CN110722059A - Annular clamp mold processing - Google Patents

Annular clamp mold processing Download PDF

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Publication number
CN110722059A
CN110722059A CN201911163212.0A CN201911163212A CN110722059A CN 110722059 A CN110722059 A CN 110722059A CN 201911163212 A CN201911163212 A CN 201911163212A CN 110722059 A CN110722059 A CN 110722059A
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die
blanking
plate
template
backing plate
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朱有旭
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Mao Sheng Auto Parts (dalian) Co Ltd
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Mao Sheng Auto Parts (dalian) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • B21D37/12Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)

Abstract

一种环形卡箍加工模具,上模座下侧安装上垫板,上垫板下侧安装上模板,上模板下侧安装止挡板,止挡板下侧安装脱料板,下模座上部安装下垫板,下垫板上侧安装下模板;上模板上安装卷圆冲头,下模板上安装于卷圆冲头相对应的卷圆落料凹模;上模板上设有非贯穿的正面孔,气动落料滑块内侧挂接于正面孔内,气动落料滑块下部固定连接落料切断冲头,气动落料滑块后部上边缘处为斜面结构,气缸固定于上模座下侧,气缸的气缸杆前端连接插刀,插刀前侧下部边缘处设有斜面结构。本发明集卷圆和落料为一体,通过气缸冲裁功能,保证在一个落料周期实现产品分离,不仅大大降低了模具成本,而且同时降低了产品的生产成本,提升量产安全性,保障产品精度。

Figure 201911163212

An annular clamp processing die, an upper backing plate is installed on the lower side of an upper die seat, an upper template is installed on the lower side of the upper backing plate, a stop plate is installed on the lower side of the upper template, a stripper plate is installed on the lower side of the stop plate, and the upper part of the lower die seat is installed Install the lower backing plate, and install the lower template on the upper side of the lower backing plate; install the rolling punch on the upper template, and install the rolling blanking die corresponding to the rolling punch on the lower template; the upper template is provided with a non-penetrating punch. Front hole, the inner side of the pneumatic blanking slider is hooked into the front hole, the lower part of the pneumatic blanking slider is fixedly connected to the blanking cutting punch, the upper edge of the rear of the pneumatic blanking slider is an inclined surface structure, and the cylinder is fixed on the upper die seat On the lower side, the front end of the cylinder rod of the cylinder is connected to the slotting knife, and the lower edge of the front side of the slotting knife is provided with a bevel structure. The invention integrates rolling and blanking, and through the punching function of the cylinder, ensures that the product separation can be achieved in one blanking cycle, which not only greatly reduces the cost of the mold, but also reduces the production cost of the product, improves the safety of mass production, and guarantees Product accuracy.

Figure 201911163212

Description

一种环形卡箍加工模具A ring clamp processing die

技术领域technical field

本发明涉及模具技术领域。The present invention relates to the technical field of molds.

背景技术Background technique

环形卡箍是连接气体或液体管道接头之间不可或缺的重要配件,但由于卡箍材质的特殊性,导致加工难度大,加工工艺较为繁琐复杂,材料需要通过几套模具二次加工成环形,生产效率低、成本高。Ring clamps are an indispensable and important accessory for connecting gas or liquid pipe joints. However, due to the particularity of the clamp material, it is difficult to process and the processing technology is cumbersome and complicated. The material needs to be processed into a ring shape through several sets of molds. , low production efficiency and high cost.

发明内容SUMMARY OF THE INVENTION

为了解决传统环形卡箍加工工艺存在的上述问题,本发明提供了一种环形卡箍加工模具。In order to solve the above problems existing in the traditional annular clamp processing technology, the present invention provides an annular clamp processing die.

本发明为实现上述目的所采用的技术方案是:一种环形卡箍加工模具,包括上模座和下模座,上模座下侧安装上垫板,上垫板下侧安装上模板,上模板下侧安装止挡板,止挡板下侧安装脱料板,下模座上部安装下垫板,下垫板上侧安装下模板;上模板上安装卷圆冲头,下模板上安装于卷圆冲头相对应的卷圆落料凹模;上模板上设有非贯穿的正面孔,气动落料滑块内侧挂接于正面孔内,气动落料滑块下部固定连接落料切断冲头,气动落料滑块后部上边缘处为斜面结构,气缸固定于上模座下侧,气缸的气缸杆前端连接插刀,插刀前侧下部边缘处设有与气动落料滑块斜面结构相配合的斜面结构。The technical scheme adopted by the present invention to achieve the above purpose is: an annular clamp processing die, including an upper die seat and a lower die seat, an upper backing plate is installed on the lower side of the upper die seat, an upper template is installed on the lower side of the upper backing plate, and the upper The stop plate is installed on the lower side of the template, the stripper plate is installed on the lower side of the stop plate, the lower plate is installed on the upper part of the lower die base, and the lower plate is installed on the upper side of the lower plate; the round punch is installed on the upper plate, and the lower plate is installed on The round blanking die corresponding to the rounding punch; the upper template is provided with a non-penetrating front hole, the inner side of the pneumatic blanking slider is hooked into the front hole, and the lower part of the pneumatic blanking slider is fixedly connected to the blanking cutting punch The upper edge of the rear part of the pneumatic blanking slider is an inclined surface structure, the cylinder is fixed on the lower side of the upper die base, the front end of the cylinder rod of the cylinder is connected to the slotting knife, and the lower edge of the front side of the slotting blade is provided with a sloped surface with the pneumatic blanking slider The bevel structure that matches the structure.

