CN110745060A - A kind of I-type protection device and method based on screw - Google Patents
A kind of I-type protection device and method based on screw Download PDFInfo
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- CN110745060A CN110745060A CN201911174022.9A CN201911174022A CN110745060A CN 110745060 A CN110745060 A CN 110745060A CN 201911174022 A CN201911174022 A CN 201911174022A CN 110745060 A CN110745060 A CN 110745060A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000013519 translation Methods 0.000 claims abstract description 45
- 239000012791 sliding layer Substances 0.000 claims description 37
- 230000001050 lubricating effect Effects 0.000 claims description 15
- 239000000872 buffer Substances 0.000 claims description 13
- 238000013016 damping Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000001133 acceleration Effects 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000010410 layer Substances 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/22—Tank vehicles
- B60P3/224—Tank vehicles comprising auxiliary devices, e.g. for unloading or level indicating
- B60P3/2285—Warning or prevention means against tilting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/22—Tank vehicles
- B60P3/2205—Constructional features
- B60P3/2215—Mounting of tanks to vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/22—Tank vehicles
- B60P3/2205—Constructional features
- B60P3/2215—Mounting of tanks to vehicles
- B60P3/222—Mounting of tanks to vehicles including resilient means
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Abstract
Description
技术领域technical field
本发明涉及侧翻防护装置技术领域,尤其涉及一种防护装置及方法。The present invention relates to the technical field of rollover protection devices, and in particular, to a protection device and a method.
背景技术Background technique
在我国,近年来,随着经济的发展,社会对能源与原材料的需求日益增大,液罐车作为重要的运输车辆,发挥着不可替代的运输作用。液罐车在行驶过程中,随着速度、行驶方向、路况的变化以及侧向风的作用,汽车会左右和前后晃动,侧翻事故时有发生。In my country, in recent years, with the development of the economy, the society's demand for energy and raw materials is increasing day by day. As an important transportation vehicle, tank trucks play an irreplaceable role in transportation. During the driving process of the tank truck, with the change of speed, driving direction, road conditions and the effect of lateral wind, the vehicle will shake left and right and back and forth, and rollover accidents occur from time to time.
发明内容SUMMARY OF THE INVENTION
为达到上述目的,本发明实施例的技术方案是这样实现的:根据本发明实施例的一方面,提供一种防护装置及方法,所述方法包括:所述装置包括:平移动力部件和支撑平移部件;所述平移动力部件包括:十字形移动体和丝杠;通过所述移动体和所述丝杠的配合,使所述移动体移动,从而保证交通工具保持平衡;所述支撑平移部件包括:底座;所述底座为工字型底座,使所述交通工具不易侧翻。In order to achieve the above purpose, the technical solutions of the embodiments of the present invention are implemented as follows: according to an aspect of the embodiments of the present invention, a protective device and method are provided, the method comprising: the device comprises: a translational power component and a support translation component; the translational power component includes: a cross-shaped moving body and a lead screw; through the cooperation of the moving body and the lead screw, the moving body is moved, so as to ensure the balance of the vehicle; the supporting translation component includes : base; the base is an I-shaped base, so that the vehicle is not easy to roll over.
上述方案中,包括:平移动力部件包括:支撑杆、顶端轴承、中间轴承、动力电机;所述支撑杆是所述平移动力部件的支撑部件;所述丝杠顶端与所述顶端轴承嵌套在一起,所述丝杠底端与所述动力电机连接;所述十字型移动体内有螺纹与所述丝杠配合,所述丝杠的转动会引起所述十字型移动体的平动,所述十字型移动体与罐体装置焊接在一起,所以十字型移动体的移动会引起罐体装置的移动。In the above solution, it includes: the translational power component includes: a support rod, a top bearing, an intermediate bearing, and a power motor; the support rod is a support component of the translational power component; the top end of the lead screw and the top end bearing are nested in the At the same time, the bottom end of the lead screw is connected with the power motor; the cross-type moving body has a thread to cooperate with the lead screw, and the rotation of the lead screw will cause the cross-type moving body to move in translation, the The cross-type moving body is welded with the tank device, so the movement of the cross-type moving body causes the tank device to move.
