CN110714246B - A kind of short-flow spinning method - Google Patents

A kind of short-flow spinning method Download PDF

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CN110714246B
CN110714246B CN201910981666.2A CN201910981666A CN110714246B CN 110714246 B CN110714246 B CN 110714246B CN 201910981666 A CN201910981666 A CN 201910981666A CN 110714246 B CN110714246 B CN 110714246B
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polyester
drafting
winding
roller
feeding
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CN110714246A (en
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刘新金
宋娟
苏旭中
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WUJIANG XINFENG WEAVING CO Ltd
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Jiangnan University
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/02Roller arrangements not otherwise provided for
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/22Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/26Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by one or more endless aprons
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

本发明公开了一种高效、短流程纺纱方法,通过将选配的涤纶纤维依次经圆盘抓棉机抓取、梳针打手开棉机的开松除杂、单打手成卷机制成涤纶卷,而后将涤纶卷经双向并卷制得均匀度和纤维伸直度均改善的涤纶小卷,将制得的涤纶小卷经梳棉机制得涤纶条,而后经两道并条制得条干均匀度和纤维伸直度改善的涤纶熟条,涤纶熟条再依次经粗纱、细纱、络筒制得所需的涤纶纱。本专利通过将短流程开清棉下制得的涤纶卷经双向并卷改善卷子的均匀度和纤维伸直度,从而在短流程下实现成纱质量的优质。The invention discloses a high-efficiency and short-flow spinning method. The polyester fiber is formed by successively grabbing the selected polyester fibers by a disc catching machine, opening and removing impurities by a carding needle beater cotton opener, and a single beater hand roll forming machine. Then, the polyester roll is double-coiled to obtain a polyester small roll with improved uniformity and fiber straightness. The polyester sliver with improved dry uniformity and fiber straightness, the polyester sliver is then successively processed by roving, spun yarn and winding to obtain the desired polyester yarn. This patent improves the uniformity and fiber straightness of the spool by bi-directional parallel winding of the polyester lap made under the short process of opening and cleaning, so as to realize the high quality of the yarn quality in the short process.

Description

一种短流程纺纱方法A kind of short-flow spinning method

技术领域technical field

本发明涉及纺织新技术领域,具体涉及一种短流程纺纱方法。The invention relates to the field of new textile technology, in particular to a short-flow spinning method.

背景技术Background technique

当前,中国纺织行业正经历从劳动密集型向技术密集型转变的关键时期,智能化、连续化的纺织生产已成为现代化的纺织厂的标志和必然趋势。传统纺织采用先纺、后织工序,具体的机织步骤为:散纤维开松除杂、混合、梳理、精梳、一道并条、二道并条、粗纱、细纱、络筒、整经、浆纱、穿结经、纬纱准备、织造;具体的纬编针织步骤为:散纤维开松除杂、混合、梳理、精梳、一道并条、二道并条、粗纱、细纱、络筒、热定型、纬编针织。传统纺织加工中主要存在的问题为:传统环锭纺由散纤维加工成纱线所需工序多、流程长、用工多,耗时多、成本高,高效质短流程纺纱是缩短纺织流程的基础;纺纱细纱工序后的织造准备和织造工序流程较长、运行速度高,对纱线耐磨、强度、毛羽等品质要求较高,纱线毛羽多易造成针织纱线绕钩针断针或机织开口不清使得引纬效率降低,纱线耐磨和强度低导致机织经纱断头频率高、织造效率低,最终产品质量差;虽然传统环锭纺纱成纱抱合力高、所纺纱支范围广,但纺纱受纤维长度、刚度、纤维根数等因素的制约,特别是纤维长度过短,成纱过程中纤维内外转移抱合力不足、成纱强力低、纺纱断头频繁、无法连续纺纱。At present, China's textile industry is going through a critical period of transition from labor-intensive to technology-intensive. Intelligent and continuous textile production has become the symbol and inevitable trend of modern textile factories. Traditional weaving adopts the first spinning and then weaving process. The specific weaving steps are: loose fiber opening and impurity removal, mixing, carding, combing, first drawing, second drawing, roving, spinning, winding, warping, Sizing, threading and knotting, weft preparation and weaving; the specific weft knitting steps are: loose fiber opening and impurity removal, mixing, carding, combing, first drawing, second drawing, roving, spinning, winding, Heat set, weft knitted. The main problems in traditional textile processing are: traditional ring spinning requires many processes to process loose fibers into yarns, long process, labor-intensive, time-consuming, and high cost. High-efficiency and short-process spinning shortens the textile process. Basic; weaving preparation and weaving process after spinning and spinning process are long, high running speed, and high quality requirements for yarn wear resistance, strength, hairiness, etc. Yarn hairiness is easy to cause knitting yarn to break around the crochet needle or break. The unclear weaving opening reduces the efficiency of weft insertion, and the wear resistance and low strength of the yarn lead to high frequency of woven warp yarn breakage, low weaving efficiency, and poor quality of the final product; although the traditional ring spinning has high yarn cohesion and spun yarn The yarn count range is wide, but spinning is restricted by factors such as fiber length, stiffness, and fiber number, especially if the fiber length is too short, the fiber transfer cohesion is insufficient during the yarn forming process, the yarn strength is low, and the spinning ends are frequently broken. , Unable to spin continuously.

发明内容SUMMARY OF THE INVENTION

针对现有技术不足,本发明提供了一种可实现优质成纱质量的高效、短流程纺纱方法。In view of the deficiencies of the prior art, the present invention provides a high-efficiency and short-flow spinning method capable of realizing high-quality yarn quality.

本发明解决上述技术问题采用的技术方案为:The technical scheme adopted by the present invention to solve the above-mentioned technical problems is:

一种短流程纺纱方法,具体包括以下步骤:A short-flow spinning method, specifically comprising the following steps:

第一步:配棉:采用涤纶纤维,同时使用部分涤纶专纺吸风花和涤纶专粗纱头;The first step: cotton matching: polyester fiber is used, and part of polyester special spinning suction flower and polyester special roving head are used at the same time;

第二步:开清棉:将选配的涤纶纤维依次经FA002圆盘抓棉机进行抓取,经FA106梳针打手开棉机实现对抓取的涤纶纤维的开松、除杂,经A076单打手成卷机制得涤纶卷,圆盘抓棉过程中,根据精细抓棉的原则,确保圆盘抓棉机的抓棉打手刀片每齿的抓棉量偏小掌握;梳针打手开棉中,对抓棉机初步开松的涤纶纤维作进一步开松和除杂,有着显著的开松和分梳效果;The second step: opening and cleaning: the selected polyester fibers are grabbed by the FA002 disc grabbing machine in turn, and the FA106 carding and beater opener is used to realize the opening and impurity removal of the grabbed polyester fibers. The polyester roll is obtained by the single-hand roll forming machine. In the process of disc grabbing cotton, according to the principle of fine cotton grabbing, it is ensured that the amount of cotton grabbing per tooth of the cotton grabbing beater blade of the disc grabbing machine is small; , to further open and remove impurities for the polyester fiber initially opened by the cotton picker, which has a significant opening and carding effect;

