CN110722402A - A filing motion detector - Google Patents

A filing motion detector Download PDF

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Publication number
CN110722402A
CN110722402A CN201911010823.1A CN201911010823A CN110722402A CN 110722402 A CN110722402 A CN 110722402A CN 201911010823 A CN201911010823 A CN 201911010823A CN 110722402 A CN110722402 A CN 110722402A
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Prior art keywords
sensors
motion detector
filing
controller
chute
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刘宇
陈凯
杨文韬
吕正超
宋祥文
陈俊
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ZHENJIANG VOCATIONAL TECHNICAL COLLEGE
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ZHENJIANG VOCATIONAL TECHNICAL COLLEGE
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/24Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

本发明公开了一种锉削运动检测仪,包括工作台、控制器、显示屏、固定座和检测头;固定座设置在工作台上;检测头包括至少三行传感器以及用以承载传感器的承载部,承载部通过升降结构设置在固定座上,最上方一行传感器与中间一行传感器的间距等于锉刀前端/后端允许上压幅度,最下方一行传感器与中间一行传感器的间距等于锉刀前端/后端允许下压幅度;控制器和显示屏均设置在工作台上,控制器连接显示屏和所有传感器。本发明实现适应新标准的锉削检测。

Figure 201911010823

The invention discloses a filing motion detector, comprising a worktable, a controller, a display screen, a fixed seat and a detection head; the fixed seat is arranged on the worktable; the detection head includes at least three rows of sensors and a bearing for carrying the sensors The bearing part is set on the fixed seat through the lifting structure, the distance between the top row of sensors and the middle row of sensors is equal to the allowable upward pressure range of the front/rear end of the file, and the distance between the bottom row of sensors and the middle row of sensors is equal to the front/rear end of the file The range of depression is allowed; both the controller and the display are set on the workbench, and the controller is connected to the display and all sensors. The present invention realizes filing detection adapting to new standards.

Figure 201911010823

Description

一种锉削运动检测仪A filing motion detector

技术领域technical field

本发明涉及一种锉削运动检测仪,属于锉削监测设备领域。The invention relates to a filing motion detector, which belongs to the field of filing monitoring equipment.

背景技术Background technique

专利2017215688545公开了一种锉削平稳监测装置,锉削时,通过传感器检测锉刀是否翘起/下压,当翘起/下压时发出报警。由于人不是机器,在实际锉削过程中,锉刀前后无法时刻保证受力均匀,因此上述装置在实际使用中经常发生报警。Patent 2017215688545 discloses a filing stability monitoring device. During filing, a sensor is used to detect whether the file is lifted/pressed down, and an alarm will be issued when the file is lifted/pressed down. Since humans are not machines, in the actual filing process, the force before and after the file cannot be guaranteed to be uniform at all times, so the above-mentioned devices often generate alarms in actual use.

而现有的锉削标准是,只要锉刀翘起/下压在一定的阈值范围内,均认为锉削动作规范,因此需要开发一种新的装置进行锉削检测。The existing filing standard is that as long as the file is lifted/depressed within a certain threshold range, the filing action is considered to be standard. Therefore, a new device needs to be developed for filing detection.

发明内容SUMMARY OF THE INVENTION

本发明提供了一种锉削运动检测仪,解决了背景技术中披露的问题。The present invention provides a filing motion detector, which solves the problems disclosed in the background art.

为了解决上述技术问题,本发明所采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:

一种锉削运动检测仪,包括工作台、控制器、显示屏、固定座和检测头;A filing motion detector includes a workbench, a controller, a display screen, a fixed seat and a detection head;

固定座设置在工作台上;The fixed seat is set on the workbench;

检测头包括至少三行传感器以及用以承载传感器的承载部,承载部通过升降结构设置在固定座上,最上方一行传感器与中间一行传感器的间距等于锉刀前端/后端允许上压幅度,最下方一行传感器与中间一行传感器的间距等于锉刀前端/后端允许下压幅度;The detection head includes at least three rows of sensors and a bearing part for carrying the sensors. The bearing part is arranged on the fixed seat through a lifting structure. The distance between one row of sensors and the middle row of sensors is equal to the allowable depression range of the front/rear end of the file;

控制器和显示屏均设置在工作台上,控制器连接显示屏和所有传感器。Both the controller and the display are set on the workbench, and the controller is connected to the display and all sensors.