上述方案中,包括:所述支撑平移部件包括:支撑板、倒U型滑层、工字型底座和平移限位装置;所述支撑板用于支撑交通工具的罐体装置,放置于所述倒U型滑层上;所述倒U型滑层内包所述工字型底座,所述倒U型滑层外侧与所述支撑板焊接在一起,起滑动层的作用。In the above solution, it includes: the supporting translation component includes: a supporting plate, an inverted U-shaped sliding layer, an I-shaped base and a translation limiting device; the supporting plate is used to support the tank device of the vehicle, and is placed on the On the inverted U-shaped sliding layer; the inverted U-shaped sliding layer encloses the I-shaped base, and the outer side of the inverted U-shaped sliding layer is welded with the support plate to function as a sliding layer.
上述方案中,包括:所述工字型底座包括顶端圆柱形滑块、滚动球、侧面滑块、侧面滑块弹簧、底侧滑动块、润滑凹槽、工字型基体;所述顶端圆柱形滑块位于所述工字型基体的上侧的凹槽内,具有支撑所述倒U型滑层的作用,所述倒U型滑层平移的时,带动所述顶端圆柱形滑块在所述工字型底座的上侧的凹槽内滚动,从而减小所述支撑平移部件的平移阻力。In the above scheme, it includes: the I-shaped base includes a top cylindrical slide block, a rolling ball, a side slide block, a side slide block spring, a bottom side slide block, a lubricating groove, and an I-shaped base body; The sliding block is located in the groove on the upper side of the I-shaped base, and has the function of supporting the inverted U-shaped sliding layer. When the inverted U-shaped sliding layer is translated, it drives the top cylindrical sliding block in the Roll in the groove on the upper side of the I-shaped base, thereby reducing the translation resistance of the support translation member.
上述方案中,包括:所述滚动球位于所述工字型基体顶端凹槽内,具有支撑和导滑作用,减小所述支撑平移部件的平移阻力。The above solution includes: the rolling ball is located in the groove at the top end of the I-shaped base body, and has the function of supporting and guiding, reducing the translation resistance of the supporting translation member.
上述方案中,包括:所述侧面滑块与侧面所述弹簧配合作用于所述倒U型滑层的内侧,减少和缓冲交通工具加速或制动时产生的纵向加速度对所述倒U型滑层的纵向冲击力,同时具有一定润滑作用。In the above solution, it includes: the side slider and the spring on the side cooperate with the inner side of the inverted U-shaped sliding layer to reduce and buffer the longitudinal acceleration generated when the vehicle accelerates or brakes to the inverted U-shaped sliding layer. Longitudinal impact force of the layer, and has a certain lubricating effect at the same time.
上述方案中,包括:所述底侧滑动块位于所述工字型基体凹槽内,减小和缓冲交通工具在垂向振动时所述倒U型滑层的垂向加速度,同时减小所述倒U型滑层的滑动摩擦;所述润滑凹槽内有润滑油液,具有润滑所述底层滑动块的作用。所述工字型底座对所述型滑层具有支撑、减振、导滑、润滑的作用。In the above solution, it includes: the bottom side sliding block is located in the groove of the I-shaped base body, which reduces and buffers the vertical acceleration of the inverted U-shaped sliding layer when the vehicle vibrates vertically, and simultaneously reduces the vertical acceleration of the inverted U-shaped sliding layer. The sliding friction of the inverted U-shaped sliding layer; the lubricating groove contains lubricating oil, which has the function of lubricating the sliding block of the bottom layer. The I-shaped base has the functions of supporting, damping, guiding and lubricating the sliding layer.
上述方案中,包括:平移限位部件,所述平移限位部件包括:接触板、缓冲垫、抵板、肋板;所述接触板紧贴所述缓冲垫,所述抵板与所述肋板焊接在一起固定在所述工字型基体上。In the above solution, it includes: a translation limiting component, the translation limiting component includes: a contact plate, a buffer pad, abutting plate, and a rib plate; the contact plate is in close contact with the buffer pad, and the abutting plate and the rib The plates are welded together and fixed on the I-shaped base.
