CN110731472B - Full-automatic egg product production facility - Google Patents
Full-automatic egg product production facility Download PDFInfo
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- CN110731472B CN110731472B CN201911008643.XA CN201911008643A CN110731472B CN 110731472 B CN110731472 B CN 110731472B CN 201911008643 A CN201911008643 A CN 201911008643A CN 110731472 B CN110731472 B CN 110731472B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 166
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 238000001035 drying Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 235000013372 meat Nutrition 0.000 claims description 11
- 240000009087 Crescentia cujete Species 0.000 claims description 6
- 235000005983 Crescentia cujete Nutrition 0.000 claims description 6
- 235000009797 Lagenaria vulgaris Nutrition 0.000 claims description 6
- 239000000463 material Substances 0.000 claims 6
- 235000013601 eggs Nutrition 0.000 abstract description 255
- 230000009471 action Effects 0.000 abstract description 12
- 210000003278 egg shell Anatomy 0.000 abstract description 12
- 230000001680 brushing effect Effects 0.000 abstract description 9
- 239000000047 product Substances 0.000 description 53
- 102000002322 Egg Proteins Human genes 0.000 description 25
- 108010000912 Egg Proteins Proteins 0.000 description 25
- 239000003921 oil Substances 0.000 description 18
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 description 13
- 210000000969 egg white Anatomy 0.000 description 13
- 235000014103 egg white Nutrition 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 239000000741 silica gel Substances 0.000 description 9
- 229910002027 silica gel Inorganic materials 0.000 description 9
- 210000002969 egg yolk Anatomy 0.000 description 7
- 239000008157 edible vegetable oil Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 235000013345 egg yolk Nutrition 0.000 description 4
- 235000013305 food Nutrition 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 235000013311 vegetables Nutrition 0.000 description 4
- 241000219122 Cucurbita Species 0.000 description 3
- 235000009852 Cucurbita pepo Nutrition 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 235000013550 pizza Nutrition 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 n Species 0.000 description 1
- 230000031787 nutrient reservoir activity Effects 0.000 description 1
- 230000017448 oviposition Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L15/00—Egg products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
- A23P20/25—Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
A full-automatic egg product production device comprises a frame, a circulating conveying mechanism, a plurality of product templates, an oil brushing device, an egg liquid adding device, a drying device and a finished product collecting device; the egg liquid adding device comprises an egg pressing mechanism, a puncture breaking-off mechanism, an egg supporting plate and a supporting plate conveying mechanism capable of conveying the egg supporting plate between the puncture breaking-off mechanism and the egg pressing mechanism, wherein the egg supporting plate is arranged on the supporting plate conveying mechanism; the egg supporting plate is provided with a plurality of egg positioning holes which can be pressed to deform; the output end of the egg feeding mechanism corresponds to the initial position of the egg supporting plate. The full-automatic egg product production equipment positions eggs through the egg positioning holes in the egg supporting plates, presses the eggs on the puncture breaking mechanism in a pressing mode, breaks off the egg shells through the puncture breaking mechanism, completely simulates the action of manually breaking off the eggs downwards, is scientific and reasonable, does not need a complex transmission connection relationship, is easier to control the action, and is better in egg breaking stability.
Description
Technical Field
The utility model relates to the field of food processing machinery, in particular to full-automatic egg product production equipment.
Background
In the food processing field, the demand for eggs is very large, for example, in the mass production of poached eggs, egg dumplings, egg cakes, egg pizzas, vegetable supplements, etc.
At present, egg product production equipment generally comprises a frame, a circulating conveying mechanism, a plurality of product templates, an oil brushing device, an egg liquid adding device, a drying device and a finished product collecting device, wherein the circulating conveying mechanism is arranged on the frame, each product template is arranged on the circulating conveying mechanism, and the oil brushing device, the egg liquid adding device, the drying device and the finished product collecting device are sequentially arranged on the frame along the conveying direction of the circulating conveying mechanism. The oil brushing device brushes a layer of edible oil on the product template, adds a proper amount of egg liquid on the product template through the egg liquid adding device, and sends the egg liquid to the baking device for baking to prepare the egg product.
The egg liquid adding device is added with ready-made egg liquid, and the ready-made egg liquid needs to break a plurality of eggs manually or mechanically in advance and is collected and uniformly stirred, so that the egg liquid adding device is not only troublesome, but also can not produce the purse-string eggs with clear yolk proteins.
As for the egg breaking mode, the following two modes are mainly adopted at present: firstly, the egg is manually knocked, the working efficiency of the mode is low, the labor intensity is high, the production cost is high, and the action fatigue is easy to generate when the mode works for a long time, so that the eggshells are easily thrown into the knocked eggs, and the egg quality is influenced; secondly, the eggshell separator is adopted, and the eggshell separator used at present is not thorough due to the structure, firstly, excessive residual egg white in the eggshell is caused, the egg is wasted, secondly, the eggshell is easy to break and falls into egg white and yolk, and the quality of the egg white and yolk is affected.
