CN110723890A - Automatic energy-concerving and environment-protective formula glass kiln of flip - Google Patents
Automatic energy-concerving and environment-protective formula glass kiln of flip Download PDFInfo
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- CN110723890A CN110723890A CN201911059275.1A CN201911059275A CN110723890A CN 110723890 A CN110723890 A CN 110723890A CN 201911059275 A CN201911059275 A CN 201911059275A CN 110723890 A CN110723890 A CN 110723890A
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- China
- Prior art keywords
- glass
- kiln
- automatic
- portal frame
- upper cover
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B3/00—Charging the melting furnaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Abstract
The utility model provides an automatic flip's energy-concerving and environment-protective formula glass kiln, including the glass kiln, remove the portal frame, automatic structure of uncapping, glass vibrations screening subassembly, glass washs the subassembly, glass conveying subassembly, glass automatic feeding subassembly and glass kiln upper cover, it can drive the glass kiln upper cover and arrange the glass kiln in, the glass kiln upper cover can cover and establish on the glass kiln, glass vibrations screening subassembly, glass washs the subassembly, glass conveying subassembly and glass automatic feeding subassembly set gradually according to production process, glass automatic feeding subassembly and glass kiln are 90 and lie in the both sides of glass automatic feeding subassembly. According to the automatic cover-turning energy-saving environment-friendly glass kiln, the waste glass can be automatically cleaned and conveyed through the glass vibration screening assembly, the glass cleaning assembly and the glass conveying assembly, the glass is prevented from being manually contacted, damage is easily caused, the whole process is automatically carried out, the working efficiency is high, labor can be saved, and the production cost is greatly saved.
Description
Technical Field
The invention belongs to the technical field of advanced manufacturing and automation, and particularly relates to an energy-saving and environment-friendly glass kiln with an automatic cover turning function.
Background
The glass industry has the characteristics of high energy consumption, large resource consumption, certain pollution and the like, and the energy conservation and environmental protection of the glass melting furnace are always very concerned subjects. The energy consumption in the glass industry of China is higher than that in foreign countries. At present, the thermal efficiency of the glass melting furnace in industrially developed countries is generally 30-40%, and the thermal efficiency of the glass melting furnace in China is only 25-35% on average. Taking a daily melting 400-50 ton float production line as an example, the unit consumption of glass liquid (7-8 MJ/Kg glass liquid) of a melting furnace in China is 30% higher than that of the foreign advanced level (5.8MJ/Kg glass liquid).
The glass preparation process in the prior art comprises the following steps: preparing glass raw materials → mixing ingredients → charging → melting, clarifying, homogenizing → shaping → annealing → cutting → breaking off the edge → slicing → taking the piece → packaging → checking qualified → leaving factory. The existing glass preparation process is to send the prepared batch into a glass melting furnace by a batch feeder, the glass melting furnace takes natural gas (or heavy oil, petroleum coke powder, coal gas and high-quality coal powder) as fuel, and the batch is melted into uniform and bubble-free glass liquid at the temperature of about 1550-1600 ℃. The molten glass is subjected to clarification, homogenization, cooling, forming and annealing. And cooling the annealed glass, feeding the cooled glass into a cold end, cutting, breaking off edges, mechanically or manually taking the glass through a slicing line, boxing and packaging, and delivering the glass after the glass is qualified.
The fuel adopted in the prior art is mainly high-quality fuel with high heat value, and low-heat-value fuel such as inferior coal powder cannot be used, because the glass batch enters the glass kiln to be forcibly melted at high temperature in the existing glass kiln, the heat value of the inferior fuel is low, the combustion temperature is low, and the combustion application requirement of the glass kiln cannot be met.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide an energy-saving and environment-friendly glass kiln with an automatic cover-turning function, and provides a structure capable of conveniently opening a cover of the glass kiln and automatically feeding and smelting glass.
The technical scheme is as follows: the invention provides an automatic cover-turning energy-saving and environment-friendly glass kiln which comprises a glass kiln, a moving portal frame, an automatic cover-opening structure, a glass vibration screening component, a glass cleaning component, a glass conveying component, an automatic glass feeding component and a glass kiln upper cover, wherein the moving portal frame is arranged on the ground, the automatic cover-opening structure is arranged on the moving portal frame, the glass kiln upper cover is arranged on the automatic cover-opening structure, the moving portal frame can drive the glass kiln upper cover to be arranged on the glass kiln, the glass kiln upper cover can be covered on the glass kiln, the glass vibration screening component, the glass cleaning component, the glass conveying component and the automatic glass feeding component are sequentially arranged according to a production process, and the automatic glass feeding component and the glass kiln are positioned on two sides of the automatic glass feeding component at an angle of 90 degrees.