工作台包括工作桌和工作桌一侧设置的背板,显示屏设置在背板上,控制器放置在工作桌桌面底部的控制柜内。The workbench includes a work desk and a back panel arranged on one side of the work desk, a display screen is provided on the back panel, and a controller is placed in a control cabinet at the bottom of the work desk.

背板上还设置有一列工具放置架。There is also a row of tool racks on the back panel.

承载部为板体,传感器设置在板体上,传感器的两端分别位于板体两侧。The bearing part is a plate body, the sensor is arranged on the plate body, and the two ends of the sensor are respectively located on both sides of the plate body.

传感器为反射式光电传感器。The sensor is a reflective photoelectric sensor.

升降结构包括滑块和竖向设置在固定座上的齿条导轨,承载部设置在滑块上,滑块一侧设置有滑槽,齿条导轨嵌入滑槽,滑槽内轴接有与齿条导轨啮合的齿轮,滑块上设置有驱动齿轮转动的驱动装置。The lifting structure includes a sliding block and a rack guide rail vertically arranged on the fixed seat, the bearing part is arranged on the sliding block, a sliding groove is set on one side of the sliding block, the rack guide rail is embedded in the sliding groove, and the inner shaft of the sliding groove is connected with the toothed wheel. The guide rail meshes with gears, and the sliding block is provided with a driving device for driving the rotation of the gears.

齿条导轨与滑槽内壁之间嵌有制动块,滑块上还设置有紧固件,紧固件的端部伸入滑槽,并且与制动块转动连接,响应于紧固件紧固,制动块压紧齿条导轨。A brake block is embedded between the rack guide rail and the inner wall of the chute, the slider is also provided with a fastener, and the end of the fastener extends into the chute and is rotatably connected with the brake block, and responds to the tightening of the fastener. Firmly, the brake block presses the rack guide rail.

本发明所达到的有益效果:本发明设置有多行传感器,最上方一行传感器用于检测锉刀前端/后端的上压幅度是否在阈值范围内,中间一行传感器用于检测锉刀定位,最下方一行传感器用于检测锉刀前端/后端的下压幅度是否在阈值范围内,实现适应新标准的锉削检测。The beneficial effects achieved by the present invention are as follows: the present invention is provided with multiple rows of sensors, the top row of sensors is used to detect whether the upward pressure amplitude of the front/rear end of the file is within the threshold range, the middle row of sensors is used to detect the positioning of the file, and the bottom row of sensors is used to detect the positioning of the file. It is used to detect whether the depression range of the front/rear end of the file is within the threshold range, and realize the filing detection that adapts to the new standard.

附图说明Description of drawings

图1为本发明的爆炸图;Fig. 1 is the exploded view of the present invention;

图2为本发明的结构示意图;Fig. 2 is the structural representation of the present invention;

图3为承载部正视图;Fig. 3 is the front view of the bearing part;

图4为承载部固定在滑块上的结构示意图;4 is a schematic structural diagram of the bearing portion being fixed on the slider;

图5为图4的爆炸图。FIG. 5 is an exploded view of FIG. 4 .

具体实施方式Detailed ways

下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and cannot be used to limit the protection scope of the present invention.

如图1和2所示,一种锉削运动检测仪包括工作台、控制器、显示屏3、固定座和检测头。As shown in Figures 1 and 2, a filing motion detector includes a workbench, a controller, a display screen 3, a fixed seat and a detection head.

工作台包括工作桌1和工作桌1一侧固定的背板2,工作桌1为锉削的工作台面,固定有台虎钳5,控制器设置在工作台上,一般是放置在工作桌1桌面底部的控制柜6内,显示屏3连接控制器,显示屏3固定在背板2上,用以显示检测情况,背板2上固定有一列工具放置架4,用以放置锉刀等工具,便于随时拿取。The worktable includes a worktable 1 and a backboard 2 fixed on one side of the worktable 1. The worktable 1 is a filing worktable, and a bench vice 5 is fixed. The controller is set on the worktable, generally placed on the worktable 1. In the control cabinet 6 at the bottom of the desktop, the display screen 3 is connected to the controller, and the display screen 3 is fixed on the backboard 2 to display the detection situation. Easy to take anytime.

