CN110735647B - Eccentric hob roadheader that does not affect support operations and can break rock according to a predetermined path - Google Patents

Eccentric hob roadheader that does not affect support operations and can break rock according to a predetermined path Download PDF

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CN110735647B
CN110735647B CN201911071177.XA CN201911071177A CN110735647B CN 110735647 B CN110735647 B CN 110735647B CN 201911071177 A CN201911071177 A CN 201911071177A CN 110735647 B CN110735647 B CN 110735647B
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hob
eccentric
arm
affect
disc
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CN110735647A (en
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江红祥
朱真才
蔡芝源
王欧国
赵慧贺
王永信
江林恒
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China University of Mining and Technology Beijing CUMTB
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Priority to PCT/CN2020/084608 priority patent/WO2021088316A1/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • E21D9/104Cutting tool fixtures
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • E21D9/104Cutting tool fixtures
    • E21D9/1046Vibrating
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1086Drives or transmissions specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1093Devices for supporting, advancing or orientating the machine or the tool-carrier

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  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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  • Earth Drilling (AREA)
  • Drilling And Exploitation, And Mining Machines And Methods (AREA)
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Abstract

本发明公开了一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,主要由履带行走机构、机架、液压泵站、电源箱、滑动导轨基座、推进油缸I、滑动座、传动箱、液压马达、滚刀臂旋转滑动装置、滚刀臂、低速大扭矩马达、偏心盘形滚刀、控制中心、装载装置、输送装置、临时支护装置和辅助作业平台等组成。本发明结构简单紧凑可靠,安装拆卸方便,充分利用坚硬岩体抗拉强度低特性,破岩能力强、效率高;滚刀破碎岩石的路线可根据不同的截面调整,适应截面灵活;盘形滚刀铣削破岩载荷小,性能高,效率高,且滚刀偏心旋转,可以使滚刀达到振动铣削破岩的效果,从而进一步提高滚刀铣削破岩的性能。

Figure 201911071177

The invention discloses an eccentric hob-type roadheader that does not affect the support operation and can break rocks according to a predetermined path. , sliding seat, transmission box, hydraulic motor, rotary sliding device of hob arm, hob arm, low-speed high-torque motor, eccentric disc hob, control center, loading device, conveying device, temporary support device and auxiliary working platform, etc. composition. The invention has simple, compact and reliable structure, convenient installation and disassembly, fully utilizes the low tensile strength of hard rock mass, has strong rock breaking ability and high efficiency; The rock-breaking load of the cutter milling is small, the performance is high, the efficiency is high, and the hob rotates eccentrically, which can make the hob achieve the effect of vibration milling and rock-breaking, thereby further improving the rock-breaking performance of the hob.

Figure 201911071177

Description

不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机Eccentric hob roadheader that does not affect support operations and can break rock according to a predetermined path

技术领域technical field

本发明属于煤炭开采技术领域,涉及一种掘进机械设备,具体涉及一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机。The invention belongs to the technical field of coal mining, and relates to a roadheader, in particular to an eccentric hob-type roadheader that does not affect support operations and can break rocks according to a predetermined path.

背景技术Background technique

2018年,《BP世界能源统计年鉴》指出:中国仍然是世界最大的能源消费国,占全球消费量的23.2%和全球净增长的33.6%;煤炭资源消耗占消费总量的60.4%,在未来很长一段时期内作为我国主体能源具有无法替代的地位。随着我国对煤炭能源需求的不断增加,因岩巷掘进困难而导致采掘比例失调成为制约我国煤矿开采的主要原因。而如今而随着采煤机械化开采的成熟应用,开采效率得到了极大的提高,采掘比例失衡的现象变得更加突出,硬岩掘进机械装备已经成为制约矿井煤炭开采和巷道掘进协同进行的“瓶颈”。特别对于普氏硬度系数f≥10的坚硬岩石,施工时对掘进工作机构及其安装刀具的冲击、磨损加大,加上空间限制,掘进装备的工作环境更为恶劣,使掘进工作机构在硬岩巷掘进效果较差,掘进成本高。In 2018, the BP World Energy Statistical Yearbook pointed out: China is still the world's largest energy consumer, accounting for 23.2% of global consumption and 33.6% of global net growth; coal resource consumption accounts for 60.4% of total consumption, and in the future For a long period of time, it has an irreplaceable position as the main energy source in my country. With the increasing demand for coal energy in our country, the imbalance of mining ratio due to the difficulty of excavating rock tunnels has become the main reason for restricting coal mining in my country. Today, with the mature application of coal mining mechanized mining, the mining efficiency has been greatly improved, and the phenomenon of unbalanced mining ratio has become more prominent. bottleneck". Especially for the hard rock with Platts hardness coefficient f≥10, the impact and wear of the tunneling working mechanism and its installation tools will increase during construction. In addition to the space limitation, the working environment of the tunneling equipment is even worse, making the tunneling working mechanism in the hard The tunneling effect of rock roadway is poor, and the driving cost is high.