第三步:双向并卷:将第二步制得涤纶卷经双向并卷机制得均匀度和纤维伸直度均改善的涤纶小卷;The third step: two-way parallel rolling: the polyester roll obtained in the second step is subjected to a two-way parallel rolling machine to obtain a small polyester roll with improved uniformity and fiber straightness;

第四步:梳棉:将第三步制得的涤纶小卷经梳棉机的细致开松、梳理、除杂、成条制得条状的涤纶条,优选地,选用FA201梳棉机,梳棉机要提高梳棉机机械状态水平,采用“高速度、紧隔距、强分梳”的工艺设计原则,要求各通道不见光洁无油污,在运转过程中无挂花和积花,以便生产出棉网清晰、条干均匀、重量不匀率小和棉结杂质少的涤纶条,在工艺上要求锯齿或梳针锋利、隔距准确、速度合理;The fourth step: Carding: the polyester small roll obtained in the third step is carefully opened, combed, impurity-removed, and formed into strips by the carding machine to obtain strip-shaped polyester strips. Preferably, FA201 carding machine is used. The carding machine should improve the mechanical state level of the carding machine, and adopt the process design principle of "high speed, tight spacing, strong carding", and require that each channel should be clean and oil-free, and there will be no hanging flowers and accumulated flowers during operation, so that To produce polyester sliver with clear cotton web, uniform evenness, low weight unevenness and less neps and impurities, the process requires sharp sawtooth or comb needle, accurate spacing and reasonable speed;

第五步:并条:将第四步制得的涤纶条经第一道并条和第二道并条的两道并条制得涤纶熟条;The fifth step: drawing: the polyester sliver obtained in the fourth step is made by the two drawing frames of the first drawing frame and the second drawing frame to obtain the polyester sliver;

第六步:粗纱:将第五步制得的涤纶熟条经粗纱机的牵伸拉细、加捻卷绕制得具有一定强力的涤纶粗纱;The sixth step: roving: the polyester sliver obtained in the fifth step is drawn, drawn and twisted by the roving frame to obtain a polyester roving with a certain strength;

第七步:细纱:将第六步制得的涤纶粗纱经细纱机的牵伸拉细、加捻卷绕制得具有一定强力的涤纶细纱;The seventh step: spinning: the polyester roving obtained in the sixth step is drawn, thinned, twisted and wound by the spinning frame to obtain a polyester spun yarn with a certain strength;

第八步:络筒:将第七步制得的涤纶细纱经络筒机制得涤纶筒纱。The eighth step: winding: the polyester spun yarn obtained in the seventh step is passed through the winding machine to obtain the polyester tube yarn.

进一步地,所述的涤纶纤维为单唛涤纶纤维,所述单唛涤纶纤维选用仪征产的线密度为1.33dtex、平均长度为38mm的涤纶纤维。Further, the polyester fiber is a single-mark polyester fiber, and the single-mark polyester fiber is a polyester fiber with a linear density of 1.33 dtex and an average length of 38 mm produced by Yizheng.

进一步地,所述的双向并卷机包括左涤纶卷喂入牵伸装置组和右涤纶卷喂入牵伸装置组,左涤纶卷喂入牵伸装置组和右涤纶卷喂入牵伸装置组呈横向的左右平行排列,左涤纶卷喂入牵伸装置组包括3-8个沿纵向呈前后平行排列的左涤纶卷喂入牵伸装置,右涤纶卷喂入牵伸装置组包括3-8个沿纵向呈前后平行排列的右涤纶卷喂入牵伸装置,左涤纶卷喂入牵伸装置组包含的左涤纶卷喂入牵伸装置的数量和右涤纶卷喂入牵伸装置组包含的右涤纶卷喂入牵伸装置的数量完全相同,一个左涤纶卷喂入牵伸装置和与之横向平行排列的一个右涤纶卷喂入牵伸装置组成一个双向并卷组。Further, the two-way doubling machine includes a left polyester coil feeding and drafting device group and a right polyester coil feeding and drafting device group, a left polyester coil feeding and drafting device group and a right polyester coil feeding and drafting device group. The left and right polyester coil feeding and drafting devices are arranged in parallel in the transverse direction. The left polyester coil feeding and drafting device group includes 3-8 left polyester coil feeding and drafting devices that are arranged in parallel in the longitudinal direction. The right polyester coil feeding and drafting device group includes 3-8 A right polyester roll feeding and drafting device arranged in parallel in the longitudinal direction, the number of left polyester roll feeding and drafting devices included in the left polyester roll feeding drafting device group The numbers of the right polyester roll feeding and drafting devices are exactly the same. A left polyester roll feeding and drafting device and a right polyester roll feeding and drafting device arranged transversely and parallel to it form a bidirectional parallel winding group.

进一步地,各所述的左涤纶卷喂入牵伸装置的结构完全相同,左涤纶卷喂入牵伸装置包括左棉卷喂入罗拉组,左棉卷喂入罗拉组包括第一左棉卷喂入罗拉和第二左棉卷喂入罗拉,在第一左棉卷喂入罗拉和第二左棉卷喂入罗拉上放置有左卷筒,左卷筒上卷绕有第二步制得涤纶卷,在左棉卷喂入罗拉组的右侧设置有左牵伸罗拉组,左牵伸罗拉组包括2-3列牵伸罗拉,左牵伸罗拉组的牵伸倍数在1.5-2.5之间;各右涤纶卷喂入牵伸装置的结构完全相同,右涤纶卷喂入牵伸装置包括右棉卷喂入罗拉组,右棉卷喂入罗拉组包括第一右棉卷喂入罗拉和第二右棉卷喂入罗拉,在第一右棉卷喂入罗拉和第二右棉卷喂入罗拉上放置有右卷筒,右卷筒上卷绕有第二步制得涤纶卷,在右棉卷喂入罗拉组的左侧设置有右牵伸罗拉组,右牵伸罗拉组包括2-3列牵伸罗拉,右牵伸罗拉组的牵伸倍数在1.5-2.5之间。Further, each of the left polyester roll feeding and drafting devices has the same structure, the left polyester roll feeding and drafting device includes a left lap feeding roller group, and the left lap feeding roller group includes the first left lap The feeding roller and the second left lap feeding roller are placed on the first left lap feeding roller and the second left lap feeding roller, and the left reel is wound with a second step. Polyester roll, a left drafting roller group is arranged on the right side of the left cotton lap feeding roller group, the left drafting roller group includes 2-3 rows of drafting rollers, and the drafting ratio of the left drafting roller group is between 1.5-2.5 The structure of each right polyester roll feeding and drafting device is exactly the same, the right polyester roll feeding and drafting device includes the right lap feeding roller group, and the right lap feeding roller group includes the first right lap feeding roller and The second right lap feeding roller is placed on the first right lap feeding roller and the second right lap feeding roller, and a right reel is wound on the right reel, and the polyester roll obtained in the second step is wound on the right reel. The left side of the right lap feeding roller group is provided with a right drafting roller group, the right drafting roller group includes 2-3 rows of drafting rollers, and the drafting ratio of the right drafting roller group is between 1.5-2.5.