固定座7也设置在工作台上,更具体的是固定在工作桌1的一侧,并且正对台虎钳5。为了便于固定,固定座7为夹座,夹座包括底座,底座的一端连接有L型夹紧座,夹紧座的横段与底座平行,夹紧座的横段上设置有若干把手螺栓,用以将夹座与工作桌1紧固。The fixing base 7 is also arranged on the workbench, more specifically, it is fixed on one side of the workbench 1 , and faces the bench vice 5 . In order to facilitate fixing, the fixing seat 7 is a clamping seat, the clamping seat includes a base, one end of the base is connected with an L-shaped clamping seat, the transverse section of the clamping seat is parallel to the base, and a number of handle bolts are arranged on the transverse section of the clamping seat, It is used to fasten the clip base to the work table 1 .

检测头包括至少三行传感器9以及用以承载传感器9的承载部8,传感器9采用反射式光电传感器,均为柱形结构,所有传感器9连接控制器,承载部8通过升降结构设置在固定座7上;其中,最上方一行传感器9与中间一行传感器9的间距等于锉刀前端/后端允许上压幅度,最下方一行传感器9与中间一行传感器9的间距等于锉刀前端/后端允许下压幅度,同一行相邻传感器9之间的间距根据实际情况而定。The detection head includes at least three rows of sensors 9 and a bearing part 8 for carrying the sensors 9. The sensors 9 are reflective photoelectric sensors, all of which are cylindrical structures. All sensors 9 are connected to the controller. The bearing part 8 is arranged on the fixed seat through a lifting structure 7. Wherein, the distance between the top row of sensors 9 and the middle row of sensors 9 is equal to the allowable push-up range of the front/rear end of the file, and the distance between the bottom row of sensors 9 and the middle row of sensors 9 is equal to the file front/rear end. Allowable push down range , the spacing between adjacent sensors 9 in the same row is determined according to the actual situation.

如图3所示,承载部8为板体,传感器9垂直固定在板体上,传感器9的两端分别位于板体两侧。传感器9设置三行,最上方一行有两个,中间一行有三个,最下面一行有三个,整体呈现为“凹”字形。As shown in FIG. 3 , the bearing portion 8 is a plate body, the sensor 9 is vertically fixed on the plate body, and the two ends of the sensor 9 are respectively located on both sides of the plate body. The sensor 9 is arranged in three rows, two in the top row, three in the middle row, and three in the bottom row, and the overall appearance is a "concave" shape.

如图4和5所示,升降结构包括滑块和竖向固定在固定座7上的齿条导轨,承载部8固定在滑块10上,滑块10一侧设置有滑槽15,滑槽15横截面为直角梯形,齿条导轨为等腰梯形结构,齿条导轨嵌入滑槽15,齿条导轨与滑槽15直角侧存在一三角形间隙,该间隙处嵌有匹配的制动块12,滑块10上还拧有紧固件11,紧固件11为螺杆,螺杆的端部伸入滑槽15,并且与制动块12转动连接,滑槽15内轴接有与齿条导轨啮合的齿轮13,滑块10上固定有驱动齿轮13转动的驱动装置14,采用常见的电机即可。As shown in FIGS. 4 and 5 , the lifting structure includes a slider and a rack guide rail vertically fixed on the fixed seat 7 , the bearing portion 8 is fixed on the slider 10 , and one side of the slider 10 is provided with a chute 15 . 15 The cross section is a right-angled trapezoid, the rack guide is an isosceles trapezoid structure, the rack guide is embedded in the chute 15, there is a triangular gap between the rack guide and the chute 15 at the right angle, and a matching brake block 12 is embedded in the gap. The slider 10 is also screwed with a fastener 11. The fastener 11 is a screw rod. The end of the screw rod extends into the chute 15 and is rotatably connected with the brake block 12. The inner shaft of the chute 15 is engaged with the rack guide rail. The gear 13 is fixed on the slider 10 with a driving device 14 for driving the rotation of the gear 13, and a common motor can be used.

需要升降时,松开螺杆,使制动块12不压紧齿条导轨,在电机的驱动下滑块10沿齿条导轨升降;当需要定位时,拧紧螺杆,使制动块12压紧齿条导轨,关闭电机实现制动。When lifting and lowering is required, loosen the screw so that the brake block 12 does not press the rack guide rail, and the slider 10 moves up and down along the rack guide rail under the drive of the motor; when positioning is required, tighten the screw rod so that the brake block 12 presses the tooth Rails, turn off the motor to achieve braking.

