CN110729696A - Strong grounding intermediate joint for submarine cable and installation method thereof - Google Patents

Strong grounding intermediate joint for submarine cable and installation method thereof Download PDF

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Publication number
CN110729696A
CN110729696A CN201911088343.7A CN201911088343A CN110729696A CN 110729696 A CN110729696 A CN 110729696A CN 201911088343 A CN201911088343 A CN 201911088343A CN 110729696 A CN110729696 A CN 110729696A
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stainless steel
submarine cable
shell
anchoring
optical fiber
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Inventor
陈林
潘文林
童定国
陈锡才
张磊
袁渊
王欢
程海港
童晓
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Hengtong Submarine Power Cable Co Ltd
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Hengtong Submarine Power Cable Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/08Cable junctions
    • H02G15/10Cable junctions protected by boxes, e.g. by distribution, connection or junction boxes
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4439Auxiliary devices
    • G02B6/444Systems or boxes with surplus lengths
    • G02B6/4441Boxes
    • G02B6/4446Cable boxes, e.g. splicing boxes with two or more multi fibre cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/46Processes or apparatus adapted for installing or repairing optical fibres or optical cables
    • G02B6/50Underground or underwater installation; Installation through tubing, conduits or ducts
    • G02B6/506Underwater installation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/14Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Cable Accessories (AREA)

Abstract

本发明公开了一种海底电缆用强接地中间接头,包括:外绝缘保护层、不锈钢外保护壳、编织网、不锈钢锚固装置、光纤接头盒和绝缘直通接头;两所述不锈钢锚固装置安装在所述不锈钢外保护壳两端;所述不锈钢锚固装置安装在海缆两端头上,所述不锈钢锚固装置由锚固盖板、锚固和抱箍组成;所述外绝缘保护层完全包覆在所述不锈钢外保护壳和所述锚固盖板外壁;所述海缆两端光纤在所述光纤接头盒内续接。通过上述方式,本发明一种海底电缆用强接地中间接头及其安装方法,该强接地中间接头的具有优异的的安全性能、防水性能、和防腐性能,安装便利,实用性较强。

Figure 201911088343

The invention discloses a strong grounding intermediate joint for a submarine cable, comprising: an outer insulating protective layer, a stainless steel outer protective shell, a braided net, a stainless steel anchoring device, an optical fiber joint box and an insulating straight-through joint; the two stainless steel anchoring devices are installed in the Both ends of the stainless steel outer protective shell; the stainless steel anchoring device is installed on both ends of the submarine cable, and the stainless steel anchoring device is composed of an anchoring cover plate, an anchor and a hoop; the outer insulating protective layer is completely covered on the The stainless steel outer protective shell and the outer wall of the anchoring cover plate; the optical fibers at both ends of the submarine cable are connected in the optical fiber splice box. Through the above method, the present invention provides a strong grounding intermediate joint for submarine cables and an installation method thereof. The strong grounding intermediate joint has excellent safety performance, waterproof performance, and anti-corrosion performance, and is easy to install and has strong practicability.

Figure 201911088343

Description

一种海底电缆用强接地中间接头及其安装方法Strong grounding intermediate joint for submarine cable and installation method thereof

技术领域technical field

本发明属于海底电缆中间接头领域,具体涉及一种海底电缆用强接地中间接头及其安装方法。The invention belongs to the field of submarine cable intermediate joints, and in particular relates to a strong ground intermediate joint for submarine cables and an installation method thereof.

背景技术Background technique

海底电缆系统电压等级高,一般为35kV~500kV,其中220kV海缆安装中间接头是目前最常见的,海底电缆长度大,长度在20km以上,海底电缆一般采用一层或多层镀锌钢丝铠装,是磁性材料,在海缆系统正常运行过程中,铠装丝产生中环流、涡流大,尤其是单芯海缆,其感应电流甚至高于导体中运行电流。The voltage level of the submarine cable system is high, generally 35kV~500kV, of which the 220kV submarine cable installation intermediate joint is the most common at present. The length of the submarine cable is large, and the length is more than 20km. , is a magnetic material. During the normal operation of the submarine cable system, the armored wire produces large circulating currents and eddy currents, especially for single-core submarine cables, the induced current is even higher than the running current in the conductor.

目前,海缆中间接头的不锈钢外保护壳直接暴露在空气或海中,直接接地,长期运行时易产生电化学腐蚀,也有人、动物直接触碰发生安全事故的危险。At present, the stainless steel outer protective shell of the intermediate joint of the submarine cable is directly exposed to the air or the sea, and is directly grounded. It is prone to electrochemical corrosion during long-term operation, and there is also the danger of safety accidents caused by direct contact between people and animals.

在目前海缆中间接头中,海缆两端铠装丝中感应电流通过不锈钢锚固装置、紧固螺栓、不锈钢外保护壳传导,铠装丝两端电阻较大,同时,在海缆长时间运行过程中,由于洋流潮汐的作用、海缆本身振动、负荷变化导致接头热胀冷缩等原因使得紧固螺栓松动,造成接触电阻变大。In the current intermediate joints of submarine cables, the induced current in the armored wires at both ends of the submarine cable is conducted through the stainless steel anchoring device, the fastening bolts, and the stainless steel outer protective shell, and the resistance at both ends of the armored wires is relatively large. During the process, due to the action of ocean currents and tides, the vibration of the submarine cable itself, and the thermal expansion and contraction of the joint caused by the load change, the fastening bolts are loosened, resulting in an increase in the contact resistance.

