CN110744611A - Flexible rubber plate cutting machine and operation method - Google Patents
Flexible rubber plate cutting machine and operation method Download PDFInfo
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- CN110744611A CN110744611A CN201911076858.5A CN201911076858A CN110744611A CN 110744611 A CN110744611 A CN 110744611A CN 201911076858 A CN201911076858 A CN 201911076858A CN 110744611 A CN110744611 A CN 110744611A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 134
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 230000001360 synchronised effect Effects 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 20
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 description 5
- 238000012840 feeding operation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/24—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
- B26D7/2635—Means for adjusting the position of the cutting member for circular cutters
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明提供了柔性橡胶板切割机及操作方法,机架结构的顶部固定安装有切割机架,所述切割机架上配合安装有用于切割的切割滚刀装置,所述切割滚刀装置包括底部滚刀组件和顶部滚刀组件,所述顶部滚刀组件安装在升降调节机构上,所述升降调节结构安装在切割机架的顶部中间部位;所述底部滚刀组件所在主轴安装有用于驱动其转动的动力装置;所述底部滚刀组件和顶部滚动组件之间通过同步传动机构配合传动;所述切割机架上并位于底部滚刀组件和顶部滚刀组件之间的位置设置有进料装置。
The invention provides a flexible rubber sheet cutting machine and an operation method. A cutting frame is fixedly installed on the top of the frame structure, and a cutting hob device for cutting is fitted on the cutting frame, and the cutting hob device includes a bottom The hob assembly and the top hob assembly, the top hob assembly is installed on the lifting adjustment mechanism, and the lifting adjustment structure is installed in the top middle part of the cutting frame; A rotating power device; the bottom hob assembly and the top hob assembly are cooperatively driven by a synchronous transmission mechanism; a feeding device is provided on the cutting frame and located between the bottom hob assembly and the top hob assembly .
Description
技术领域technical field
本发明属于橡胶切割装置领域,特别是涉及柔性橡胶板切割机及操作方法。The invention belongs to the field of rubber cutting devices, in particular to a flexible rubber sheet cutting machine and an operation method.
背景技术Background technique
在汽车上橡胶件制品的加工生产过程中,需要将卷状或者板装的橡胶板切割成需要的大小以便于其后续的生产使用。During the processing and production of rubber products on automobiles, it is necessary to cut the rolled or plate-mounted rubber sheets into required sizes for subsequent production and use.
例如在CN 102211336 A,中公开了橡胶自动切割机,其采用吸附工作台用于橡胶板的吸附固定,再采用气缸驱动刀架以及割刀纵向移动,以实现切割动作,而且通过丝杆传动机构实现刀架的横向运动,以实现横向进给动作,进行切条,通过底部气缸的顶起实现压紧,并最终实现切割,但是上述的切割机采用切割刀片的结构形式,其无法彻底的将橡胶板完全切断,尤其是针对柔性橡胶板,其适应性较差。而且,此种自动切割连续切割过程中的工作效率低,无法适用于大批量的切割加工。For example, in CN 102211336 A, an automatic rubber cutting machine is disclosed, which adopts an adsorption worktable for adsorption and fixation of a rubber plate, and then adopts a cylinder to drive a tool rest and a cutter to move longitudinally to realize the cutting action, and the screw drive mechanism is used to realize the cutting action. The lateral movement of the tool holder is realized to realize the lateral feeding action, cut the strip, realize the pressing through the jacking of the bottom cylinder, and finally realize the cutting, but the above-mentioned cutting machine adopts the structural form of the cutting blade, which cannot completely The rubber sheet is completely cut off, especially for flexible rubber sheets, and its adaptability is poor. Moreover, the work efficiency in the continuous cutting process of such automatic cutting is low, and it cannot be applied to a large-scale cutting process.
