CN110723370A - Full-automatic natural gas conveying plastic pipe detecting, marking and packaging system - Google Patents
Full-automatic natural gas conveying plastic pipe detecting, marking and packaging system Download PDFInfo
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- CN110723370A CN110723370A CN201810800254.XA CN201810800254A CN110723370A CN 110723370 A CN110723370 A CN 110723370A CN 201810800254 A CN201810800254 A CN 201810800254A CN 110723370 A CN110723370 A CN 110723370A
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 23
- 229920003023 plastic Polymers 0.000 title claims abstract description 21
- 239000004033 plastic Substances 0.000 title claims abstract description 21
- 239000003345 natural gas Substances 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 239000002699 waste material Substances 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 description 25
- 238000000034 method Methods 0.000 description 22
- 230000008569 process Effects 0.000 description 19
- 230000007246 mechanism Effects 0.000 description 7
- 238000005192 partition Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/005—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a full-automatic natural gas conveying plastic pipe detecting, marking and packaging system which comprises a first rack, wherein a first driving motor is arranged at the top of the first rack, a feeding hopper is arranged on one side of the first rack, a lifting frame is arranged on the front surface of the feeding hopper, a first guide groove is arranged on the back surface of the feeding hopper, a supporting platform is arranged on the lifting frame, gear sets are arranged on two sides of the supporting platform, the gear sets are arranged in a frame body of the lifting frame, each gear set comprises a main gear and an auxiliary gear, and the main gear is connected with the auxiliary gear through a transmission belt. According to the invention, the whole automatic detection and packaging production line such as automatic feeding → product positioning adjustment → vision system for detecting the front and back of the product and judging whether the screw and the bar code are lacked → detection of whether the product resistance is qualified → ultraviolet automatic marking → automatic packaging is adopted, so that the detection, marking and packaging can be automatically carried out, and the production efficiency is greatly accelerated.
Description
Technical Field
The invention relates to the field of natural gas conveying plastic pipe fittings, in particular to a full-automatic natural gas conveying plastic pipe fitting detecting, marking and packaging system.
Background
In the existing production process of plastic pipes for conveying natural gas, manufacturers usually adopt a manual mode to complete production procedures such as resistance qualification rate detection of the pipes, marking of pipe production batch number information, packaging and box sealing of qualified products and the like. Because the variety of natural gas transport plastics pipe fitting product specification to and the promiscuous of putting after the product production is accomplished, the mill workman must take the sampling test mode to detect the pipe fitting, this just leads to guaranteeing that the product 100% is qualified, and because the difference of pipe fitting colour for original marking machine can't accomplish all product production batch number information and beat the mark, and because the pipe fitting product output is huge and all need put into the qualification in every wrapping bag, lead to the mill to need many people to cooperate to accomplish final packing work.
Therefore, it is necessary to invent a full-automatic natural gas conveying plastic pipe detecting, marking and packaging system to solve the above problems.
Disclosure of Invention
The invention aims to provide a full-automatic natural gas conveying plastic pipe detecting, marking and packaging system, which solves the problems in the background technology by adopting a whole automatic detection and packaging production line, such as automatic feeding → product positioning adjustment → a vision system for detecting the front and back of a product and judging whether a screw and a bar code are lacked → detecting whether the resistance of the product is qualified → ultraviolet automatic marking → automatic packaging.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic natural gas conveying plastic pipe fitting detecting, marking and packaging system comprises a first rack, wherein a first driving motor is arranged at the top of the first rack, a feeding hopper is arranged on one side of the first rack, the feeding hopper is positively provided with a lifting frame, a first guide groove is formed in the back of the feeding hopper, a supporting platform is arranged on the lifting frame, gear sets are arranged on two sides of the supporting platform, are arranged inside a frame body of the lifting frame and comprise a main gear and an auxiliary gear, the main gear is connected with the auxiliary gear through a transmission belt, an output shaft of the first driving motor is in transmission connection with the main gear, a first transmission chain is arranged at the bottom of the first guide groove, a support column is arranged at the bottom of the first guide groove, a mounting frame is arranged at the top of the support column, a first air cylinder is arranged at the bottom of an inner cavity of the mounting frame, and a first double-rod hydraulic, the two ends of the first double-rod hydraulic cylinder are respectively provided with a first clamping plate, the outer side of each first clamping plate is provided with a second driving motor, the inner side of each first clamping plate is provided with a turntable, and the bottom of the first double-rod hydraulic cylinder is provided with a photoelectric sensor;