上述方案中,包括:罐体紧固部件,所述罐体紧固部件包括:紧固带、紧固螺母、紧固齿、所述紧固带用来固定罐体装置,所述紧固螺母与所述紧固带配合,用于固结于所述紧固齿上;所述紧固齿内有孔,所述紧固带穿过所述紧固齿的孔隙,被所述紧固螺母固定于所述支撑平移部件的所述支撑板上In the above solution, it includes: a tank body fastening component, the tank body fastening component includes: a tightening belt, a tightening nut, a tightening tooth, the tightening belt is used to fix the tank body device, and the tightening nut It cooperates with the tightening belt and is used to be fixed on the tightening teeth; the tightening teeth have holes in them, and the tightening belt passes through the holes of the tightening teeth and is blocked by the tightening nut. fixed on the support plate of the support translation member
根据本发明实施例的另一方面,提供一种防护方法,所述方法包括:所述方法应用于工字型底座的防护装置,所述方法包括:获取所述交通工具运行状态;当所述交通工具向左急转弯时,则获得第一控制指令;当所述所述交通工具向右急转弯时,则获得第二控制指令;其中,所述第一控制指令为:系统控制电机带动丝杠转动,十字型移动体将罐体装置向左侧平移,从而将交通工具重心向左侧偏移,来抵抗交通工具左转向时向右的离心力;所述第二控制指令为:所述系统控制电机带动所述丝杠向另一侧转动,将罐体装置向右侧平移,从而将交通工具重心向右侧偏移,来抵抗交通工具右转向时向左的离心力。According to another aspect of the embodiments of the present invention, a protection method is provided, the method comprising: applying the method to a protection device of an I-shaped base, the method comprising: acquiring the running state of the vehicle; When the vehicle turns sharply to the left, a first control command is obtained; when the vehicle turns sharply to the right, a second control command is obtained; wherein, the first control command is: the system controls the motor to drive the wire When the lever rotates, the cross-shaped moving body translates the tank device to the left, thereby shifting the center of gravity of the vehicle to the left to resist the centrifugal force to the right when the vehicle turns left; the second control command is: the system The control motor drives the lead screw to rotate to the other side, and translates the tank device to the right, thereby shifting the center of gravity of the vehicle to the right to resist the centrifugal force to the left when the vehicle is turned right.
本发明所提供的一种基于丝杠的工型防护装置及方法,所述装置包括:平移动力部件和支撑平移部件;所述平移动力部件包括:十字形移动体和丝杠;通过所述移动体和所述丝杠的配合,使所述移动体移动,从而保证交通工具保持平衡;所述支撑平移部件包括:底座;所述底座为工字型底座,使所述交通工具不易侧翻。The present invention provides a lead screw-based I-type protection device and method. The device includes: a translational power component and a support translational component; the translational power component includes: a cross-shaped moving body and a lead screw; The cooperation of the body and the lead screw makes the moving body move, so as to ensure the balance of the vehicle; the support and translation component includes: a base; the base is an I-shaped base, so that the vehicle is not easy to roll over.
附图说明Description of drawings
图1为本发明实施例中防护装置的结构组成示意图;1 is a schematic diagram of the structural composition of a protective device in an embodiment of the present invention;
图2为本发明实施例提供的另一结构组成示意图;2 is a schematic diagram of another structural composition provided by an embodiment of the present invention;
图3为本发明实施例提供的另一结构组成示意图;3 is a schematic diagram of another structural composition provided by an embodiment of the present invention;
图4为本发明实施例提供的另一结构组成示意图;4 is a schematic diagram of another structural composition provided by an embodiment of the present invention;
图5为本发明实施例提供的另一结构组成示意图;5 is a schematic diagram of another structural composition provided by an embodiment of the present invention;
图6为本发明实施例提供的流程图。FIG. 6 is a flowchart provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了能够更加详尽地了解本发明的特点与技术内容,下面结合附图对本发明的实现进行详细阐述,所附附图仅供参考说明之用,并非用来限定本发明。In order to be able to understand the features and technical content of the present invention in more detail, the implementation of the present invention is described in detail below with reference to the accompanying drawings, which are for reference only and are not intended to limit the present invention.