在CN 203357534 U,中公开了一种带废料回收的高精度数控橡胶板切割机,其采用气缸压紧滚刀,并通过带传动驱动滚刀转动的方式来实现切割,但是上述的切割机在使用过程中由于其采用气动压紧的方式,而且通过单独的圆刀盘实现切割,其压紧力不容易控制,导致其稳定性差,而且也无法保证一次切割的成功率。In CN 203357534 U, a high-precision CNC rubber sheet cutting machine with waste recycling is disclosed, which adopts a cylinder to press a hob, and realizes cutting by driving the hob to rotate through a belt drive, but the above-mentioned cutting machine is in In the process of use, because it adopts the method of pneumatic pressing and realizes cutting through a separate circular cutter head, the pressing force is not easy to control, resulting in poor stability, and the success rate of one-time cutting cannot be guaranteed.
在CN 105946019 A,中公开了一种用于橡胶板材的切割机,其采用二维平面的切割工作台,在切割过程中,通过切割刀具在二维平面内的运动实现橡胶的切割,进而使其达到使用的需求,但是上述结构的切割机,在使用过程中需要人工的方式推动推刀,并实现其进给,进而导致其切割精度无法得到很好的保证。In CN 105946019 A, a cutting machine for rubber sheets is disclosed, which adopts a two-dimensional plane cutting table, and in the cutting process, the rubber is cut through the movement of the cutting tool in the two-dimensional plane, thereby making It meets the needs of use, but the cutting machine with the above structure needs to manually push the pusher and realize its feeding during the use process, so that the cutting accuracy cannot be well guaranteed.
在CN 107662838 A,中公开了橡胶板切割机,但是此切割机在具体使用过程中,通过挤压辊带动橡胶卷材牵引,并通过切刀实现其切割,但是其主要是通过牵引提供切割的动力,上述切割方式容易对橡胶产生牵引拉应力,对橡胶本身具有一定的损伤。In CN 107662838 A, a rubber sheet cutting machine is disclosed, but in the specific use process of this cutting machine, the rubber coil is pulled by a squeezing roller, and the cutting is realized by a cutter, but it mainly provides cutting by pulling Power, the above cutting method is easy to produce traction and tensile stress on the rubber, and has a certain damage to the rubber itself.
发明内容SUMMARY OF THE INVENTION
为解决以上技术问题,本发明提供柔性橡胶板切割机及操作方法,此切割机采用自动上料,并通过对称布置的滚刀切割方式,实现橡胶板的切割,保证了切割质量和切割效率,同时,上料和切割都采用同一个动力源进行驱动,通过多个传动机构实现其同步传动,提高了传动效率,切割机的稳定性高;而且其能够实现橡胶板彻底的剪断,对橡胶本身的损伤小。In order to solve the above technical problems, the present invention provides a flexible rubber sheet cutting machine and an operation method. The cutting machine adopts automatic feeding, and realizes the cutting of the rubber sheet through the symmetrically arranged hob cutting method, which ensures the cutting quality and cutting efficiency. At the same time, the feeding and cutting are driven by the same power source, and the synchronous transmission is realized through multiple transmission mechanisms, which improves the transmission efficiency and the stability of the cutting machine is high; and it can realize the complete shearing of the rubber sheet, which is not conducive to the rubber itself. damage is small.
为了实现上述的技术特征,本发明的目的是这样实现的:柔性橡胶板切割机,它包括机架结构,所述机架结构的顶部固定安装有切割机架,所述切割机架上配合安装有用于切割的切割滚刀装置,所述切割滚刀装置包括底部滚刀组件和顶部滚刀组件,所述顶部滚刀组件安装在升降调节机构上,所述升降调节结构安装在切割机架的顶部中间部位;所述底部滚刀组件所在主轴安装有用于驱动其转动的动力装置;所述底部滚刀组件和顶部滚动组件之间通过同步传动机构配合传动;所述切割机架上并位于底部滚刀组件和顶部滚刀组件之间的位置设置有进料装置,所述进料装置通过链传动机构与底部滚刀组件的主轴相连,并驱动其同步进料。In order to achieve the above technical features, the purpose of the present invention is to achieve: a flexible rubber sheet cutting machine, which includes a frame structure, a cutting frame is fixedly installed on the top of the frame structure, and a cutting frame is fitted on the cutting frame. There is a cutting hob device for cutting, the cutting hob device includes a bottom hob assembly and a top hob assembly, the top hob assembly is installed on the lifting adjustment mechanism, and the lifting adjustment structure is installed on the cutting frame. The middle part of the top; the main shaft where the bottom hob assembly is located is installed with a power device for driving its rotation; the bottom hob assembly and the top rolling assembly are cooperatively driven by a synchronous transmission mechanism; the cutting frame is located at the bottom A feeding device is provided at a position between the hob assembly and the top hob assembly, and the feeding device is connected with the main shaft of the bottom hob assembly through a chain transmission mechanism and drives it to feed synchronously.