综上,在中间接头外保护壳法兰处易形成热点,长期运行后可能导致中间接头失效,外保护壳上无接地端子,无法进行接地处理。To sum up, hot spots are easily formed at the flange of the outer protective shell of the intermediate joint, which may lead to the failure of the intermediate joint after long-term operation. There is no grounding terminal on the outer protective shell, so the grounding treatment cannot be performed.

发明内容SUMMARY OF THE INVENTION

本发明主要解决的技术问题是提供一种海底电缆用强接地中间接头及其安装方法,能够具有优异的安全性能和防水性能,安装便利,实用性较强。The main technical problem solved by the present invention is to provide a strong grounding intermediate joint for a submarine cable and an installation method thereof, which can have excellent safety performance and waterproof performance, convenient installation and strong practicability.

为解决上述技术问题,本发明采用的一个技术方案是:一种海底电缆用强接地中间接头,包括:外绝缘保护层、不锈钢外保护壳、编织网、不锈钢锚固装置、光纤接头盒和绝缘直通接头,所述不锈钢外保护壳由上半壳体和下半壳体组成,所述上半壳体和所述下半壳体之间通过紧固螺栓连接,所述上半壳体上设有注胶口;In order to solve the above-mentioned technical problems, a technical solution adopted in the present invention is: a strong grounding intermediate joint for submarine cables, comprising: an outer insulating protective layer, a stainless steel outer protective shell, a braided net, a stainless steel anchoring device, an optical fiber splice box and an insulating straight-through The stainless steel outer protective shell is composed of an upper half shell and a lower half shell, the upper half shell and the lower half shell are connected by fastening bolts, and the upper half shell is provided with plastic injection port;

两所述不锈钢锚固装置安装在所述不锈钢外保护壳两端,所述不锈钢外保护壳两端分别与锚固盖板通过法兰和紧固螺栓连接;The two stainless steel anchoring devices are installed at both ends of the stainless steel outer protective shell, and the two ends of the stainless steel outer protective shell are respectively connected with the anchoring cover plate through flanges and fastening bolts;

所述不锈钢锚固装置安装在海缆两端头上,所述不锈钢锚固装置由锚固盖板、锚固和抱箍组成,所述锚固后端与所述锚固盖板后端通过紧固螺丝固定连接,所述锚固盖板前端通过紧固螺丝与所述不锈钢外保护壳连接,所述锚固的前端通过不锈钢抱箍压紧与所述编织网固定连接;The stainless steel anchoring device is installed on both ends of the submarine cable. The stainless steel anchoring device is composed of an anchoring cover plate, an anchor and a hoop, and the rear end of the anchoring and the rear end of the anchoring cover plate are fixedly connected by tightening screws. The front end of the anchoring cover plate is connected to the stainless steel outer protective shell by tightening screws, and the front end of the anchoring is fixedly connected to the braided mesh by means of a stainless steel hoop;

所述外绝缘保护层完全包覆在所述不锈钢外保护壳和所述锚固盖板外壁,所述锚固盖板上设有接地线端子;The outer insulating protective layer is completely covered on the stainless steel outer protective shell and the outer wall of the anchoring cover plate, and the anchoring cover plate is provided with a ground wire terminal;

所述海缆两端光纤在所述光纤接头盒内续接,所述光纤接头盒放置在所述不锈钢外保护壳的所述下半壳体内;The optical fibers at both ends of the submarine cable are continued in the optical fiber splice box, and the optical fiber splice box is placed in the lower half shell of the stainless steel outer protective shell;

所述不锈钢保护壳与所述不锈钢锚固装置、所述光纤接头盒、所述绝缘直通接头之间填充有防水胶。Waterproof glue is filled between the stainless steel protective shell, the stainless steel anchoring device, the optical fiber splice box, and the insulating straight-through joint.

在本发明一个较佳实施例中,所述上半壳体与所述下半壳体均为左右两相同的结构组成。In a preferred embodiment of the present invention, the upper half-shell and the lower half-shell are composed of the left and right identical structures.

在本发明一个较佳实施例中,所述上半壳体与所述下半壳体连接处、所述上半壳体左右两部连接处和所述下半壳体左右两部分连接处均安装有橡皮密封条。In a preferred embodiment of the present invention, the connection between the upper half-shell and the lower half-shell, the connection between the left and right parts of the upper half-shell, and the connection between the left and right parts of the lower half-shell are all A rubber seal is installed.

在本发明一个较佳实施例中,所述编织网由镀锡铜编织带与铠装丝组成。In a preferred embodiment of the present invention, the braided mesh is composed of tinned copper braided tape and armored wire.

在本发明一个较佳实施例中,所述外绝缘保护层为热收缩套管。In a preferred embodiment of the present invention, the outer insulating protective layer is a heat shrinkable sleeve.

在本发明一个较佳实施例中,两端所述锚固盖板上半部分设有一个所述接地线端子。In a preferred embodiment of the present invention, a ground wire terminal is provided on the upper half of the anchoring cover at both ends.

在本发明一个较佳实施例中,所述绝缘直通接头从外到内依次为防护套、铜壳、预制绝缘件和连接金具。In a preferred embodiment of the present invention, the insulating straight-through joints are, from outside to inside, a protective sleeve, a copper shell, a prefabricated insulating piece and a connecting hardware in sequence.

在本发明一个较佳实施例中,所述绝缘直通接头与所述海缆两端的导体及金属屏蔽之间实现电气连接。In a preferred embodiment of the present invention, an electrical connection is achieved between the insulating straight-through joint and the conductors and metal shields at both ends of the submarine cable.

