CN110722490A - Differential mechanism main reducer tooth bolt assembly fixture - Google Patents
Differential mechanism main reducer tooth bolt assembly fixture Download PDFInfo
- Publication number
- CN110722490A CN110722490A CN201911142473.4A CN201911142473A CN110722490A CN 110722490 A CN110722490 A CN 110722490A CN 201911142473 A CN201911142473 A CN 201911142473A CN 110722490 A CN110722490 A CN 110722490A
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- CN
- China
- Prior art keywords
- positioning
- differential
- upright posts
- main reducer
- bolt assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
The invention discloses a differential main reducer tooth bolt assembling tool which comprises a base, wherein two upright posts are vertically arranged at two ends of the base, positioning blocks which transversely extend between the two upright posts are arranged in the middles of the two upright posts, limiting grooves for roughly limiting the bell mouth position of a differential shell are arranged on the positioning blocks, clamps are arranged at the tops of the two upright posts, and positioning hammers with horizontal positioning surfaces are clamped by the two clamps; the middle part of the upper surface of the base is provided with a circular positioning block for accurately positioning the bottom of the differential case, and the circular positioning block is provided with a positioning lug for accurately positioning a groove at the bottom of the differential case. The invention can solve the problems that the assembly quality of the gear bolt of the main speed reducer of the existing differential is influenced and the assembly efficiency is low.
Description
Technical Field
The invention relates to the technical field of automobile part manufacturing, in particular to a tool for assisting in assembling a gear bolt of a main speed reducer of a differential.
Background
In a front-wheel drive transmission assembly product, a differential mechanism sub-assembly product needs to be assembled with main speed reduction teeth and then is fastened and fixed through bolt torsion. The assembly on the production line is carried out through equipment capable of automatically screwing. During equipment failure or when trial-manufacturing assembles the new product, need design the positioning frock, carry out differential mechanism bolt torsion and tighten fixedly.
The existing differential mechanism bolt torsion tightening tool comprises positioning reverse gear teeth at the left end and the right end of a base, when the differential mechanism bolt torsion tightening tool is used, a main speed reduction gear is clamped between the two positioning reverse gear teeth, bolt torsion tightening is carried out through the main speed reduction gear teeth fixedly positioning reverse gear teeth (a part of the tool is formed by the reverse gear teeth), as differential mechanism bolt tightening torque is large (100 N.m), positioning is carried out through the positioning reverse gear tooth surface, the gear surface has tooth surface scratch risks, the surface of a part gear is easy to be impacted, images can be caused to the thickness and the super-depth of the gear surface, and therefore the sound performance of a transmission assembly can be influenced. In addition, because the main speed reduction gear is a helical gear, a differential assembly for assembling the main speed reducer is positioned in a tool, when the bolt torque force is tightened, the differential can be fixed only by tightening a left bolt and a right bolt for fixing the reverse gear after the positioning reverse gear carefully aligns with the main speed reduction gear. The process has high requirement on the operating skills of the staff, long operating time and lower assembly efficiency.
Disclosure of Invention
The invention aims to solve the problem of providing a differential main reducer tooth bolt assembling tool so as to solve the problems that the assembling quality of a gear bolt of an existing differential main reducer is influenced and the assembling efficiency is low.
In order to solve the problems, the technical scheme of the invention is as follows: the differential main reducer tooth bolt assembling tool comprises a base, wherein two upright posts are vertically arranged at two ends of the base, a positioning block which is transversely arranged and extends towards the middle of the two upright posts is arranged in the middle of the two upright posts, a limiting groove for roughly limiting a bell mouth position of a differential shell is arranged on the positioning block, clamps are arranged at the tops of the two upright posts, and positioning hammers with horizontal positioning surfaces are clamped by the two clamps; the middle part of the upper surface of the base is provided with a circular positioning block for accurately positioning the bottom of the differential case, and the circular positioning block is provided with a positioning lug for accurately positioning a stop watch buckle positioning groove at the bottom of the differential case.
In the above technical solution, a more specific solution may be: the top of the upright post is connected with the clamp through a hexagon socket head cap screw.
Further: the positioning block penetrates through the upright post and is provided with a limiting block.
Further: the limiting block is connected with the upright post through a hexagon socket head cap screw.
