时布料均匀,布料结束后便于移动进行下一个预制板的布料,提高了预制板的制作效率,同时降低了作业人员的劳动强度。
The invention discloses a prefabricated board leveling and distributing device, comprising horizontal brackets distributed in an array, the upper ends of the horizontal brackets are provided with first rails, the upper ends of the first rails are provided with vertical brackets, and the lower ends of the vertical brackets are provided with rail clamping grooves. There is also a support bar between the brackets, a hopper frame is arranged on the support bar, a first rail car is arranged on the first rail, a rail bracket is arranged on the upper end of the first rail car, and a second rail is arranged on the upper end of the rail bracket , a second rail car is arranged on the second track, a distribution car is arranged between the second rail cars, a distribution bucket is arranged on the hopper frame, and the lower end of the horizontal support is also provided with an array of roller connection columns, and the lower end of the roller connection column There are roller brackets, and rollers are arranged between the roller brackets. The invention has a simple structure, is convenient for the operator to operate, and at the same time, the cloth is uniform, and after the cloth is finished, it is convenient to move the cloth for the next prefabricated board, which improves the production efficiency of the prefabricated board and reduces the labor intensity of the operator at the same time.
Description
技术领域technical field
本发明涉及一种装配式建筑用具领域,具体是一种预制板匀料布料装置。The invention relates to the field of prefabricated building appliances, in particular to a prefabricated board leveling and distributing device.
背景技术Background technique
由预制部品部件在工地装配而成的建筑,称为装配式建筑。按预制构件的形式和施工方法分为砌块建筑、板材建筑、盒式建筑、骨架板材建筑及升板升层建筑等五种类型,装配式建筑规划自2016年全国全面推广装配式建筑,并取得突破性进展,装配式建筑大量的建筑部品由车间生产加工完成,构件种类主要有:外墙板,内墙板,叠合板,阳台,空调板,楼梯,预制梁,预制柱等,现场大量的装配作业,比原始现浇作业大大减少,采用建筑、装修一体化设计、施工,理想状态是装修可随主体施工同步进行,设计的标准化和管理的信息化,构件越标准,生产效率越高,相应的构件成本就会下降,配合工厂的数字化管理,整个装配式建筑的性价比会越来越高,符合绿色建筑的要求,降低了碳排放量。预制板、预制梁等是装配式建筑的主要部分,现有的预制板等生产多由搅拌机拌料后人工填入模具,不仅工作强度大,布料也十分麻烦,针对这种情况,现提出一种预制板匀料布料装置。A building assembled from prefabricated parts on a site is called a prefabricated building. According to the form and construction method of prefabricated components, it is divided into five types: block building, plate building, box building, skeleton plate building and rising plate building. The prefabricated building plan has been fully promoted nationwide since 2016. Breakthrough progress has been made. A large number of building parts of prefabricated buildings are produced and processed in the workshop. The main types of components are: exterior wall panels, interior wall panels, laminated panels, balconies, air conditioning panels, stairs, prefabricated beams, prefabricated columns, etc., a large number of on-site Compared with the original cast-in-place operation, the assembly operation is greatly reduced. The integrated design and construction of architecture and decoration are adopted. The ideal state is that the decoration can be carried out simultaneously with the main construction, the standardization of design and the informatization of management. The more standard the components, the higher the production efficiency. , the corresponding component costs will decrease, and with the digital management of the factory, the cost-effectiveness of the entire prefabricated building will become higher and higher, meeting the requirements of green buildings and reducing carbon emissions. Prefabricated panels, prefabricated beams, etc. are the main parts of prefabricated buildings. In the existing production of prefabricated panels, etc. are mostly mixed with mixers and then manually filled into the mold, not only the work intensity is high, but the fabric is also very troublesome. A prefabricated board leveling and distribution device.