一种海底电缆用强接地中间接头安装方法,具体步骤包括:A method for installing a strong grounding intermediate joint for a submarine cable, the specific steps comprising:

(1)预处理:将待连接的所述海缆两端移动至合适平台、重合适当长度并固定,两端分别进行预处理,使所述铠装丝、光纤、导体裸露合适的长度,并将所述铠装丝,光纤放置在适当位置,避免损坏;(1) Pretreatment: Move both ends of the submarine cable to be connected to a suitable platform, re-weight and fix it to an appropriate length, and preprocess the two ends respectively, so that the armored wire, optical fiber, and conductor are exposed to a suitable length, and Put the armored wire and the optical fiber in the proper position to avoid damage;

(2)安装接头:将所述海缆两端导体通过所述连接金具连接后,将所述预制绝缘件装配至预定位置,通过所述铜壳连接所述海缆两端金属屏蔽后,再完全包覆所述防护套;(2) Installation joints: After connecting the conductors at both ends of the submarine cable through the connecting fittings, assemble the prefabricated insulating parts to a predetermined position, connect the metal shields at both ends of the submarine cable through the copper shell, and then completely envelop the protective cover;

(3)光纤续接:采用光纤熔接机将所述海缆端头的光纤通过所述光纤接头盒续接,并将所述光纤接头盒内置在所述不锈钢外保护壳内;(3) Optical fiber splicing: the optical fiber at the end of the submarine cable is connected through the optical fiber splice box by using an optical fiber fusion splicer, and the optical fiber splice box is built into the stainless steel outer protective shell;

(4)安装外保护壳及不锈钢锚固装置:将所述编织网固定在所述锚固前端,通过拧紧紧固螺栓,使得所述锚固后端与所述锚固盖板之间固定连接,以及所述锚固盖板与所述上半壳体和所述下半壳体固定连接;(4) Install the outer protective shell and the stainless steel anchoring device: fix the braided mesh on the front end of the anchor, tighten the fastening bolts to make the rear end of the anchor and the anchor cover fixedly connected, and the An anchoring cover plate is fixedly connected with the upper half shell and the lower half shell;

(5)接地线安装:从预留的所述接地线端子接入满足要求的接地线,再接入主接地网中,如中间接头处不需接地,使用环氧泥密实封堵所述接地线端子;(5) Grounding wire installation: Connect the grounding wire that meets the requirements from the reserved grounding wire terminal, and then connect to the main grounding network. If the intermediate joint does not need to be grounded, use epoxy mud to seal the grounding wire. wire terminal;

(6)外绝缘保护层:通过加热使得所述外绝缘保护层完全包覆在所述不锈钢外保护壳和所述锚固盖板外壁;(6) Outer insulating protective layer: the outer insulating protective layer is completely covered on the stainless steel outer protective shell and the outer wall of the anchoring cover plate by heating;

(7)填充密封层:从所述不锈钢外保护壳的所述注胶口处灌入所述防水胶,待所述防水胶完全固化后得到海底电缆用强接地中间接头,随后应在该中间接头两端分别安装合适长度的弯曲限制器。(7) Filling and sealing layer: pour the waterproof glue from the glue injection port of the stainless steel outer protective shell. After the waterproof glue is completely cured, a strong grounding intermediate joint for submarine cables is obtained. Bend limiters of appropriate lengths are installed on both ends of the joint.

在本发明一个较佳实施例中,所述步骤(4)中所述编织网的制造方法为将所述海缆两端的所述铠装丝从所述锚固的前端反扎后,第一根合适截面积的所述镀锡铜编织带压在第一组所述铠装丝下,并从第二组所述铠装丝上绕出,所述镀锡铜编织带与所述海缆轴线的角度为45°,第二根相同截面积的所述镀锡铜编织带压在第二组所述铠装丝下,并在第三组所述铠装丝上绕出,第一根所述镀锡铜编织带与第二根所述镀锡铜编织带紧挨在一起,依次类推,在所述锚固处形成由所述镀锡铜编织带与所述铠装丝组成的所述编织网。In a preferred embodiment of the present invention, the manufacturing method of the braided net in the step (4) is that after the armor wires at both ends of the submarine cable are reversely tied from the front end of the anchor, the first wire The tinned copper braid with a suitable cross-sectional area is pressed under the first group of the armored wires, and wound out from the second group of the armored wires, and the tinned copper braided tape is connected to the axis of the submarine cable. The angle is 45°, the second tinned copper braided tape of the same cross-sectional area is pressed under the second group of the armoring wires, and wound out on the third group of the armoring wires, the first one is The tinned copper braided tape and the second tinned copper braided tape are next to each other, and so on, and the braiding composed of the tinned copper braided tape and the armoring wire is formed at the anchorage network.

本发明的有益效果是:本发明一种海底电缆用强接地中间接头及其安装方法,该强接地中间接头的具有优异的的安全性能、防水性能、和防腐性能,安装便利,实用性较强,不锈钢外保护壳外有外绝缘保护层,不直接裸露在水中或空气中,避免其直接接地产生电化学腐蚀,同时有效防止人、动物直接触碰而发生安全事故,两端海缆铠装丝之间采用多根镀锡铜编织带紧密连接,接触电阻小,接头两端铠装层之间电阻小,传输感应电流容量大,避免感应电流仅通过紧固螺栓传导,从而避免不锈钢外保护壳法兰处产生热点,提高海缆系统安全性、稳定性,使用寿命长,锚固盖板上预留接地线端子,使得中间接头可实现直接接地,为海缆系统增加更多接地方案,提高安全性、降低施工成本。The beneficial effects of the present invention are as follows: a strong grounding intermediate joint for a submarine cable and an installation method thereof of the present invention, the strong grounding intermediate joint has excellent safety performance, waterproof performance, and anti-corrosion performance, is convenient to install, and has strong practicability , There is an outer insulating protective layer outside the stainless steel outer protective shell, which is not directly exposed in water or air to avoid electrochemical corrosion caused by direct grounding, and at the same time effectively prevent people and animals from directly touching and causing safety accidents. The wires are tightly connected by multiple tinned copper braided tapes, the contact resistance is small, the resistance between the armor layers at both ends of the joint is small, and the induced current capacity is large, so as to avoid the induced current being conducted only through the fastening bolts, thus avoiding the stainless steel outer protection The hot spot is generated at the shell flange, which improves the safety, stability and long service life of the submarine cable system. The ground wire terminal is reserved on the anchoring cover, so that the intermediate joint can be directly grounded, adding more grounding schemes for the submarine cable system and improving the Safety and lower construction costs.