所述上模座上位于插刀上部设有用于辅助插刀滑动的垫板。A backing plate for assisting the sliding of the plunger is arranged on the upper die base at the upper part of the plunger.

所述上模座、上垫板、上模板、止挡板和脱料板之间通过等高套筒贯穿连接。The upper die base, the upper backing plate, the upper template, the stop plate and the stripping plate are connected through a constant-height sleeve.

所述下模座下部安装下垫脚,下垫脚下端连接下托板。The lower part of the lower die base is provided with a lower foot, and the lower end of the lower foot is connected to the lower support plate.

所述上模座和下模座之间安装外导柱。An outer guide post is installed between the upper die base and the lower die base.

本发明的环形卡箍加工模具,集卷圆和落料为一体,通过气缸冲裁功能,用以保证在一个落料周期达到产品分离的目的,不仅大大降低了模具成本,而且同时降低了产品的生产成本,提升量产安全性,保障产品精度。The annular clamp processing die of the present invention integrates rolling and blanking, and uses the cylinder punching function to ensure that the purpose of product separation is achieved in one blanking cycle, which not only greatly reduces the cost of the die, but also reduces the product reduce production costs, improve mass production safety, and ensure product accuracy.

附图说明Description of drawings

图1是本发明环形卡箍加工模具主视结构图。Fig. 1 is a front structural view of the ring clamp processing die of the present invention.

图2是本发明环形卡箍加工模具俯视结构图。FIG. 2 is a top view of the structure of the ring clamp processing die of the present invention.

图3是本发明环形卡箍加工模具右视气缸杆伸出状态结构图。Fig. 3 is a structural view of the cylinder rod extending state from the right side of the ring clamp processing die of the present invention.

图4是本发明环形卡箍加工模具右视气缸杆收回状态结构图。Fig. 4 is a structural view of the cylinder rod retracted from the right side of the ring clamp processing die of the present invention.

图中:1、上模座,2、上垫板,3、上模板,4、止挡板,5、脱料板,6、下模板,7、下垫板,8、下模座,9、下垫脚,10、下托板,11、卷圆冲头,12、卷圆落料凹模,13、计数气缸,14、气动落料滑块,15、落料切断冲头,16、外导柱,17、等高套筒,18、产品,19、正面孔,20、插刀,21、垫板。In the picture: 1. Upper die base, 2. Upper backing plate, 3. Upper die plate, 4. Stop plate, 5. Stripper plate, 6. Lower die plate, 7. Lower backing plate, 8. Lower die holder, 9 , Lower foot, 10, Lower pallet, 11, Rolling punch, 12, Rolling blanking die, 13, Counting cylinder, 14, Pneumatic blanking slider, 15, Blanking cutting punch, 16, External Guide post, 17, Contour sleeve, 18, Product, 19, Front hole, 20, Insert knife, 21, Backing plate.