进一步地,在一个所述的双向并卷组的左涤纶卷喂入牵伸装置和右涤纶卷喂入牵伸装置之间设置有紧压罗拉组,紧压罗拉组包括左右平行排列的左紧压罗拉和右紧压罗拉,在紧压罗拉组的正下方设置有成卷罗拉组,成卷罗拉组包括左右平行排列的左成卷罗拉和右成卷罗拉,在左成卷罗拉和右成卷罗拉上放置有卷绕筒,一个双向并卷组的左涤纶卷喂入牵伸装置的左棉卷喂入罗拉组和右涤纶卷喂入牵伸装置的右棉卷喂入罗拉组共同由一个电机带动进行转速相同、转向相反的转动,每个双向并卷组下部的成卷罗拉组由单独的电机带动转动,从而带动卷绕筒转动,从而将制得的涤纶小卷不断的卷绕在卷绕筒上;使用时,将卷绕有第二步制得涤纶卷的左卷筒依次放置在各左涤纶卷喂入牵伸装置的第一左棉卷喂入罗拉和第二左棉卷喂入罗拉上、卷绕有第二步制得涤纶卷的右卷筒依次放置在各右涤纶卷喂入牵伸装置的第一右棉卷喂入罗拉和第二右棉卷喂入罗拉上,每个双向并卷组的左涤纶卷喂入牵伸装置的左棉卷喂入罗拉组和右涤纶卷喂入牵伸装置的右棉卷喂入罗拉组共同由一个电机带动进行转速相同、转向相反的转动,从而实现左涤纶卷和右涤纶卷上的涤纶卷的主动退绕,左涤纶卷上主动退绕下来的涤纶卷和右涤纶卷上主动退绕下来的涤纶卷分别经左牵伸罗拉组和右牵伸罗拉组的牵伸作用后得到左涤纶网和右涤纶网,而后一个双向并卷组的左涤纶网和右涤纶网共同进入到紧压罗拉组的左紧压罗拉和右紧压罗拉之间进行紧密按压后并合重新成涤纶小卷,从而通过牵伸实现涤纶卷内的纤维伸直度的改善、通过牵伸后的重新并合实现均匀度的改善,成卷罗拉组由单独的电机带动转动,从而带动卷绕筒转动,从而将制得的涤纶小卷不断的卷绕在卷绕筒上,从而一次的实现3-8个涤纶小卷的共同加工。Further, a pressing roller group is arranged between the left polyester roll feeding and drafting device and the right polyester roll feeding and drafting device of one of the two-way parallel winding groups, and the pressing roller group The pressing roller and the right pressing roller are provided with a rolling roller group directly below the pressing roller group. A winding drum is placed on the winding roller, a left polyester lap feeding roller set of the two-way parallel winding group is fed into the left lap feeding roller set of the drafting device and the right lap feeding roller set of the right polyester lap feeding drafting device is jointly composed of A motor drives the rotation with the same rotation speed and opposite direction, and the rolling roller group at the lower part of each bidirectional parallel winding group is driven by a separate motor to rotate, thereby driving the winding drum to rotate, so as to continuously wind the produced polyester small rolls. On the winding drum; when in use, place the left reel on which the polyester roll obtained in the second step is wound in turn on the first left cotton roll feeding roller and the second left cotton roll of each left polyester roll feeding and drafting device On the roll feeding roller, the right reel on which the polyester roll obtained in the second step is wound is placed in sequence on the first right lap feeding roller and the second right lap feeding roller of each right polyester roll feeding and drafting device. Above, the left lap feeding roller set of each bidirectional parallel winding group is fed into the left lap feeding roller set of the drafting device and the right lap feeding roller set of the right polyester lap feeding drafting device is jointly driven by a motor to rotate at the same speed. , turn to the opposite rotation, so as to realize the active unwinding of the polyester roll on the left polyester roll and the right polyester roll. After the drafting action of the drafting roller group and the right drafting roller group, the left polyester mesh and the right polyester mesh are obtained, and then the left polyester mesh and the right polyester mesh of the two-way parallel winding group together enter the left compacting roller of the compacting roller group. After close pressing between the roller and the right pressing roller, they are combined to form polyester small rolls, so that the straightness of the fibers in the polyester roll can be improved by drafting, and the uniformity can be improved by recombining after drafting. The winding roller group is driven to rotate by a separate motor, thereby driving the winding drum to rotate, so that the produced polyester small rolls are continuously wound on the winding drum, so as to realize the joint processing of 3-8 polyester small rolls at one time.

进一步地,所述的第一道并条中采用FA306A高速并条机,第一道并条中采用8根第四步制得的涤纶条共同喂入,经并条机的牵伸系统的牵伸拉细后重新并合制得涤纶半熟条,通过牵伸系统的牵伸作用将喂入的涤纶条的线密度减小,同时在拉伸过程中实现纤维的伸直,改善条子内的纤维伸直度,通过重新并合实现条子内的粗节、细节的随机组合,从而改善条子的条干均匀度,同时设置牵伸倍数略大于并合数,从而使得制得的涤纶半熟条的定量相对喂入的涤纶条的定量的减小,从而为后道粗纱工序减轻牵伸负担;所述的第二道并条中采用FA306高速并条机,第二道并条中采用8根涤纶半熟条共同喂入,经并条机的牵伸系统的牵伸拉细后重新并合制得涤纶熟条,通过牵伸系统的牵伸作用将喂入的涤纶条的线密度减小,同时在拉伸过程中实现纤维的伸直,改善条子内的纤维伸直度,通过重新并合实现条子内的粗节、细节的随机组合,从而改善条子的条干均匀度,同时设置牵伸倍数略大于并合数,从而使得制得的涤纶熟条的定量相对喂入的涤纶半熟条的定量的减小,从而为后道粗纱工序减轻牵伸负担。Further, the FA306A high-speed drawing frame is used in the first drawing frame, and 8 polyester slivers obtained in the fourth step are used to feed together in the first drawing frame, and are drawn by the drafting system of the drawing frame. After stretching and thinning, the polyester sliver is recombined to make polyester semi-cooked sliver. Through the drafting action of the drafting system, the linear density of the fed polyester sliver is reduced, and at the same time, the fiber is straightened during the stretching process, and the fiber in the sliver is improved. Straightness, through re-merging to achieve random combination of thick knots and details in the sliver, thereby improving the evenness of the sliver, and setting the draft ratio slightly larger than the number of merging, so as to make the polyester semi-cooked sliver Quantitative The quantitative reduction of the relatively fed polyester sliver reduces the drafting burden for the subsequent roving process; the FA306 high-speed drawing frame is used in the second drawing frame, and 8 polyester half-cooked frames are used in the second drawing frame. The sliver is fed together, and after being thinned by the drafting system of the drawing frame, the polyester sliver is re-combined to obtain the polyester sliver. During the stretching process, the straightening of the fibers is realized, the straightness of the fibers in the sliver is improved, and the random combination of thick sections and details in the sliver is realized by re-merging, so as to improve the evenness of the sliver, and the draft ratio is set slightly. If it is larger than the number of merging, the ration of the prepared polyester sliver is reduced relative to that of the fed polyester half-cooked sliver, thereby reducing the drafting burden for the subsequent roving process.