附图说明Description of drawings

图1为一种海底电缆用强接地中间接头的结构示意图。FIG. 1 is a schematic structural diagram of a strong grounding intermediate joint for a submarine cable.

图2为一种海底电缆用强接地中间接头A处的局部放大立体结构示意图。FIG. 2 is a partially enlarged three-dimensional structural schematic diagram of a strong grounding intermediate joint A for a submarine cable.

附图中各部件的标记如下:1、外绝缘保护层;2、不锈钢外保护壳;3、防水胶;4、编织网;5、不锈钢锚固装置;6、光纤接头盒;7、绝缘直通接头;8、海缆;21、注胶口;22、上半壳体;23、下半壳体;41、镀锡铜编织带;42、铠装丝;51、锚固盖板;52、锚固;53、抱箍;54、接地线端子。The components in the accompanying drawings are marked as follows: 1. Outer insulating protective layer; 2. Stainless steel outer protective shell; 3. Waterproof glue; 4. Braided mesh; 5. Stainless steel anchoring device; 6. Optical fiber splice box; ;8, submarine cable; 21, glue injection port; 22, upper half shell; 23, lower half shell; 41, tinned copper braid; 42, armored wire; 51, anchoring cover; 52, anchoring; 53. Hoop; 54. Ground wire terminal.

具体实施方式Detailed ways

下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.

请参阅图1和图2,See Figure 1 and Figure 2,

一种海底电缆用强接地中间接头,包括:外绝缘保护层1、不锈钢外保护壳2、编织网4、不锈钢锚固装置5、光纤接头盒6和绝缘直通接头7,所述外绝缘保护层1为热收缩套管,热收缩套管是一种新式的环保无卤阻燃型套管,能为电线、电缆和电线端子提供绝缘保护,广泛应用于线束、焊点、电感的绝缘保护和金属管、棒的防锈、防蚀等。A strong grounding intermediate joint for a submarine cable, comprising: an outer insulating protective layer 1, a stainless steel outer protective shell 2, a braided mesh 4, a stainless steel anchoring device 5, an optical fiber splice box 6 and an insulating straight-through joint 7, the outer insulating protective layer 1 For heat shrinkable sleeve, heat shrinkable sleeve is a new type of environmentally friendly halogen-free flame retardant sleeve, which can provide insulation protection for wires, cables and wire terminals, and is widely used in wire harnesses, solder joints, inductor insulation protection and metal Anti-rust and anti-corrosion of pipes and rods.

所述不锈钢外保护壳2由上半壳体22和下半壳体23组成,所述上半壳体22和所述下半壳体23之间通过紧固螺栓连接,所述上半壳体22与所述下半壳体23均为左右两相同的结构组成,所述上半壳体22与所述下半壳体23连接处、所述上半壳体22左右两部连接处和所述下半壳体23左右两部分连接处均安装有橡皮密封条,所述不锈钢外保护壳2采用“上下左右”半壳结构,一方面方便海滩接头现场安装施工,另一方面通过所述橡胶密封条和机械部件配合,实现有效防水密封。The stainless steel outer protective shell 2 is composed of an upper half shell 22 and a lower half shell 23. The upper half shell 22 and the lower half shell 23 are connected by fastening bolts. 22 and the lower half shell 23 are both composed of the same structure on the left and right. Both the left and right parts of the lower half shell 23 are equipped with rubber sealing strips, and the stainless steel outer protective shell 2 adopts the "up, down, left and right" half shell structure, which is convenient for on-site installation and construction of beach joints on the one hand, and on the other hand, through the rubber seal The sealing strip and mechanical parts cooperate to achieve effective waterproof sealing.

所述上半壳体22上设有注胶口21,所述注胶口21用于灌入防水胶3,从而形成防水填充层。The upper half shell 22 is provided with a glue injection port 21, and the glue injection port 21 is used for pouring the waterproof glue 3, thereby forming a waterproof filling layer.

两所述不锈钢锚固装置5安装在所述不锈钢外保护壳2两端,所述不锈钢外保护壳2两端分别与锚固盖板51通过法兰和紧固螺栓连接。The two stainless steel anchoring devices 5 are installed at both ends of the stainless steel outer protective shell 2, and the two ends of the stainless steel outer protective shell 2 are respectively connected with the anchoring cover plate 51 through flanges and fastening bolts.