In the Chinese patent with the authorized bulletin number of CN203233982U, an automatic eggbeater is described, and is mainly characterized by comprising a frame, wherein an egg inlet slideway and an eggbeater connected with the egg inlet slideway are arranged above the frame, at least one eggbeater mechanism is arranged on the eggbeater, the eggbeater mechanism comprises an eggbeater frame, two eggbeater hands positioned below, an eggbeater and an eggbeater disc, a section of arc-shaped compression bar support rail is arranged at the end part close to the egg inlet slideway, and a section of arc-shaped eggbeater handle rail is arranged below the compression bar support rail. The egg moves along the egg inlet slideway, when the egg moves to the upper end of the egg stirring rotary table, the egg falls on the egg pulling hand and is buckled by the egg buckling plate, at the moment, the egg stirring knife moves upwards, the lower part of the egg is opened, egg white and egg yolk flow out, the egg stirring efficiency is improved, the labor intensity is reduced, the egg white in the egg shell is almost free from residues, and the egg shell is not easy to fall into the egg yolk and the egg white, so that the quality of the egg yolk and the egg white is improved.
The chinese patent publication No. CN203233982U claims to be able to automatically knock eggs and has high efficiency, but it cannot be realized from the description of the publication. In a further step, even if the automatic eggbeater cannot be realized due to insufficient disclosure of the specification, the automatic eggbeater has the following defects, so that the automatic eggbeater cannot be industrially applied any more:
(1) The mechanical transmission structure is complex, most egg breaking actions depend on the action of springs, the continuous realization is difficult, and the stability is poor;
(2) The egg stirring cutter and the egg pulling and breaking hands are arranged separately, and the egg stirring cutter is positioned between the two egg pulling and breaking hands, so that the actions of stirring and breaking the eggs are difficult to be communicated;
(3) The egg is tightly pressed through the elasticity, and the egg is cut by the eggbeater from bottom to top, and the egg is beaten by the impact force of the eggbeater, so that the eggbeater is difficult to cut the egg flatly.
The principle of breaking eggs is well known, namely breaking and then breaking off, but the key is how to realize the problem, so far, no feasible technical scheme exists, so that the equipment in the aspect is not popularized and applied at present.
Disclosure of Invention
The utility model aims to solve the technical problem of providing full-automatic egg product production equipment, which can automatically break eggs and automatically finish the production of egg products, in particular to realize the automatic production of the purse-string eggs and has higher production stability. The technical scheme adopted is as follows:
the utility model provides a full-automatic egg products production facility, includes frame, circulation conveying mechanism, a plurality of goods templates, brushes oily device, egg liquid interpolation device, drying device and finished product collection device, and circulation conveying mechanism installs in the frame, and each goods template is installed on circulation conveying mechanism, brushes oily device, egg liquid interpolation device, drying device, finished product collection device and installs in the frame along circulation conveying mechanism's direction of delivery in proper order, characterized by: the egg liquid adding device comprises an egg feeding mechanism and an automatic egg breaking device; the automatic egg breaking device is arranged on the frame and is positioned above the circulating conveying mechanism; the automatic egg breaking device comprises an egg breaking bracket, a puncture breaking mechanism and an egg pressing mechanism; the puncturing and breaking mechanism and the egg pressing mechanism are both arranged on the egg breaking bracket, and the egg pressing mechanism is arranged above the puncturing and breaking mechanism; the automatic egg breaking device also comprises an egg supporting plate and a supporting plate conveying mechanism which can convey the egg supporting plate between the puncture breaking mechanism and the egg pressing mechanism, and the egg supporting plate is arranged on the supporting plate conveying mechanism; the egg supporting plate is provided with at least one egg positioning hole which can be pressed to deform; the egg feed mechanism is installed in the frame, and egg feed mechanism's output corresponds with the home position of egg layer board.
Each egg is placed in a corresponding egg positioning hole on an egg supporting plate, the supporting plate conveying mechanism drives the egg supporting plate to be fed between the puncture breaking-off mechanism and the egg pressing mechanism, the egg pressing mechanism applies pressure to each egg downwards, the egg positioning holes are pressed by the downward pressure of the egg pressing mechanism to press the eggs, so that the egg positioning holes are deformed and expanded outwards, the eggs move downwards to collide with the puncture breaking-off mechanism, the puncture breaking-off mechanism breaks off the eggshells towards two sides after the eggs are punctured, and yolk and egg white flow downwards from the eggs.
As a preferable scheme of the utility model, the egg supporting plate comprises a hard supporting plate and an elastic fence, wherein at least one elliptical hole is formed in the hard supporting plate, the elastic fence is arranged on the upper surface of the hard supporting plate, at least one elastic frame is arranged on the elastic fence, each elastic frame is positioned at the periphery of the corresponding elliptical hole, the inner side profile of each elastic frame is smaller than that of the elliptical hole, and the elliptical hole and the peripheral elastic frames form the egg positioning hole.
As a further preferred aspect of the present utility model, the elastic fence includes a first support block, a second support block, a first rail, a second rail, a first spring, a second spring, at least one first guide mechanism, and at least one second guide mechanism; the first support block and the second support block are mutually parallel and are arranged on the upper surface of the hard supporting plate, two first strip-shaped guide holes along the horizontal direction are formed in the first support block, the two first strip-shaped guide holes extend from the middle of the first support block to two ends, two second strip-shaped guide holes along the horizontal direction are formed in the second support block, and the middle of the two second strip-shaped guide Kong Junzi second support blocks extend to two ends; two ends of the first railing are respectively positioned in one of the corresponding first strip-shaped guide holes and the second strip-shaped guide holes, and two ends of the second railing are respectively positioned in the other corresponding first strip-shaped guide holes and the second strip-shaped guide holes; the first railing is provided with at least one first arc-shaped part which is bent outwards, the second railing is provided with at least one second arc-shaped part which is bent outwards, the first arc-shaped part corresponds to the second arc-shaped part one by one, and the corresponding first arc-shaped part and the second arc-shaped part form the elastic frame; the two ends of the first spring are connected to one end part corresponding to the first railing and the second railing, and the two ends of the second spring are connected to the other end part corresponding to the first railing and the second railing; the first guide mechanism and the second guide mechanism are both arranged on the upper surface of the hard supporting plate, the first guide mechanism is connected with the middle part of the first railing, and the second guide mechanism is connected with the middle part of the second railing.