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种预制板匀料布料装置,结构简单,便于作业人员的操作,同时布料均匀,布料结束后便于移动进行下一个预制板的布料,提高了预制板的制作效率,同时降低了作业人员的劳动强度。The purpose of the present invention is to provide a prefabricated board sizing and distributing device, which has a simple structure, is convenient for operators to operate, and at the same time distributes uniformly. Reduce the labor intensity of operators.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种预制板匀料布料装置,包括阵列分布的横支架,所述横支架上端均设有第一轨道,第一轨道上端设有竖支架,竖支架下端设有轨道卡槽,竖支架之间还设有支撑横杆,撑横杆上共同设有料斗框架,第一轨道上设有第一轨道车,第一轨道车上端共同设有轨道支架,轨道支架上端设有第二轨道,第二轨道上设有第二轨道车,第二轨道车之间设有布料车,料斗框架上设有布料斗。A prefabricated board leveling and distributing device, comprising horizontal brackets distributed in an array, the upper ends of the horizontal brackets are all provided with first rails, the upper ends of the first rails are provided with vertical brackets, the lower ends of the vertical brackets are provided with rail slots, and between the vertical brackets There is also a support bar, a hopper frame is arranged on the support bar, a first rail car is arranged on the first rail, a rail bracket is arranged on the upper end of the first rail car, a second rail is arranged on the upper end of the rail bracket, and the second rail is arranged on the upper end of the rail bracket. A second rail car is arranged on the track, a distribution car is arranged between the second rail cars, and a distribution bucket is arranged on the hopper frame.
进一步地,所述横支架下端还设有阵列分布的滚轮连接柱,滚轮连接柱下端设有滚轮支架,滚轮支架之间设有滚轮。Further, the lower end of the horizontal support is also provided with roller connecting columns distributed in an array, the lower end of the roller connecting column is provided with roller brackets, and rollers are arranged between the roller brackets.
进一步地,所述第一轨道车两端均设有第一轨道轮槽,第一轨道轮槽两侧均设第一轴承孔,第一轴承孔内均设有第一转轴,第一转轴上设有第一轨道轮,第一轨道轮上设有第一轨道卡槽,第一轨道车下端设有第一开槽,第一轨道车一侧设有第一伺服电机,第一伺服电机与第一轨道车之间设有连接第一转轴的第一传动箱。Further, both ends of the first rail car are provided with first rail wheel grooves, both sides of the first rail wheel groove are provided with first bearing holes, the first bearing holes are provided with first rotating shafts, and the first rotating shafts are arranged on both sides. There is a first track wheel, a first track slot is arranged on the first track wheel, a first slot is arranged at the lower end of the first track car, a first servo motor is arranged on one side of the first track car, and the first servo motor is connected with the first track car. A first transmission box connected to the first rotating shaft is arranged between the first rail cars.
进一步地,所述轨道支架两端均设有安装头,安装头两侧均设有阵列分布的固定侧板,固定侧板上均设有阵列分布的安装孔。Further, both ends of the rail bracket are provided with mounting heads, both sides of the mounting head are provided with fixed side plates distributed in an array, and the fixed side plates are provided with mounting holes distributed in an array.
进一步地,所述第二轨道车两端均设有第二轨道轮槽,第二轨道轮槽两侧均设有第二轴承孔,第二轴承孔内均设有第二转轴,第二轨道车一侧设有第二伺服电机,第二伺服电机与第二轨道车之间设有连接第二转轴的第二传动箱,第二转轴上设有第二轨道轮,第二轨道轮上设有第二轨道卡槽,第二轨道车下端还设有第二开槽。Further, both ends of the second rail car are provided with second rail wheel grooves, both sides of the second rail wheel groove are provided with second bearing holes, the second bearing holes are provided with a second rotating shaft, and the second rail A second servo motor is arranged on one side of the car, a second transmission box connected to the second rotating shaft is arranged between the second servo motor and the second rail car, the second rotating shaft is provided with a second rail wheel, and a second rail wheel is arranged on the second rail wheel. There is a second track slot, and the lower end of the second track car is also provided with a second slot.