a second rack is arranged on one side of the first rack, a first mounting rack is arranged on the top, a first manipulator is arranged on one side of the first mounting rack, a second mounting rack is arranged on one side of the first manipulator, a second manipulator is arranged on one side of the second mounting rack, a third mounting rack is arranged on one side of the second manipulator, first servo motors are arranged at the bottoms of the first mounting rack, the second mounting rack and the third mounting rack, a T-shaped support is arranged at the top of the first mounting rack, connecting plates are arranged at the two ends of the T-shaped support at the top of the third mounting rack, a connecting rod is arranged on one side of the connecting plates, a second servo motor is arranged at the other side of the connecting plates, an output shaft of the second servo motor penetrates through the connecting plates and is in transmission connection with the connecting rods, a second double-rod hydraulic cylinder is arranged at the bottoms of the, the two ends of the second double-rod hydraulic cylinder and the two ends of the third double-rod hydraulic cylinder are both connected with a second clamp plate, a chuck is arranged on the inner side of the second clamp plate, a vision camera is arranged at the bottom of the second double-rod hydraulic cylinder on the second mounting frame, a fourth double-rod hydraulic cylinder is arranged at the end parts of the first manipulator and the second manipulator, the two ends of the fourth double-rod hydraulic cylinder are both fixedly provided with the third clamp plate, the second manipulator is provided with a bracket, a second cylinder is arranged at one side of the first mounting frame and at the top of the bracket, a first supporting plate is arranged at the end part of the second cylinder at one side of the first mounting frame, a guide block is arranged at the end part of the second cylinder at the top of;
a third rack is arranged on one side of the second rack, a first conveying belt is arranged at the top of the third rack, a fourth rack is arranged on one side of the third rack, an ultraviolet marking machine is arranged at the top of the fourth rack, a third manipulator is arranged on one side of the ultraviolet marking machine, and a second supporting plate is arranged at the end part of the third manipulator;
first conveyer belt one end is provided with the fifth frame, fifth frame top is provided with the second guiding groove, second guiding groove bottom is provided with second drive chain, fifth frame top one end is provided with the certification issue machine and the other end is provided with the capper, be provided with packagine machine between certification issue machine and the capper, certification issue machine one side is provided with infrared detector, second guiding groove one end is provided with the workbin.
Preferably, the inner cavity of the feeding hopper is obliquely provided with a second conveying belt, the surface of the second conveying belt is vertically provided with a plurality of partition plates, and the plurality of partition plates are uniformly distributed on the surface of the second conveying belt.
Preferably, the first guide groove vertical section and the flaring section, and the width of the vertical section is larger than the diameter of the plastic pipe fitting.
Preferably, a first waste bin is arranged between the second mounting frame and the second manipulator, and a second waste bin is arranged between the second manipulator and the third mounting frame.
Preferably, the guide block both sides all are provided with the spout and the top is provided with the slider, sliding connection between slider and the spout, slider quantity is established to two, is provided with the fifth double-rod pneumatic cylinder between two sliders, the fifth double-rod pneumatic cylinder both ends all with the slider fixed connection who corresponds the side, the electrode sets up perpendicularly in the slider top.
Preferably, the first conveyor belt is obliquely provided with baffles at two sides, and the two baffles are obliquely arranged in a flaring shape.
Preferably, the cross section of the first supporting plate is in a shape of a Chinese character 'ao', and a clamping groove is formed in the bottom of an inner cavity of the first supporting plate.