进一步地,所述的粗纱机选用FA458粗纱机,粗纱过程中,通过对喂入的涤纶熟条的牵伸从而实现熟条的线密度的减小,同时在牵伸过程中继续改善熟条内的纤维的伸直度,通过对牵伸后得到的涤纶须条进行加捻,实现所纺的粗纱具有一定的强力,从而为后道的细纱大牵伸提供纤维之间作用力下产生的稳定的内摩擦力场,粗纱工艺设计以提高粗纱质量为主要目的,达到伸长稳定、重量差异小、条干均匀、结构紧密、成形良好;粗纱机牵伸系统采用四罗拉双短皮圈牵伸,其中中区为主牵伸区,设置了由上下销、上下皮圈、上销弹簧、隔距块组成的皮圈控制元件,前区为整理区,口径为8的集合器设置在整理区,从而防止纤维扩散,具有牵伸不集束、集束不牵伸的特点,使纤维运动更加平稳可靠,提供附加摩擦力界,结合生产实践选择口径为8的集合器;加捻中的粗纱设计捻度既要满足粗纱本身卷绕成形的需要,还要满足在细纱机上退绕张力的需要,更要满足细纱机大牵伸对后区解捻牵伸的需要,在设计粗纱捻度时,考虑到原料选用的较细,定量不是很重,捻系数选择56。Further, the roving frame is selected as FA458 roving frame. During the roving process, the linear density of the sliver is reduced by drafting the fed polyester sliver, and at the same time, the internal density of the sliver is continuously improved during the drafting process. The straightness of the fibers can be improved by twisting the polyester whiskers obtained after drafting to achieve a certain strength of the spun rovings, so as to provide stability under the force between fibers for the subsequent large drafting of the spun yarns. The main purpose of the roving process design is to improve the quality of the roving, to achieve stable elongation, small weight difference, uniform evenness, compact structure and good shape; the drafting system of the roving frame adopts four rollers and double short apron drafting. , the middle area is the main drafting area, and the apron control element composed of upper and lower pins, upper and lower aprons, upper pin springs, and spacers is set up. The front area is the finishing area, and the collector with a diameter of 8 is set in the finishing area. , so as to prevent the fiber from spreading. It has the characteristics of no drafting and no drafting, which makes the fiber movement more stable and reliable, provides additional friction force, and selects a collector with a diameter of 8 in combination with production practice. It is necessary to meet the needs of winding and forming of the roving itself, as well as the need for unwinding tension on the spinning frame, and more importantly, to meet the needs of the large draft of the spinning frame for the untwisting draft in the rear area. When designing the twist of the roving, consider the raw materials. The selected one is finer, the ration is not very heavy, and the twist coefficient is selected as 56.

进一步地,所述的细纱机选用EJM128K细纱机;采用2根第六步制得的涤纶粗纱共同喂入,钢领选用PG1-4252,直径42mm,钢丝圈选择BS16;牵伸系统采用三罗拉长短胶圈的牵伸形式,设计罗拉中心距为前牵伸区罗拉中心距46mm,后牵伸区罗拉中心距62mm。Further, the spinning frame is EJM128K spinning frame; two polyester rovings obtained in the sixth step are used to feed together, the ring is selected from PG1-4252, the diameter is 42mm, and the traveler is selected as BS16; the drafting system adopts three-roller length. For the drafting form of the rubber ring, the designed roller center distance is 46mm in the front drafting area and 62mm in the rear drafting area.

进一步地,所述的络筒机选用savio络筒机;络筒机卷绕速度主要取决于纱线粗细、纱线原料、管纱卷装的成形特征和纱线的喂入形式,纱线较细时,卷绕速度要低一些,化纤与棉混纺时,速度要慢一些,卷密高的管纱速度低些,综合考虑,络筒机的卷绕线速度设定为1150m/min;络筒机对卷装容量要求达到一定的卷绕直径及卷绕密度,并力求均匀一致,按定长或定直径的方式进行络筒,以求达到所要求的卷装容量;纱线张力与络筒机张力装置对纱线所施加的压力有关,而该压力主要取决于纱线的粗细、卷绕速度、纱线强力、纱线原料,纱线张力控制在纱线强力的10%。Further, the described winder selects the savio winder; the winding speed of the winder mainly depends on the thickness of the yarn, the raw material of the yarn, the forming characteristics of the bobbin package and the feeding form of the yarn. When it is thin, the winding speed should be lower, when chemical fiber and cotton are blended, the speed should be slower, and the speed of the cop with high winding density should be lower. Comprehensive consideration, the winding speed of the winder is set to 1150m/min; The winding machine requires a certain winding diameter and winding density for the package capacity, and strives to be uniform, and the winding is carried out in a fixed length or a fixed diameter to achieve the required package capacity; yarn tension and winding The pressure exerted by the tension device of the drum machine on the yarn is related, and the pressure mainly depends on the thickness of the yarn, the winding speed, the yarn strength, and the yarn raw material. The yarn tension is controlled at 10% of the yarn strength.

本发明提供了一种短流程纺纱方法,通过将选配的涤纶纤维依次经圆盘抓棉机抓取、梳针打手开棉机的开松除杂、单打手成卷机制成涤纶卷,而后将涤纶卷经双向并卷制得均匀度和纤维伸直度均改善的涤纶小卷,将制得的涤纶小卷经梳棉机制得涤纶条,而后经两道并条制得条干均匀度和纤维伸直度改善的涤纶熟条,涤纶熟条再依次经粗纱、细纱、络筒制得所需的涤纶纱。本专利通过将短流程开清棉下制得的涤纶卷经双向并卷改善卷子的均匀度和纤维伸直度,从而在短流程下实现成纱质量的优质。The invention provides a short-flow spinning method, which comprises the steps of sequentially grabbing the selected polyester fibers by a disc catching machine, opening and removing impurities by a carding needle beater opener, and forming a polyester roll by a single beater. Then, the polyester rolls are double-coiled to obtain polyester small rolls with improved uniformity and fiber straightness. The polyester sliver with improved fiber straightness and fiber straightness is obtained, and the polyester sliver is then successively processed by roving, spun yarn and winding to obtain the desired polyester yarn. This patent improves the uniformity and fiber straightness of the spool by bi-directional parallel winding of the polyester lap made under the short process of opening and cleaning, so as to realize the high quality of the yarn quality in the short process.