所述机架结构包括机架,所述机架的底部四角固定有支撑脚,所述机架的中间部位固定有中部横梁,在中部横梁上支撑有中间板,在机架的顶部固定有顶部框架。The frame structure includes a frame, the bottom four corners of the frame are fixed with support feet, the middle part of the frame is fixed with a middle beam, the middle beam is supported on the middle plate, and the top of the frame is fixed with a top frame.
所述切割机架包括支撑立板,所述支撑立板的底部通过立板底座固定在机架结构的顶部框架上,所述支撑立板上加工有用于安装顶部滚刀组件的升降滑槽。The cutting frame includes a support vertical plate, the bottom of the support vertical plate is fixed on the top frame of the frame structure through the vertical plate base, and a lift chute for installing the top hob assembly is processed on the support vertical plate.
所述底部滚刀组件和顶部滚刀组件采用相同的结构,所述顶部滚刀组件包括滚刀轴,所述滚刀轴的中间部位通过间隔套筒定位安装有第一滚刀和第二滚刀,所述第一滚刀和第二滚刀的外端面分别安装有定位套筒,所述定位套筒通过锁紧螺母锁紧定位在滚刀轴上,所述定位套筒、第一滚刀、间隔套筒和第二滚刀都通过平键与滚刀轴配合相连,并传递扭矩,所述平键通过锁紧螺钉固定在滚刀轴的键槽上。The bottom hob assembly and the top hob assembly have the same structure, the top hob assembly includes a hob shaft, and the middle part of the hob shaft is positioned and installed with a first hob and a second hob through a spacer sleeve. The outer end surfaces of the first hob and the second hob are respectively equipped with positioning sleeves, the positioning sleeves are locked and positioned on the hob shaft by a locking nut, the positioning sleeves, the first hob The knife, the spacer sleeve and the second hob are all connected to the hob shaft through a flat key, and the flat key is fixed on the keyway of the hob shaft through a locking screw, and transmits torque.
所述动力装置包括电机,所述电机固定安装在机架结构的中间板上,所述电机的电机主轴上安装有第一链轮,所述第一链轮通过第一链条与第二链轮啮合传动,所述第二链轮安装在底部滚刀组件的滚刀轴上;所述第一链条与链条张紧机构相配合,并调节其张紧程度。The power device includes a motor, the motor is fixedly installed on the middle plate of the frame structure, and a first sprocket is installed on the motor main shaft of the motor, and the first sprocket passes through the first chain and the second sprocket. For meshing transmission, the second sprocket is installed on the hob shaft of the bottom hob assembly; the first chain is matched with the chain tensioning mechanism, and its tensioning degree is adjusted.
所述链条张紧机构包括固定块,所述固定块固定在机架上所述固定块上固定安装有连接杆,所述连接杆的外伸端通过紧固螺栓固定有支撑杆,所述支撑杆的另一末端安装有张紧轮安装轴,所述张紧轮安装轴上安装有张紧链轮,所述张紧链轮与第一链条啮合传动。The chain tensioning mechanism includes a fixing block, the fixing block is fixed on the frame, and a connecting rod is fixedly installed on the fixing block, and a support rod is fixed on the overhanging end of the connecting rod through fastening bolts. The other end of the rod is installed with a tensioning wheel installation shaft, and a tensioning sprocket is installed on the tensioning wheel installation shaft, and the tensioning sprocket is engaged with the first chain for transmission.
所述同步传动机构包括安装在底部滚刀组件的滚刀轴上的第一齿轮,所述第一齿轮与第二齿轮啮合传动,所述第二齿轮固定安装在顶部滚刀组件的滚刀轴上。The synchronous transmission mechanism includes a first gear mounted on the hob shaft of the bottom hob assembly, the first gear is engaged with the second gear for transmission, and the second gear is fixedly installed on the hob shaft of the top hob assembly superior.