Furthermore, the automatic cover-turning energy-saving and environment-friendly glass kiln comprises a first slide rail, an electric trolley, a portal frame body and a first support plate, wherein the first slide rail, the electric trolley, the portal frame body and the first support plate are symmetrically arranged on two sides of the glass kiln, the electric trolley is arranged on the first slide rail, the first support plate is fixedly arranged on the electric trolley, the lower end part of the portal frame body is fixedly arranged on the first support plate, and the automatic cover-opening structure is arranged on the portal frame body.
Furthermore, the automatic cover-opening structure comprises a first driving motor, a reduction gearbox, a rotating shaft, a group of rotating shaft supporting seats and transmission assemblies symmetrically arranged on two sides of the glass kiln, wherein the first driving motor, the reduction gearbox and the group of rotating shaft supporting seats are all arranged on a beam of the portal frame body, the first driving motor is connected with the reduction gearbox, the reduction gearbox is connected with the rotating shaft, the rotating shaft is erected on the group of rotating shaft supporting seats, two ends of the rotating shaft are respectively connected with the transmission assemblies, and the transmission assemblies are arranged between the portal frame body and the first supporting plate.
Further, foretell automatic flip's energy-concerving and environment-protective formula glass kiln, drive assembly includes straight-tooth bevel gear one, straight-tooth bevel gear two, screw rod one, double-screw bolt supporting seat, slider one, slider guide block and upper cover support frame, the both ends of pivot are equipped with straight-tooth bevel gear one respectively, straight-tooth bevel gear two sets up on the upper end of screw rod one to straight-tooth bevel gear two meshes with straight-tooth bevel gear one, all be equipped with the double-screw bolt supporting seat on portal frame body and the backup pad one, screw rod one sets up on the double-screw bolt supporting seat, the slider one set is established on screw rod one, the fixed setting of slider guide block is on the outer wall of slider one, the slider guide block is connected with the upper cover support frame, the glass kiln upper cover sets up on the lower terminal surface of upper cover support frame, the upper cover support frame is close to and is equipped with the guide block, the slider guide block is arranged in the guide block clamping groove.
Furthermore, the glass vibration screening component comprises a vibration screen base, a vertical vibration motor, a group of springs, a vibration screen cylinder, a sewage discharge outlet, a V-shaped screen, a glass discharge port and a vibration screen upper cover, wherein the vertical vibration motor is arranged on the vibration screen base and is connected with the lower end part of the vibration screen cylinder, the group of springs are arranged between the vibration screen cylinder and the vibration screen base, the V-shaped screen is arranged on the inner wall of the vibration screen cylinder, the upper end part of the V-shaped screen is arranged at the central position of the vibration screen cylinder, the lower end edge of the V-shaped screen is connected with the inner wall of the vibration screen cylinder, the sewage discharge outlet and the glass discharge port are both arranged on the outer wall of the vibration screen cylinder, the glass discharge port is communicated with the inside of the vibration screen cylinder through a switch valve, and the glass discharge port is arranged above the lower end edge of the V-shaped screen, be equipped with impurity between the bottom surface of V type screen cloth and a reciprocating sieve section of thick bamboo and deposit the cavity, the drain deposits cavity UNICOM through ooff valve and impurity, the last housing of reciprocating sieve is established on the upper end of a reciprocating sieve section of thick bamboo.
Further, foretell automatic flip's energy-concerving and environment-protective formula glass kiln, the glass washs the subassembly and includes supersonic generator, glass washing box and a set of blowing nozzle, supersonic generator sets up on glass washs the box, the glass drain hole is located the top of glass washing box one end to in the glass accessible glass drain hole entering glass washing box of a reciprocating sieve section of thick bamboo, be equipped with the glass cleaning liquid in the glass washing box, a set of blowing nozzle sets up on the inner wall of glass washing box to a set of blowing nozzle is located the top of glass cleaning box glass cleaning liquid, a set of blowing nozzle is located one side that glass washing box kept away from the glass drain hole, a set of blowing nozzle passes through the trachea and is connected with air compressor.