在现有的技术中,煤矿巷道掘进多采用钻爆法和机械截齿破岩,其中钻爆法虽然效率高,对地层的适用性强,但其粉尘、毒气排放量大,还容易造成瓦斯爆炸之类重大事故,因此不利于矿体资源安全高效绿色开采。而机械截齿破碎硬岩难度大、负载大,截齿易损坏而需频繁更换,岩巷掘进效率低、成本高,井下试验证实截齿铣削破岩方式难以实现硬岩巷道的经济掘进。In the existing technology, the drilling and blasting method and mechanical picks are mostly used in the excavation of coal mine roadways. Although the drilling and blasting method has high efficiency and strong applicability to the stratum, it has a large amount of dust and toxic gas emissions, and it is easy to cause gas. Major accidents such as explosions are not conducive to the safe, efficient and green mining of ore resources. However, mechanical picks are difficult to break hard rock and have a large load. The picks are easily damaged and need to be replaced frequently. The driving efficiency of rock roadways is low and the cost is high. Downhole tests have proved that the method of picking and milling rock breaking is difficult to achieve economical driving of hard rock roadways.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,充分利用偏心盘形滚刀振动铣削载荷小,性能高,效率高的特点,实现坚硬岩石的快速破碎,提高煤矿巷道掘进速度。The purpose of the present invention is to provide an eccentric hob-type roadheader that does not affect the support operation and can break rock according to a predetermined path, making full use of the eccentric disc-shaped hob with the characteristics of small vibration milling load, high performance and high efficiency, and realizes hard The rapid crushing of the rock increases the driving speed of the coal mine roadway.

为实现上述目的,本发明采用的技术方案如下:一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,包括履带行走机构、机架、液压泵站、电源箱、滑动导轨基座、推进油缸I、滑动座、传动箱、滚刀臂旋转滑动装置、滚刀臂、低速大扭矩马达、偏心盘形滚刀、控制箱、装载装置、输送装置、临时支护装置和辅助作业平台;In order to achieve the above purpose, the technical solution adopted in the present invention is as follows: an eccentric hob-type roadheader that does not affect the support operation and can break rocks according to a predetermined path, including a crawler traveling mechanism, a frame, a hydraulic pump station, a power box, Sliding guide base, propulsion cylinder I, sliding seat, transmission box, rotary sliding device of hob arm, hob arm, low-speed high-torque motor, eccentric disc hob, control box, loading device, conveying device, temporary support device and auxiliary work platforms;

所述机架安装在履带行走机构上,所述液压泵站、电源箱、滑动导轨基座、临时支护装置和辅助作业平台均安装在所述机架上,其中,所述液压泵站和电源箱位于机架的尾部,且左右对称设置,所述滑动轨道基座位于所述液压泵站和电源箱的前端,所述装载装置安装在机架的前端,所述输送装置安装在装载装置中间、机架下面,所述滑动座滑动安装在所述滑动导轨基座上,并且与滑动导轨基座之间通过两个推进油缸I相连接,所述传动箱安装在所述滑动座的前端,传动箱的箱体上对称安装两个液压马达,所述液压马达输出轴与传动箱输入轴连接,安装在传动箱输入轴上的齿轮I与安装在传动箱输出轴上的齿轮II相啮合,所述滚刀臂旋转滑动装置安装在传动箱输出轴的前端,所述滚刀臂旋转滑动装置包括呈长方体结构的壳体,所述壳体的上端固定有油缸安装板,所述壳体内设置有E形槽,所述滚刀臂插入E形槽与油缸安装板通过推进油缸II相连接,所述低速大扭矩马达安装在所述滚刀臂的前端,所述偏心盘形滚刀偏心安装在低速大扭矩马达的输出轴上;The frame is installed on the crawler traveling mechanism, and the hydraulic pump station, the power supply box, the sliding guide rail base, the temporary support device and the auxiliary work platform are all installed on the frame, wherein the hydraulic pump station and the The power box is located at the rear of the rack and is symmetrically arranged, the sliding track base is located at the front end of the hydraulic pump station and the power box, the loading device is installed at the front end of the rack, and the conveying device is installed on the loading device In the middle, under the frame, the sliding seat is slidably installed on the sliding guide rail base, and is connected with the sliding guide rail base through two propelling oil cylinders I, and the transmission box is installed at the front end of the sliding seat , Two hydraulic motors are symmetrically installed on the box body of the transmission case, the output shaft of the hydraulic motor is connected with the input shaft of the transmission case, and the gear I installed on the input shaft of the transmission case meshes with the gear II installed on the output shaft of the transmission case , the rotary sliding device of the hob arm is installed at the front end of the output shaft of the transmission box, and the rotary sliding device of the hob arm comprises a casing with a cuboid structure, the upper end of the casing is fixed with an oil cylinder mounting plate, and the casing is An E-shaped groove is provided, the hob arm is inserted into the E-shaped groove and connected to the cylinder mounting plate through the push cylinder II, the low-speed and high-torque motor is installed at the front end of the hob arm, and the eccentric disc-shaped hob is eccentric. Installed on the output shaft of the low-speed high-torque motor;

所述推进油缸I、液压马达、推进油缸II、临时支护装置和辅助作业平台分别与所述液压泵站通过液压油路连接,所述控制箱安装在所述电源箱上端,所述低速大扭矩马达、控制箱分别与电源箱电连接。The propulsion cylinder I, the hydraulic motor, the propulsion cylinder II, the temporary support device and the auxiliary operation platform are respectively connected with the hydraulic pump station through the hydraulic oil circuit, the control box is installed on the upper end of the power box, and the low-speed high The torque motor and the control box are respectively electrically connected with the power box.

进一步地,所述偏心盘形滚刀包括圆盘形刀盘,所述圆盘形刀盘前端镶嵌有多个机械截齿,圆盘形刀盘的圆周上焊接有多个合金头,圆盘形刀盘后端加工有一安装低速大扭矩马达输出轴的孔,在所述孔中加工有键槽。Further, the eccentric disc-shaped hob includes a disc-shaped cutter head, the front end of the disc-shaped cutter head is inlaid with a plurality of mechanical picks, and a plurality of alloy heads are welded on the circumference of the disc-shaped cutter head. The rear end of the cutter head is machined with a hole for installing the output shaft of the low-speed and high-torque motor, and a keyway is machined in the hole.