具体实施方式Detailed ways

下面结合具体实施例对本发明做进一步的说明。The present invention will be further described below with reference to specific embodiments.

一种短流程纺纱方法,通过将选配的涤纶纤维依次经圆盘抓棉机抓取、梳针打手开棉机的开松除杂、单打手成卷机制成涤纶卷,而后将涤纶卷经双向并卷制得均匀度和纤维伸直度均改善的涤纶小卷,将制得的涤纶小卷经梳棉机制得涤纶条,而后经两道并条制得条干均匀度和纤维伸直度改善的涤纶熟条,涤纶熟条再依次经粗纱、细纱、络筒制得所需的涤纶纱,具体包括以下步骤:A short-process spinning method, by sequentially grabbing the selected polyester fibers by a disc catching machine, opening and removing impurities by a carding needle beater opener, and single-handed rolling machine into a polyester roll, and then the polyester roll is formed. The polyester small rolls with improved uniformity and fiber straightness are obtained by bi-directional parallel rolling. The polyester sliver with improved straightness, the polyester sliver is then successively processed by roving, spun yarn and winding to obtain the required polyester yarn, which specifically includes the following steps:

第一步:配棉:为防止色差采用单唛涤纶纤维,同时为节省原料,使用部分涤纶专纺吸风花和涤纶专粗纱头,其中单唛涤纶选用仪征产的线密度为1.33dtex、平均长度为38mm的涤纶纤维;The first step: cotton matching: in order to prevent the color difference, single-mark polyester fiber is used, and in order to save raw materials, some polyester-specific wind-absorbing flowers and polyester-specific roving heads are used. Polyester fiber with a length of 38mm;

第二步:开清棉:将选配的涤纶纤维依次经FA002圆盘抓棉机进行抓取,且在抓取过程中实现涤纶纤维的初步开松和混合,经FA106梳针打手开棉机实现对抓取的涤纶纤维的开松、除杂,经A076单打手成卷机制得涤纶卷,圆盘抓棉过程中,根据精细抓棉的原则,确保圆盘抓棉机的抓棉打手刀片每齿的抓棉量偏小掌握;梳针打手开棉中,对抓棉机初步开松的涤纶纤维作进一步开松和除杂,有着显著的开松和分梳效果;The second step: opening and cleaning: the selected polyester fibers are grabbed by the FA002 disc grabbing machine in turn, and the preliminary opening and mixing of the polyester fibers are realized in the grabbing process, and the polyester fibers are preliminarily opened and mixed in the grabbing process. Realize the opening and impurity removal of the grabbed polyester fiber, and the polyester roll is obtained by the A076 single-hand roll forming machine. The amount of catching cotton per tooth is relatively small; in the opening of the needle beater, the polyester fiber initially opened by the catching machine is further opened and removed, which has a significant opening and carding effect;