图1-6为本发明实施例提供的一种防护装置的结构组成示意图,如图1-6所示。FIG. 1-6 is a schematic diagram of the structure and composition of a protective device provided by an embodiment of the present invention, as shown in FIG. 1-6 .
本发明提供一种技术方案:一种防护装置,包括车架3、支撑平移部件1、平移动力部件2、罐体紧固部件4,所述的车架3与交通工具的底盘连接,所述支撑平移部件1固定在车架3上,所述平移动力部件2固定在车架纵向中间位置上,为整个侧翻平移系统提供动力。The present invention provides a technical solution: a protective device, comprising a
所述的支撑平移部件1包括支撑板11、倒U型滑层12、工字型底座13和平移限位部件14。支撑板11用于支撑交通工具的罐体,放置于倒U型滑层12上;倒U型滑层12内包工字型底座13,外侧与支撑板11焊接在一起,起滑动层的作用;如图4所示,工字型底座13包括顶端圆柱形滑块131、滚动球132,侧面滑块133,侧面滑块弹簧134,底侧滑动块135,润滑凹槽136,工字型基体137;所述顶端圆柱形滑块131位于工字型基体137的上侧的凹槽内,具有支撑倒U型滑层12的作用,同时倒U型滑层12平移的时候,可以带动顶端圆柱形滑块131在工字型底座13的上侧的凹槽内滚动,从而减小支撑平移部件1的平移阻力;所述滚动球132位于工字型基体137顶端凹槽内,具有支撑和导滑作用,可以减小支撑平移部件1的平移阻力;所述侧面滑块133余侧面弹簧134配合作用于倒U型滑层12的内侧,减少和缓冲交通工具加速或制动时产生的纵向加速度对倒U型滑层12的纵向冲击力,同时具有一定润滑作用;所述底侧滑动块135,为圆柱形,位于工字型基体137凹槽内,减小和缓冲交通工具在垂向振动时倒U型滑层12的垂向加速度,同时减小倒U型滑层12的滑动摩擦;所述润滑凹槽136内有润滑油液,具有润滑底层滑动块135的作用。所以工字型底座13对倒U型滑层12具有支撑、减振、导滑、润滑的作用。所述平移限位部件14,固定于车架3上,用于限制支撑平移部件1的平移距离,防止极限工况下倒U型滑层12从工字型基体137上掉落,具有到限位与保护作用;平移限位部件14具体包括接触板141、缓冲垫142、抵板143、肋板144,所述接触板141紧贴缓冲垫142,由钢板材料所造,缓冲垫142由橡胶材料制作的空心球体,抵板143与肋板144焊接在一起固定在工字型基体137上。The supporting
所述包括罐体紧固部件4包括:紧固带41,紧固螺母42,紧固齿43,所述紧固带41用来固定罐体,紧固螺母42与紧固带41配合,用于固结于紧固齿43上,所述紧固齿43内有孔,紧固带41穿过紧固齿的孔隙,被紧固螺母固42定于支撑平移部件1的支撑板11上。The
平移动力部件2包括:支撑杆21、顶端轴承22、丝杠23、十字型移动体24、中间轴承25、动力电机26。The
所述支撑杆21固定在车架3上是整个平移动力部件2的支撑部件;顶端轴承22固定在车架3上,支撑丝杠23的作用;丝杠23顶端与顶端轴承嵌套在一起,底端与动力电机26连接,带动十字型移动体24平移的作用;十字型移动体24内有螺纹与丝杠23配合,丝杠23的转动会引起十字型移动体24的平动,十字型移动体24与罐体焊接在一起,所以十字型移动体24的移动会引起罐体的移动。动力电机26为丝杠23的转动提供动力,并受控制器控制。The
在另一个实施例中,一种防侧翻平移系统的控制过程,其步骤为:In another embodiment, a control process of an anti-rollover translation system, the steps of which are:
(1)设定车辆向左急转弯时,整车重心处于向右侧倾状态;(1) When the vehicle turns sharply to the left, the center of gravity of the vehicle is in a state of tilting to the right;
(2)此时系统控制电机26带动丝杠23转动,十字型移动体24将罐体向左侧平移,从而将整车重心向左侧偏移,来抵抗整车左转向时向右的离心力,防止侧翻事故发生;(2) At this time, the system controls the
(3)反之车辆向右转弯时,整车重心处于向左侧倾状态;(3) Conversely, when the vehicle turns to the right, the center of gravity of the vehicle is in a state of leaning to the left;
(4)此时系统控制电机26带动丝杠23向另一侧转动,将罐体向右侧平移,从而将整车重心向右侧偏移,来抵抗整车右转向时向左的离心力,防止侧翻事故发生;(4) At this time, the system controls the
步骤(1)至(4),根据传感器测试的数据进行分析处理获得汽车整体侧向能,包括动能与势能以及损耗能量,然后控制平移动力部件2自动进行反向平移纠正,防止侧翻事故发生。Steps (1) to (4), analyze and process the data from the sensor test to obtain the overall lateral energy of the vehicle, including kinetic energy, potential energy and energy loss, and then control the