所述升降调节结构包括调节螺杆,所述调节螺杆与设置在顶部横梁顶部的调节螺母构成螺纹传动配合,所述调节螺杆的底部末端通过连接块固定安装有主轴安装套,所述顶部滚刀组件的滚刀轴支撑安装在主轴安装套上。The lifting adjustment structure includes an adjustment screw, which forms a threaded drive fit with the adjustment nut arranged on the top of the top beam, and the bottom end of the adjustment screw is fixedly installed with a main shaft installation sleeve through a connecting block, and the top hob assembly is installed. The hob shaft support is mounted on the spindle mounting sleeve.
所述进料装置包括固定在切割机架的支撑立板内侧壁上的滚轮支撑板,所述滚轮支撑板之间安装有进料辊,所述进料辊的末端并位于支撑立板之间安装有进料摩擦槽辊,所述进料摩擦槽辊与设置在其顶部的顶部压辊相配合并实现进料,所述顶部压辊支撑安装的压辊连板的末端,所述压辊连板的另一端固定在横杆上,所述横杆固定安装在支撑立板之间;The feeding device includes a roller supporting plate fixed on the inner side wall of the supporting vertical plate of the cutting frame, a feeding roller is installed between the roller supporting plates, and the end of the feeding roller is located between the supporting vertical plates A feeding friction grooved roller is installed, the feeding friction grooved roller cooperates with the top pressing roller arranged on the top thereof and realizes feeding, and the top pressing roller supports the end of the installed pressing roller connecting plate, and the pressing roller is connected to the end of the connecting plate. The other end of the plate is fixed on the cross bar, and the cross bar is fixedly installed between the supporting vertical plates;
所述链传动机构包括安装在底部滚刀组件的滚刀轴上的第三链轮,所述第三链轮通过第二链条与第四链轮啮合传动,所述第四链轮固定安装在进料摩擦槽辊的轴端,并驱动其同步转动实现进料。The chain transmission mechanism includes a third sprocket mounted on the hob shaft of the bottom hob assembly, the third sprocket engages and drives with the fourth sprocket through the second chain, and the fourth sprocket is fixedly installed on the The feed rubs the shaft end of the grooved roller and drives it to rotate synchronously to realize feeding.
所述柔性橡胶板切割机的操作方法,它包括以下步骤:The operation method of the flexible rubber sheet cutting machine includes the following steps:
Step1:启动动力装置,通过电机驱动第一链轮,再由第一链轮和第一链条驱动第二链轮,通过第二链轮驱动同步传动机构的第一齿轮以及链传动机构的第三链轮;Step1: Start the power unit, drive the first sprocket through the motor, then drive the second sprocket by the first sprocket and the first chain, and drive the first gear of the synchronous transmission mechanism and the third chain transmission mechanism through the second sprocket. sprocket;
Step2:将需要切割的柔性橡胶板放置到进料装置的进料辊,并通过进料辊推动其进入到顶部压辊和进料摩擦槽辊之间;Step2: Place the flexible rubber sheet to be cut on the feeding roller of the feeding device, and push it into between the top pressing roller and the feeding friction groove roller through the feeding roller;
Step3:通过第三链轮以及第二链条同步的驱动第四链轮,再由第四链轮驱动进料摩擦槽辊,进而通过进料摩擦槽辊与顶部压辊之间的配合将柔性橡胶板推动进入底部滚刀组件和顶部滚刀组件之间;Step3: Drive the fourth sprocket synchronously through the third sprocket and the second chain, and then drive the feed friction groove roller by the fourth sprocket, and then press the flexible rubber through the cooperation between the feed friction groove roller and the top pressing roller. The plate is pushed into between the bottom reel assembly and the top reel assembly;
Step4:通过第一齿轮将驱动第二齿轮,再由第二齿轮驱动顶部滚刀组件;进而通过顶部滚刀组件和底部滚刀组件之间呈上下配合的两组第一滚刀和第二滚刀进行切割配合,进而对橡胶板进行切割;Step4: The second gear will be driven by the first gear, and then the top hob assembly will be driven by the second gear; and then the two sets of first and second hob will be matched up and down between the top hob assembly and the bottom hob assembly. The knife is used for cutting and matching, and then the rubber sheet is cut;
Step5:在切割过程中,根据橡胶板的厚度,通过调节升降调节结构对主轴安装套的高度位置进行调节以调节底部滚刀组件和顶部滚刀组件之间相配合的滚刀之间的间距,进而保证最佳的切割效果。Step5: During the cutting process, according to the thickness of the rubber plate, adjust the height position of the spindle mounting sleeve by adjusting the lifting adjustment structure to adjust the distance between the matching hob between the bottom hob assembly and the top hob assembly, This ensures the best cutting results.