第三步:双向并卷:将第二步制得涤纶卷经双向并卷机制得均匀度和纤维伸直度均改善的涤纶小卷,双向并卷机包括左涤纶卷喂入牵伸装置组和右涤纶卷喂入牵伸装置组,左涤纶卷喂入牵伸装置组和右涤纶卷喂入牵伸装置组呈横向的左右平行排列,左涤纶卷喂入牵伸装置组包括3-8个沿纵向呈前后平行排列的左涤纶卷喂入牵伸装置,右涤纶卷喂入牵伸装置组包括3-8个沿纵向呈前后平行排列的右涤纶卷喂入牵伸装置,左涤纶卷喂入牵伸装置组包含的左涤纶卷喂入牵伸装置的数量和右涤纶卷喂入牵伸装置组包含的右涤纶卷喂入牵伸装置的数量完全相同,一个左涤纶卷喂入牵伸装置和与之横向平行排列的一个右涤纶卷喂入牵伸装置组成一个双向并卷组,各左涤纶卷喂入牵伸装置的结构完全相同,左涤纶卷喂入牵伸装置包括左棉卷喂入罗拉组,左棉卷喂入罗拉组包括第一左棉卷喂入罗拉和第二左棉卷喂入罗拉,在第一左棉卷喂入罗拉和第二左棉卷喂入罗拉上放置有左卷筒,左卷筒上卷绕有第二步制得涤纶卷,在左棉卷喂入罗拉组的右侧设置有左牵伸罗拉组,左牵伸罗拉组包括2-3列牵伸罗拉,左牵伸罗拉组的牵伸倍数在1.5-2.5之间,各右涤纶卷喂入牵伸装置的结构完全相同,右涤纶卷喂入牵伸装置包括右棉卷喂入罗拉组,右棉卷喂入罗拉组包括第一右棉卷喂入罗拉和第二右棉卷喂入罗拉,在第一右棉卷喂入罗拉和第二右棉卷喂入罗拉上放置有右卷筒,右卷筒上卷绕有第二步制得涤纶卷,在右棉卷喂入罗拉组的左侧设置有右牵伸罗拉组,右牵伸罗拉组包括2-3列牵伸罗拉,右牵伸罗拉组的牵伸倍数在1.5-2.5之间,在一个双向并卷组的左涤纶卷喂入牵伸装置和右涤纶卷喂入牵伸装置之间设置有紧压罗拉组,紧压罗拉组包括左右平行排列的左紧压罗拉和右紧压罗拉,在紧压罗拉组的正下方设置有成卷罗拉组,成卷罗拉组包括左右平行排列的左成卷罗拉和右成卷罗拉,在左成卷罗拉和右成卷罗拉上放置有卷绕筒,一个双向并卷组的左涤纶卷喂入牵伸装置的左棉卷喂入罗拉组和右涤纶卷喂入牵伸装置的右棉卷喂入罗拉组共同由一个电机带动进行转速相同、转向相反的转动,每个双向并卷组下部的成卷罗拉组由单独的电机带动转动,从而带动卷绕筒转动,从而将制得的涤纶小卷不断的卷绕在卷绕筒上;使用时,将卷绕有第二步制得涤纶卷的左卷筒依次放置在各左涤纶卷喂入牵伸装置的第一左棉卷喂入罗拉和第二左棉卷喂入罗拉上、卷绕有第二步制得涤纶卷的右卷筒依次放置在各右涤纶卷喂入牵伸装置的第一右棉卷喂入罗拉和第二右棉卷喂入罗拉上,每个双向并卷组的左涤纶卷喂入牵伸装置的左棉卷喂入罗拉组和右涤纶卷喂入牵伸装置的右棉卷喂入罗拉组共同由一个电机带动进行转速相同、转向相反的转动,从而实现左涤纶卷和右涤纶卷上的涤纶卷的主动退绕,左涤纶卷上主动退绕下来的涤纶卷和右涤纶卷上主动退绕下来的涤纶卷分别经左牵伸罗拉组和右牵伸罗拉组的牵伸作用后得到左涤纶网和右涤纶网,而后一个双向并卷组的左涤纶网和右涤纶网共同进入到紧压罗拉组的左紧压罗拉和右紧压罗拉之间进行紧密按压后并合重新成涤纶小卷,从而通过牵伸实现涤纶卷内的纤维伸直度的改善、通过牵伸后的重新并合实现均匀度的改善,成卷罗拉组由单独的电机带动转动,从而带动卷绕筒转动,从而将制得的涤纶小卷不断的卷绕在卷绕筒上,从而一次的实现3-8个涤纶小卷的共同加工;The third step: two-way parallel winding: the polyester roll obtained in the second step is passed through the two-way parallel rolling machine to obtain polyester small rolls with improved uniformity and fiber straightness. The two-way parallel rolling machine includes the left polyester roll to feed the drafting device group and the right polyester coil feeding and drafting device group, the left polyester coil feeding and drafting device group and the right polyester coil feeding and drafting device group are horizontally arranged in parallel left and right, and the left polyester coil feeding and drafting device group includes 3-8 A left polyester roll feeding and drafting device arranged in parallel longitudinally, the right polyester roll feeding and drafting device group includes 3-8 right polyester roll feeding and drafting devices arranged in a front and rear parallel along the longitudinal direction, and the left polyester roll feeding and drafting device The number of left polyester coil feeding and drafting devices included in the feeding and drafting device group is exactly the same as the number of right polyester coil feeding and drafting devices included in the right polyester coil feeding and drafting device group. One left polyester coil is fed into the drafting device. The drawing device and a right polyester roll feeding and drafting device arranged in parallel with it form a two-way parallel winding group. The structure of each left polyester roll feeding and drafting device is exactly the same. The lap feeding roller group, the left lap feeding roller group includes the first left lap feeding roller and the second left lap feeding roller, in the first left lap feeding roller and the second left lap feeding roller A left reel is placed on the left reel, and the polyester roll made in the second step is wound on the left reel. A left drafting roller group is arranged on the right side of the left cotton lap feeding roller group, and the left drafting roller group includes 2-3 Row drafting roller, the drafting ratio of the left drafting roller group is between 1.5-2.5, the structure of each right polyester coil feeding drafting device is exactly the same, the right polyester coil feeding drafting device includes the right cotton lap feeding roller Group, right lap feeding roller The group includes the first right lap feeding roller and the second right lap feeding roller, on which the right lap feeding roller and the second right lap feeding roller are placed. Reel, the right reel is wound with a polyester roll made in the second step, and a right drafting roller group is arranged on the left side of the right lap feeding roller group, and the right drafting roller group includes 2-3 rows of drafting rollers , the drafting ratio of the right drafting roller group is between 1.5-2.5, and a pressing roller group is set between the left polyester coil feeding drafting device and the right polyester coil feeding drafting device of a two-way parallel winding group. The compression roller group includes left and right compression rollers arranged in parallel on the left and right, and a coiling roller group is arranged directly below the compression roller group. The coiling roller group includes left and right coiling rollers and right Winding roller, winding drums are placed on the left winding roller and right winding roller, a left polyester roll feeding and drafting device of a two-way parallel winding group Left cotton lap feeding roller group and right polyester roll feeding drafting device The right lap feeding roller group of the device is jointly driven by a motor to rotate with the same speed and opposite direction. The obtained polyester small roll is continuously wound on the winding drum; when in use, the left roll on which the polyester roll obtained in the second step is wound is placed in the first place of each left polyester roll feeding and drafting device. On the left lap feeding roller and the second left lap feeding roller, the right spool on which the polyester lap made in the second step is wound is placed in sequence on the first right lap feeding and drafting device of each right polyester lap feeding and drafting device. Roller and the second right lap feeding roller, the left polyester lap feeding roller of each bidirectional parallel group feeds the left lap feeding roller set of the drafting device and the right lap feeding roller of the drafting device. The groups are jointly driven by a motor to rotate with the same speed and opposite direction, so as to realize the active unwinding of the polyester roll on the left polyester roll and the polyester roll on the right polyester roll, and the polyester roll automatically unwound from the left polyester roll and the right polyester roll. The unwound polyester rolls are respectively drawn by the left and right drafting roller groups to obtain the left polyester mesh and the right polyester mesh, and then the left and right polyester meshes of the two-way parallel winding group enter into After tight pressing between the left and right compression rollers of the compression roller group, they are combined to form polyester small rolls, so that the straightness of the fibers in the polyester roll can be improved by drafting, and the re-winding after drafting can be achieved. Combined to achieve the improvement of uniformity, the rolling roller group is driven to rotate by a separate motor, thereby driving the winding drum to rotate, so that the produced polyester small rolls are continuously wound on the winding drum, so as to realize 3- Co-processing of 8 small polyester rolls;

第四步:梳棉:将第三步制得的涤纶小卷经梳棉机的细致开松、梳理、除杂、成条制得条状的涤纶条,选用FA201梳棉机,梳棉机要提高梳棉机机械状态水平,采用“高速度、紧隔距、强分梳”的工艺设计原则,要求各通道不见光洁无油污,在运转过程中无挂花和积花,以便生产出棉网清晰、条干均匀、重量不匀率小和棉结杂质少的涤纶条,在工艺上要求锯齿或梳针锋利、隔距准确、速度合理;The fourth step: Carding: the polyester small volume obtained in the third step is carefully opened, combed, impurity-removed, and formed into strips by the carding machine to obtain strip-shaped polyester strips. FA201 carding machine, carding machine In order to improve the mechanical state level of the carding machine, the process design principle of "high speed, tight spacing, and strong carding" is adopted, and it is required that each channel should be clean and oil-free, and there will be no hanging flowers and accumulated flowers during operation, so as to produce cotton Polyester strips with clear nets, uniform evenness, low weight unevenness and less neps and impurities require sharp serrations or needles, accurate spacing and reasonable speed in terms of technology;