优选的,所述孔轴线与圆盘形刀盘的轴线偏移2-5cm,使偏心盘形滚刀在旋转过程中会产生一定程度的振动。Preferably, the axis of the hole is offset by 2-5 cm from the axis of the disc-shaped hob, so that the eccentric disc-shaped hob will vibrate to a certain degree during the rotation process.

优选的,所述机械截齿材料为硬质合金,机械截齿在圆盘形刀盘前端呈现阿基米德螺旋线阵列,旋向为逆时针。Preferably, the material of the mechanical pick is cemented carbide, and the mechanical pick presents an Archimedes spiral array at the front end of the disc-shaped cutter head, and the rotation direction is counterclockwise.

更优选的,所阵列的阿基米德螺旋线一共有12条。More preferably, there are a total of 12 Archimedes spirals in the array.

优选的,所述合金头材料为硬质合金,合金头在圆盘形刀盘圆周上等距分布。Preferably, the alloy head material is cemented carbide, and the alloy heads are equally spaced on the circumference of the disc-shaped cutter head.

优选的,所述低速大扭矩马达的转向为逆时针,可以根据机械截齿所阵列螺旋线的形状,减小机械截齿在破岩时候的载荷。Preferably, the steering of the low-speed and high-torque motor is counterclockwise, which can reduce the load of the mechanical picks when breaking rock according to the shape of the spirals arranged by the mechanical picks.

进一步地,所述滚刀臂包括呈长方体结构的臂体,所述臂体前端面上开设有两条平行等宽的矩形导槽,所述滚刀臂通过两条所述矩形导槽实现在滚刀臂旋转滑动装置中的定位。Further, the hob arm includes an arm body with a cuboid structure, and two parallel and equal-width rectangular guide grooves are opened on the front end surface of the arm body, and the hob arm is realized in the Positioning in the rotary slide of the reel arm.

进一步地,所述临时支护装置由四个推进油缸Ⅲ和拱形支撑棚组成,所述拱形支撑棚安装在四个推进油缸Ⅲ上端,四个推进油缸Ⅲ下端固定安装在机架上,四个推进油缸Ⅲ分别与所述液压泵站通过液压油路连接。Further, the temporary support device is composed of four propulsion oil cylinders III and an arched support shed, the arched support shed is installed on the upper ends of the four propulsion oil cylinders III, and the lower ends of the four propulsion oil cylinders III are fixedly installed on the frame, The four propelling oil cylinders III are respectively connected with the hydraulic pump station through hydraulic oil circuits.

进一步地,所述辅助作业平台由四个推进油缸Ⅳ和作业平台组成,所述作业平台安装在四个推进油缸Ⅳ上端,四个推进油缸Ⅳ下端固定安装在机架上,四个推进油缸Ⅳ分别与所述液压泵站通过液压油路连接。Further, the auxiliary working platform is composed of four propulsion cylinders IV and a working platform, the working platform is installed on the upper ends of the four propulsion cylinders IV, the lower ends of the four propulsion cylinders IV are fixedly installed on the frame, and the four propulsion cylinders IV They are respectively connected with the hydraulic pump stations through hydraulic oil circuits.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明结构简单紧凑可靠,安装拆卸方便,充分利用坚硬岩体抗拉强度低特性,破岩能力强、效率高;滚刀破碎岩石的路线可根据不同的截面调整,适应截面灵活;盘形滚刀铣削破岩载荷小,性能高,效率高,且滚刀偏心旋转,可以使滚刀达到振动铣削破岩的效果,从而进一步提高滚刀铣削破岩的性能。滚刀刀盘前端安装有数个机械截齿,可以通过截齿局部破碎岩石,使滚刀快速下刀而不受滚刀铣削角度的影响。滑动座前后移动,不仅可以在截齿局部破碎岩石过程中提供巨大的推力,还可以在掘进机静止的情况下实现不同深度岩石的破碎,避免履带行走机构一个掘进周期运动一次,从而提高巷道掘进的效率,且在钻孔和铣削时,履带行走机构和机架不动,不会影响临时支护作业和辅助作业,对实现坚硬岩石巷道高效掘进具有重要的意义。The invention is simple, compact and reliable in structure, easy to install and disassemble, makes full use of the low tensile strength of hard rock mass, has strong rock breaking ability and high efficiency; The rock-breaking load of the cutter milling is small, the performance is high, the efficiency is high, and the hob rotates eccentrically, which can make the hob achieve the effect of vibration milling and rock-breaking, thereby further improving the rock-breaking performance of the hob. The front end of the hob cutter head is equipped with several mechanical picks, which can partially break the rock through the picks, so that the hob can be quickly lowered without being affected by the milling angle of the hob. The sliding seat moves back and forth, which can not only provide huge thrust in the process of locally crushing the rock by the pick, but also realize the crushing of rocks of different depths when the roadheader is stationary, avoiding the crawler traveling mechanism to move once in one driving cycle, thereby improving the roadway excavation. In addition, when drilling and milling, the crawler traveling mechanism and the frame do not move, which will not affect the temporary support operation and auxiliary operation, which is of great significance to realize the efficient excavation of hard rock roadways.