具体实施方式Detailed ways

本发明的环形卡箍加工模具结构如图1-4所示,环形卡箍加工模具,包括上模座1和下模座8,上模座1下侧安装上垫板2,上垫板2下侧安装上模板3,上模板3下侧安装止挡板4,止挡板4下侧安装脱料板5,上模座1、上垫板2、上模板3、止挡板4和脱料板5之间通过等高套筒17贯穿连接;下模座8上部安装下垫板7,下垫板7上侧安装下模板6,下模座8下部安装下垫脚9,下垫脚9下端连接下托板10,上模座1和下模座8之间安装外导柱16;上模板3上安装卷圆冲头11,下模板6上安装于卷圆冲头11相对应的卷圆落料凹模12;上模板3上设有非贯穿的正面孔19,气动落料滑块14内侧挂接于正面孔19内,气动落料滑块14下部固定连接落料切断冲头15,气动落料滑块14后部上边缘处为斜面结构,气缸13固定于上模座1下侧,气缸13的气缸杆前端连接插刀20,上模座1上位于插刀20上部设有用于辅助插刀20滑动的垫板21,插刀20前侧下部边缘处设有与气动落料滑块14斜面结构相配合的斜面结构。The structure of the ring clamp processing mold of the present invention is shown in Figures 1-4. The ring clamp processing mold includes an upper mold seat 1 and a lower mold seat 8, and an upper backing plate 2 is installed on the lower side of the upper mold seat 1, and the upper backing plate 2 The upper formwork 3 is installed on the lower side, the stop plate 4 is installed on the lower side of the upper formwork 3, the stripper plate 5 is installed on the lower side of the stop plate 4, the upper die base 1, the upper backing plate 2, the upper formwork 3, the stop plate 4 and the stripping plate are installed. The material plates 5 are connected through the equal-height sleeve 17; the upper part of the lower die base 8 is installed with a lower backing plate 7, the upper side of the lower backing plate 7 is installed with a lower formwork 6, the lower part of the lower die base 8 is installed with a lower foot 9, and the lower end of the lower foot 9 is installed Connect the lower support plate 10, install the outer guide column 16 between the upper die base 1 and the lower die base 8; install the rolling punch 11 on the upper die plate 3, and install the rolling circle corresponding to the rolling punch 11 on the lower die plate 6 The blanking die 12; the upper template 3 is provided with a non-penetrating frontal hole 19, the inner side of the pneumatic blanking slider 14 is hung in the frontal hole 19, and the lower part of the pneumatic blanking slider 14 is fixedly connected to the blanking cutting punch 15, The upper edge of the rear part of the pneumatic blanking slider 14 is an inclined surface structure, the cylinder 13 is fixed on the lower side of the upper die base 1, the front end of the cylinder rod of the air cylinder 13 is connected to the slotting knife 20, The backing plate 21 of the auxiliary blade 20 slides, and the lower edge of the front side of the blade 20 is provided with an inclined surface structure matched with the inclined surface structure of the pneumatic blanking slider 14 .

使用时,将待加工件放入脱料板5和下模板6之间,通过卷圆冲头11和卷圆落料凹模12对卡箍产品18进行冲裁卷圆,冲裁周期结束时气缸13运作,气缸13的气缸杆伸出时气缸落料滑块14挂在正面孔19上,气缸13的气缸杆将插刀21向气缸落料滑块14方向推动,通过插刀20的斜面与气动落料滑块14的斜面配合,实现二者的之间的过度,插刀21移动到位后压在气动落料滑块14的上部,从而通过落料切断冲头15的向下冲裁实现切断、分离,冲头冲刺啊结束后,气缸13的气缸杆收回,插刀20移出,气动落料滑块14和落料切断冲头15上移。在技术上实现了卷圆、分离整合到一套模具的生产方式,大大提高了生产效率。气缸13可以采用计数气缸,电连接落料切断冲头15,从而实现冲头动作的计数。When in use, the workpiece to be processed is placed between the stripping plate 5 and the lower template 6, and the clamp product 18 is punched and rolled by the rolling punch 11 and the rolling blanking die 12. At the end of the punching cycle When the cylinder 13 operates, the cylinder blanking slider 14 hangs on the front hole 19 when the cylinder rod of the cylinder 13 is extended, and the cylinder rod of the cylinder 13 pushes the blade 21 towards the cylinder blanking slider 14. It cooperates with the inclined surface of the pneumatic blanking slider 14 to realize the transition between the two. The inserting knife 21 moves in place and presses on the upper part of the pneumatic blanking slider 14, thereby cutting the downward punching of the punch 15 by blanking. To achieve cutting and separation, after the punch sprinting is completed, the cylinder rod of the air cylinder 13 is retracted, the inserting knife 20 is moved out, and the pneumatic blanking slider 14 and the blanking cutting punch 15 are moved upward. The production method of rolling, separating and integrating into a set of molds is technically realized, which greatly improves the production efficiency. The cylinder 13 can be a counting cylinder, which is electrically connected to the blanking and cutting punch 15, so as to realize the counting of the action of the punch.

Claims (5)