As a further preferable scheme of the utility model, the first guide mechanism and the second guide mechanism both comprise guide blocks and guide rods, the guide blocks are arranged on the upper surface of the hard supporting plate, guide holes are formed in the guide blocks, the guide rods are positioned in the guide holes, and the inner ends of the guide rods are connected with the middle parts of the first railing/the second railing.
As a preferable scheme of the egg pressing mechanism, the egg pressing device comprises a lifting mechanism and at least one pressing plate, wherein the lifting mechanism is arranged on the egg breaking bracket, and the pressing plate is arranged on a power output end of the lifting mechanism.
As a preferred scheme of the utility model, the puncturing and breaking mechanism comprises a puncturing bracket, at least one wall breaking assembly and a breaking and opening mechanism, wherein each wall breaking assembly comprises a first wall breaking cutter and a second wall breaking cutter, and the first wall breaking cutter and the second wall breaking cutter of each wall breaking assembly are respectively arranged on corresponding power output ends of the breaking and opening mechanism.
As a further preferable scheme of the utility model, the first wall breaking knife and the second wall breaking knife are provided with a triangular tip.
As a further preferable scheme of the utility model, the opening and closing mechanism comprises at least one opening and closing seat, at least two guide rods, a first connecting rod, a second connecting rod and an opening and closing driving device, wherein the opening and closing seat comprises a first movable plate and a second movable plate, the guide rods are mutually parallel to each other and are arranged on the piercing support, the first movable plate and the second movable plate of each opening and closing seat are respectively arranged on the guide rods, the first connecting rod is connected with each first movable plate, the second connecting rod is connected with each second movable plate, the opening and closing driving device is arranged on the piercing support, and the power output end of the opening and closing driving device is at least connected with one of the first movable plate, the second movable plate, the first connecting rod and the second connecting rod, and the first movable plate and the second movable plate serve as the power output end of the opening and closing mechanism.
As a further preferable mode of the utility model, the opening and closing driving device is provided with a first power output end and a second power output end, wherein the first power output end is connected with the first movable plate or the first connecting rod, and the second power output end is connected with the second movable plate or the second connecting rod.
As a still further preferable scheme of the utility model, the opening and closing driving device comprises a rotary driving device, a rotating shaft, a swinging rod, a first push-pull rod and a second push-pull rod, wherein the rotating shaft is rotatably arranged on the piercing support, the opening and closing driving device is arranged on the piercing support, the rotating shaft is in transmission connection with a power output end of the opening and closing driving device, the swinging rod is arranged on the end part of the rotating shaft, one end of the first push-pull rod is hinged with one end of the swinging rod, the other end of the first push-pull rod is hinged with the first movable plate, one end of the second push-pull rod is hinged with the other end of the swinging rod, the other end of the second push-pull rod is hinged with the second movable plate, the first push-pull rod serves as the first power output end, and the second push-pull rod serves as the second power output end.
As a preferable scheme of the egg laying device, the supporting plate conveying mechanism is a circulating conveying chain, the forward section of the circulating conveying chain is positioned between the puncturing and breaking mechanism and the egg pressing mechanism, and the egg supporting plate is arranged on the circulating conveying chain.
As a preferable scheme of the utility model, the egg liquid adding device further comprises an egg liquid pouring device, and the egg liquid pouring device is arranged on the frame and is positioned behind the automatic egg breaking device.
As a further preferable mode of the utility model, the fully automatic egg product production equipment further comprises a meat paste pouring device, wherein the meat paste pouring device is arranged on the frame and is positioned behind the egg liquid pouring device.
As the preferable scheme of the utility model, the egg feeding mechanism comprises a feeding bracket, a feeding circulating conveying chain, a plurality of calabash rollers and an egg hopper, wherein the feeding circulating conveying chain is obliquely arranged from bottom to top, the calabash rollers are arranged on the feeding circulating conveying chain side by side and tightly, the egg hopper is arranged on the bracket and is positioned at the lower end of the feeding circulating conveying chain, and the lower end of the egg hopper is provided with a strip-shaped egg outlet.