Furthermore, the glass conveying assembly comprises a glass conveying belt, a dryer, a group of shovel plates, baffle plates arranged at two sides of the glass conveying belt, a group of partition plates and a group of electromagnets, the glass conveying belt is obliquely arranged, the lower end part of the glass conveying belt is arranged in the glass cleaning box body, the partition boards are evenly arranged on the glass conveying belt at intervals, the baffle plate and the baffle plate form a group of glass storage cavities, the electromagnet is arranged in the glass storage cavities, the dryer is arranged on the glass conveying belt, the shovel plates and the glass storage cavity are arranged in a one-to-one manner, one end of each shovel plate is arranged on the inner wall of the glass storage cavity, and the other end of the shovel plate extends out of the glass storage cavity, and the shovel plate can shovel and scrape the glass in the glass cleaning box body to enter the glass storage cavity.
Furthermore, the automatic cover-turning energy-saving environment-friendly glass kiln comprises a support base, a lifting driving component, a hopper, a second portal frame, a group of turning cylinders, a hopper supporting plate, a first hinged seat, a second hinged seat and a third hinged seat, wherein the lower end part of the second portal frame is fixedly arranged on the support base, the lifting driving component is arranged on the second portal frame through a transfer plate, the hopper supporting plate is connected with the lifting driving component, the hopper supporting plate is provided with the first hinged seat and the second hinged seat, the lower end surface of the hopper is provided with the third hinged seat, the vertical side wall of the hopper is hinged with the first hinged seat, one end of the turning cylinder is hinged with the second hinged seat, a piston rod of the turning cylinder is hinged with the third hinged seat, the hopper supporting plate is provided with sliding plates close to two side edges of the second portal frame, and a chute is arranged on a stand column of the second portal frame, the sliding plate is arranged in the sliding chute and can move up and down along the sliding chute, the hopper is dustpan-shaped, the opening of the hopper is positioned right above the feeding hole at the upper end of the glass kiln, and the hopper is positioned right below the tail end of the conveying direction of the glass conveying belt.
Furthermore, the lifting driving assembly comprises a servo motor, a coupler, a lifting driving wheel, a lifting driving driven wheel, a transmission chain, a driving screw, a driven screw and a set of second sliding blocks, the second portal frame is provided with an upper fixing seat and a lower fixing seat, the upper fixing seat and the lower fixing seat are horizontally arranged, the servo motor, the lifting driving wheel and the lifting driving driven wheel are all arranged on the upper fixing seat, the driving screw and the driven screw are arranged between the upper fixing seat and the lower fixing seat, the servo motor is connected with the lifting driving wheel through the coupler, the lifting driving wheel is connected with the lifting driving driven wheel through the transmission chain, the lifting driving wheel is connected with the driving screw, the lifting driving driven wheel is connected with the driven screw, and the driving screw and the driven screw are both sleeved with the set of second sliding blocks, and the group of second sliding blocks is connected with the hopper supporting plate.
The technical scheme shows that the invention has the following beneficial effects: the automatic cover-turning energy-saving environment-friendly glass kiln is reasonable in structural design and convenient to use, waste glass sheets can be recycled and melted, the waste glass can be automatically cleaned and conveyed through the arranged glass vibration screening assembly, the glass cleaning assembly and the glass conveying assembly, damage caused by manual contact of glass is avoided, meanwhile, the glass can be automatically fed through the arranged automatic glass feeding assembly, the glass is automatically fed into the glass kiln, the whole process is automatically carried out, the working efficiency is high, manpower can be saved, and the production cost is greatly saved.
Drawings
FIG. 1 is a schematic view of the overall structure of an energy-saving and environment-friendly glass furnace with an automatic cover-turning mechanism according to the present invention;
FIG. 2 is a schematic structural view of the mobile portal frame and the automatic cover opening structure of the present invention;
FIG. 3 is a schematic structural view of the upper cover supporting frame according to the present invention;
FIG. 4 is a schematic structural view of a glass vibratory screening assembly, a glass cleaning assembly, a glass conveying assembly and an automatic glass loading assembly according to the present invention;
FIG. 5 is a front view of the automatic glass loading assembly of the present invention;
FIG. 6 is a top view of the automatic glass loading assembly of the present invention.