附图说明Description of drawings

图1是本发明一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机示意图;1 is a schematic diagram of an eccentric hob-type roadheader of the present invention that does not affect the support operation and can break rock according to a predetermined path;

图2是本发明传动箱结构示意图;Fig. 2 is the structure schematic diagram of the transmission case of the present invention;

图3是本发明滚刀臂旋转滑动装置主视图局部剖;3 is a partial section of the front view of the rotary sliding device of the hob arm of the present invention;

图4是本发明滚刀臂旋转滑动装置左视图局部剖;FIG. 4 is a partial cross-section of the left side view of the rotary sliding device of the hob arm of the present invention;

图5是本发明壳体轴向图;Figure 5 is an axial view of the housing of the present invention;

图6是本发明滚刀臂轴向图;Figure 6 is an axial view of the hob arm of the present invention;

图7是本发明偏心盘形滚刀主视图局部剖;7 is a partial section of the front view of the eccentric disc hob of the present invention;

图8是本发明偏心盘形滚刀轴向图;Figure 8 is an axial view of the eccentric disc hob of the present invention;

图9是本发明偏心盘形滚刀铣削路线示意图;Fig. 9 is the schematic diagram of the milling route of the eccentric disc hob of the present invention;

图中:1—履带行走机构;2—机架;3—液压泵站;4—电源箱;5—滑动导轨基座;6—推进油缸I;7—滑动座;8—传动箱;8-1—传动箱输入轴;8-2—齿轮I;8-3—齿轮II;8-4—传动箱输出轴;8-5—箱体;9—液压马达;10—滚刀臂旋转滑动装置;10-1—壳体;10-1-1—E型槽;10-2—推进油缸II;10-3—油缸安装板;11—滚刀臂;11-1—臂体;11-2—矩形导槽;12—低速大扭矩马达;13—偏心盘形滚刀;13-1—圆盘形刀盘;13-2—机械截齿;13-3—孔;13-4—键槽;13-5—合金头;14—控制箱;15—装载装置;16—输送装置;17—临时支护装置;18—辅助作业平台。In the figure: 1—crawler traveling mechanism; 2—frame; 3—hydraulic pump station; 4—power box; 5—slide rail base; 6—propulsion cylinder I; 7—slide seat; 8—transmission box; 8— 1—input shaft of transmission case; 8-2—gear I; 8-3—gear II; 8-4—output shaft of transmission case; 8-5—box body; 9—hydraulic motor; 10—revolving sliding device of hob arm ;10-1—shell; 10-1-1—E-slot; 10-2—propulsion cylinder II; 10-3—cylinder mounting plate; 11—hob arm; 11-1—arm body; 11-2 - Rectangular guide groove; 12 - low speed and high torque motor; 13 - eccentric disc hob; 13-1 - disc cutter; 13-2 - mechanical pick; 13-3 - hole; 13-4 - keyway; 13-5—alloy head; 14—control box; 15—loading device; 16—conveying device; 17—temporary support device; 18—auxiliary work platform.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

如图1所示,本发明的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机包括履带行走机构1、机架2、液压泵站3、电源箱4、滑动导轨基座5、推进油缸I6、滑动座7、传动箱8、滚刀臂旋转滑动装置10、滚刀臂11、低速大扭矩马达12、偏心盘形滚刀13、控制箱14、装载装置15、输送装置16、临时支护装置17和辅助作业平台18。As shown in FIG. 1, an eccentric hob-type roadheader that does not affect the support operation and can break rocks according to a predetermined path includes a crawler traveling mechanism 1, a frame 2, a hydraulic pump station 3, a power box 4, a sliding Guide rail base 5, propelling cylinder I6, sliding seat 7, transmission box 8, hob arm rotating sliding device 10, hob arm 11, low speed high torque motor 12, eccentric disc hob 13, control box 14, loading device 15 , conveying device 16 , temporary support device 17 and auxiliary working platform 18 .

所述机架2为本发明掘进机各组成部分的纽带,履带行走机构1安装在机架2下方用于实现掘进机行走,所述液压泵站3、电源箱4、滑动导轨基座5、临时支护装置17和辅助作业平台18均安装机架2上,其中液压泵站3和电源箱4位于机架2的尾部,且左右对称设置,装载装置15安装在机架2的前端,在装载装置15中间、机架2下面安装有输送装置16,用于将铣削碎落的岩石输送出巷道,滑动座7滑动安装在滑动导轨基座5上,并且与滑动导轨基座5之间通过两个推进油缸I6相连接,可以通过控制推进油缸I6活塞杆的伸缩而使滑动座7在滑动导轨基座5上前后移动。The frame 2 is the link of the various components of the roadheader of the present invention. The crawler traveling mechanism 1 is installed under the frame 2 to realize the driving of the roadheader. The hydraulic pump station 3, the power box 4, the sliding guide rail base 5, Both the temporary support device 17 and the auxiliary working platform 18 are installed on the frame 2, wherein the hydraulic pump station 3 and the power box 4 are located at the rear of the frame 2, and are arranged symmetrically on the left and right. The loading device 15 is installed at the front end of the frame 2, at the A conveying device 16 is installed in the middle of the loading device 15 and under the frame 2 for conveying the milled and crushed rocks out of the roadway. The two propelling oil cylinders I6 are connected, and the sliding seat 7 can be moved back and forth on the sliding guide rail base 5 by controlling the expansion and contraction of the piston rod of the propelling oil cylinder I6.