Compared with the prior art, the utility model has the following advantages:
the full-automatic egg product production equipment comprises an automatic egg breaking device, wherein egg white and complete egg yolk flow to a fixed position of a product template with oil brushed below after automatic egg breaking, and then are conveyed to a drying device for heating and baking to prepare the poached egg, and finally are collected by a finished product collecting device. The automatic egg breaking device is used for positioning eggs through egg positioning holes in the egg supporting plate, the eggs are pressed on the egg breaking mechanism in a pressing mode, the egg breaking mechanism is used for breaking off the eggs, the egg breaking mechanism is used for breaking off the eggshells, the manual downward egg breaking action is completely simulated, the automatic egg breaking device is scientific and reasonable, a complex transmission connection relation is not needed, action control is easier, egg breaking stability is better, a plurality of egg positioning holes are formed in the egg supporting plate, a plurality of identical egg breaking and breaking units are arranged on the egg breaking mechanism, the egg breaking units are easy to correspond one by one, meanwhile, the egg breaking of a plurality of eggs is carried out, production efficiency is greatly improved, and the automatic egg breaking device is suitable for large-scale production of food processing factories.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of the present utility model;
FIG. 2 is a front view of FIG. 1;
fig. 3 is a schematic structural view of an automatic egg breaking device;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a top view of an egg carrier;
FIG. 6 is a view in the direction A of FIG. 5;
FIG. 7 is a view in the B direction of FIG. 5;
fig. 8 is a schematic perspective view of a puncture and breaking mechanism;
FIG. 9 is a top view of FIG. 8;
FIG. 10 is a view in the direction C of FIG. 8;
FIG. 11 is a D-view of FIG. 8;
FIG. 12 is a schematic structural view of an egg feeding mechanism;
FIG. 13 is a schematic view of an egg liquid filling device;
fig. 14 is a schematic structural view of the meat paste infusion apparatus.
Detailed Description
The preferred embodiments of the present utility model will be further described with reference to the accompanying drawings.
As shown in fig. 1, 2, 3 and 4, the fully automatic egg product production equipment comprises a frame 1, a circulating conveying mechanism 2, a plurality of product templates 3, an oil brushing device 4, an egg liquid adding device 5, a meat paste pouring device 6, a drying device 7 and a finished product collecting device 8, wherein the circulating conveying mechanism 2 is arranged on the frame 1, each product template 3 is arranged on the circulating conveying mechanism 2, and the oil brushing device 4, the egg liquid adding device 5, the meat paste pouring device 6, the drying device 7 and the finished product collecting device 8 are sequentially arranged on the frame 1 along the conveying direction of the circulating conveying mechanism 2; the egg liquid adding device 5 comprises an egg feeding mechanism 51, an automatic egg breaking device 52 and an egg liquid pouring device 53; the automatic egg breaking device 52 and the egg liquid pouring device 53 are both arranged on the frame 1 and above the circulating conveying mechanism 2, and the egg liquid pouring device 53 is positioned behind the automatic egg breaking device 52; the automatic egg breaking device 52 comprises an egg breaking bracket 521, a puncture breaking mechanism 522 and an egg pressing mechanism 523; the puncture breaking mechanism 522 and the egg pressing mechanism 523 are both arranged on the egg breaking bracket 521, and the egg pressing mechanism 523 is positioned above the puncture breaking mechanism 522; the fully automatic egg product production equipment also comprises an egg supporting plate 524 and a supporting plate conveying mechanism 525 which can convey the egg supporting plate 524 between the puncture and breaking mechanism 522 and the egg pressing mechanism 523, wherein the egg supporting plate 524 is arranged on the supporting plate conveying mechanism 525; four egg positioning holes 526 (1 or more) capable of being deformed by compression are formed in the egg supporting plate 524, and the egg positioning holes 526 are arranged in a straight line; the egg feeding mechanism 51 is mounted on the frame 1, and an output end of the egg feeding mechanism 51 corresponds to a starting position of the egg pallet 524.
As shown in fig. 5, 6 and 7, the egg supporting plate 524 includes a hard supporting plate 52401 and an elastic rail 52402, a plurality of oval holes 52403 arranged in a matrix are formed in the hard supporting plate 52401, the elastic rail 52402 is disposed on the upper surface of the hard supporting plate 52401, the elastic rail 52402 is provided with a plurality of elastic frames 52404, each elastic frame 52404 is disposed on the periphery of the corresponding oval hole 52403, the inner contour of the elastic frame 52404 is smaller than that of the oval hole 52403, and the oval hole 52403 and the peripheral elastic frame 52404 form the egg positioning hole 526. Wherein the elastic rail 52402 comprises a first support block 524021, a second support block 524022, a first rail 524023, a second rail 524024, a first spring 524025, a second spring 524026, two first guide mechanisms 524027 and two second guide mechanisms 524028; the first support block 524021 and the second support block 524022 are mutually parallel and arranged on the upper surface of the hard support plate 52401, two first strip-shaped guide holes 524029 along the horizontal direction are formed in the first support block 524021, the two first strip-shaped guide holes 524029 extend from the middle of the first support block 524021 to two ends, two second strip-shaped guide holes 524030 along the horizontal direction are formed in the second support block 524022, and the two second strip-shaped guide holes 524030 extend from the middle of the second support block 524022 to two ends; two ends of the first railing 524023 are respectively positioned in one corresponding first strip-shaped guide hole 524029 and one corresponding second strip-shaped guide hole 524030, and two ends of the second railing 524024 are respectively positioned in the other corresponding first strip-shaped guide hole 524029 and one corresponding second strip-shaped guide hole 524030; the first rail 524023 is provided with four first arc-shaped parts 524031 which are bent outwards, the second rail 524024 is provided with four second arc-shaped parts 524032 which are bent outwards, the first arc-shaped parts 524031 are in one-to-one correspondence with the second arc-shaped parts 524032, and the corresponding first arc-shaped parts 524031 and second arc-shaped parts 524032 form the elastic frame 52404; the two ends of the first spring 524025 are connected to one end part corresponding to the first railing 524023 and the second railing 524024, and the two ends of the second spring 524026 are connected to the other end part corresponding to the first railing 524023 and the second railing 524024; the first guide mechanism 524027 and the second guide mechanism 524028 are both mounted on the upper surface of the hard pallet 52401, the first guide mechanism 524027 is connected to the middle portion of the first rail 524023, and the second guide mechanism 524028 is connected to the middle portion of the second rail 524024. The first guide mechanism 524027 and the second guide mechanism 524028 each include a guide block 5240271 and a guide rod 5240272, the guide block 5240271 is mounted on the upper surface of the hard support plate 52401, the guide block 5240271 is provided with a guide hole 5240273, the guide rod 5240272 is disposed in the guide hole 5240273, and the inner end of the guide rod 5240272 is connected with the middle of the first rail 524023/the second rail 524024.