第五步:并条:将第四步制得的涤纶条经两道并条制得涤纶熟条;第一道并条中采用FA306A高速并条机,第一道并条中采用8根第四步制得的涤纶条共同喂入,经并条机的牵伸系统的牵伸拉细后重新并合制得涤纶半熟条,通过牵伸系统的牵伸作用将喂入的涤纶条的线密度减小,同时在拉伸过程中实现纤维的伸直,改善条子内的纤维伸直度,通过重新并合实现条子内的粗节、细节的随机组合,从而改善条子的条干均匀度,同时设置牵伸倍数略大于并合数,从而使得制得的涤纶半熟条的定量相对喂入的涤纶条的定量的减小,从而为后道粗纱工序减轻牵伸负担;第二道并条中采用FA306高速并条机,第二道并条中采用8根涤纶半熟条共同喂入,经并条机的牵伸系统的牵伸拉细后重新并合制得涤纶熟条,通过牵伸系统的牵伸作用将喂入的涤纶条的线密度减小,同时在拉伸过程中实现纤维的伸直,改善条子内的纤维伸直度,通过重新并合实现条子内的粗节、细节的随机组合,从而改善条子的条干均匀度,同时设置牵伸倍数略大于并合数,从而使得制得的涤纶熟条的定量相对喂入的涤纶半熟条的定量的减小,从而为后道粗纱工序减轻牵伸负担;The fifth step: drawing frame: the polyester sliver obtained in the fourth step is drawn through two passes to obtain polyester sliver; the first drawing frame adopts FA306A high-speed drawing frame, and the first drawing frame adopts 8 The polyester sliver prepared in the four steps is fed together, and after being thinned by the drafting system of the drawing frame, the polyester sliver is re-combined to obtain the polyester semi-cooked sliver. The density is reduced, and the straightening of the fibers is achieved during the drawing process, which improves the straightness of the fibers in the sliver. The random combination of thick places and details in the sliver is realized by re-merging, thereby improving the evenness of the sliver. At the same time, the drafting ratio is set to be slightly larger than the merging number, so that the quantitative ratio of the prepared polyester sliver is reduced relative to that of the fed polyester sliver, thereby reducing the drafting burden for the subsequent roving process; in the second drawing frame FA306 high-speed drawing frame is used, and 8 polyester semi-cooked sliver is used for feeding in the second drawing frame. The drafting action will reduce the linear density of the fed polyester sliver, and at the same time realize the straightening of the fibers during the drawing process, improve the straightness of the fibers in the sliver, and realize the thick knots and details in the sliver by re-merging. Random combination can improve the evenness of the sliver, and at the same time, the draft ratio is set to be slightly larger than the number of combinations, so that the quantitative ratio of the prepared polyester sliver is reduced relative to that of the fed polyester half-cooked sliver. Roving process reduces drafting burden;

第六步:粗纱:将第五步制得的涤纶熟条经粗纱机的牵伸拉细、加捻卷绕制得具有一定强力的涤纶粗纱,选用FA458粗纱机,粗纱过程中,通过对喂入的涤纶熟条的牵伸从而实现熟条的线密度的减小,同时在牵伸过程中继续改善熟条内的纤维的伸直度,通过对牵伸后得到的涤纶须条进行加捻,实现所纺的粗纱具有一定的强力,从而为后道的细纱大牵伸提供纤维之间作用力下产生的稳定的内摩擦力场,粗纱工艺设计以提高粗纱质量为主要目的,达到伸长稳定、重量差异小、条干均匀、结构紧密、成形良好;牵伸系统采用四罗拉双短皮圈牵伸,其中中区为主牵伸在,设置了由上下销、上下皮圈、上销弹簧、隔距块组成的皮圈控制元件,前区为整理区,集合器设置在整理区,从而防止纤维扩散,具有牵伸不集束、集束不牵伸的特点,使纤维运动更加平稳可靠,提供附加摩擦力界,结合生产实践选择口径为8的集合器;加捻中的粗纱设计捻度既要满足粗纱本身卷绕成形的需要,还要满足在细纱机上退绕张力的需要,更要满足细纱机大牵伸对后区解捻牵伸的需要,在设计粗纱捻度时,考虑到原料选用的较细,定量不是很重,捻系数选择56;The sixth step: roving: the polyester sliver obtained in the fifth step is drawn, stretched, twisted and wound into a polyester roving with a certain strength, and the FA458 roving frame is selected. The drafting of the incoming polyester sliver can reduce the linear density of the sliver, and at the same time continue to improve the straightness of the fibers in the sliver during the drafting process. By twisting the polyester sliver obtained after the drafting , to realize that the roving spun has a certain strength, so as to provide a stable internal friction field generated by the force between fibers for the large draft of the spun yarn in the subsequent passage. Stability, small weight difference, evenness, compact structure and good shape; the drafting system adopts four rollers and double short aprons for drafting, in which the central area is the main drafting area. The apron control element composed of springs and spacers, the front area is the finishing area, and the collector is set in the finishing area to prevent the fibers from spreading. Provide additional friction force, and choose a collector with a diameter of 8 in combination with production practice; the design twist of the roving in twisting must meet the needs of the roving itself, as well as the unwinding tension on the spinning frame. The large draft of the spinning frame requires the untwisting draft in the rear area. When designing the twist of the roving, considering that the raw material is selected to be fine and the ration is not very heavy, the twist coefficient is selected as 56;

第七步:细纱:将第六步制得的涤纶粗纱经细纱机的牵伸拉细、加捻卷绕制得具有一定强力的涤纶细纱,选用EJM128K细纱机;采用2根第六步制得的涤纶粗纱共同喂入,结合生产实践,钢领选用PG1-4252,直径42mm,钢丝圈选择BS16;牵伸系统采用三罗拉长短胶圈的牵伸形式,结合纤维性能,设计罗拉中心距为前牵伸区罗拉中心距46mm,后牵伸区罗拉中心距62mm;Step 7: Spinning: The polyester roving obtained in the sixth step is drawn, stretched, twisted and wound by the spinning frame to obtain a polyester spun yarn with a certain strength, and the EJM128K spinning frame is used; The polyester rovings are fed together. Combined with production practice, the steel ring is selected as PG1-4252, with a diameter of 42mm, and the traveler is selected as BS16; the drafting system adopts the drafting form of three-roller long and short aprons, and combined with the fiber properties, the center distance of the rollers is designed as the front The roller center distance in the drafting area is 46mm, and the roller center distance in the rear drafting area is 62mm;

第八步:络筒:将第七步制得的涤纶细纱经络筒机制得涤纶筒纱,选用savio络筒机;络筒机卷绕速度主要取决于纱线粗细、纱线原料、管纱卷装的成形特征和纱线的喂入形式,纱线较细时,卷绕速度要低一些,化纤与棉混纺时,速度要慢一些,卷密高的管纱速度低些,综合考虑,络筒机的卷绕线速度设定为1150m/min;络筒机对卷装容量要求达到一定的卷绕直径及卷绕密度,并力求均匀一致,按定长或定直径的方式进行络筒,以求达到所要求的卷装容量;纱线张力与络筒机张力装置对纱线所施加的压力有关,而该压力主要取决于纱线的粗细、卷绕速度、纱线强力、纱线原料,纱线张力控制在纱线强力的10%。The eighth step: winding: the polyester spun yarn obtained in the seventh step is obtained by the winding machine to obtain the polyester yarn, and the savio winding machine is used; the winding speed of the winding machine mainly depends on the thickness of the yarn, the raw material of the yarn, and the bobbin volume. The forming characteristics of the package and the feeding form of the yarn, when the yarn is thinner, the winding speed is lower, when the chemical fiber is blended with cotton, the speed is slower, and the bobbin with high winding density has a lower speed. The winding line speed of the winding machine is set to 1150m/min; the winding machine requires a certain winding diameter and winding density for the packaging capacity, and strives to be uniform, and the winding is carried out according to the method of fixed length or fixed diameter. In order to achieve the required package capacity; the yarn tension is related to the pressure exerted by the winding machine tension device on the yarn, and the pressure mainly depends on the thickness of the yarn, winding speed, yarn strength, yarn raw material , the yarn tension is controlled at 10% of the yarn strength.