如图1、图2所示,所述传动箱8安装在滑动座7的前端,所述传动箱包括箱体8-5,传动箱的箱体8-5上对称安装两个液压马达9,所述箱体8-5内设有两个传动箱输入轴8-1和一个传动箱输出轴8-4,所述液压马达9输出轴与传动箱输入轴8-1相连接,安装在传动箱输入轴8-1上的两个齿轮I8-2分别与安装在传动箱输出轴8-4上的两个齿轮II8-3相啮合。As shown in Figures 1 and 2, the transmission case 8 is installed at the front end of the sliding seat 7, the transmission case includes a case body 8-5, and two hydraulic motors 9 are symmetrically installed on the case body 8-5 of the transmission case, The box body 8-5 is provided with two transmission box input shafts 8-1 and one transmission box output shaft 8-4. The output shaft of the hydraulic motor 9 is connected with the transmission box input shaft 8-1 and is installed in the transmission box. The two gears I8-2 on the input shaft 8-1 of the case mesh respectively with the two gears II8-3 mounted on the output shaft 8-4 of the transmission case.

如图1、图3至图5所示,所述滚刀臂旋转滑动装置10安装在传动箱输出轴8-4的前端,滚刀臂旋转滑动装置10包括呈长方体结构的壳体10-1,所述壳体10-1的上端固定有油缸安装板10-3,所述壳体10-1内设置有E形槽10-1-1。As shown in Fig. 1, Fig. 3 to Fig. 5, the hob arm rotating and sliding device 10 is installed at the front end of the output shaft 8-4 of the transmission case, and the hob arm rotating and sliding device 10 includes a casing 10-1 in the shape of a cuboid The upper end of the casing 10-1 is fixed with an oil cylinder mounting plate 10-3, and an E-shaped groove 10-1-1 is arranged in the casing 10-1.

如图6所示,所述滚刀臂11包括呈长方体结构的臂体11-1,所述臂体11-1前端面上开设有两条平行等宽的矩形导槽11-2,所述臂体11-1的宽度与所述E形槽10-1-1的宽度相适配。滚刀臂11插入E形槽10-1-1与所述油缸安装板10-3通过推进油缸II10-2相连接,可以通过控制推进油缸II10-2活塞杆的伸缩而使滚刀臂11相对于滚刀臂旋转滑动装置10滑动,可以通过控制两个液压马达9输出轴转动的角度而实现滚刀臂旋转滑动装置10旋转,从而使滚刀臂11发生旋转运动。As shown in FIG. 6 , the hob arm 11 includes an arm body 11-1 having a cuboid structure, and two parallel rectangular guide grooves 11-2 of equal width are formed on the front end surface of the arm body 11-1. The width of the arm body 11-1 is adapted to the width of the E-shaped groove 10-1-1. The hob arm 11 is inserted into the E-shaped groove 10-1-1 and is connected to the cylinder mounting plate 10-3 through the push cylinder II10-2, and the hob arm 11 can be opposed to each other by controlling the expansion and contraction of the piston rod of the push cylinder II10-2. When the hob arm rotating sliding device 10 slides, the hob arm rotating sliding device 10 can be rotated by controlling the rotation angle of the output shafts of the two hydraulic motors 9 , so that the hob arm 11 can rotate.

如图1、图7、图8所示,所述低速大扭矩马达12安装在滚刀臂11的一端,所述偏心盘形滚刀13包括圆盘形刀盘13-1,在圆盘形刀盘13-1前端镶嵌有多个机械截齿13-2,所述机械截齿13-2材料为硬质合金,硬度高,耐磨性好,机械截齿13-2在圆盘形刀盘13-1前端呈现阿基米德螺旋线阵列,旋向为逆时针,本实施例中所阵列的阿基米德螺旋线一共有12条。圆盘形刀盘13-1圆周上焊接有多个合金头13-5,所述合金头13-5材料为硬质合金,硬度高,耐磨性好,合金头13-5在圆盘形刀盘13-1圆周上等距分布。在圆盘形刀盘13-1后端加工有一孔13-3,所述孔13-3轴线与圆盘形刀盘13-1的轴线偏移2-5cm,在所述孔13-3中加工有键槽13-4,偏心盘形滚刀13通过孔13-3偏心安装在低速大扭矩马达12的输出轴上,由于偏心安装,会使偏心盘形滚刀13在铣削的过程中产生一定的振动,低速大扭矩马达12驱动偏心盘形滚刀13钻孔和振动铣削坚硬岩石,铣削路线如图9所示。所述低速大扭矩马达12的转向为逆时针,可以根据机械截齿13-2所阵列螺旋线的形状,减小机械截齿13-2在破岩时候的载荷。As shown in FIG. 1 , FIG. 7 , and FIG. 8 , the low-speed high-torque motor 12 is installed at one end of the hob arm 11 , and the eccentric disc-shaped hob 13 includes a disc-shaped cutter head 13 - 1 . The front end of the cutter head 13-1 is inlaid with a plurality of mechanical picks 13-2. The mechanical picks 13-2 are made of cemented carbide with high hardness and good wear resistance. The mechanical picks 13-2 are in the disc-shaped cutter The front end of the disk 13-1 presents an array of Archimedes spirals, and the direction of rotation is counterclockwise. There are 12 Archimedes spirals in the array in this embodiment. A plurality of alloy heads 13-5 are welded on the circumference of the disc-shaped cutter head 13-1. The alloy heads 13-5 are made of cemented carbide with high hardness and good wear resistance. The cutter head 13-1 is equally spaced on the circumference. A hole 13-3 is machined at the rear end of the disc-shaped cutter head 13-1, and the axis of the hole 13-3 is offset from the axis of the disc-shaped cutter head 13-1 by 2-5 cm. The keyway 13-4 is machined, and the eccentric disc hob 13 is eccentrically installed on the output shaft of the low-speed and high-torque motor 12 through the hole 13-3. Due to the eccentric installation, the eccentric disc hob 13 will produce a certain amount of damage during the milling process. Vibration, low-speed high-torque motor 12 drives eccentric disc hob 13 to drill and vibrate hard rock, and the milling route is shown in Figure 9. The steering of the low-speed high-torque motor 12 is counterclockwise, which can reduce the load of the mechanical picks 13-2 during rock breaking according to the shape of the spirals arrayed by the mechanical picks 13-2.