The invention has the technical effects and advantages that:
1. according to the invention, all products are poured into the feeding hopper through the material pouring mechanism at one time, so that the complicated step of taking materials one by one in a manual process is avoided, the operation steps are simplified, the time is saved, and the working efficiency is improved;
2. from the visual detection process to the marking process, the mode that the servo motor drives the T-shaped support to rotate is adopted, so that a plurality of stations can work simultaneously, and the working efficiency is greatly improved;
3. the invention adopts a one-by-one detection mode to detect the products, so that the packaged products are 100% qualified, which is an advantage that manual sampling detection cannot achieve;
4. according to the invention, the product diversity is considered, the fifth double-rod hydraulic cylinder is added between the electrodes, so that the distance between the electrodes is automatically adjusted according to different products, after measurement, unqualified products are thrown into the waste frame, qualified products enter the ultraviolet marking process, the whole mechanism adopts an adjustable mechanism, so that one set of mechanism is suitable for various types of products, and the equipment cost is also indirectly saved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1 in accordance with the present invention;
FIG. 3 is an enlarged view of portion B of FIG. 1 in accordance with the present invention;
FIG. 4 is a cross-sectional view of the loading hopper of the present invention;
FIG. 5 is a first guide groove cross-sectional view of the present invention;
FIG. 6 is a cross-sectional view of a first pallet of the present invention;
in the figure: 1 a first frame, 2 a second frame, 3 a third frame, 4 a fourth frame, 5 a fifth frame, 6 a first driving motor, 7 a feeding hopper, 8 a lifting frame, 9 a first guide groove, 10 a gear group, 11 a saddle, 12 a first transmission chain, 13 a support column, 14 a mounting frame, 15 a first air cylinder, 16 a first double-rod hydraulic cylinder, 17 a first clamping plate, 18 a second driving motor, 19 a rotary plate, 20 a photoelectric sensor, 21 a second air cylinder, 22 a first supporting plate, 23 a first mounting frame, 24 a first mechanical arm, 25 a second mounting frame, 26 a second mechanical arm, 27 a third mounting frame, 28 a first waste box, 29 a second waste box, 30 a first servo motor, 31T-shaped supports, 32 a second double-rod hydraulic cylinder, 33 a second clamping plate, 34 a clamping plate, 35 a vision camera, 36 a connecting plate, 37 a second servo motor, 38 a connecting rod, 39 a third double-rod hydraulic cylinder, 40 a fourth double-rod hydraulic cylinder, 41 a third clamping plate, 42 a bracket, 43 a guide block, 44 a sliding chute, 45 a sliding block, 46 a fifth double-rod hydraulic cylinder, 47 electrodes, 48 a first conveyor belt, 49 baffle plates, 50 an ultraviolet marking machine, 51 a third mechanical arm, 52 a second supporting plate, 53 a second transmission chain, 54 a second guide groove, 55 a certificate issuing machine, 56 an infrared detector, 57 a packaging machine, 58 a sealing machine, 59 bins, 60 a second conveyor belt, 61 partition plates and 62 clamping grooves.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the invention provides a full-automatic natural gas conveying plastic pipe detecting, marking and packaging system as shown in figures 1-6, which comprises a first frame 1, wherein a first driving motor 6 is arranged at the top of the first frame 1, a feeding hopper 7 is arranged at one side of the first frame 1, a lifting frame 8 is arranged on the front surface of the feeding hopper 7, a first guide groove 9 is arranged at the back surface of the feeding hopper, a supporting platform 11 is arranged on the lifting frame 8, gear sets 10 are arranged at two sides of the supporting platform 11, the gear sets 10 are arranged in a frame body of the lifting frame 8, the gear sets 10 comprise a main gear and a secondary gear, the main gear is connected with the secondary gear through a transmission belt, an output shaft of the first driving motor 6 is in transmission connection with the main gear, a first transmission chain 12 is arranged at the bottom of the first guide groove 9, a support column 13 is arranged at the bottom of the first, the top of the supporting column 13 is provided with an installation frame 14, the bottom of an inner cavity of the installation frame 14 is provided with a first air cylinder 15, the end part of the first air cylinder 15 is provided with a first double-rod hydraulic cylinder 16, two ends of the first double-rod hydraulic cylinder 16 are both provided with a first clamping plate 17, the outer side of the first clamping plate 17 is provided with a second driving motor 18, the inner side of the first clamping plate 17 is provided with a rotating disc 19, and the bottom of the first double-rod hydraulic cylinder 16 is provided with a photoelectric sensor 20;