所述不锈钢锚固装置5安装在所述海缆8两端头上,所述不锈钢锚固装置5由锚固盖板51、锚固52和抱箍53组成,所述锚固52后端与所述锚固盖板51后端通过紧固螺丝固定连接,所述锚固盖板51前端通过紧固螺丝与所述不锈钢外保护壳2连接,所述锚固52的前端通过不锈钢抱箍53压紧与所述编织网4固定连接,所述编织网4由镀锡铜编织带41与铠装丝42组成,所述铠装丝42之间采用多根所述镀锡铜编织带41紧密连接,接触电阻小,接头两端铠装层之间电阻小,传输感应电流容量大,避免感应电流仅通过紧固螺栓传导,从而避免所述不锈钢外保护壳2法兰处产生热点,提高所述海缆8系统安全性、稳定性,使用寿命长。The stainless steel anchoring device 5 is installed on both ends of the submarine cable 8. The stainless steel anchoring device 5 is composed of an anchoring cover plate 51, an anchoring 52 and a hoop 53. The rear end of the anchoring 52 is connected to the anchoring cover plate. The rear end of 51 is fixedly connected by fastening screws, the front end of the anchor cover 51 is connected with the stainless steel outer protective shell 2 by fastening screws, and the front end of the anchor 52 is pressed with the woven mesh 4 by a stainless steel hoop 53. Fixed connection, the braided mesh 4 is composed of a tinned copper braided tape 41 and an armored wire 42. The armored wires 42 are tightly connected by a plurality of the tinned copper braided tapes 41, and the contact resistance is small. The resistance between the end armor layers is small, and the capacity of transmitting induced current is large, which avoids the conduction of induced current only through fastening bolts, thereby avoiding hot spots at the flange of the stainless steel outer protective shell 2, and improving the safety of the submarine cable 8 system. Stability and long service life.

所述外绝缘保护层1完全包覆在所述不锈钢外保护壳2和所述锚固盖板51外壁,所述不锈钢外保护壳2外有所述外绝缘保护层1,使得该强接地中间接头不直接裸露在水中或空气中,避免其直接接地产生电化学腐蚀,同时有效防止人、动物直接触碰而发生安全事故。The outer insulating protective layer 1 completely covers the outer wall of the stainless steel outer protective shell 2 and the anchoring cover plate 51, and the stainless steel outer protective shell 2 has the outer insulating protective layer 1, so that the strong grounding intermediate joint It is not directly exposed to water or air to avoid electrochemical corrosion caused by direct grounding, and at the same time, it can effectively prevent safety accidents caused by direct contact between people and animals.

所述锚固盖板51上设有接地线端子54,两端所述锚固盖板51上半部分设有一个所述接地线端子54,所述接地线端子54可用于海缆8中间接头作为终端直接接地处理,为海缆8系统增加更多接地方案,提高安全性、降低施工成本。The anchoring cover plate 51 is provided with a ground wire terminal 54, and the upper half of the anchoring cover plate 51 at both ends is provided with a ground wire terminal 54. The ground wire terminal 54 can be used for the intermediate joint of the submarine cable 8 as a direct terminal. Grounding treatment, adding more grounding solutions to the submarine cable 8 system, improving safety and reducing construction costs.

所述海缆8两端光纤在所述光纤接头盒6内续接,所述光纤接头盒6放置在所述不锈钢外保护壳2的所述下半壳体23内,所述下半壳体23内设有向下凸出的凹槽,用于容纳所述光纤接头盒6。The optical fibers at both ends of the submarine cable 8 are continued in the optical fiber splice box 6, and the optical fiber splice box 6 is placed in the lower half shell 23 of the stainless steel outer protective shell 2. The lower half shell 23 is provided with a downwardly protruding groove for accommodating the optical fiber splice box 6 .

所述绝缘直通接头7从外到内依次为防护套、铜壳、预制绝缘件和连接金具,所述绝缘直通接头7与所述海缆8两端的导体及金属屏蔽之间实现电气连接,所述绝缘直通接头7为现有产品,遂对其结构不做详细描述,典型型号为YJJJ(T)I。The insulating straight-through joint 7 is sequentially composed of a protective sleeve, a copper shell, a prefabricated insulating piece and a connecting hardware from the outside to the inside. The electrical connection between the insulating straight-through joint 7 and the conductors and metal shields at both ends of the submarine cable 8 is realized, so The insulating straight joint 7 is an existing product, so its structure will not be described in detail, and the typical model is YJJJ(T)I.

所述不锈钢保护壳与所述不锈钢锚固装置5、所述光纤接头盒6、所述绝缘直通接头7之间填充有防水胶3,所述防水胶3为预先配置好的可快速固化的双组份聚氨酯密封填充剂,使得所述不锈钢保护壳与所述不锈钢锚固装置5、所述光纤接头盒6、所述绝缘直通接头7的间隙间固化一层防水填充层。Waterproof glue 3 is filled between the stainless steel protective shell and the stainless steel anchoring device 5, the optical fiber splice box 6, and the insulating straight-through joint 7. Parts of polyurethane sealing filler are used to solidify a waterproof filling layer between the stainless steel protective shell and the gap between the stainless steel anchoring device 5 , the optical fiber splice box 6 , and the insulating straight-through joint 7 .