In the figure: the glass kiln comprises a glass kiln 1, a movable portal frame 2, a first sliding rail 21, an electric trolley 22, a portal frame body 23, a first supporting plate 24, reinforcing ribs 25, an automatic cover opening structure 3, a first driving motor 31, a reduction gearbox 32, a rotating shaft 33, a rotating shaft supporting seat 34, a transmission assembly 35, a first straight bevel gear 351, a second straight bevel gear 352, a first screw 353, a stud supporting seat 354, a first sliding block 355, a sliding block guide block 356, an upper cover supporting frame 357, a guide block clamping groove 358, a glass vibration screening assembly 4, a vibrating screen base 41, a vertical vibrating motor 42, a spring 43, a vibrating screen cylinder 44, a sewage discharge outlet 45, a V-shaped screen 46, a glass discharge port 47, a vibrating screen upper cover 48, a glass cleaning assembly 5, an ultrasonic generator 51, a glass cleaning box body 52, a blowing nozzle 53, a glass conveying assembly 6, a glass conveying belt 61, a dryer 62, a shovel plate 63, a baffle plate, The automatic glass feeding device comprises a glass storage cavity 67, an automatic glass feeding assembly 7, a supporting base 71, a lifting driving assembly 72, a servo motor 721, a coupler 722, a lifting driving wheel 723, a lifting driving driven wheel 724, a transmission chain 725, a driving screw 726, a driven screw 727, a second slider 728, a hopper 73, a second portal frame 74, a chute 741, a turnover oil cylinder 75, a hopper supporting plate 76, a sliding plate 761, a first hinge base 77, a second hinge base 78, a third hinge base 79 and a glass kiln upper cover 8.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
The energy-saving and environment-friendly glass kiln with the automatic cover-turning function as shown in figure 1 comprises a glass kiln 1, a movable portal frame 2, an automatic cover-opening structure 3, a glass vibration screening component 4, a glass cleaning component 5, a glass conveying component 6, a glass automatic feeding component 7 and a glass kiln upper cover 8, the moving portal frame 2 is arranged on the ground, the automatic cover opening structure 3 is arranged on the moving portal frame 2, the upper cover 8 of the glass kiln is arranged on the automatic cover opening structure 3, the movable portal frame 2 can drive the upper cover 8 of the glass kiln to be arranged on the glass kiln 1, the upper cover 8 of the glass kiln can be covered on the glass kiln 1, the glass vibration screening component 4, the glass cleaning component 5, the glass conveying component 6 and the automatic glass feeding component 7 are sequentially arranged according to the production process, the automatic glass feeding assembly 7 and the glass kiln 1 are positioned on two sides of the automatic glass feeding assembly 7 at an angle of 90 degrees.
The moving portal frame 2 shown in fig. 2 comprises a first slide rail 21, an electric trolley 22, a portal frame body 23 and a first support plate 24 which are symmetrically arranged on two sides of the glass kiln 1, wherein the electric trolley 22 is arranged on the first slide rail 21, the first support plate 24 is fixedly arranged on the electric trolley 22, the lower end part of the portal frame body 23 is fixedly arranged on the first support plate 24, and the automatic cover opening structure 3 is arranged on the portal frame body 23. A group of reinforcing ribs 25 are arranged between the portal frame body 23 and the first support plate 24. The automatic cover opening structure 3 comprises a first driving motor 31, a reduction gearbox 32, a rotating shaft 33, a group of rotating shaft supporting seats 34 and transmission assemblies 35 symmetrically arranged on two sides of the glass kiln 1, wherein the first driving motor 31, the reduction gearbox 32 and the group of rotating shaft supporting seats 34 are all arranged on a beam of the portal frame body 23, the first driving motor 31 is connected with the reduction gearbox 32, the reduction gearbox 32 is connected with the rotating shaft 33, the rotating shaft 33 is erected on the group of rotating shaft supporting seats 34, two ends of the rotating shaft 33 are respectively connected with the transmission assemblies 35, and the transmission assemblies 35 are arranged between the portal frame body 23 and a first supporting plate 24. The transmission assembly 35 comprises a first straight bevel gear 351, a second straight bevel gear 352, a first screw 353, a stud support seat 354, a first slider 355, a slider guide block 356 and an upper cover support frame 357, two ends of the rotating shaft 33 are respectively provided with the first straight bevel gear 351, the second straight bevel gear 352 is arranged at the upper end part of the first screw 353, the second straight bevel gear 352 is meshed with the first straight bevel gear 351, the first gantry body 23 and the first support plate 24 are respectively provided with the stud support seat 354, the first screw 353 is arranged on the stud support seat 354, the first slider 353 is sleeved on the first screw 353, the slider guide block 356 is fixedly arranged on the outer wall of the first slider 355, the slider guide block 356 is connected with the upper cover support frame 357, and the upper cover 8 of the glass kiln is arranged on the lower end face of the upper cover support frame 357.
As shown in fig. 3, two side walls of the upper cover supporting frame 357 near the upright post of the gantry body 23 are provided with guide block slots 358, and the slider guide block 356 is disposed in the guide block slot 358.