As shown in fig. 3 and 4, the egg pressing mechanism 523 includes a lifting mechanism 52301 and four pressing plates 52302, the lifting mechanism 52301 is mounted on the egg breaking frame 521, and each pressing plate 52302 is mounted on a power output end of the lifting mechanism 52301. The lifting mechanism 52301 generally adopts an air cylinder, and the lifting mechanism 35201 can also adopt a structure of matching a motor, a gear and a rack.
As shown in fig. 8, 9, 10 and 11, the piercing and breaking mechanism 522 includes a piercing stand 52201, a plurality of wall breaking assemblies 52202 and an opening and closing mechanism 52203, wherein each wall breaking assembly 52202 is arranged in a matrix of four rows and six columns, four rows are in one-to-one correspondence with four positioning holes 526 on the egg supporting plate 524, each wall breaking assembly 52202 includes a first wall breaking blade 522021 and a second wall breaking blade 522022, each of the first wall breaking blade 522021 and the second wall breaking blade 522022 has a triangular tip, and the first wall breaking blade 522021 and the second wall breaking blade 522022 of each wall breaking assembly 52202 are respectively mounted on corresponding power output ends of the opening and closing mechanism 52203. The piercing stand 52201 generally adopts a square frame body, so that the wall breaking assemblies 52202 are arranged in a matrix, and meanwhile, a group of eggs arranged in the matrix are broken, so that the egg breaking efficiency is improved.
The opening and closing mechanism 52203 includes four opening and closing seats 522031, three guide rods 522032, a first connecting rod 522033, a second connecting rod 522034 and an opening and closing driving device 522035, the opening and closing seat 522031 includes a first movable plate 5220311 and a second movable plate 5220312, the three guide rods 522032 are parallel to each other and mounted on the piercing stand 52201, the first movable plate 5230311 and the second movable plate 5220312 of each opening and closing seat 522031 are mounted on each guide rod 522032, the first connecting rod 522033 is connected with each first movable plate 5220311, the second connecting rod 522034 is connected with each second movable plate 5220312, the opening and closing driving device 522035 is mounted on the piercing stand 52201, the opening and closing driving device 522035 includes a first power output end and a second power output end, the first power output end is connected with the first movable plate 5220311 (or the first connecting rod 522033), and the second power output end is connected with the second movable plate 5220312 (or the second connecting rod 522034).
The opening and closing driving device 522035 includes a rotation driving device (not shown in the drawings), a rotation shaft 5220351, a swinging rod 5220352, a first push-pull rod 5220353 and a second push-pull rod 5220354, the rotation shaft 5220351 is rotatably installed on the puncture support 52201, the rotation driving device is installed on the puncture support 52201, the rotation shaft 5220351 is in transmission connection with a power output end of the rotation driving device, the swinging rod 5220352 is installed on an end of the rotation shaft 5220351, one end of the first push-pull rod 5220353 is hinged with one end of the swinging rod 5220352, the other end of the first push-pull rod 5220353 is hinged with the first movable plate 5220311, one end of the second push-pull rod 5220354 is hinged with the other end of the swinging rod 5220352, the other end of the second push-pull rod 5220354 is hinged with the second movable plate 5220312, and the first push-pull rod 5220353 serves as a first power output end of the opening and closing driving device 522035, and the second push-pull rod 5220354 serves as a second power output end of the opening and closing driving device 522035. The rotary driving device can adopt a servo motor and a rotary cylinder, and can also adopt the cooperation of a common cylinder and a push-pull rod to push and pull the rotary shaft 5220351 for rotation.
The above-mentioned opening and closing mechanism 52203 may directly employ a synchronous belt, the forward section and the return section of the synchronous belt are respectively used as the power output end of the opening and closing mechanism 52203, the above-mentioned first wall breaking knife 522021 and second wall breaking knife 522022 are respectively mounted on the forward section and the return section and cooperate with necessary guiding mechanisms, and the relative movement of the forward section and the return section makes the first wall breaking knife 522021 and the second wall breaking knife 522022 perform opening and closing actions. Similarly, the opening and closing mechanism 52203 may be a endless chain.
The opening and closing driving device 522035 may directly adopt an air cylinder, for example, a cylinder body of the air cylinder is connected with the first movable plate, and a piston rod of the air cylinder is connected with the second movable plate. In a similar principle, the opening and closing driving device 522035 can also adopt a mechanism matched with a gear, a rack and a motor, and the first movable plate 5220311 and the second movable plate 5220312 are pushed to perform opening and closing actions through the rack.