1 one side of first frame is provided with second frame 2, the top is provided with first mounting bracket 23, first mounting bracket 23 one side is provided with first manipulator 24, first manipulator 24 one side is provided with second mounting bracket 25, second mounting bracket 25 one side is provided with second manipulator 26, second manipulator 26 one side is provided with third mounting bracket 27, first mounting bracket 23, second mounting bracket 25 and third mounting bracket 27 bottom all are provided with first servo motor 30 and the top is provided with T shape support 31, the T shape support 31 both ends at third mounting bracket 27 top all are provided with connecting plate 36, connecting plate 36 one side is provided with connecting rod 38 and the opposite side is provided with second servo motor 37, second servo motor 37 output shaft runs through connecting plate 36 and is connected with connecting rod 38 transmission, T shape support 31 both ends bottom on first mounting bracket 23 and the second mounting bracket 25 all is provided with second double-rod hydraulic cylinder 32 and connecting rod 38 a servo motor 37 A third double-rod hydraulic cylinder 39 is arranged at the bottom of the end, a second clamping plate 33 is connected to two ends of the second double-rod hydraulic cylinder 32 and the third double-rod hydraulic cylinder 39, a chuck 34 is arranged on the inner side of the second clamping plate 33, a vision camera 35 is arranged at the bottom of the second double-rod hydraulic cylinder 32 on the second mounting frame 25, fourth double-rod hydraulic cylinders 40 are arranged at the end parts of the first manipulator 24 and the second manipulator 26, third clamping plates 41 are fixedly arranged at two ends of the fourth double-rod hydraulic cylinder 40, a bracket 42 is arranged on the second manipulator 26, second cylinders 21 are arranged on one side of the first mounting frame 23 and the top of the bracket 42, a first supporting plate 22 is arranged at the end part of the second cylinder 21 on one side of the first mounting frame 23, a guide block 43 is arranged at the end part of the second cylinder 21 on the top of the bracket 42, and an electrode 47 is arranged;
a third rack 3 is arranged on one side of the second rack 2, a first conveying belt 48 is arranged at the top of the third rack 3, a fourth rack 4 is arranged on one side of the third rack 3, an ultraviolet marking machine 50 is arranged at the top of the fourth rack 4, a third manipulator 51 is arranged on one side of the ultraviolet marking machine 50, and a second supporting plate 52 is arranged at the end part of the third manipulator 51;
Further, in the above technical solution, a first waste bin 28 is disposed between the second mounting frame 25 and the second manipulator 26, and a second waste bin 29 is disposed between the second manipulator 26 and the third mounting frame 27.
The beneficial effects of the above technical scheme are: according to the invention, all products are poured into the feeding hopper 7 at one time through the material pouring mechanism, so that the complicated step of taking materials one by one in the manual process is avoided, the operation steps are simplified, the time is saved, the working efficiency is improved, and from the visual detection process to the marking process, the mode that the first servo motor 30 drives the T-shaped support 31 to rotate is adopted, so that a plurality of stations can work simultaneously, the working efficiency is greatly improved, meanwhile, the products are detected in a one-by-one mode, so that the packaged products are 100% qualified, which is an advantage that manual sampling detection cannot be achieved.
Example 2:
further, in the technical scheme of embodiment 1, the inner cavity of the feeding hopper 7 is obliquely provided with a second conveyor belt 60, the surface of the second conveyor belt 60 is vertically provided with a plurality of partition plates 61, the partition plates 61 are uniformly distributed on the surface of the second conveyor belt 60, so that the products poured into the feeding hopper 7 can be partitioned, and the products are prevented from being accumulated or falling out of the range of the first guide groove 9 when being poured into the first guide groove 9.
Further, in the technical scheme of embodiment 1, the vertical section and the flaring section of first guiding groove 9, the vertical section width is greater than the diameter of plastic pipe spare, prevents to fall outside the scope of first guiding groove 9, causes the damage of product easily at the material pouring in-process, product.