本发明有如下有益效果:The present invention has the following beneficial effects:
1、通过采用上述的切割机能够用于柔性橡胶板的自动切割使用,其采用自动进料和自动切割一体化的结构形式,大大的提高了橡胶板的切割效率和切割质量,同时有效的降低了作业人员的劳动强度,提高了工作效率。此外,此切割机采用自动上料,并通过对称布置的滚刀切割方式,实现橡胶板的切割,保证了切割质量和切割效率,同时,上料和切割都采用同一个动力源进行驱动,通过多个传动机构实现其同步传动,提高了传动效率,切割机的稳定性高;而且其能够实现橡胶板彻底的剪断,对橡胶本身的损伤小。1. The above-mentioned cutting machine can be used for automatic cutting of flexible rubber sheets. It adopts the integrated structure of automatic feeding and automatic cutting, which greatly improves the cutting efficiency and cutting quality of rubber sheets, and effectively reduces the The labor intensity of the operators is improved, and the work efficiency is improved. In addition, this cutting machine adopts automatic feeding, and realizes the cutting of rubber sheets through the symmetrically arranged hob cutting method, which ensures the cutting quality and cutting efficiency. At the same time, feeding and cutting are driven by the same power source. Multiple transmission mechanisms realize its synchronous transmission, improve the transmission efficiency, and the cutting machine has high stability; and it can realize the complete shearing of the rubber plate, and the damage to the rubber itself is small.
2、通过上述的结构能够通过动力装置同步的为切割滚刀装置和进料装置提供切割动力和进料动力,进而避免了采用多套动力装置,提高了其传动效率。2. The above structure can provide cutting power and feeding power for the cutting hob device and the feeding device synchronously through the power device, thereby avoiding the use of multiple sets of power devices and improving the transmission efficiency.
3、通过上述的切割机架主要用于对切割装置进行支撑和安装,通过升降滑槽保证了底部滚刀组件能够在一定范围内升降,进而能够适应不同厚度橡胶板的切割。3. The above-mentioned cutting frame is mainly used to support and install the cutting device, and the lifting chute ensures that the bottom hob assembly can be lifted and lowered within a certain range, thereby being able to adapt to the cutting of rubber sheets of different thicknesses.
4、通过上述的底部滚刀组件和顶部滚刀组件之间的配合能够实现两组滚刀之间的配合,进而对经过滚刀的橡胶板进行有效的对切,在切割过程中,通过滚刀轴同时驱动第一滚刀和第二滚刀,进而与底部滚刀组件上的相应的滚刀相配合实现切割。4. Through the above-mentioned cooperation between the bottom hob assembly and the top hob assembly, the cooperation between the two sets of hob can be realized, and then the rubber plate passing through the hob can be effectively cut in half. The cutter shaft drives the first hob and the second hob at the same time, and then cooperates with the corresponding hob on the bottom hob assembly to realize cutting.
5、通过上述的动力装置主要用于提供切割动力。5. The above-mentioned power device is mainly used to provide cutting power.
6、通过上述的同步传动机构能够同时实现底部滚刀组件和顶部滚刀组件的主轴的转动,进而保证了正常的切割过程。6. The rotation of the main shafts of the bottom hob assembly and the top hob assembly can be simultaneously realized through the above-mentioned synchronous transmission mechanism, thereby ensuring the normal cutting process.