As shown in fig. 4, the glass vibration screening assembly 4 comprises a vibration screen base 41, a vertical vibration motor 42, a set of springs 43, a vibration screen cylinder 44, a sewage outlet 45, a V-shaped screen 46, a glass discharge port 47 and a vibration screen upper cover 48, wherein the vertical vibration motor 42 is arranged on the vibration screen base 41, the vertical vibration motor 42 is connected with the lower end part of the vibration screen cylinder 44, the set of springs 43 is arranged between the vibration screen cylinder 44 and the vibration screen base 41, the V-shaped screen 46 is arranged on the inner wall of the vibration screen cylinder 44, the upper end part of the V-shaped screen 46 is arranged at the central position of the vibration screen cylinder 44, the lower end edge of the V-shaped screen 46 is connected with the inner wall of the vibration screen cylinder 44, the sewage outlet 45 and the glass discharge port 47 are both arranged on the outer wall of the vibration screen cylinder 44, and the glass discharge port 47 is communicated with the inside of the vibration screen cylinder 44 through a switch valve, the glass drain hole 47 is located above the lower end edge of the V-shaped screen 46, an impurity storage cavity 49 is arranged between the bottom surfaces of the V-shaped screen 46 and the vibrating screen cylinder 44, the drain outlet 45 is communicated with the impurity storage cavity 49 through a switch valve, and the vibrating screen upper cover 48 covers the upper end part of the vibrating screen cylinder 44. The bottom surface of the inside of the vibrating screen cylinder 44 is set to be an inclined surface, and the sewage discharge port 45 is positioned at the lower end part of the bottom surface of the inside of the vibrating screen cylinder 44.
The glass cleaning assembly 5 shown in fig. 4 comprises an ultrasonic generator 51, a glass cleaning box 52 and a set of blowing nozzles 53, wherein the ultrasonic generator 51 is arranged on the glass cleaning box 52, the glass discharge port 47 is positioned above one end of the glass cleaning box 52, glass in the vibrating screen cylinder 44 can enter the glass cleaning box 52 through the glass discharge port 47, glass cleaning liquid is arranged in the glass cleaning box 52, the set of blowing nozzles 53 are arranged on the inner wall of the glass cleaning box 52, the set of blowing nozzles 53 are positioned above the glass cleaning liquid in the glass cleaning box 52, the set of blowing nozzles 53 are positioned on one side of the glass cleaning box 52 far away from the glass discharge port 47, and the set of blowing nozzles 53 are connected with an air compressor through an air pipe.
The glass conveying assembly 6 shown in fig. 4 includes a glass conveyor 61, a dryer 62, a set of shoveling plates 63, blocking plates 64 disposed on both sides of the glass conveyor 61, a set of partition plates 65, and a set of electromagnets 66, the glass conveyor 61 is disposed obliquely, and the lower end part of the glass conveyor belt 61 is arranged in the glass cleaning box body 52, the partition plates 65 are evenly arranged on the glass conveyor belt 61 at intervals, the partition plate 65 and the baffle plate 64 form a group of glass storage cavities 67, the electromagnets 66 are arranged in the glass storage cavities 67, the dryer 62 is arranged on the glass conveyor belt 61, the shovel plates 63 and the glass storage cavity 67 are arranged in a one-to-one manner, one end of each shovel plate 63 is arranged on the inner wall of the glass storage cavity 67, and the other end of the shovel plate 63 extends out of the glass storage cavity 67, and the shovel plate 63 can scrape the glass in the glass cleaning box 52 into the glass storage cavity 67.