The pallet conveyor 525 is a circulating conveyor chain, a forward section of the circulating conveyor chain is located between the puncture and break-off mechanism 522 and the egg pressing mechanism 523, and the egg pallet 524 is mounted on the circulating conveyor chain. The circulating conveying chain generally comprises a motor and two groups of chain components which are arranged side by side, wherein the chain components comprise a driving sprocket, a driven sprocket and a circulating chain, the circulating chain is tensioned outside the driving sprocket and the driven sprocket, and the driving sprockets of the two groups of chain components are connected with the motor in a transmission way. The pallet conveyor 525 can adopt a structure that an air cylinder is matched with a guide rail besides adopting a circulating conveying chain to push the egg pallet 524 in and out in a translation mode; the pallet transport mechanism 525 may also be rotated horizontally to screw in or out the egg pallet 524, such as by a rotating cylinder coupled to a swing arm, or a motor coupled to a spindle and swing arm.
As shown in fig. 12, the egg feeding mechanism 51 includes a feeding bracket 511, a feeding circulating conveyor chain 512, a plurality of gourd rollers 513 and an egg hopper 514, wherein the feeding circulating conveyor chain 512 is inclined from bottom to top, the plurality of gourd rollers 513 are arranged side by side and tightly mounted on the feeding circulating conveyor chain 512, the egg hopper 514 is mounted on the feeding bracket 511 and is positioned at the lower end of the feeding circulating conveyor chain 512, and a strip-shaped egg outlet is formed in the lower end of the egg hopper 514. A large number of eggs are placed in an egg hopper 514, a plurality of eggs are output in a row from a strip-shaped egg outlet to a position between two adjacent calabash rollers 513 of a feeding circulating conveying chain 512, the plurality of eggs are supported by the two adjacent calabash rollers 513 to be conveyed upwards, and the eggs are kept at a fixed distance, so that the subsequent egg breaking process can be smoothly carried out. The gourd roller 513 includes a roller body, on which a plurality of protruding sections and recessed sections are alternately arranged, and adjacent protruding sections and recessed sections are in transitional connection through an annular inclined plane.
The above-mentioned circulation conveying mechanism 2 generally adopts a circulation chain mechanism, which belongs to the prior art and is not described here again.
Above-mentioned brush oily device 4 can include the oil groove, stick oily roller, brush oily roller, wherein, stick oily roller rotatable mounting in the oil groove, brush oily roller rotatable mounting frame 1 and be in the top of circulation conveying mechanism 2, brush oily roller and stick oily roller contact cooperation, stick oily roller and carry edible oil from the oil groove, pass the brush oily roller, brush oily roller light pressure is on goods template 3, goods template 3 just is brushed one deck edible oil below brushing oily roller, further, brush oily roller surface cladding silica gel layer, the silica gel layer surface is equipped with the columnar bump of densely arranging. The oil brushing device 4 can also comprise an oil supply barrel, a plurality of oil supply hoses and a plurality of hollow silica gel brush heads, the heads of the hollow silica gel brush heads are provided with a plurality of oil outlet small holes, each hollow silica gel brush head is arranged on the frame 1 in a straight line, the inner cavities of each hollow silica gel brush head are communicated with the oil supply barrel through the oil supply hoses, edible oil in the oil supply barrel is conveyed into the inner cavities of each hollow silica gel brush head through the oil supply hoses and flows out from the oil outlet small holes below, the hollow silica gel brush heads are lightly pressed on the product template 3, and the product template 3 is brushed with a layer of edible oil through the lower surfaces of the hollow silica gel brush heads.
The above-mentioned drying device 7 adopts a general oven.
The above-mentioned finished product collection device 8 generally includes a finished product taking-out manipulator, in a specific scheme, as shown in fig. 1, the finished product collection device 8 includes a step finished product conveying belt 801, a finished product taking-out manipulator 802, a tray support 803, a tray dividing manipulator 804 and a tray receiving manipulator 805, the step finished product conveying belt 801 is disposed at the end of the circulation conveying mechanism 2, the tray support 803 is disposed at the start end of the step finished product conveying belt 801, the finished product taking-out manipulator 802 is disposed between the circulation conveying mechanism 2 and the step finished product conveying belt 801, the tray dividing manipulator 804 is disposed between the tray support 803 and the step finished product conveying belt 801, and the tray receiving manipulator 805 is disposed at the end of the step finished product conveying belt 801. The tray separating manipulator 804 takes out the trays on the tray support 803 one by one and places the trays on the stepping finished product conveying belt 801, when the trays are conveyed to the tail end of the circulating conveying mechanism 2, the finished product taking-out manipulator 802 takes out the finished products from the product templates 3 of the circulating conveying mechanism 2 and places the finished products into the trays, when the trays are fully filled and continue to be conveyed to the tail end of the stepping finished product conveying belt 801, the tray filled with the finished products is taken down by the tray collecting manipulator 805, and the subsequent packaging or other procedures are carried out.
The definition of the above front and back is: the first reaches the front and the second reaches the rear slowly along the conveying direction of the circulating conveying mechanism 2.