所述偏心盘形滚刀13在钻孔和铣削的过程中,可以保持机架2不动,通过控制滑动座7在滑动导轨基座5上滑动而实现运动,因此在偏心盘形滚刀13钻孔和铣削过程中并不影响临时支护和辅助作业。In the process of drilling and milling, the eccentric disc hob 13 can keep the frame 2 still, and the movement is realized by controlling the sliding seat 7 to slide on the sliding guide base 5, so the eccentric disc hob 13 can move. Temporary supports and auxiliary operations are not affected during drilling and milling.

如图1所示,所述临时支护装置17由四个推进油缸Ⅲ和拱形支撑棚组成,所述拱形支撑棚安装在四个推进油缸Ⅲ上端,四个推进油缸Ⅲ下端固定安装在机架上。所述辅助作业平台18由四个推进油缸Ⅳ和作业平台组成,所述作业平台安装在四个推进油缸Ⅳ上端,四个推进油缸Ⅳ下端固定安装在机架上。As shown in FIG. 1 , the temporary support device 17 is composed of four propulsion cylinders III and an arched support shed. The arched support shed is installed on the upper ends of the four propulsion cylinders III, and the lower ends of the four propulsion cylinders III are fixedly installed on the on the rack. The auxiliary working platform 18 is composed of four propulsion cylinders IV and a working platform. The working platform is installed on the upper ends of the four propulsion cylinders IV, and the lower ends of the four propulsion cylinders IV are fixedly installed on the frame.

所述推进油缸I6、液压马达9、推进油缸II10-2、推进油缸Ⅲ和推进油缸Ⅳ分别与液压泵站3通过液压油路连接,液压泵站3为其提供高压油液。The propulsion cylinder I6, the hydraulic motor 9, the propulsion cylinder II10-2, the propulsion cylinder III and the propulsion cylinder IV are respectively connected with the hydraulic pump station 3 through the hydraulic oil circuit, and the hydraulic pump station 3 provides it with high pressure oil.

所述控制箱14安装在电源箱4上端,可以根据预先设定程序控制掘进机各个部分运动。所述电源箱4分别与低速大扭矩马达12和控制箱14电连接,电源箱4为其提供电能。The control box 14 is installed on the upper end of the power box 4, and can control the movement of each part of the roadheader according to a preset program. The power box 4 is electrically connected to the low-speed and high-torque motor 12 and the control box 14 respectively, and the power box 4 provides electrical energy for them.