1.一种环形卡箍加工模具,其特征在于:包括上模座(1)和下模座(8),上模座(1)下侧安装上垫板(2),上垫板(2)下侧安装上模板(3),上模板(3)下侧安装止挡板(4),止挡板(4)下侧安装脱料板(5),下模座(8)上部安装下垫板(7),下垫板(7)上侧安装下模板(6);上模板(3)上安装卷圆冲头(11),下模板(6)上安装于卷圆冲头(11)相对应的卷圆落料凹模(12);上模板(3)上设有非贯穿的正面孔(19),气动落料滑块(14)内侧挂接于正面孔(19)内,气动落料滑块(14)下部固定连接落料切断冲头(15),气动落料滑块(14)后部上边缘处为斜面结构,气缸(13)固定于上模座(1)下侧,气缸(13)的气缸杆前端连接插刀(20),插刀(20)前侧下部边缘处设有与气动落料滑块(14)斜面结构相配合的斜面结构。1. An annular clamp processing die, characterized in that it comprises an upper die seat (1) and a lower die seat (8), an upper backing plate (2) is installed on the lower side of the upper die seat (1), and the upper backing plate (2) ) The upper template (3) is installed on the lower side, the stop plate (4) is installed on the lower side of the upper template (3), the stripper plate (5) is installed on the lower side of the stop plate (4), and the lower mold seat (8) is installed on the upper part. The backing plate (7), the lower plate (6) is installed on the upper side of the lower backing plate (7); the rolling punch (11) is installed on the upper template (3), and the rolling punch (11) is installed on the lower template (6). ) corresponding round blanking die (12); the upper template (3) is provided with a non-penetrating frontal hole (19), and the inner side of the pneumatic blanking slider (14) is hooked in the frontal hole (19), The lower part of the pneumatic blanking slider (14) is fixedly connected to the blanking cutting punch (15). The upper edge of the rear part of the pneumatic blanking slider (14) has a sloped structure, and the cylinder (13) is fixed under the upper die seat (1). The front end of the cylinder rod of the air cylinder (13) is connected to the plunger (20), and the lower edge of the front side of the plunger (20) is provided with an inclined surface structure matched with the inclined surface structure of the pneumatic blanking slider (14). 2.根据权利要求1所述的一种环形卡箍加工模具,其特征在于:所述上模座(1)上位于插刀(20)上部设有用于辅助插刀(20)滑动的垫板(21)。2 . The annular clamp processing die according to claim 1 , wherein the upper die base ( 1 ) is provided with a backing plate on the upper part of the plunger ( 20 ) for assisting the sliding of the plunger ( 20 ). 3 . (twenty one). 3.根据权利要求1所述的一种环形卡箍加工模具,其特征在于:所述上模座(1)、上垫板(2)、上模板(3)、止挡板(4)和脱料板(5)之间通过等高套筒(17)贯穿连接。3. The annular clamp processing die according to claim 1, characterized in that: the upper die seat (1), the upper backing plate (2), the upper template (3), the stop plate (4) and the The stripping plates (5) are connected through the equal-height sleeves (17). 4.根据权利要求1所述的一种环形卡箍加工模具,其特征在于:所述下模座(8)下部安装下垫脚(9),下垫脚(9)下端连接下托板(10)。4 . The annular clamp processing die according to claim 1 , wherein a lower foot ( 9 ) is installed at the lower part of the lower die base ( 8 ), and the lower end of the lower foot ( 9 ) is connected to the lower support plate ( 10 ). 5 . . 5.根据权利要求1所述的一种环形卡箍加工模具,其特征在于:所述上模座(1)和下模座(8)之间安装外导柱(16)。5 . The annular clamp processing die according to claim 1 , wherein an outer guide column ( 16 ) is installed between the upper die base ( 1 ) and the lower die base ( 8 ). 6 .
CN201911163212.0A 2019-11-25 2019-11-25 Annular clamp mold processing Pending CN110722059A (en)

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CN112588959A (en) * 2020-11-24 2021-04-02 青岛科技大学 Progressive die design of clamp part
CN112808858A (en) * 2021-01-25 2021-05-18 重庆理工大学 Progressive die for manufacturing spring arms
CN115069904A (en) * 2022-06-20 2022-09-20 昆山能缇精密电子有限公司 Control mechanism for punch stamping and use method thereof

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CN204294765U (en) * 2014-11-28 2015-04-29 上海英祺精密零件制造有限公司 One-sided bending workpieces Integral molding device for insoles
CN206009540U (en) * 2016-08-26 2017-03-15 亿和精密工业(苏州)有限公司 A kind of mesh opening stamping die
CN206305292U (en) * 2016-11-22 2017-07-07 东莞市锐嘉精密机械制造有限公司 Bidirectional feeding combination die
CN207308678U (en) * 2017-08-16 2018-05-04 深圳市鑫达精密技术有限公司 A kind of continuous punching count chopper
CN207952341U (en) * 2018-03-20 2018-10-12 茂盛汽车零部件(大连)有限公司 Multi-product shares blanking mold
CN211489271U (en) * 2019-11-25 2020-09-15 茂盛汽车零部件(大连)有限公司 A ring clamp processing die

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112588959A (en) * 2020-11-24 2021-04-02 青岛科技大学 Progressive die design of clamp part
CN112808858A (en) * 2021-01-25 2021-05-18 重庆理工大学 Progressive die for manufacturing spring arms
CN112808858B (en) * 2021-01-25 2022-11-15 重庆理工大学 Progressive die for manufacturing spring arms
CN115069904A (en) * 2022-06-20 2022-09-20 昆山能缇精密电子有限公司 Control mechanism for punch stamping and use method thereof

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Application publication date: 20200124