上述锉削运动检测仪的原理如下:初始时,将锉刀放置于锉削工件上方,并成水平,使锉刀侧面与中间一行传感器9对准,对准时,中间一行传感器9会接收到反射光,在显示器上显示对准,若不对准,则通过升降结构调整检测头;在锉削开始时,锉刀受力开始锉削,当最上方或最下方一行传感器9接收到反射光,在显示器上提示锉削幅度将要超出阈值,提醒工作人员即使调整锉刀受力。The principle of the above-mentioned filing motion detector is as follows: initially, the file is placed on the top of the filing workpiece, and it is horizontal, so that the side of the file is aligned with the sensor 9 in the middle row. When aligned, the sensor 9 in the middle row will receive reflected light, The alignment is displayed on the display. If it is not aligned, adjust the detection head through the lifting structure; at the beginning of filing, the file is under force to start filing. When the uppermost or lowermost row of sensors 9 receive reflected light, a prompt will be displayed on the display. The filing range is about to exceed the threshold, reminding the staff to adjust the force even if the file is adjusted.

上述锉削运动检测仪设置有多行传感器9,最上方一行传感器9用于检测锉刀前端/后端的上压幅度是否在阈值范围内,中间一行传感器9用于检测锉刀定位,最下方一行传感器9用于检测锉刀前端/后端的下压幅度是否在阈值范围内,实现适应新标准的锉削检测。The above-mentioned filing motion detector is provided with multiple rows of sensors 9, the top row of sensors 9 is used to detect whether the upward pressure amplitude of the front/rear end of the file is within the threshold range, the middle row of sensors 9 is used to detect the positioning of the file, and the bottom row of sensors 9 It is used to detect whether the depression range of the front/rear end of the file is within the threshold range, and realize the filing detection that adapts to the new standard.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (7)

1.一种锉削运动检测仪,其特征在于:包括工作台、控制器、显示屏、固定座和检测头;1. a filing motion detector, characterized in that: comprising a workbench, a controller, a display screen, a holder and a detection head; 固定座设置在工作台上;The fixed seat is set on the workbench; 检测头包括至少三行传感器以及用以承载传感器的承载部,承载部通过升降结构设置在固定座上,最上方一行传感器与中间一行传感器的间距等于锉刀前端/后端允许上压幅度,最下方一行传感器与中间一行传感器的间距等于锉刀前端/后端允许下压幅度;The detection head includes at least three rows of sensors and a bearing part for carrying the sensors. The bearing part is arranged on the fixed seat through a lifting structure. The distance between one row of sensors and the middle row of sensors is equal to the allowable depression range of the front/rear end of the file; 控制器和显示屏均设置在工作台上,控制器连接显示屏和所有传感器。Both the controller and the display are set on the workbench, and the controller is connected to the display and all sensors. 2.根据权利要求1所述的一种锉削运动检测仪,其特征在于:工作台包括工作桌和工作桌一侧设置的背板,显示屏设置在背板上,控制器放置在工作桌桌面底部的控制柜内。2. A filing motion detector according to claim 1, characterized in that: the worktable comprises a worktable and a backboard provided on one side of the worktable, the display screen is provided on the backboard, and the controller is placed on the worktable Inside the control cabinet at the bottom of the table top. 3.根据权利要求2所述的一种锉削运动检测仪,其特征在于:背板上还设置有一列工具放置架。3 . The filing motion detector according to claim 2 , wherein a row of tool placement racks is further provided on the back panel. 4 . 4.根据权利要求1所述的一种锉削运动检测仪,其特征在于:承载部为板体,传感器设置在板体上,传感器的两端分别位于板体两侧。4 . The filing motion detector according to claim 1 , wherein the bearing part is a plate body, the sensor is arranged on the plate body, and the two ends of the sensor are respectively located on both sides of the plate body. 5 . 5.根据权利要求1所述的一种锉削运动检测仪,其特征在于:传感器为反射式光电传感器。5 . The filing motion detector according to claim 1 , wherein the sensor is a reflective photoelectric sensor. 6 . 6.根据权利要求1所述的一种锉削运动检测仪,其特征在于:升降结构包括滑块和竖向设置在固定座上的齿条导轨,承载部设置在滑块上,滑块一侧设置有滑槽,齿条导轨嵌入滑槽,滑槽内轴接有与齿条导轨啮合的齿轮,滑块上设置有驱动齿轮转动的驱动装置。6 . The filing motion detector according to claim 1 , wherein the lifting structure comprises a sliding block and a rack guide rail vertically arranged on the fixed seat, the bearing portion is arranged on the sliding block, and the sliding block one The side is provided with a chute, the rack guide rail is embedded in the chute, the inner shaft of the chute is connected with a gear that meshes with the rack guide rail, and the slider is provided with a driving device for driving the rotation of the gear. 7.根据权利要求6所述的一种锉削运动检测仪,其特征在于:齿条导轨与滑槽内壁之间嵌有制动块,滑块上还设置有紧固件,紧固件的端部伸入滑槽,并且与制动块转动连接,响应于紧固件紧固,制动块压紧齿条导轨。7. A filing motion detector according to claim 6, characterized in that: a brake block is embedded between the rack guide rail and the inner wall of the chute, and a fastener is also provided on the slider, and the fastener is The end extends into the chute and is rotatably connected with a brake pad that compresses against the rack rail in response to tightening of the fastener.
CN201911010823.1A 2019-10-23 2019-10-23 A filing motion detector Pending CN110722402A (en)