工作原理:利用本发明不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机进行巷道掘进时,由工作面电力系统向液压泵站3供电,液压泵站3得电后形成高压油液:高压油液供给推进油缸I6,可以使推进油缸I6输出推进力经滑动座7、传动箱8、滚刀臂旋转滑动装置10和滚刀臂11,实现偏心盘形滚刀13前后移动;高压油液供给液压马达9,使液压马达9输出动力,经传动箱输入轴8-1、齿轮I8-2、齿轮II8-3、传动箱输出轴8-4、滚刀臂旋转滑动装置10和滚刀臂11,实现偏心盘形滚刀13在铣削工作面上周向移动;高压油液供给推进油缸II10-2,可以使推进油缸II10-2输出推进力经滚刀臂11传递至偏心盘形滚刀13,使偏心盘形滚刀13在铣削工作面上法向移动;高压油液供给临时支护装置17,使临时支护装置17完成对巷道的支护;高压油液供给辅助作业平台18,使辅助作业平台18调节至合适的高度以完成辅助作业(如锚、护)。电源箱4为控制箱14和低速大扭矩马达12提供动力。首先,根据所掘巷道截面的面积设计出偏心盘形滚刀13铣削路线,输入至控制箱14。然后,由控制箱14控制推进油缸I6活塞杆缩到最短,从而使偏心盘形滚刀13移动至推进行程最后端;控制推进油缸II10-2活塞杆缩至最短,从而使盘形滚刀13移动至所铣削路线起点位置处;控制履带行走机构1运动,使掘进机整体移动到合适的位置。控制临时支护装置17升起,使其对巷道完成临时支护。启动低速大扭矩马达12,使偏心盘形滚刀13作转动,与此同时,控制推进油缸I6活塞杆伸长,从而使偏心盘形滚刀13在岩石上钻出5-10cm深孔洞,锁死推进油缸I6。最后,同时控制液压马达9和推进油缸II10-2,使偏心盘形滚刀13按照预先设定的路线旋转铣削破碎坚硬岩石,在偏心盘形滚刀13铣削破碎坚硬岩石的同时,可调节辅助作业平台的高度,以便完成一些辅助工作(如锚、护)。当一个截面掘进完成后,重新以相同的方式调节推进油缸I6、液压马达9以及推进油缸II10-2,进行下一个截面的掘进,不断重复上述的过程,当推进油缸I6活塞杆伸到最长位置时,退出临时支护装置17,将推进油缸I6活塞杆缩到最短,通过控制履带行走机构1而使掘进机向前运动至合适位置,继续进行掘进工作,如此不断循环往复,直至掘进完成,在上述的巷道掘进的过程中,碎落的碎石通过装载装置15和输送装置16输送出巷道。Working principle: When using the eccentric hob-type roadheader that does not affect the support operation and can break rocks according to a predetermined path for roadway excavation, the hydraulic pump station 3 is powered by the power system of the working face, and the hydraulic pump station 3 is formed after being powered on. High-pressure oil: high-pressure oil is supplied to the propulsion cylinder I6, which can make the propulsion cylinder I6 output the propulsion force through the sliding seat 7, the transmission box 8, the rotary sliding device 10 of the hob arm and the hob arm 11 to realize the front and rear of the eccentric disc-shaped hob 13. Move; high-pressure oil is supplied to the hydraulic motor 9, so that the hydraulic motor 9 outputs power, through the transmission box input shaft 8-1, the gear I8-2, the gear II8-3, the transmission box output shaft 8-4, and the rotary sliding device of the hob arm 10 and the hob arm 11 to realize the eccentric disc-shaped hob 13 moving in the circumferential direction of the milling face; high-pressure oil is supplied to the propulsion cylinder II10-2, so that the output propulsion force of the propulsion cylinder II10-2 can be transmitted through the hob arm 11 to the The eccentric disc-shaped hob 13 makes the eccentric disc-shaped hob 13 move in the normal direction on the milling working surface; the high-pressure oil is supplied to the temporary support device 17, so that the temporary support device 17 completes the support of the roadway; the high-pressure oil supply The auxiliary work platform 18 is adjusted to a suitable height to complete the auxiliary work (such as anchoring and guarding). The power box 4 powers the control box 14 and the low speed high torque motor 12 . First, the milling route of the eccentric disc hob 13 is designed according to the area of the tunnel section to be dug, and input to the control box 14 . Then, the control box 14 controls the propulsion cylinder I6 to shorten the piston rod to the shortest, so that the eccentric disc hob 13 moves to the last end of the propulsion stroke; controls the propulsion cylinder II10-2 to shorten the piston rod to the shortest, so that the disc hob 13 Move to the starting point of the milling route; control the movement of the crawler traveling mechanism 1 to move the roadheader to an appropriate position as a whole. The temporary support device 17 is controlled to rise to complete the temporary support for the roadway. Start the low-speed and high-torque motor 12 to make the eccentric disc hob 13 rotate, and at the same time, control the extension of the piston rod of the propulsion cylinder I6, so that the eccentric disc hob 13 drills a 5-10cm deep hole in the rock, lock the Dead propulsion cylinder I6. Finally, the hydraulic motor 9 and the propulsion cylinder II10-2 are controlled at the same time, so that the eccentric disc hob 13 rotates according to the preset route to mill and break the hard rock, while the eccentric disc hob 13 is milling and breaking the hard rock, the auxiliary can be adjusted. The height of the work platform in order to complete some auxiliary work (such as anchors, guards). When the excavation of one section is completed, adjust the propulsion cylinder I6, hydraulic motor 9 and propulsion cylinder II10-2 in the same way to proceed to the next section, and repeat the above process continuously. When the piston rod of the propulsion cylinder I6 reaches the longest When it is in position, exit the temporary support device 17, shrink the piston rod of the propulsion cylinder I6 to the shortest, and control the crawler traveling mechanism 1 to make the roadheader move forward to a suitable position, and continue the roadheading work, and so on and forth until the roadheading is completed. , During the above-mentioned tunnel excavation process, the broken stone is transported out of the tunnel through the loading device 15 and the conveying device 16 .

Claims (10)