Further: the positioning hammer longitudinally penetrates through the clamping arm of the clamp and is fastened by a bolt.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following beneficial effects:
the differential main reducer tooth bolt assembling tool adopts a positioning lug for accurately positioning a stop watch buckle positioning groove at the bottom of a differential shell so as to accurately fix a differential; positioning blocks on upright columns on two sides of a base are adopted, a limiting groove for roughly limiting a bell mouth position of a differential case is arranged on each positioning block, a plane where the bell mouth position of the differential case is located and a plane where a positioning groove of the differential case is located have a vertical relation, a blank surface of the bell mouth position is designed to be a rough positioning limiting block, and differential guiding positioning and rough positioning are carried out; the clamp on the upright post and the positioning hammer with the horizontal plane longitudinally clamp the main reducing gear, so that the main reducing gear is prevented from falling off, tightening and loosening when a differential bolt is tightened for torsion tightening, the assembly efficiency is greatly improved, and the assembly quality is not influenced; based on different product's two horn mouths of differential casing apart from difference and differential casing constant head tank place reference circle diameter and constant head tank size difference, design different thick location stopper and smart location seat and satisfy different motorcycle types and carry out trial-manufacturing assembly or production line equipment trouble during, production line temporary assembly.
Drawings
FIG. 1 is a front view of an embodiment of the present invention
Fig. 2 is a schematic structural view of the embodiment of the present invention in use.
Detailed Description
The embodiments of the invention will be described in further detail with reference to the accompanying drawings:
this differential mechanism main reducer tooth bolt assembly fixture as shown in fig. 1, 2, including base 1, base 1 both ends are erect and are provided with two stands 2, and two 2 middle parts of stand are equipped with horizontal and to the locating piece 3 that stretches out between two stands, and locating piece 3 passes stand 2 and is equipped with stopper 7, and stopper 7 passes through 6 stand 2 connections of hexagon socket head cap screw, base 1 and stand 2 integrated into one piece. A limiting groove for roughly limiting the bell mouth position of the differential shell is arranged on the positioning block 3; the positioning blocks 3 on the upright columns 2 on two sides of the base 1 are adopted, the positioning blocks 3 are provided with limiting grooves for roughly limiting the bell mouth position of the differential case, the plane where the bell mouth position of the differential case is located and the plane where the positioning groove of the differential case is located have a vertical relation, and the blank surface of the bell mouth position is designed to be a rough positioning limiting block for carrying out differential guiding positioning and rough positioning.
The top parts of the two upright posts 2 are respectively provided with a clamp 4, the top parts of the upright posts 2 are fixedly connected with the clamps 4 through hexagon socket head cap bolts 6, the two clamps 2 respectively clamp a positioning hammer 5 with a horizontal positioning surface, and the positioning hammer 5 longitudinally passes through the clamping arms of the clamps 4 and is fastened through bolts; the clamp 4 on the upright post 2 and the positioning hammer 5 with the horizontal plane are used for longitudinally clamping the main speed reduction teeth, so that the main speed reduction teeth are prevented from falling off when the differential mechanism bolt is screwed for torsion tightening.
A circular positioning block 8 for accurately positioning the bottom of the differential shell is arranged in the middle of the upper surface of the base 1, and the circular positioning block 8 is connected with the base 1 through an inner hexagon bolt 6; and a positioning lug 9 for accurately positioning the stroke meter buckle positioning groove at the bottom of the differential shell is arranged on the circular positioning block 8, and the differential is accurately fixed by adopting the positioning lug 9 for accurately positioning the stroke meter buckle positioning groove at the bottom of the differential shell.
Based on different product's two horn mouths of differential casing apart from difference and differential casing constant head tank place reference circle diameter and constant head tank size difference, design different thick location stopper and smart location seat and satisfy different motorcycle types and carry out trial-manufacturing assembly or production line equipment trouble during, production line temporary assembly. After the differential mechanism main reducer tooth bolt assembling tool is used, the differential mechanism main reducer gear bolt is screwed and loosened easily and conveniently, the assembling efficiency is greatly improved, and the assembling quality is not influenced.