一种海底电缆用强接地中间接头安装方法,具体步骤包括:A method for installing a strong grounding intermediate joint for a submarine cable, the specific steps comprising:

(1)预处理:将待连接的所述海缆8两端移动至合适平台、重合适当长度并固定,两端分别进行预处理,使所述铠装丝42、光纤、导体裸露合适的长度,并将所述铠装丝42,光纤放置在适当位置,避免损坏;(1) Pretreatment: move the two ends of the submarine cable 8 to be connected to a suitable platform, re-weight and fix it to an appropriate length, and preprocess the two ends respectively, so that the armored wire 42, the optical fiber and the conductor are exposed to a suitable length , and place the armored wire 42 and the optical fiber in an appropriate position to avoid damage;

(2)安装接头:将所述海缆8两端导体通过所述连接金具连接后,将所述预制绝缘件装配至预定位置,通过所述铜壳连接所述海缆8两端金属屏蔽后,再完全包覆所述防护套;(2) Installation joint: After connecting the conductors at both ends of the submarine cable 8 through the connecting fittings, assemble the prefabricated insulating member to a predetermined position, and connect the metal shields at both ends of the submarine cable 8 through the copper shell. , and then completely cover the protective cover;

(3)光纤续接:采用光纤熔接机将所述海缆8端头的光纤通过所述光纤接头盒6续接,并将所述光纤接头盒6内置在所述不锈钢外保护壳2内;(3) Optical fiber splicing: using an optical fiber fusion splicer to connect the optical fiber at the end of the submarine cable 8 through the optical fiber splice box 6, and the optical fiber splice box 6 is built in the stainless steel outer protective shell 2;

(4)安装外保护壳及锚固装置:将所述编织网4固定在所述锚固52前端,通过拧紧紧固螺栓,使得所述锚固52后端与所述锚固盖板51之间固定连接,以及所述锚固盖板51与所述上半壳体22和所述下半壳体23固定连接;(4) Install the outer protective shell and the anchoring device: fix the braided mesh 4 on the front end of the anchoring 52, and tighten the fastening bolts so that the rear end of the anchoring 52 and the anchoring cover plate 51 are fixedly connected, and the anchoring cover plate 51 is fixedly connected with the upper half shell 22 and the lower half shell 23;

(5)接地线安装:从预留的所述接地线端子54接入满足要求的接地线,再接入主接地网中,如中间接头处不需接地,使用环氧泥密实封堵所述接地线端子54;(5) Grounding wire installation: Connect the grounding wire that meets the requirements from the reserved grounding wire terminal 54, and then connect it to the main grounding network. If the intermediate joint does not need to be grounded, use epoxy mud to seal it. Ground wire terminal 54;

(6)外绝缘保护层:通过加热使得所述外绝缘保护层1完全包覆在所述不锈钢外保护壳2和所述锚固盖板51外壁;(6) Outer insulating protective layer: the outer insulating protective layer 1 is completely covered on the stainless steel outer protective shell 2 and the outer wall of the anchoring cover plate 51 by heating;

(7)填充密封层:从所述不锈钢外保护壳2的所述注胶口21处灌入所述防水胶3,待所述防水胶3完全固化后得到海底电缆用强接地中间接头,随后应在该中间接头两端分别安装合适长度的弯曲限制器。(7) Filling and sealing layer: pour the waterproof glue 3 from the glue injection port 21 of the stainless steel outer protective shell 2. After the waterproof glue 3 is completely cured, a strong grounding intermediate joint for submarine cables is obtained. Bend limiters of suitable length shall be installed at each end of this intermediate joint.

所述步骤(4)中所述编织网4的制造方法为将所述海缆8两端的所述铠装丝42从所述锚固53的前端反扎后,第一根合适截面积的所述镀锡铜编织带41压在第一组所述铠装丝42下,并从第二组所述铠装丝42上绕出,所述镀锡铜编织带41与所述海缆8轴线的角度为45°,第二根相同截面积的所述镀锡铜编织带41压在第二组所述铠装丝42下,并在第三组所述铠装丝42上绕出,第一根所述镀锡铜编织带41与第二根所述镀锡铜编织带41紧挨在一起,依次类推,在所述锚固52处形成由所述镀锡铜编织带41与所述铠装丝42组成的所述编织网4。In the step (4), the manufacturing method of the braided mesh 4 is as follows: after the armored wires 42 at both ends of the submarine cable 8 are reversed from the front end of the anchor 53, the first suitable cross-sectional area of the The tinned copper braided tape 41 is pressed under the first group of the armoring wires 42, and is wound out from the second group of the armored wires 42. The angle is 45°, the second tinned copper braid 41 of the same cross-sectional area is pressed under the second group of the armoring wires 42, and is wound out on the third group of the armoring wires 42, the first The first tinned copper braid 41 and the second tinned copper braid 41 are next to each other, and so on. At the anchor 52, the tinned copper braid 41 and the armor are formed The woven mesh 4 is composed of filaments 42 .

与现有技术相比,本发明一种海底电缆用强接地中间接头及其安装方法,该强接地中间接头的具有优异的的安全性能、防水性能、和防腐性能,安装便利,实用性较强,不锈钢外保护壳外有外绝缘保护层,不直接裸露在水中或空气中,避免其直接接地产生电化学腐蚀,同时有效防止人、动物直接触碰而发生安全事故,两端海缆铠装丝之间采用多根镀锡铜编织带紧密连接,接触电阻小,接头两端铠装层之间电阻小,传输感应电流容量大,避免感应电流仅通过紧固螺栓传导,从而避免不锈钢外保护壳法兰处产生热点,提高海缆系统安全性、稳定性,使用寿命长,锚固盖板上预留接地线端子,使得中间接头可实现直接接地,为海缆系统增加更多接地方案,提高安全性、降低施工成本。Compared with the prior art, the present invention provides a strong grounding intermediate joint for submarine cables and an installation method thereof. The strong grounding intermediate joint has excellent safety performance, waterproof performance, and anti-corrosion performance, is convenient to install, and has strong practicability. , There is an outer insulating protective layer outside the stainless steel outer protective shell, which is not directly exposed in water or air to avoid electrochemical corrosion caused by direct grounding, and at the same time effectively prevent people and animals from directly touching and causing safety accidents. The wires are tightly connected by multiple tinned copper braided tapes, the contact resistance is small, the resistance between the armor layers at both ends of the joint is small, and the induced current capacity is large, so as to avoid the induced current being conducted only through the fastening bolts, thus avoiding the stainless steel outer protection The hot spot is generated at the shell flange, which improves the safety, stability and long service life of the submarine cable system. The ground wire terminal is reserved on the anchoring cover, so that the intermediate joint can be directly grounded, adding more grounding schemes for the submarine cable system and improving the Safety and lower construction costs.