如图6所示,侧向偏移距离ΔS求解方法:ΔSAs shown in Figure 6, the lateral offset distance ΔS solution method: ΔS
其中,WLat-all为整体的侧向能量,WLat-T,WLat-D,WLat-Waste分别为侧向势能、侧向动能和侧向损耗能;m1为非簧载质量,m2为簧载质量(不包括罐体质量),m3为罐体质量;h1为m1的高度,h2为m2的高度,h3为m3的高度;vtire为车轮纵向滚动速度,vy1为车轮侧向行驶速度,vy2为m2侧向行驶速度,vy3为m3侧向行驶速度,vwind为侧向风速;Wdamp-sus,Wdamp-tire,Wdamp-liquid,Wwind分别为悬架阻尼损耗功、轮胎阻尼损耗功、罐体内液体晃动损耗功以及侧向风损耗功;csus,ctire,cliquid分别为悬架阻尼常数、轮胎侧向阻尼常数、液体晃动阻尼常数;d为轮距,为方向盘转角,k为转向系数,θ1为轮胎侧偏角,为m2的横摆角速度,为m3的横摆角速度;w,r0分别为车轮转速和车轮的滚动半径。Among them, W Lat-all is the overall lateral energy, W Lat-T , W Lat-D , W Lat-Waste are the lateral potential energy, lateral kinetic energy and lateral loss energy, respectively; m 1 is the unsprung mass, m 2 is the sprung mass (excluding the mass of the tank), m 3 is the mass of the tank; h 1 is the height of m 1 , h 2 is the height of m 2 , h 3 is the height of m 3 ; v tire is the longitudinal direction of the wheel Rolling speed, v y1 is the lateral running speed of the wheel, v y2 is the lateral running speed of m 2 , v y3 is the lateral running speed of m 3 , v wind is the lateral wind speed; W damp-sus , W damp-tire , W damp-liquid , W wind are suspension damping loss work, tire damping loss work, liquid sloshing loss work in tank and lateral wind loss work respectively; c sus , c tire , cliqui id are suspension damping constant, tire lateral Damping constant, liquid sloshing damping constant; d is wheelbase, is the steering wheel angle, k is the steering coefficient, θ 1 is the tire slip angle, is the yaw rate of m2 , is the yaw rate of m 3 ; w, r 0 are the wheel speed and the rolling radius of the wheel, respectively.
通过本技术方案,传感器检测的数据包括有轮速、方向盘转角、罐体液比、风速、风向等,上述车辆传感器的传感检测数据均导入横向平移计算器进行分析计算,然后进入模糊PID控制,具体分为低速、中速和高速模糊控制,分工况对侧向平移系统进行控制,并将控制结果进行反馈,直到达到预期效果。Through this technical solution, the data detected by the sensor includes wheel speed, steering wheel angle, tank liquid ratio, wind speed, wind direction, etc. The sensor detection data of the above vehicle sensors are imported into the lateral translation calculator for analysis and calculation, and then enter the fuzzy PID control, Specifically divided into low-speed, medium-speed and high-speed fuzzy control, the lateral translation system is controlled according to the working conditions, and the control results are fed back until the desired effect is achieved.
上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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