进一步地,所述布料车内设有阵列分布的布料槽,布料槽至少设有三个,布料槽两侧均设有阵列分布的辅助固定吧板,布料槽内均设有阵列分布的第三轴承孔,第三轴承孔内均设有驱动辊,分布在布料槽内的驱动辊上均设有搅拌棍,搅拌棍上均设有阵列分布的搅拌齿,搅拌棍内设有固定圆槽,固定圆槽固定在驱动辊上,布料车一侧还设有电机固定头,电机固定头上均设有第三伺服电机,第三伺服电机连接驱动辊,布料车上还设有布料车盖,布料车盖上设有阵列分布的进料管,进料管内还设有连接孔。Further, the distribution cart is provided with an array of distribution troughs, there are at least three distribution troughs, both sides of the distribution trough are provided with an array of auxiliary fixing bars, and the distribution trough is provided with an array of third bearings. There are driving rollers in the third bearing hole, and stirring rods are arranged on the driving rollers distributed in the distribution trough. The circular groove is fixed on the driving roller, and a motor fixing head is also arranged on one side of the cloth trolley. The motor fixing heads are all provided with a third servo motor, and the third servo motor is connected to the driving roller. The car cover is provided with feeding pipes distributed in an array, and the feeding pipes are also provided with connecting holes.
进一步地,所述布料斗内设有内设有料槽,料槽底部两侧为坡度结构,料槽中心位置设有出料板,出料板上设有阵列分布的出料孔,出料孔下端均设有出料管,出料管数量与进料管相同,并且出料管与进料管之间设有连接软管。Further, the material hopper is provided with a material chute, the bottom of the material chute has a slope structure on both sides, and the center of the material chute is provided with a discharge plate, and the discharge plate is provided with an array of discharge holes. The lower ends are provided with discharge pipes, the number of discharge pipes is the same as that of the feed pipes, and a connecting hose is arranged between the discharge pipes and the feed pipes.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明结构简单,便于作业人员的操作,同时布料均匀,布料结束后便于移动进行下一个预制板的布料,提高了预制板的制作效率1. The structure of the present invention is simple, which is convenient for operators to operate, and at the same time, the cloth is uniform, and after the cloth is finished, it is convenient to move the cloth for the next prefabricated board, which improves the production efficiency of the prefabricated board.
2、本发明降低了作业人员的劳动强度,同时布料结束后便于对设备进行维护,方便清理。2. The present invention reduces the labor intensity of the operators, and at the same time, it is convenient to maintain the equipment after the cloth is finished, and it is convenient to clean up.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明预制板匀料布料装置结构示意图;Fig. 1 is the structural schematic diagram of the prefabricated board leveling and distribution device of the present invention;
图2是本发明预制板匀料布料装置部分结构示意图;Fig. 2 is the partial structural schematic diagram of the prefabricated board leveling and distribution device of the present invention;
图3是本发明预制板匀料布料装置部分结构爆炸示意图;3 is a schematic exploded schematic diagram of the partial structure of the prefabricated board screed distribution device of the present invention;
图4是本发明预制板匀料布料装置部分结构爆炸示意图;Fig. 4 is a schematic exploded schematic diagram of a part of the structure of the prefabricated board screed distribution device of the present invention;
图5是本发明第一轨道车结构示意图;5 is a schematic structural diagram of the first rail car of the present invention;
图6是本发明图1中A处放大结构示意图;Fig. 6 is the enlarged structure schematic diagram of A place in Fig. 1 of the present invention;
图7是本发明预制板匀料布料装置部分结构示意图;Fig. 7 is the partial structural schematic diagram of the prefabricated board leveling and distribution device of the present invention;
图8是本发明图7中B处放大结构示意图;Fig. 8 is the enlarged structural schematic diagram at B in Fig. 7 of the present invention;
图9是本发明布料斗结构示意图。FIG. 9 is a schematic diagram of the structure of the hopper of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around", etc. Indicates the orientation or positional relationship, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention .
一种预制板匀料布料装置,包括阵列分布的横支架1,如图1、图2、图3、图7所示,横支架1上端均设有第一轨道11,第一轨道11上端设有竖支架2,竖支架2下端设有轨道卡槽21,竖支架2之间还设有支撑横杆22,撑横杆22上共同设有料斗框架23,第一轨道11上设有第一轨道车3,第一轨道车3上端共同设有轨道支架4,轨道支架4上端设有第二轨道413,第二轨道413上设有第二轨道车42,第二轨道车42之间设有布料车5,料斗框架23上设有布料斗6。A prefabricated board leveling and distributing device, comprising
横支架1下端还设有阵列分布的滚轮连接柱12,如6图所示,滚轮连接柱12下端设有滚轮支架13,滚轮支架13之间设有滚轮14。The lower end of the
第一轨道车3两端均设有第一轨道轮槽31,如图5所示,第一轨道轮槽31两侧均设第一轴承孔32,第一轴承孔32内均设有第一转轴33,第一转轴33上设有第一轨道轮34,第一轨道轮34上设有第一轨道卡槽341,第一轨道车3下端设有第一开槽35,第一轨道车3一侧设有第一伺服电机36,第一伺服电机36与第一轨道车3之间设有连接第一转轴33的第一传动箱37。Both ends of the first rail car 3 are provided with first
轨道支架4两端均设有安装头41,安装头41两侧均设有阵列分布的固定侧板411,如图7、图8所示,固定侧板411上均设有阵列分布的安装孔412。Both ends of the
第二轨道车42两端均设有第二轨道轮槽421,如图7、图8所示,第二轨道轮槽421两侧均设有第二轴承孔422,第二轴承孔422内均设有第二转轴423,第二轨道车42一侧设有第二伺服电机43,第二伺服电机43与第二轨道车42之间设有连接第二转轴423的第二传动箱44,第二转轴423上设有第二轨道轮45,第二轨道轮45上设有第二轨道卡槽451,第二轨道车42下端还设有第二开槽46。Both ends of the
布料车5内设有阵列分布的布料槽51,如图3、图4所示,布料槽51至少设有三个,布料槽51两侧均设有阵列分布的辅助固定吧板52,布料槽51内均设有阵列分布的第三轴承孔511,第三轴承孔511内均设有驱动辊53,分布在布料槽51内的驱动辊53上均设有搅拌棍54,搅拌棍54上均设有阵列分布的搅拌齿541,搅拌棍54内设有固定圆槽542,固定圆槽542固定在驱动辊53上,布料车5一侧还设有电机固定头531,电机固定头531上均设有第三伺服电机55,第三伺服电机55连接驱动辊53,布料车5上还设有布料车盖56,布料车盖56上设有阵列分布的进料管57,进料管57内还设有连接孔58。The distribution cart 5 is provided with an array of
布料斗6内设有内设有料槽61,如图9所示,料槽61底部两侧为坡度结构,料槽61中心位置设有出料板62,出料板62上设有阵列分布的出料孔63,出料孔63下端均设有出料管64,出料管64数量与进料管57相同,并且出料管64与进料管57之间设有连接软管。The material hopper 6 is provided with a
使用时,将本装置拖方在预制板模具上方,将预制板钢骨架放入模具,将混合好的预制板制作材料放入布料斗6内,布料斗6内的材料落入布料车5内,启动第三伺服电机55,布料槽51内材料均匀落下,启动第二伺服电机43,布料车5左右移动,在启动第一伺服电机36,布料车5在第一轨道11上前进,反复布料结束后,将本装置利用滚轮14拖走。When in use, drag the device above the prefabricated plate mold, put the prefabricated plate steel skeleton into the mold, put the mixed prefabricated plate production materials into the distribution bucket 6, and the materials in the distribution bucket 6 fall into the distribution cart 5. , start the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention.
Claims (7)
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