7、通过上述的升降调节结构能够对顶部滚刀组件的高度位置进行调节,进而保证其能够适应不同厚度的橡胶板的切割使用,进而保证了其切割质量。7. The height position of the top hob assembly can be adjusted through the above-mentioned lifting adjustment structure, thereby ensuring that it can adapt to the cutting and use of rubber sheets of different thicknesses, thereby ensuring its cutting quality.
8、通过上述的进料装置主要用于进料作业。进而实现了橡胶板的自动进给。8. The above-mentioned feeding device is mainly used for feeding operation. Then the automatic feeding of the rubber sheet is realized.
9、通过上述的链传动机构能够用于驱动进料装置,同时将动力装置的动力传递给进料装置,最终实现其自动进料。9. The above chain transmission mechanism can be used to drive the feeding device, and at the same time transmit the power of the power device to the feeding device, and finally realize its automatic feeding.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1为本发明第一视角三维图。FIG. 1 is a three-dimensional view of the present invention from a first perspective.
图2为本发明第二视角三维图。FIG. 2 is a three-dimensional view of the present invention from a second perspective.
图3为本发明第三视角三维图。FIG. 3 is a three-dimensional view of the present invention from a third perspective.
图4为本发明第四视角三维图。FIG. 4 is a three-dimensional view of the present invention from a fourth perspective.
图5为本发明主视图。Figure 5 is a front view of the present invention.
图6为本发明侧视图。Figure 6 is a side view of the present invention.
图7为本发明图5中A-A视图。FIG. 7 is the A-A view in FIG. 5 of the present invention.
图中:机架结构1、动力装置2、进料装置3、链条张紧机构4、同步传动机构5、切割机架6、升降调节结构7、切割滚刀装置8、链传动机构9;In the figure: frame structure 1,
支撑脚101、机架102、中部横梁103、中间板104、顶部框架105;Supporting
电机201、第一链轮202、电机主轴203、第一链条204、第二链轮205;
滚轮支撑板301、进料辊302、进料摩擦槽辊303、顶部压辊304、压辊连板305、横杆306;
固定块401、连接杆402、紧固螺栓403、支撑杆404、张紧轮安装轴405、张紧链轮406;
第一齿轮501、第二齿轮502;a
立板底座601、支撑立板602、升降滑槽603;
调节螺杆701、调节螺母702、连接块703、主轴安装套704、顶部横梁705;Adjusting
滚刀轴801、锁紧螺母802、定位套筒803、第一滚刀804、间隔套筒805和第二滚刀806、顶部滚刀组件807、底部滚刀组件808、锁紧螺钉809;
第三链轮901、第二链条902、第四链轮903。The
具体实施方式Detailed ways
下面结合附图对本发明的实施方式做进一步的说明。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
实施例1:Example 1:
参见图1-7,柔性橡胶板切割机,它包括机架结构1,所述机架结构1的顶部固定安装有切割机架6,所述切割机架6上配合安装有用于切割的切割滚刀装置8,所述切割滚刀装置8包括底部滚刀组件808和顶部滚刀组件807,所述顶部滚刀组件807安装在升降调节机构7上,所述升降调节结构7安装在切割机架6的顶部中间部位;所述底部滚刀组件808所在主轴安装有用于驱动其转动的动力装置2;所述底部滚刀组件808和顶部滚动组件807之间通过同步传动机构5配合传动;所述切割机架6上并位于底部滚刀组件808和顶部滚刀组件807之间的位置设置有进料装置3,所述进料装置3通过链传动机构9与底部滚刀组件808的主轴相连,并驱动其同步进料。通过采用上述的切割机能够用于柔性橡胶板的自动切割使用,其采用自动进料和自动切割一体化的结构形式,大大的提高了橡胶板的切割效率和切割质量,同时有效的降低了作业人员的劳动强度,提高了工作效率。1-7, a flexible rubber sheet cutting machine, which includes a frame structure 1, a