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Citations (10)

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Publication number Priority date Publication date Assignee Title
CN101045508A (en) * 2007-03-29 2007-10-03 贾广生 Manufacturing method for photoelectric control device of multiplying power hydraulic lift
CN101431040A (en) * 2007-11-07 2009-05-13 沈阳芯源微电子设备有限公司 Lifter structure
JP2015104795A (en) * 2013-12-02 2015-06-08 株式会社ディスコ Tool cutting apparatus and height position detection method
CN205773070U (en) * 2016-05-17 2016-12-07 华北电力物资总公司 The guide frame of the electronic devices and components lowering or hoisting gear of locking device
CN206663021U (en) * 2017-04-19 2017-11-24 长沙航空职业技术学院 It is a kind of to correct the horizontal vice of file
CN207448042U (en) * 2017-11-22 2018-06-05 镇江高等职业技术学校 The steady monitoring device of filing
CN208488897U (en) * 2017-11-13 2019-02-12 常州刘国钧高等职业技术学校 A kind of filing surface device for correcting
CN208796501U (en) * 2018-02-06 2019-04-26 商丘师范学院 An experimental platform based on photoelectric sensor
CN109961658A (en) * 2019-03-26 2019-07-02 天度(厦门)科技股份有限公司 A kind of plane frustrates the teaching method cut
CN211103022U (en) * 2019-10-23 2020-07-28 镇江高等职业技术学校 Filing motion detector

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101045508A (en) * 2007-03-29 2007-10-03 贾广生 Manufacturing method for photoelectric control device of multiplying power hydraulic lift
CN101431040A (en) * 2007-11-07 2009-05-13 沈阳芯源微电子设备有限公司 Lifter structure
JP2015104795A (en) * 2013-12-02 2015-06-08 株式会社ディスコ Tool cutting apparatus and height position detection method
CN205773070U (en) * 2016-05-17 2016-12-07 华北电力物资总公司 The guide frame of the electronic devices and components lowering or hoisting gear of locking device
CN206663021U (en) * 2017-04-19 2017-11-24 长沙航空职业技术学院 It is a kind of to correct the horizontal vice of file
CN208488897U (en) * 2017-11-13 2019-02-12 常州刘国钧高等职业技术学校 A kind of filing surface device for correcting
CN207448042U (en) * 2017-11-22 2018-06-05 镇江高等职业技术学校 The steady monitoring device of filing
CN208796501U (en) * 2018-02-06 2019-04-26 商丘师范学院 An experimental platform based on photoelectric sensor
CN109961658A (en) * 2019-03-26 2019-07-02 天度(厦门)科技股份有限公司 A kind of plane frustrates the teaching method cut
CN211103022U (en) * 2019-10-23 2020-07-28 镇江高等职业技术学校 Filing motion detector

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Application publication date: 20200124