Further, in the technical scheme of embodiment 1, both sides of the guide block 43 are provided with sliding grooves 44 and sliding blocks 45 are arranged at the top, the sliding blocks 45 are connected with the sliding grooves 44 in a sliding manner, the number of the sliding blocks 45 is two, a fifth double-rod hydraulic cylinder 46 is arranged between the two sliding blocks 45, both ends of the fifth double-rod hydraulic cylinder 46 are fixedly connected with the sliding blocks 45 on the corresponding sides, the electrodes 47 are vertically arranged at the tops of the sliding blocks 45, the fifth double-rod hydraulic cylinder 46 is added between the electrodes 47, so that the distance between the electrodes 47 can be automatically adjusted according to different products, after measurement, unqualified products are thrown into the second waste material box 29, qualified products enter an ultraviolet marking process, an adjustable mechanism is integrally adopted, one set of mechanisms is suitable for various types of products, and the equipment cost is also indirectly saved.
Further, in the technical solution of embodiment 1, two sides of the first conveying belt 48 are both provided with a baffle 49 in an inclined manner, and the two baffles 49 are arranged in an outward inclined manner in a flaring manner, so that a product subjected to marking can be prevented from falling out of the range of the first conveying belt 48 in the falling process.
Further, in the technical solution of embodiment 1, the cross-sectional shape of the first supporting plate 22 is a concave shape, and the bottom of the inner cavity of the first supporting plate 22 is provided with a clamping groove 62, so that a falling product falls on the same position at each time, and the clamping operation in the next process is faster and more accurate.
Further, in the technical solution of embodiment 1, the driving motor and the servo motor are electrically connected to the external controller through a relay, the manipulator, the cylinder, the dual-rod hydraulic cylinder and the vision camera 35 are electrically connected to the external controller through a relay, the photosensor 20 and the infrared detector 56 are electrically connected to the external controller, the photosensor 20 is an EE-SG3 type photosensor, and the infrared detector 56 is a DT-7380 type infrared detector.
The working principle of the invention is as follows:
referring to the attached drawings 1-3 of the specification, in the using process, a material frame filled with a product is placed on a supporting table 11 on a lifting frame 8, then the material frame is driven by a first driving motor 6 to turn over for a certain angle, so that the product material in the material frame is poured into a first guide groove 9 and is conveyed forwards through a first transmission chain 12, when a photoelectric sensor 20 detects that the product material reaches a specified position, a first double-rod hydraulic cylinder 16 drives a first clamping plate 17 to clamp the product material, a rotating plate 19 is clamped in holes at two ends of the product material, then the product material is driven by a second driving motor 18 to rotate so as to adjust the position state of the product material, after the adjustment is completed, the product is loosened, is conveyed into a first supporting plate 22 through the first transmission chain 12, the product material is clamped by a second double-rod hydraulic cylinder 32 on a first mounting frame 23, and the clamped product material is turned over for 180 degrees through a first servo motor 30 to be switched to the next process, then clamping the product material by the first mechanical hand 24, rotating 180 degrees, enabling the second double-rod hydraulic cylinder 32 with the vision camera 35 to clamp the product material, detecting the front and back of the product material by the vision camera 35 and judging whether a screw and a bar code are lacked or not, throwing the product lacking the screw or the bar code into the first waste bin 28 in the next process, enabling the qualified product to enter a resistance detection process, driving a guide block 43 with an electrode 47 to move upwards by a second air cylinder 21 after the product reaches a resistance detection station, wherein the number of the slide blocks 45 is two because the two sides of the guide block 43 are both provided with slide grooves 44 and the top is provided with slide blocks 45, the slide blocks 45 are in sliding connection with the slide grooves 44, the fifth double-rod hydraulic cylinder 46 is arranged between the two slide blocks 45, the two ends of the fifth double-rod hydraulic cylinder 46 are both fixedly connected with the slide blocks 45 on the corresponding sides, and the, after measurement, the unqualified products are thrown into the second waste bin 29, the qualified products enter an ultraviolet marking process, the product materials after marking fall into the second supporting plate 52 and then fall onto the first conveying belt 48, when the infrared detector 56 detects that the product materials are conveyed into the second guide slot 54 along with the first conveying belt 48, a certificate is issued by the certificate issuing machine 55 and passes through the packaging machine 57 and the sealing machine 58 along with the second conveying chain 53, and finally fall into the bin 59;