1. An eccentric hob type heading machine which does not affect supporting operation and can break rock according to a preset path is characterized by comprising a crawler traveling mechanism (1), a frame (2), a hydraulic pump station (3), a power supply box (4), a sliding guide rail base (5), a propulsion oil cylinder I (6), a sliding seat (7), a transmission box (8), a hob arm rotating sliding device (10), a hob arm (11), a low-speed large-torque motor (12), an eccentric disc hob (13), a control box (14), a loading device (15), a conveying device (16), a temporary supporting device (17) and an auxiliary operation platform (18);
the frame (2) is installed on the crawler traveling mechanism (1), the hydraulic pump station (3), the power supply box (4), the sliding guide rail base (5), the temporary supporting device (17) and the auxiliary operation platform (18) are all installed on the frame (2), wherein the hydraulic pump station (3) and the power supply box (4) are located at the tail of the frame (2) and are arranged in a bilateral symmetry mode, the sliding guide rail base (5) is located at the front ends of the hydraulic pump station (3) and the power supply box (4), the loading device (15) is installed at the front end of the frame (2), the conveying device (16) is installed in the middle of the loading device (15) and below the frame (2), the sliding seat (7) is installed on the sliding guide rail base (5) in a sliding mode and is connected with the sliding guide rail base (5) through two propulsion oil cylinders I (6), the rotary type hobbing cutter arm sliding device is characterized in that the transmission case (8) is installed at the front end of the sliding seat (7), two hydraulic motors (9) are symmetrically installed on a case body of the transmission case (8), an output shaft of each hydraulic motor (9) is connected with an input shaft (8-1) of the transmission case, a gear I (8-2) installed on the input shaft (8-1) of the transmission case is meshed with a gear II (8-3) installed on the output shaft (8-4) of the transmission case, the hobbing cutter arm rotary sliding device (10) is installed at the front end of the output shaft (8-4) of the transmission case, the hobbing cutter arm rotary sliding device (10) comprises a casing (10-1) in a cuboid structure, an oil cylinder installation plate (10-3) is fixed at the upper end of the casing (10-1), an E-shaped groove (10-1-1) is formed in the casing (10-, the hob arm (11) is inserted into an E-shaped groove (10-1-1) and connected with the oil cylinder mounting plate (10-3) through a propulsion oil cylinder II (10-2), the low-speed large-torque motor (12) is mounted at the front end of the hob arm (11), and the eccentric disc hob (13) is eccentrically mounted on an output shaft of the low-speed large-torque motor (12);
the device is characterized in that the propulsion oil cylinder I (6), the hydraulic motor (9), the propulsion oil cylinder II (10-2), the temporary supporting device (17) and the auxiliary operation platform (18) are respectively connected with the hydraulic pump station (3) through hydraulic oil paths, the control box (14) is installed at the upper end of the power box (4), and the low-speed large-torque motor (12) and the control box (14) are respectively and electrically connected with the power box (4).
2. The eccentric hob type heading machine which does not affect the supporting operation and can break the rock according to the preset path as claimed in claim 1, wherein the eccentric disc cutter (13) comprises a disc-shaped cutter head (13-1), a plurality of mechanical cutting picks (13-2) are embedded at the front end of the disc-shaped cutter head (13-1), a plurality of alloy heads (13-5) are welded on the circumference of the disc-shaped cutter head (13-1), a hole (13-3) for installing an output shaft of the low-speed large-torque motor (12) is processed at the rear end of the disc-shaped cutter head (13-1), and a key groove (13-4) is processed in the hole (13-3).
3. An eccentric hob-type heading machine which does not affect the supporting work and can break rock along a predetermined path according to claim 2, characterized in that the axis of the hole (13-3) is offset from the axis of the disc-shaped cutter head (13-1) by 2-5 cm.
4. The eccentric hob type heading machine which does not affect the supporting operation and can break rock according to the preset path is characterized in that the material of the mechanical cutting pick (13-2) is hard alloy, the mechanical cutting pick (13-2) presents an Archimedes spiral line array at the front end of the disc-shaped cutter head (13-1), and the rotation direction is anticlockwise.
5. An eccentric rotary cutter type heading machine which does not affect the supporting operation and can break rock along a predetermined path as claimed in claim 4 wherein there are 12 Archimedes spiral lines in the array.
6. An eccentric hob type heading machine which does not affect the supporting work and can break rock according to the preset path, according to the claim 2, characterized in that the alloy head (13-5) material is hard alloy, and the alloy heads (13-5) are distributed on the circumference of the disc-shaped cutter head (13-1) at equal intervals.
7. An eccentric hob type heading machine which does not affect the shoring work and can break rock along a predetermined path according to claim 1, characterized in that the direction of rotation of the low speed high torque motor (12) is counterclockwise.
8. The eccentric hob type heading machine which does not affect the supporting operation and can break rocks according to the preset path according to the claim 1, characterized in that the hob arm (11) comprises an arm body (11-1) which is of a cuboid structure, two parallel rectangular guide grooves (11-2) with the same width are arranged on the front end surface of the arm body (11-1), and the hob arm (11) realizes the positioning in the hob arm rotating sliding device (10) through the two rectangular guide grooves (11-2).
9. The eccentric hob type heading machine which does not affect the supporting operation and can break rocks according to the preset path according to claim 1, is characterized in that the temporary supporting device (17) is composed of four propulsion cylinders III and an arched supporting shed, the arched supporting shed is installed at the upper ends of the four propulsion cylinders III, the lower ends of the four propulsion cylinders III are fixedly installed on the frame, and the four propulsion cylinders III are respectively connected with the hydraulic pump station (3) through hydraulic oil paths.
10. The eccentric hob type heading machine which does not affect the supporting operation and can break rocks according to the preset path according to claim 1, is characterized in that the auxiliary operation platform (18) is composed of four propulsion cylinders IV and an operation platform, the operation platform is installed at the upper ends of the four propulsion cylinders IV, the lower ends of the four propulsion cylinders IV are fixedly installed on the frame, and the four propulsion cylinders IV are respectively connected with the hydraulic pump station (3) through hydraulic oil paths.
CN201911071177.XA 2019-11-05 2019-11-05 Eccentric hob roadheader that does not affect support operations and can break rock according to a predetermined path Active CN110735647B (en)

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CN201911071177.XA CN110735647B (en) 2019-11-05 2019-11-05 Eccentric hob roadheader that does not affect support operations and can break rock according to a predetermined path
PCT/CN2020/084608 WO2021088316A1 (en) 2019-11-05 2020-04-14 Eccentric hob type heading machine capable of breaking rock according to predetermined path without affecting supporting work
CA3101300A CA3101300C (en) 2019-11-05 2020-04-14 Eccentric hob type tunneling machine capable of breaking rock according to predetermined path without affecting supporting work
SE2130147A SE545716C2 (en) 2019-11-05 2020-04-14 Eccentric hob type tunneling machine capable of breaking rock according to predetermined path without affecting supporting work
AU2020277229A AU2020277229B2 (en) 2019-11-05 2020-04-14 Eccentric hob type tunneling machine capable of breaking rock according to predetermined path without affecting supporting work
JP2020568308A JP7094584B2 (en) 2019-11-05 2020-04-14 Eccentric hob type excavator that can crush rocks according to a predetermined route without affecting the support work

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SE2130147A1 (en) 2021-06-01
CA3101300C (en) 2022-01-04
CA3101300A1 (en) 2021-02-12
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WO2021088316A1 (en) 2021-05-14
SE545716C2 (en) 2023-12-19

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