此外,通过上述的结构能够通过动力装置2同步的为切割滚刀装置8和进料装置3提供切割动力和进料动力,进而避免了采用多套动力装置,提高了其传动效率。In addition, the above structure can provide cutting power and feeding power to the cutting
进一步的,所述机架结构1包括机架102,所述机架102的底部四角固定有支撑脚101,所述机架102的中间部位固定有中部横梁103,在中部横梁103上支撑有中间板104,在机架102的顶部固定有顶部框架105。通过上述的机架结构1能够对整个装置进行有效的支撑,进而保证了支撑的稳定性和可靠性。Further, the rack structure 1 includes a
进一步的,所述切割机架6包括支撑立板602,所述支撑立板602的底部通过立板底座601固定在机架结构1的顶部框架105上,所述支撑立板602上加工有用于安装顶部滚刀组件807的升降滑槽603。通过上述的切割机架6主要用于对切割装置8进行支撑和安装,通过升降滑槽603保证了底部滚刀组件808能够在一定范围内升降,进而能够适应不同厚度橡胶板的切割。Further, the cutting
进一步的,所述底部滚刀组件808和顶部滚刀组件807采用相同的结构,所述顶部滚刀组件807包括滚刀轴801,所述滚刀轴801的中间部位通过间隔套筒805定位安装有第一滚刀804和第二滚刀806,所述第一滚刀804和第二滚刀806的外端面分别安装有定位套筒803,所述定位套筒803通过锁紧螺母802锁紧定位在滚刀轴801上,所述定位套筒803、第一滚刀804、间隔套筒805和第二滚刀806都通过平键808与滚刀轴801配合相连,并传递扭矩,所述平键808通过锁紧螺钉809固定在滚刀轴801的键槽上。通过上述的底部滚刀组件808和顶部滚刀组件807之间的配合能够实现两组滚刀之间的配合,进而对经过滚刀的橡胶板进行有效的对切,在切割过程中,通过滚刀轴801同时驱动第一滚刀和第二滚刀,进而与底部滚刀组件上的相应的滚刀相配合实现切割。Further, the
进一步的,所述动力装置2包括电机201,所述电机201固定安装在机架结构1的中间板104上,所述电机201的电机主轴203上安装有第一链轮202,所述第一链轮202通过第一链条204与第二链轮205啮合传动,所述第二链轮205安装在底部滚刀组件808的滚刀轴801上;所述第一链条204与链条张紧机构4相配合,并调节其张紧程度。通过上述的动力装置2主要用于提供切割动力,在工作过程中,通过电机201驱动电机主轴203,进而通过电机主轴203驱动第一链条204,再由第一链条204和第一链条204驱动第二链轮205,进而通过第一链轮205驱动底部滚刀组件808的主轴,进而提供切割动力。Further, the
进一步的,所述链条张紧机构4包括固定块401,所述固定块401固定在机架102上所述固定块401上固定安装有连接杆402,所述连接杆402的外伸端通过紧固螺栓403固定有支撑杆404,所述支撑杆404的另一末端安装有张紧轮安装轴405,所述张紧轮安装轴405上安装有张紧链轮406,所述张紧链轮406与第一链条204啮合传动。通过链条张紧机构4主要用于对第一链条204进行张紧调节,以达到最节的传动效果。调节过程中,通过转动支撑杆404,进而改变张紧链轮406的支撑位置,进而对第一链条204进行张紧。Further, the
进一步的,所述同步传动机构5包括安装在底部滚刀组件808的滚刀轴上的第一齿轮501,所述第一齿轮501与第二齿轮502啮合传动,所述第二齿轮502固定安装在顶部滚刀组件807的滚刀轴801上。通过上述的同步传动机构5能够同时实现底部滚刀组件808和顶部滚刀组件807的主轴的转动,进而保证了正常的切割过程。Further, the
进一步的,所述升降调节结构7包括调节螺杆701,所述调节螺杆701与设置在顶部横梁705顶部的调节螺母702构成螺纹传动配合,所述调节螺杆701的底部末端通过连接块703固定安装有主轴安装套704,所述顶部滚刀组件807的滚刀轴801支撑安装在主轴安装套704上。通过上述的升降调节结构7能够对顶部滚刀组件807的高度位置进行调节,进而保证其能够适应不同厚度的橡胶板的切割使用,进而保证了其切割质量。调节过程中,通过转动调节螺杆701,通过调节螺杆701与调节螺母702相配合,进而对主轴安装套704进行升降调节,使其在升降滑槽603内部滑动,进而调节间距。Further, the lifting adjusting structure 7 includes an adjusting