referring to the description and the attached drawing fig. 4, in the process of pouring the product material into the feeding hopper 7, the partition boards 61 are uniformly distributed on the surface of the second conveyor belt 60, and the partition boards 61 are uniformly distributed on the surface of the second conveyor belt 60, so that the product poured into the feeding hopper 7 can be partitioned, and the product is prevented from being accumulated or falling out of the range of the first guide groove 9 when being poured into the first guide groove 9;
referring to the description and the attached drawing 5, in the process of pouring the product material into the first guide groove 9, because the top of the first guide groove 9 is provided with the flaring section, the product can be prevented from falling out of the range of the first guide groove 9 in the process of pouring the product material, and the product is easily damaged;
referring to the attached figure 6 of the specification, in the process that the product material falls into the first supporting plate 22, the section of the first supporting plate 22 is in a concave shape, and the bottom of the inner cavity of the first supporting plate 22 is provided with a clamping groove 62, so that the falling product falls at the same position at each time, and the clamping operation of the next procedure is faster and more accurate.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a full-automatic natural gas transport plastics pipe fitting detects, beats mark, packaging system, includes first frame (1), its characterized in that: the automatic feeding device is characterized in that a first driving motor (6) is arranged at the top of the first rack (1), a feeding hopper (7) is arranged on one side of the first rack (1), a lifting frame (8) is arranged on the front side of the feeding hopper (7), a first guide groove (9) is arranged on the back side of the feeding hopper, a tray (11) is arranged on the lifting frame (8), gear sets (10) are arranged on two sides of the tray (11), the gear sets (10) are arranged inside a frame body of the lifting frame (8), each gear set (10) comprises a main gear and an auxiliary gear, the main gear and the auxiliary gear are connected through a transmission belt, an output shaft of the first driving motor (6) is in transmission connection with the main gear, a first transmission chain (12) is arranged at the bottom of the first guide groove (9), a support column (13) is arranged at the bottom of the first guide groove (9), an installation frame (14, a first air cylinder (15) is arranged at the bottom of an inner cavity of the mounting frame (14), a first double-rod hydraulic cylinder (16) is arranged at the end part of the first air cylinder (15), first clamping plates (17) are arranged at two ends of the first double-rod hydraulic cylinder (16), a second driving motor (18) is arranged on the outer side of each first clamping plate (17), a rotary plate (19) is arranged on the inner side of each first clamping plate (17), and a photoelectric sensor (20) is arranged at the bottom of each first double-rod hydraulic cylinder (16);
the manipulator is characterized in that a second rack (2) is arranged on one side of the first rack (1), a first mounting frame (23) is arranged on the top of the first rack, a first manipulator (24) is arranged on one side of the first mounting frame (23), a second mounting frame (25) is arranged on one side of the first manipulator (24), a second manipulator (26) is arranged on one side of the second mounting frame (25), a third mounting frame (27) is arranged on one side of the second manipulator (26), first servo motors (30) are arranged at the bottoms of the first mounting frame (23), the second mounting frame (25) and the third mounting frame (27), T-shaped supports (31) are arranged at the tops of the first mounting frame, the second servo motors (37) are arranged at the tops of the first mounting frame (23), the second mounting frame (25) and the third mounting frame (27), connecting plates (36) are arranged at two ends of the T-, an output shaft of the second servo motor (37) penetrates through a connecting plate (36) and is in transmission connection with a connecting rod (38), two ends of a T-shaped support (31) on the first mounting frame (23) and the second mounting frame (25) are respectively provided with a second double-rod hydraulic cylinder (32) and one end of the connecting rod (38) is provided with a third double-rod hydraulic cylinder (39), two ends of the second double-rod hydraulic cylinder (32) and the third double-rod hydraulic cylinder (39) are respectively connected with a second clamping plate (33), a clamping disc (34) is arranged on the inner side of the second clamping plate (33), the bottom of the second double-rod hydraulic