在本发明的描述中,需要说明的是,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所述的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are described based on the accompanying drawings The orientation or positional relationship, or the orientation or positional relationship that the product of the invention is usually placed in use, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, in order to simplify the description. The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.

Claims (10)

1.一种海底电缆用强接地中间接头,其特征在于,包括:外绝缘保护层、不锈钢外保护壳、编织网、不锈钢锚固装置、光纤接头盒和绝缘直通接头,所述不锈钢外保护壳由上半壳体和下半壳体组成,所述上半壳体和所述下半壳体之间通过紧固螺栓连接,所述上半壳体上设有注胶口;1. a strong grounding intermediate joint for submarine cable, is characterized in that, comprises: outer insulating protective layer, stainless steel outer protective shell, braided net, stainless steel anchoring device, optical fiber splice box and insulation straight-through joint, described stainless steel outer protective shell is made of The upper half shell and the lower half shell are composed, the upper half shell and the lower half shell are connected by fastening bolts, and the upper half shell is provided with a glue injection port; 两所述不锈钢锚固装置安装在所述不锈钢外保护壳两端,所述不锈钢外保护壳两端分别与锚固盖板通过法兰和紧固螺栓连接;The two stainless steel anchoring devices are installed at both ends of the stainless steel outer protective shell, and the two ends of the stainless steel outer protective shell are respectively connected with the anchoring cover plate through flanges and fastening bolts; 所述不锈钢锚固装置安装在海缆两端头上,所述不锈钢锚固装置由锚固盖板、锚固和抱箍组成,所述锚固后端与所述锚固盖板后端通过紧固螺丝固定连接,所述锚固盖板前端通过紧固螺丝与所述不锈钢外保护壳连接,所述锚固的前端通过不锈钢抱箍压紧与所述编织网固定连接;The stainless steel anchoring device is installed on both ends of the submarine cable. The stainless steel anchoring device is composed of an anchoring cover plate, an anchor and a hoop, and the rear end of the anchoring and the rear end of the anchoring cover plate are fixedly connected by tightening screws. The front end of the anchoring cover plate is connected to the stainless steel outer protective shell by tightening screws, and the front end of the anchoring is fixedly connected to the braided mesh by means of a stainless steel hoop; 所述外绝缘保护层完全包覆在所述不锈钢外保护壳和所述锚固盖板外壁,所述锚固盖板上设有接地线端子;The outer insulating protective layer is completely covered on the stainless steel outer protective shell and the outer wall of the anchoring cover plate, and the anchoring cover plate is provided with a ground wire terminal; 所述海缆两端光纤在所述光纤接头盒内续接,所述光纤接头盒放置在所述不锈钢外保护壳的所述下半壳体内;The optical fibers at both ends of the submarine cable are continued in the optical fiber splice box, and the optical fiber splice box is placed in the lower half shell of the stainless steel outer protective shell; 所述不锈钢保护壳与所述不锈钢锚固装置、所述光纤接头盒、所述绝缘直通接头之间填充有防水胶。Waterproof glue is filled between the stainless steel protective shell, the stainless steel anchoring device, the optical fiber splice box, and the insulating straight-through joint. 2.根据权利要求1所述的一种海底电缆用强接地中间接头,其特征在于,所述上半壳体与所述下半壳体均为左右两相同的结构组成。2 . The strong grounding intermediate joint for a submarine cable according to claim 1 , wherein the upper half-shell and the lower half-shell are composed of left and right identical structures. 3 . 3.根据权利要求1所述的一种海底电缆用强接地中间接头,其特征在于,所述上半壳体与所述下半壳体连接处、所述上半壳体左右两部连接处和所述下半壳体左右两部分连接处均安装有橡皮密封条。3 . The strong grounding intermediate joint for submarine cable according to claim 1 , wherein the connection between the upper half shell and the lower half shell, and the connection between the left and right parts of the upper half shell. 4 . Rubber sealing strips are installed at the joints with the left and right parts of the lower half shell. 4.根据权利要求1所述的一种海底电缆用强接地中间接头,其特征在于,所述编织网由镀锡铜编织带与铠装丝组成。4 . The strong grounding intermediate joint for a submarine cable according to claim 1 , wherein the braided net is composed of tinned copper braided tape and armored wire. 5 . 5.根据权利要求1所述的一种海底电缆用强接地中间接头,其特征在于,所述外绝缘保护层为热收缩套管。5 . The strong grounding intermediate joint for a submarine cable according to claim 1 , wherein the outer insulating protective layer is a heat shrinkable sleeve. 6 . 6.根据权利要求1所述的一种海底电缆用强接地中间接头,其特征在于,两端所述锚固盖板上半部分设有一个所述接地线端子。6 . The strong grounding intermediate joint for a submarine cable according to claim 1 , wherein a ground wire terminal is provided on the upper half of the anchoring cover at both ends. 7 . 7.根据权利要求1所述的一种海底电缆用强接地中间接头,其特征在于,所述绝缘直通接头从外到内依次为防护套、铜壳、预制绝缘件和连接金具。7 . The strong grounding intermediate joint for a submarine cable according to claim 1 , wherein the insulating straight-through joint is, from outside to inside, a protective sleeve, a copper shell, a prefabricated insulating piece and a connecting fitting in sequence. 8 . 8.根据权利要求1所述的一种海底电缆用强接地中间接头,其特征在于,所述绝缘直通接头与所述海缆两端的导体及金属屏蔽之间实现电气连接。