The brushing device 4 brushes a layer of edible oil on the product template 3, the product template 3 is conveyed along the conveying direction under the drive of the circulating conveying mechanism 2, when the product template 3 reaches the automatic egg breaking device 52, eggs are conveyed by the egg feeding mechanism 51 and are sent into the egg positioning holes 526 on the egg supporting plate 524, and as the elastic frames 52404 on the egg supporting plate 524 are overlapped on the elliptical holes 52403 and the first railing 524023 and the second railing 524024 can be opened and reset, the elastic frames 52404 have elastic deformation; each egg hangs on corresponding elastic frame 52404, circulation conveying chain (layer board conveying mechanism 525) drives egg layer board 524 to send into puncture and break mechanism 522 and press egg mechanism 523 between, four clamp plates 52302 of press egg mechanism 523 apply pressure downwards to four rows of eggs below it simultaneously, the downward pressure of each egg presses egg mechanism 523 overcomes the pulling force of first spring 524025, second spring 524026, make elastic frame 52404 outwards expand, thereby make the egg move downwards, the lower part of egg passes oval hole 52403 and breaks down on the triangle tip of the first broken wall sword 522021, the second broken wall sword 522022 that the drawing together of puncture mechanism 522, the whole of egg still puts on oval hole 52403 (oval hole 52403's profile should be less than general egg's profile), triangle tip punctures a crack with the lower part of egg, puncture and break mechanism 522 is under the drive of opening mechanism 52203, the first broken wall sword 522021 of each broken wall subassembly 52202, second broken wall sword 522022 outwards is opened to the egg shell, the egg is broken down to the egg white of the whole of egg, the egg product is collected by the drying device is carried out to the egg white of the both sides, the egg white is dried from the place of the drying device is washed out, and the egg white is dried to the place of the both sides. In the automatic egg breaking device 52, eggs are positioned through egg positioning holes 526 on an egg supporting plate 524, then the eggs are pressed on the puncture breaking mechanism 522 in a pressing mode by an egg pressing mechanism 523, then the eggshells are broken off by the puncture breaking mechanism 522, the manual downward egg breaking action is completely simulated, the device is scientific and reasonable, no complex transmission connection relation is needed, the action control is easier, the stability of the broken eggs is better, and a plurality of same puncture breaking units and breaking units are arranged on the egg supporting plate 524, so that the device is easy to correspond one by one, and meanwhile, the production efficiency is greatly improved, and the device is suitable for large-scale production of food processing factories.
By arranging the egg liquid pouring device 53 behind the automatic egg breaking device 52 for pouring the evenly stirred egg liquid into the product template 3, egg dumplings, egg cakes, egg pizza, vegetable eggs and the like can be made, and the diversification of egg product production is realized. The egg liquid pouring device 53 generally comprises an egg liquid storage tank, a pouring head and a pouring lifting mechanism, wherein the pouring head is arranged on a power output end of the pouring lifting mechanism, the pouring head is connected with the egg liquid storage tank through a hose, the pouring lifting mechanism generally adopts an air cylinder, and the egg liquid pouring device 53 is shown with reference to fig. 13.
Further, by providing the meat paste pouring device 6 behind the egg liquid pouring device 53 and adding the meat paste or the vegetable seeds etc. on the basis of adding the egg liquid to the product template 3, the egg dumplings, egg cakes, egg pizza, vegetable seeds etc. can be produced, thereby realizing the diversification of the production of egg products. The meat paste filling device 6 adopts a general filling structure, and the meat paste filling device 6 is shown with reference to fig. 14.
In addition, it should be noted that, in the specific embodiments described in the present specification, names of various parts and the like may be different, and all equivalent or simple changes of the structures, features and principles described in the conception of the present utility model are included in the protection scope of the present utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions in a similar manner without departing from the scope of the utility model as defined in the accompanying claims.
Claims (4)
1. The utility model provides a full-automatic egg products production facility, includes frame, circulation conveying mechanism, a plurality of goods templates, brushes oily device, egg liquid interpolation device, drying device and finished product collection device, and circulation conveying mechanism installs in the frame, and each goods template is installed on circulation conveying mechanism, brushes oily device, egg liquid interpolation device, drying device, finished product collection device and installs in the frame along circulation conveying mechanism's direction of delivery in proper order, characterized by: the egg liquid adding device comprises an egg feeding mechanism and an automatic egg breaking device; the automatic egg breaking device is arranged on the frame and is positioned above the circulating conveying mechanism; the automatic egg breaking device comprises an egg breaking bracket, a puncture breaking mechanism and an egg pressing mechanism; the puncturing and breaking mechanism and the egg pressing mechanism are both arranged on the egg breaking bracket, and the egg pressing mechanism is arranged above the puncturing and breaking mechanism; the automatic egg breaking device also comprises an egg supporting plate and a supporting plate conveying mechanism which can convey the egg supporting plate between the puncture breaking mechanism and the egg pressing mechanism, and the egg supporting plate is arranged on the supporting plate conveying mechanism; the egg supporting plate is provided with at least one egg positioning hole which can be pressed to deform; the egg feeding mechanism is arranged on the frame, and the output end of the egg feeding mechanism corresponds to the initial position of the egg supporting plate; the egg supporting plate comprises a hard supporting plate and an elastic fence, wherein at least one elliptical hole is formed in the hard supporting plate, the elastic fence is arranged on the upper surface of the hard supporting plate, at least one elastic frame is arranged on the elastic fence, each elastic frame is positioned at the periphery of the corresponding elliptical hole, the inner side contour of the elastic frame is smaller than that of the elliptical hole, and the elliptical hole and the elastic frames at the periphery form the egg positioning hole; the elastic