cylinder (32) on the second mounting frame (25) is provided with a visual camera (35), end portions of the first manipulator (24) and the second manipulator (26) are respectively provided with a fourth double-rod hydraulic cylinder (40), two ends of the fourth double-rod hydraulic cylinder (40) are respectively fixedly provided with a third, a bracket (42) is arranged on the second manipulator (26), second air cylinders (21) are arranged on one side of the first mounting frame (23) and the top of the bracket (42), a first supporting plate (22) is arranged at the end part of the second air cylinder (21) on one side of the first mounting frame (23), a guide block (43) is arranged at the end part of the second air cylinder (21) on the top of the bracket (42), and an electrode (47) is arranged at the top of the guide block (43);
a third rack (3) is arranged on one side of the second rack (2), a first conveying belt (48) is arranged at the top of the third rack (3), a fourth rack (4) is arranged on one side of the third rack (3), an ultraviolet marking machine (50) is arranged at the top of the fourth rack (4), a third manipulator (51) is arranged on one side of the ultraviolet marking machine (50), and a second supporting plate (52) is arranged at the end part of the third manipulator (51);
first conveyer belt (48) one end is provided with fifth frame (5), fifth frame (5) top is provided with second guiding groove (54), second guiding groove (54) bottom is provided with second drive chain (53), fifth frame (5) top one end is provided with certification issue machine (55) and the other end is provided with capper (58), be provided with packagine machine (57) between certification issue machine (55) and capper (58), certification issue machine (55) one side is provided with infrared detector (56), second guiding groove (54) one end is provided with workbin (59).
2. The full-automatic natural gas conveying plastic pipe detecting, marking and packaging system as claimed in claim 1, wherein: go up hopper (7) inner chamber slope and be equipped with second conveyer belt (60), second conveyer belt (60) surface is equipped with baffle (61) perpendicularly, baffle (61) are provided with a plurality ofly, and a plurality of baffles (61) evenly distributed are on second conveyer belt (60) surface.
3. The full-automatic natural gas conveying plastic pipe detecting, marking and packaging system as claimed in claim 1, wherein: the first guide groove (9) comprises a vertical section and a flaring section, and the width of the vertical section is larger than the diameter of the plastic pipe fitting.
4. The full-automatic natural gas conveying plastic pipe detecting, marking and packaging system as claimed in claim 1, wherein: a first waste box (28) is arranged between the second mounting frame (25) and the second manipulator (26), and a second waste box (29) is arranged between the second manipulator (26) and the third mounting frame (27).
5. The full-automatic natural gas conveying plastic pipe detecting, marking and packaging system as claimed in claim 1, wherein: guide block (43) both sides all are provided with spout (44) and top are provided with slider (45), sliding connection between slider (45) and spout (44), slider (45) quantity is established to two, is provided with fifth double-pole pneumatic cylinder (46) between two slider (45), fifth double-pole pneumatic cylinder (46) both ends all with slider (45) fixed connection who corresponds the side, electrode (47) set up perpendicularly in slider (45) top.
6. The full-automatic natural gas conveying plastic pipe detecting, marking and packaging system as claimed in claim 1, wherein: baffle plates (49) are obliquely arranged on two sides of the first conveying belt (48), and the two baffle plates (49) are arranged in an outward inclined mode in a flaring mode.
7. The full-automatic natural gas conveying plastic pipe detecting, marking and packaging system as claimed in claim 1, wherein: the cross section of the first supporting plate (22) is in a concave shape, and a clamping groove (62) is formed in the bottom of the inner cavity of the first supporting plate (22).
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| CN201810800254.XA CN110723370B (en) | 2018-07-16 | 2018-07-16 | Full-automatic natural gas conveying plastic pipe detecting, marking and packaging system |
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| CN201810800254.XA CN110723370B (en) | 2018-07-16 | 2018-07-16 | Full-automatic natural gas conveying plastic pipe detecting, marking and packaging system |
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| CN110723370B CN110723370B (en) | 2021-12-07 |
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| CN110723370B (en) | 2021-12-07 |
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Effective date of registration: 20220824 Address after: No. 917, Bao'an Road, Baoshan District, Shanghai, 201906 Patentee after: SH INTELLIGENT EQUIPMENT (SHANGHAI) CO.,LTD. Address before: 201614 No. 216, GANGYE Road, Songjiang District, Shanghai Patentee before: SHANGHAI ORCA AUTOMATION TECHNOLOGY Co.,Ltd. |