进一步的,所述进料装置3包括固定在切割机架6的支撑立板602内侧壁上的滚轮支撑板301,所述滚轮支撑板301之间安装有进料辊302,所述进料辊302的末端并位于支撑立板602之间安装有进料摩擦槽辊303,所述进料摩擦槽辊303与设置在其顶部的顶部压辊304相配合并实现进料,所述顶部压辊304支撑安装的压辊连板305的末端,所述压辊连板305的另一端固定在横杆306上,所述横杆306固定安装在支撑立板602之间;通过上述的进料装置3主要用于进料作业。进而实现了橡胶板的自动进给。Further, the
进一步的,所述链传动机构9包括安装在底部滚刀组件808的滚刀轴801上的第三链轮901,所述第三链轮901通过第二链条902与第四链轮903啮合传动,所述第四链轮903固定安装在进料摩擦槽辊303的轴端,并驱动其同步转动实现进料。通过上述的链传动机构9能够用于驱动进料装置3,同时将动力装置的动力传递给进料装置3,最终实现其自动进料。Further, the
实施例2:Example 2:
所述柔性橡胶板切割机的操作方法,它包括以下步骤:The operation method of the flexible rubber sheet cutting machine includes the following steps:
Step1:启动动力装置2,通过电机201驱动第一链轮202,再由第一链轮202和第一链条204驱动第二链轮205,通过第二链轮205驱动同步传动机构5的第一齿轮501以及链传动机构9的第三链轮901;Step1: Start the
Step2:将需要切割的柔性橡胶板放置到进料装置3的进料辊302,并通过进料辊302推动其进入到顶部压辊304和进料摩擦槽辊303之间;Step2: Place the flexible rubber sheet to be cut on the
Step3:通过第三链轮901以及第二链条902同步的驱动第四链轮903,再由第四链轮903驱动进料摩擦槽辊303,进而通过进料摩擦槽辊303与顶部压辊304之间的配合将柔性橡胶板推动进入底部滚刀组件808和顶部滚刀组件807之间;Step3: Drive the
Step4:通过第一齿轮501将驱动第二齿轮502,再由第二齿轮502驱动顶部滚刀组件807;进而通过顶部滚刀组件807和底部滚刀组件808之间呈上下配合的两组第一滚刀804和第二滚刀806进行切割配合,进而对橡胶板进行切割;Step4: The
Step5:在切割过程中,根据橡胶板的厚度,通过调节升降调节结构7对主轴安装套704的高度位置进行调节以调节底部滚刀组件808和顶部滚刀组件807之间相配合的滚刀之间的间距,进而保证最佳的切割效果。Step5: During the cutting process, according to the thickness of the rubber plate, adjust the height position of the
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| CN207578507U (en) * | 2017-12-20 | 2018-07-06 | 中山市美鼎机械制造有限公司 | Circuit board cutting mechanism and circuit board cutting machine |
| CN208246919U (en) * | 2018-04-12 | 2018-12-18 | 常州市柯龙电子有限公司 | A kind of plate slitting mill |
| KR20190119790A (en) * | 2018-04-13 | 2019-10-23 | 유신단열 주식회사 | insulation multi-layer horizantal cutting appartus |
| CN208992799U (en) * | 2018-10-25 | 2019-06-18 | 中南橡胶集团有限责任公司 | Rubberized fabric cutting equipment |
| CN209141012U (en) * | 2018-11-08 | 2019-07-23 | 周青标 | A kind of cutting equipment for dog chew |
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| CN215881785U (en) * | 2021-09-16 | 2022-02-22 | 台州市利仕达新材料科技有限公司 | A flexible sponge cutting machine |
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| CN117140624A (en) * | 2023-09-13 | 2023-12-01 | 安徽楚王制药机械科技股份有限公司 | Papaya split machine |
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Application publication date: 20200204 |