Claims (5)
1. The utility model provides a differential mechanism main reducer tooth bolt assembly fixture, includes the base, its characterized in that: two upright posts are vertically arranged at two ends of the base, positioning blocks which transversely extend to the space between the two upright posts are arranged in the middle of the two upright posts, limiting grooves for roughly limiting the bell mouth position of the differential shell are formed in the positioning blocks, clamps are arranged at the tops of the two upright posts, and positioning hammers with horizontal positioning surfaces are clamped by the two clamps; the middle part of the upper surface of the base is provided with a circular positioning block for accurately positioning the bottom of the differential case, and the circular positioning block is provided with a positioning lug for accurately positioning a stop watch buckle positioning groove at the bottom of the differential case.
2. The differential main reducer tooth bolt assembly fixture of claim 1, characterized in that: the top of the upright post is connected with the clamp through a hexagon socket head cap screw.
3. The differential main reducer tooth bolt assembly tool according to claim 1 or 2, characterized in that: the positioning block penetrates through the upright post and is provided with a limiting block.
4. The differential main reducer tooth bolt assembly fixture of claim 3, characterized in that: the limiting block is connected with the upright post through a hexagon socket head cap screw.
5. The differential main reducer tooth bolt assembly fixture of claim 4, characterized in that: the positioning hammer longitudinally penetrates through the clamping arm of the clamp and is fastened by a bolt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911142473.4A CN110722490A (en) | 2019-11-20 | 2019-11-20 | Differential mechanism main reducer tooth bolt assembly fixture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911142473.4A CN110722490A (en) | 2019-11-20 | 2019-11-20 | Differential mechanism main reducer tooth bolt assembly fixture |
Publications (1)
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CN110722490A true CN110722490A (en) | 2020-01-24 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201911142473.4A Pending CN110722490A (en) | 2019-11-20 | 2019-11-20 | Differential mechanism main reducer tooth bolt assembly fixture |
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CN (1) | CN110722490A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112621619A (en) * | 2020-12-03 | 2021-04-09 | 安徽江淮汽车集团股份有限公司 | Fixing device |
CN114102128A (en) * | 2021-11-19 | 2022-03-01 | 中国直升机设计研究所 | Rapid and deviation-free main reducer box cover and inner gear ring replacing method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0373277A (en) * | 1989-08-10 | 1991-03-28 | Kiyuudenkou:Kk | Pliers for remote operation |
CN102489998A (en) * | 2011-11-29 | 2012-06-13 | 安徽巨一自动化装备有限公司 | Tooling clamp applied to assembly of left and right cases of differential mechanism |
CN204430673U (en) * | 2014-12-31 | 2015-07-01 | 上海诚烨汽车零部件有限公司 | For the clamp structure of weld parts |
CN204772249U (en) * | 2015-07-29 | 2015-11-18 | 神龙汽车有限公司 | Wrong partial shipment device of differential mechanism assembly error protection |
CN207858290U (en) * | 2017-12-27 | 2018-09-14 | 重庆英拓机电设备有限公司 | A kind of positioning device |
-
2019
- 2019-11-20 CN CN201911142473.4A patent/CN110722490A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0373277A (en) * | 1989-08-10 | 1991-03-28 | Kiyuudenkou:Kk | Pliers for remote operation |
CN102489998A (en) * | 2011-11-29 | 2012-06-13 | 安徽巨一自动化装备有限公司 | Tooling clamp applied to assembly of left and right cases of differential mechanism |
CN102489998B (en) * | 2011-11-29 | 2013-11-06 | 安徽巨一自动化装备有限公司 | Tooling clamp applied to assembly of left and right cases of differential mechanism |
CN204430673U (en) * | 2014-12-31 | 2015-07-01 | 上海诚烨汽车零部件有限公司 | For the clamp structure of weld parts |
CN204772249U (en) * | 2015-07-29 | 2015-11-18 | 神龙汽车有限公司 | Wrong partial shipment device of differential mechanism assembly error protection |
CN207858290U (en) * | 2017-12-27 | 2018-09-14 | 重庆英拓机电设备有限公司 | A kind of positioning device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112621619A (en) * | 2020-12-03 | 2021-04-09 | 安徽江淮汽车集团股份有限公司 | Fixing device |
CN114102128A (en) * | 2021-11-19 | 2022-03-01 | 中国直升机设计研究所 | Rapid and deviation-free main reducer box cover and inner gear ring replacing method |
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Application publication date: 20200124 |
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