8 . The strong grounding intermediate joint for a submarine cable according to claim 1 , wherein the insulating straight-through joint is electrically connected to the conductors and metal shields at both ends of the submarine cable. 9 . 9.一种海底电缆用强接地中间接头安装方法,其特征在于,具体步骤包括:9. A method for installing a strong ground intermediate joint for a submarine cable, characterized in that the concrete steps include: (1)预处理:将待连接的所述海缆两端移动至合适平台、重合适当长度并固定,两端分别进行预处理,使所述铠装丝、光纤、导体裸露合适的长度,并将所述铠装丝,光纤放置在适当位置,避免损坏;(1) Pretreatment: Move both ends of the submarine cable to be connected to a suitable platform, re-weight and fix it to an appropriate length, and preprocess the two ends respectively, so that the armored wire, optical fiber, and conductor are exposed to a suitable length, and Put the armored wire and the optical fiber in the proper position to avoid damage; (2)安装接头:将所述海缆两端导体通过所述连接金具连接后,将所述预制绝缘件装配至预定位置,通过所述铜壳连接所述海缆两端金属屏蔽后,再完全包覆所述防护套;(2) Installation joints: After connecting the conductors at both ends of the submarine cable through the connecting fittings, assemble the prefabricated insulating parts to a predetermined position, connect the metal shields at both ends of the submarine cable through the copper shell, and then completely envelop the protective cover; (3)光纤续接:采用光纤熔接机将所述海缆端头的光纤通过所述光纤接头盒续接,并将所述光纤接头盒内置在所述不锈钢外保护壳内;(3) Optical fiber splicing: the optical fiber at the end of the submarine cable is connected through the optical fiber splice box by using an optical fiber fusion splicer, and the optical fiber splice box is built into the stainless steel outer protective shell; (4)安装外保护壳及不锈钢锚固装置:将所述编织网固定在所述锚固前端,通过拧紧紧固螺栓,使得所述锚固后端与所述锚固盖板之间固定连接,以及所述锚固盖板与所述上半壳体和所述下半壳体固定连接;(4) Install the outer protective shell and the stainless steel anchoring device: fix the braided mesh on the front end of the anchor, tighten the fastening bolts to make the rear end of the anchor and the anchor cover fixedly connected, and the An anchoring cover plate is fixedly connected with the upper half shell and the lower half shell; (5)接地线安装:从预留的所述接地线端子接入满足要求的接地线,再接入主接地网中,如中间接头处不需接地,使用环氧泥密实封堵所述接地线端子;(5) Grounding wire installation: Connect the grounding wire that meets the requirements from the reserved grounding wire terminal, and then connect to the main grounding network. If the intermediate joint does not need to be grounded, use epoxy mud to seal the grounding wire. wire terminal; (6)外绝缘保护层:通过加热使得所述外绝缘保护层完全包覆在所述不锈钢外保护壳和所述锚固盖板外壁;(6) Outer insulating protective layer: the outer insulating protective layer is completely covered on the stainless steel outer protective shell and the outer wall of the anchoring cover plate by heating; (7)填充密封层:从所述不锈钢外保护壳的所述注胶口处灌入所述防水胶,待所述防水胶完全固化后得到海底电缆用强接地中间接头,随后应在该中间接头两端分别安装合适长度的弯曲限制器。(7) Filling and sealing layer: pour the waterproof glue from the glue injection port of the stainless steel outer protective shell. After the waterproof glue is completely cured, a strong grounding intermediate joint for submarine cables is obtained. Bend limiters of appropriate lengths are installed on both ends of the joint. 10.根据权利要求9所述的一种海底电缆用强接地中间接头安装方法,其特征在于,所述步骤(4)中所述编织网的制造方法为将所述海缆两端的所述铠装丝从所述锚固的前端反扎后,第一根合适截面积的所述镀锡铜编织带压在第一组所述铠装丝下,并从第二组所述铠装丝上绕出,所述镀锡铜编织带与所述海缆轴线的角度为45°,第二根相同截面积的所述镀锡铜编织带压在第二组所述铠装丝下,并在第三组所述铠装丝上绕出,第一根所述镀锡铜编织带与第二根所述镀锡铜编织带紧挨在一起,依次类推,在所述锚固处形成由所述镀锡铜编织带与所述铠装丝组成的所述编织网。10 . The method for installing a strong grounded intermediate joint for submarine cables according to claim 9 , wherein the braided net in the step (4) is manufactured by assembling the armors at both ends of the submarine cable. 11 . After the loading wire is reversed from the front end of the anchor, the first tinned copper braid with a suitable cross-sectional area is pressed under the first group of the armoring wires, and is wound from the second group of the armoring wires. The angle between the tinned copper braided tape and the submarine cable axis is 45°, and the second tinned copper braided tape of the same cross-sectional area is pressed under the second group of the armoring wires, and is placed in the second set of the armored wires. Three sets of the armoring wires are wound out, the first tinned copper braided tape and the second tinned copper braided tape are close together, and so on. The braided net composed of the tin copper braided tape and the armoring wire.
CN201911088343.7A 2019-11-08 2019-11-08 Strong grounding intermediate joint for submarine cable and installation method thereof Pending CN110729696A (en)

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CN117060183A (en) * 2023-08-04 2023-11-14 长缆电工科技股份有限公司 Middle-low pressure water-blocking type middle joint installation process

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Application publication date: 20200124