fence comprises a first supporting block, a second supporting block, a first railing, a second railing, a first spring, a second spring, at least one first guide mechanism and at least one second guide mechanism; the first support block and the second support block are mutually parallel and are arranged on the upper surface of the hard supporting plate, two first strip-shaped guide holes along the horizontal direction are formed in the first support block, the two first strip-shaped guide holes extend from the middle of the first support block to two ends, two second strip-shaped guide holes along the horizontal direction are formed in the second support block, and the middle of the two second strip-shaped guide Kong Junzi second support blocks extend to two ends; two ends of the first railing are respectively positioned in one of the corresponding first strip-shaped guide holes and the second strip-shaped guide holes, and two ends of the second railing are respectively positioned in the other corresponding first strip-shaped guide holes and the second strip-shaped guide holes; the first railing is provided with at least one first arc-shaped part which is bent outwards, the second railing is provided with at least one second arc-shaped part which is bent outwards, the first arc-shaped part corresponds to the second arc-shaped part one by one, and the corresponding first arc-shaped part and the second arc-shaped part form the elastic frame; the two ends of the first spring are connected to one end part corresponding to the first railing and the second railing, and the two ends of the second spring are connected to the other end part corresponding to the first railing and the second railing; the first guide mechanism and the second guide mechanism are both arranged on the upper surface of the hard supporting plate, the first guide mechanism is connected with the middle part of the first railing, and the second guide mechanism is connected with the middle part of the second railing; the breaking-off mechanism comprises a breaking-off bracket, at least one broken wall component and an opening and closing mechanism, wherein each broken wall component comprises a first broken wall cutter and a second broken wall cutter, and the first broken wall cutter and the second broken wall cutter of each broken wall component are respectively arranged on corresponding power output ends of the opening and closing mechanism; the first wall breaking knife and the second wall breaking knife are provided with a triangular tip; the opening and closing mechanism comprises at least one opening and closing seat, at least two guide rods, a first connecting rod, a second connecting rod and an opening and closing driving device, wherein the opening and closing seat comprises a first movable plate and a second movable plate, the guide rods are mutually parallel to each other and are arranged on the piercing support, the first movable plate and the second movable plate of each opening and closing seat are respectively arranged on the guide rods, the first connecting rod is connected with each first movable plate, the second connecting rod is connected with each second movable plate, the opening and closing driving device is arranged on the piercing support, the power output end of the opening and closing driving device is at least connected with one of the first movable plate, the second movable plate, the first connecting rod and the second connecting rod, and the first movable plate and the second movable plate serve as the power output end of the opening and closing mechanism; the opening and closing driving device is provided with a first power output end and a second power output end, the first power output end is connected with the first movable plate or the first connecting rod, and the second power output end is connected with the second movable plate or the second connecting rod; the opening and closing driving device comprises a rotary driving device, a rotating shaft, a swinging rod, a first push-pull rod and a second push-pull rod, wherein the rotating shaft is rotatably arranged on the piercing support, the rotating shaft is in transmission connection with a power output end of the opening and closing driving device, the swinging rod is arranged on the end part of the rotating shaft, one end of the first push-pull rod is hinged with one end of the swinging rod, the other end of the first push-pull rod is hinged with the first movable plate, one end of the second push-pull rod is hinged with the other end of the swinging rod, the other end of the second push-pull rod is hinged with the second movable plate, the first push-pull rod serves as a first power output end, and the second push-pull rod serves as a second power output end.
2. The fully automatic egg product production facility of claim 1, wherein: the egg liquid adding device further comprises an egg liquid pouring device, and the egg liquid pouring device is arranged on the frame and is positioned behind the automatic egg breaking device.
3. The fully automatic egg product production facility of claim 2, wherein: the full-automatic egg product production equipment further comprises a meat paste pouring device, wherein the meat paste pouring device is arranged on the frame and is positioned behind the egg liquid pouring device.
4. The fully automatic egg product production facility of claim 1, wherein: egg feed mechanism includes material loading support, material loading circulation conveying chain, many calabash rollers and egg hopper, and material loading circulation conveying chain is from down upwards slope setting, and many calabash rollers are arranged side by side and closely install on the material loading circulation conveying chain, and the egg hopper is installed on the material loading support and is in the lower extreme of material loading circulation conveying chain, and the lower extreme of egg hopper is equipped with strip egg outlet.
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| CN201911008643.XA CN110731472B (en) | 2019-10-23 | 2019-10-23 | Full-automatic egg product production facility |
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| CN201911008643.XA CN110731472B (en) | 2019-10-23 | 2019-10-23 | Full-automatic egg product production facility |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111771926A (en) * | 2020-06-16 | 2020-10-16 | 安徽五优食品有限责任公司 | Raw material-saving egg cake frying equipment |
| CN112244236A (en) * | 2020-09-16 | 2021-01-22 | 邓冠豪 | A equipment for egg shell stirring of opening |
| CN112155307B (en) * | 2020-09-29 | 2022-06-21 | 山东巴比熊食品有限公司 | Oil brushing device for preventing deep-processed egg products from bonding during heating |
| CN112353267B (en) * | 2020-11-10 | 2021-07-20 | 武汉轻工大学 | Automatic egg shell breaking device |
| CN112903683B (en) * | 2021-02-03 | 2024-02-13 | 无锡市佐滋食品有限公司 | Intelligent food detection equipment |
| CN114308471B (en) * | 2021-12-31 | 2023-04-18 | 武汉唐肴鲜生食品有限公司 | Production line for producing pastries |
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