The automatic glass feeding assembly 7 shown in fig. 5 and 6 comprises a supporting base 71, a lifting driving assembly 72, a hopper 73, a second portal frame 74, a set of turning cylinders 75, a hopper supporting plate 76, a first hinge seat 77, a second hinge seat 78 and a third hinge seat 79, wherein the lower end part of the second portal frame 74 is fixedly arranged on the supporting base 71, the lifting driving assembly 72 is arranged on the second portal frame 74 through an adapter plate, the hopper supporting plate 76 is connected with the lifting driving assembly 72, the hopper supporting plate 76 is provided with the first hinge seat 77 and the second hinge seat 78, the lower end surface of the hopper 73 is provided with the third hinge seat 79, the vertical side wall of the hopper 73 is hinged with the first hinge seat 77, one end of the turning cylinder 75 is hinged with the second hinge seat 78, a piston rod of the turning cylinder 75 is hinged with the third hinge seat 79, the hopper supporting plate 76 is provided with sliding plates 761 close to two sides of a vertical column of the second portal frame 74, a chute 741 is arranged on the upright post of the second gantry 74, the sliding plate 761 is arranged in the chute 741, the sliding plate 761 can move up and down along the chute 741, the hopper 73 is dustpan-shaped, the opening of the hopper 73 is positioned right above the feeding hole at the upper end of the glass kiln 1, and the hopper 73 is positioned right below the tail end of the glass conveyor belt 61 in the conveying direction. Wherein, the lifting driving assembly 72 comprises a servo motor 721, a coupler 722, a lifting driving wheel 723, a lifting driving driven wheel 724, a transmission chain 725, a driving screw 726, a driven screw 727 and a set of two sliders 728, the second gantry 74 is provided with an upper fixing seat 742 and a lower fixing seat 743, the upper fixing seat 742 and the lower fixing seat 743 are horizontally arranged, the servo motor 721, the lifting driving wheel 723 and the lifting driving driven wheel 724 are all arranged on the upper fixing seat 742, the driving screw 726 and the driven screw 727 are arranged between the upper fixing seat 742 and the lower fixing seat 743, the servo motor 721 is connected with the lifting driving wheel 723 through the coupler 722, the lifting driving wheel 723 is connected with the lifting driving driven wheel 724 through the transmission chain 725, the lifting driving wheel 723 is connected with the driving screw 726, the lifting driving driven wheel 724 is connected with the driven screw 727, the driving screw 726 and the driven screw 727 are sleeved with a group of two sliding blocks 728, and the group of two sliding blocks 728 are connected with the hopper supporting plate 76.
The working principle of the automatic cover-turning energy-saving environment-friendly glass kiln disclosed by the invention is as follows:
1) waste glass sheets are poured into the vibrating screen cylinder 44, the vertical vibrating motor 42 drives the vibrating screen cylinder 44 to vibrate, and impurities on the waste glass fall into the impurity storage cavity 49 through the V-shaped screen 46;
2) the waste glass kiln 1 in the vibrating screen cylinder 44 falls into the glass cleaning box body 52 through the glass discharge port 47, the ultrasonic generator 51 is started, and waste glass sheets are cleaned in the glass cleaning box body 52;
3) a group of blowing nozzles 53 are started to blow impurities of the glass cleaning liquid in the glass cleaning box 52 to the side far away from the glass conveyor belt 61;
4) the glass conveyor belt 61 circularly conveys the glass, and the shovel plate 63 scrapes the cleaned glass in the glass cleaning box body 52 into the glass storage cavity 67;
5) the electromagnet 66 is powered on, and metal impurities on the surface of the glass stored in the glass storage cavity 67 can be adsorbed on the electromagnet 66;
6) the dryer 62 is started to dry the glass stored in the glass storage cavity 67;
7) the glass conveyor 61 drives the glass to be transferred to the tail end, and the glass is poured into the hopper 73;
8) the lifting drive assembly 72 is started to drive the hopper 73 to descend, so that the hopper 73 descends to a proper position above the glass kiln 1;
9) the overturning oil cylinder 75 is started, and the glass in the hopper 73 is poured into the glass kiln 1;
10) the lifting driving assembly 72 is started to drive the hopper 73 to ascend and return to the initial position;
11) the electric trolley 22 is started to drive the portal frame body 23 to move towards the glass kiln 1 until the upper cover 8 of the glass kiln is positioned right above the glass kiln 1;
12) the first driving motor 31 is started to drive the rotating shaft 33 to rotate, the first screw 353 is driven to rotate through the first straight bevel gear 351 and the second straight bevel gear 352, and the first sliding block 355 descends along the first screw 353 until the upper cover 8 of the glass kiln is covered on the glass kiln 1;
13) the glass furnace 1 is started to melt glass.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (9)
1. The utility model provides an automatic energy-concerving and environment-protective formula glass kiln of flip which characterized in that: comprises a glass kiln (1), a movable portal frame (2), an automatic cover opening structure (3), a glass vibration screening component (4), a glass cleaning component (5), a glass conveying component (6), a glass automatic feeding component (7) and a glass kiln upper cover (8), wherein the movable portal frame (2) is arranged on the ground, the automatic cover opening structure (3) is arranged on the movable portal frame (2), the glass kiln upper cover (8) is arranged on the automatic cover opening structure (3), the movable portal frame (2) can drive the glass kiln upper cover (8) to be arranged on the glass kiln (1), the glass kiln upper cover (8) can be covered on the glass kiln (1), the glass vibration screening component (4), the glass cleaning component (5), the glass conveying component (6) and the glass automatic feeding component (7) are sequentially arranged according to the production process, the automatic glass feeding assembly (7) and the glass kiln (1) are positioned on two sides of the automatic glass feeding assembly (7) at an angle of 90 degrees.
2. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 1, wherein: the movable portal frame (2) comprises a first slide rail (21), an electric trolley (22), a portal frame body (23) and a first support plate (24) which are symmetrically arranged on two sides of the glass kiln (1), the electric trolley (22) is arranged on the first slide rail (21), the first support plate (24) is fixedly arranged on the electric trolley (22), the lower end portion of the portal frame body (23) is fixedly arranged on the first support plate (24), and the automatic cover opening structure (3) is arranged on the portal frame body (23).
3. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 2, wherein: the automatic cover opening structure (3) comprises a first driving motor (31), a reduction gearbox (32), a rotating shaft (33), a set of rotating shaft supporting seats (34) and transmission assemblies (35) symmetrically arranged on two sides of the glass kiln (1), wherein the first driving motor (31), the reduction gearbox (32) and the set of rotating shaft supporting seats (34) are all arranged on a beam of the portal frame body (23), the first driving motor (31) is connected with the reduction gearbox (32), the reduction gearbox (32) is connected with the rotating shaft (33), the rotating shaft (33) is erected on the set of rotating shaft supporting seats (34), two ends of the rotating shaft (33) are respectively connected with the transmission assemblies (35), and the transmission assemblies (35) are arranged between the portal frame body (23) and the first supporting plates (24).
4. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 3, wherein: the transmission assembly (35) comprises a first straight bevel gear (351), a second straight bevel gear (352), a first screw (353), a stud support seat (354), a first slider (355), a slider guide block (356) and an upper cover support frame (357), two ends of the rotating shaft (33) are respectively provided with the first straight bevel gear (351), the second straight bevel gear (352) is arranged at the upper end part of the first screw (353), the second straight bevel gear (352) is meshed with the first straight bevel gear (351), stud support seats (354) are arranged on the portal frame body (23) and the first support plate (24), the first screw (353) is arranged on the stud support seat (354), the first slider (355) is sleeved on the first screw (353), the slider guide block (356) is fixedly arranged on the outer wall of the first slider (355), and the slider guide block (356) is connected with the upper cover support frame (357), the glass kiln upper cover (8) is arranged on the lower end face of the upper cover support frame (357), guide block clamping grooves (358) are formed in two side walls, close to the upright post of the portal frame body (23), of the upper cover support frame (357), and the slide block guide blocks (356) are arranged in the guide block clamping grooves (358).
5. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 1, wherein: the glass vibration screening component (4) comprises a vibration screen base (41), a vertical vibration motor (42), a group of springs (43), a vibration screen cylinder (44), a sewage outlet (45), a V-shaped screen (46), a glass discharge port (47) and a vibration screen upper cover (48), wherein the vertical vibration motor (42) is arranged on the vibration screen base (41), the vertical vibration motor (42) is connected with the lower end part of the vibration screen cylinder (44), the group of springs (43) are arranged between the vibration screen cylinder (44) and the vibration screen base (41), the V-shaped screen (46) is arranged on the inner wall of the vibration screen cylinder (44), the upper end part of the V-shaped screen (46) is arranged at the central position of the vibration screen cylinder (44), the lower end edge of the V-shaped screen (46) is connected with the inner wall of the vibration screen cylinder (44), the sewage outlet (45) and the glass discharge port (47) are both arranged on the outer wall of the vibration screen cylinder (44), and glass drain hole (47) are through the inside UNICOM of ooff valve and a reciprocating sieve section of thick bamboo (44), glass drain hole (47) are located the top at the lower extreme edge of V type screen cloth (46), it deposits cavity (49) to be equipped with impurity between the bottom surface of a V type screen cloth (46) and a reciprocating sieve section of thick bamboo (44), drain (45) deposit cavity (49) UNICOM through ooff valve and impurity, reciprocating sieve upper cover (48) cover is established on the upper end of a reciprocating sieve section of thick bamboo (44).
6. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 1, wherein: the glass cleaning component (5) comprises an ultrasonic generator (51), a glass cleaning box body (52) and a group of blowing nozzles (53), the ultrasonic generator (51) is arranged on the glass cleaning box body (52), the glass discharging port (47) is positioned above one end of the glass cleaning box body (52), and the glass in the vibrating screen cylinder (44) can enter the glass cleaning box body (52) through the glass discharge hole (47), the glass cleaning box body (52) is internally provided with glass cleaning liquid, the group of blowing nozzles (53) are arranged on the inner wall of the glass cleaning box body (52), and a group of blowing nozzles (53) are positioned above the glass cleaning liquid in the glass cleaning box body (52), the group of air blowing nozzles (53) are positioned on one side, away from the glass discharging port (47), of the glass cleaning box body (52), and the group of air blowing nozzles (53) are connected with an air compressor through air pipes.
7. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 1, wherein: the glass conveying assembly (6) comprises a glass conveying belt (61), a dryer (62), a group of shovel plates (63), a baffle plate (64) arranged on two sides of the glass conveying belt (61), a group of partition plates (65) and a group of electromagnets (66), wherein the glass conveying belt (61) is obliquely arranged, the lower end part of the glass conveying belt (61) is arranged in a glass cleaning box body (52), the partition plates (65) are evenly arranged on the glass conveying belt (61) at intervals, the partition plates (65) and the baffle plate (64) form a group of glass storage cavity (67), the electromagnets (66) are arranged in the glass storage cavity (67), the dryer (62) is arranged on the glass conveying belt (61), the shovel plates (63) and the glass storage cavity (67) are arranged in a one-to-one mode, one end of the shovel plates (63) is arranged on the inner wall of the glass storage cavity (67), and the other end of the shovel plate (63) extends out of the glass storage cavity (67), and the shovel plate (63) can scrape the glass in the glass cleaning box body (52) and enter the glass storage cavity (67).
8. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 1, wherein: the automatic glass feeding assembly (7) comprises a supporting base (71), a lifting driving assembly (72), a hopper (73), a second portal frame (74), a group of overturning oil cylinders (75), a hopper supporting plate (76), a first hinged seat (77), a second hinged seat (78) and a third hinged seat (79), wherein the lower end part of the second portal frame (74) is fixedly arranged on the supporting base (71), the lifting driving assembly (72) is arranged on the second portal frame (74) through an adapter plate, the hopper supporting plate (76) is connected with the lifting driving assembly (72), the first hinged seat (77) and the second hinged seat (78) are arranged on the hopper supporting plate (76), the third hinged seat (79) is arranged on the lower end face of the hopper (73), the vertical side wall of the hopper (73) is hinged with the first hinged seat (77), one end of the overturning oil cylinder (75) is hinged with the second hinged seat (78), and the piston rod of upset hydro-cylinder (75) is articulated with articulated seat three (79), hopper backup pad (76) are close to the both sides limit of portal frame two (74) stand and are equipped with slide (761), be equipped with spout (741) on the stand of portal frame two (74), slide (761) set up in spout (741), and slide (761) can follow spout (741) and reciprocate, hopper (73) are the dustpan form to the opening of hopper (73) is located glass kiln (1) upper end feed inlet directly over, hopper (73) are located glass conveyer belt (61) direction of transfer under terminal.
9. The automatic lid-turning energy-saving environment-friendly glass kiln as claimed in claim 1, wherein: the lifting driving assembly (72) comprises a servo motor (721), a coupler (722), a lifting driving wheel (723), a lifting driving driven wheel (724), a transmission chain (725), a driving screw (726), a driven screw (727) and a group of second sliding blocks (728), wherein an upper fixing seat (742) and a lower fixing seat (743) are arranged on the second portal frame (74), the upper fixing seat (742) and the lower fixing seat (743) are horizontally arranged, the servo motor (721), the lifting driving wheel (723) and the lifting driving driven wheel (724) are arranged on the upper fixing seat (742), the driving screw (726) and the driven screw (727) are arranged between the upper fixing seat (742) and the lower fixing seat (743), the servo motor (721) is connected with the lifting driving wheel (723) through the coupler (722), and the lifting driving wheel (723) is connected with the lifting driving driven wheel (724) through the transmission chain (725), the lifting driving wheel (723) is connected with the driving screw rod (726), the lifting driving driven wheel (724) is connected with the driven screw rod (727), a group of second sliding blocks (728) are sleeved on the driving screw rod (726) and the driven screw rod (727), and the group of second sliding blocks (728) are connected with the hopper supporting plate (76).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911059275.1A CN110723890A (en) | 2019-11-01 | 2019-11-01 | Automatic energy-concerving and environment-protective formula glass kiln of flip |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911059275.1A CN110723890A (en) | 2019-11-01 | 2019-11-01 | Automatic energy-concerving and environment-protective formula glass kiln of flip |
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| CN110723890A true CN110723890A (en) | 2020-01-24 |
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| CN112728936A (en) * | 2020-12-22 | 2021-04-30 | 阿尔法新材料江苏有限公司 | Automatic hot melting equipment for new material and working method thereof |
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Application publication date: 20200124 |