以制备线密度为32S纯涤纶纱为例,相应的工艺参数如下:Taking the preparation of pure polyester yarn with a linear density of 32 S as an example, the corresponding process parameters are as follows:

(1)原料选配:(1) Raw material selection:

Figure BDA0002235385220000091
Figure BDA0002235385220000091

(2)关键工艺参数设计:(2) Design of key process parameters:

各工序初步定量选定(以干定量为准):Preliminary quantitative selection of each process (subject to dry quantitative):

细纱定量Spinning basis 1.843g/100m1.843g/100m 熟条定量Cooked bar quantification 21.3g/5m21.3g/5m 粗纱定量Roving basis 5.18g/10m5.18g/10m 半熟条条定量Half-cooked strips quantification 21.6g/5m21.6g/5m 涤纶棉卷定量Polyester Cotton Roll Quantitative 398.41g/m398.41g/m 涤纶生条定量Polyester sliver quantitative 21.8g/5m21.8g/5m

开清棉:Open and clean cotton:

Figure BDA0002235385220000092
Figure BDA0002235385220000092

Figure BDA0002235385220000101
Figure BDA0002235385220000101

梳棉:Carding:

Figure BDA0002235385220000102
Figure BDA0002235385220000102

并条:Draw:

Figure BDA0002235385220000103
Figure BDA0002235385220000103

粗纱:Roving:

Figure BDA0002235385220000111
Figure BDA0002235385220000111

细纱:Spinning yarn:

Figure BDA0002235385220000112
Figure BDA0002235385220000112

(3)成纱质量(3) Yarn quality

Figure BDA0002235385220000113
Figure BDA0002235385220000113

Claims (7)

1. A short-process spinning method is characterized by comprising the following steps:
the first step is as follows: cotton blending: adopting polyester fiber, and simultaneously using part of polyester special spinning air draft patterns and polyester special roving heads;
the second step is that: opening and picking: grabbing the selected polyester fibers by a disc plucker in sequence, realizing preliminary opening and mixing of the polyester fibers in the grabbing process, opening and removing impurities of the grabbed polyester fibers by a comb needle beater scutcher, and preparing a polyester roll by a single beater scutcher;
the third step: bidirectional merging: the polyester coil prepared in the second step is made into polyester small coils with improved uniformity and fiber straightness through a bidirectional coiling machine, the bidirectional coiling machine comprises a left polyester coil feeding drafting device group and a right polyester coil feeding drafting device group, the left polyester coil feeding drafting device group and the right polyester coil feeding drafting device group are arranged in parallel in the transverse left-right direction, the left polyester coil feeding drafting device group comprises 3-8 left polyester coil feeding drafting devices which are arranged in parallel in the longitudinal direction in the front-back direction, the right polyester coil feeding drafting device group comprises 3-8 right polyester coil feeding drafting devices which are arranged in parallel in the longitudinal direction in the front-back direction, the number of the left polyester coil feeding drafting devices contained in the left polyester coil feeding drafting device group is completely the same as the number of the right polyester coil feeding drafting devices contained in the right polyester coil feeding drafting device group, one left polyester coil feeding drafting device and one right polyester coil feeding drafting device which is arranged in parallel in the transverse direction form a bidirectional coiling group, the structure of each left polyester roll feeding and drafting device is completely the same, the left polyester roll feeding and drafting device comprises a left cotton roll feeding roller group, the left cotton roll feeding roller group comprises a first left cotton roll feeding roller and a second left cotton roll feeding roller, left winding drums are placed on the first left cotton roll feeding roller and the second left cotton roll feeding roller, a second step of polyester rolls are wound on the left winding drums, a left drafting roller group is arranged on the right side of the left cotton roll feeding roller group, the left drafting roller group comprises 2-3 rows of drafting rollers, the drafting multiple of the left drafting roller group is 1.5-2.5, the structure of each right polyester roll feeding and drafting device is completely the same, the right polyester roll feeding and drafting device comprises a right cotton roll feeding roller group, the right cotton roll feeding roller group comprises a first right cotton roll feeding roller and a second right cotton roll feeding roller, right winding drums are placed on the first right cotton roll feeding roller and the second right cotton roll feeding roller, the second step of preparing the polyester roll is wound on a right winding drum, a right drawing roller group is arranged on the left side of a right cotton roll feeding roller group, the right drawing roller group comprises 2-3 rows of drawing rollers, the drawing multiple of the right drawing roller group is 1.5-2.5, a compacting roller group is arranged between a left polyester roll feeding drawing device and a right polyester roll feeding drawing device of a bidirectional winding group, the compacting roller group comprises a left compacting roller and a right compacting roller which are arranged in parallel left and right, a winding roller group is arranged right below the compacting roller group, the winding roller group comprises a left winding roller and a right winding roller which are arranged in parallel left and right, winding drums are arranged on the left winding roller and the right winding roller, and the left cotton roll roller group of the left polyester roll feeding device of the bidirectional winding group and the right cotton roll feeding roller group of the right polyester roll feeding device are driven by a motor to carry out the same rotating speed, The two-way lap-winding roller group is driven by a single motor to rotate, so that the winding drum is driven to rotate, and the prepared polyester small lap is continuously wound on the winding drum; when in use, the left winding drum wound with the second step of prepared polyester rolls is sequentially placed on a first left cotton roll feeding roller and a second left cotton roll feeding roller of each left polyester roll feeding drafting device, the right winding drum wound with the second step of prepared polyester rolls is sequentially placed on a first right cotton roll feeding roller and a second right cotton roll feeding roller of each right polyester roll feeding drafting device, the left cotton roll feeding roller group of the left polyester roll feeding drafting device and the right cotton roll feeding roller group of the right polyester roll feeding drafting device of each bidirectional parallel winding group are driven by a motor to rotate at the same rotating speed and in opposite directions, so that the polyester rolls on the left polyester roll and the right polyester roll are actively unwound, and the polyester rolls actively unwound from the left polyester roll and the polyester rolls actively unwound from the right polyester roll are respectively drafted by the left drafting roller group and the right drafting roller group to obtain a left net and a right net, then a left polyester net and a right polyester net which are combined in a two-way mode enter a space between a left compression roller and a right compression roller of a compression roller group together to be tightly pressed and combined to form a small polyester roll again, so that the fiber straightness in the small polyester roll is improved through drafting, the evenness is improved through recombination after drafting, the winding roller group is driven to rotate by an independent motor to drive a winding drum to rotate, the prepared small polyester roll is continuously wound on the winding drum, and the common processing of 3-8 small polyester rolls is realized at one time;
the fourth step: carding cotton: finely opening, carding and removing impurities of the polyester small rolls prepared in the third step by a carding machine, and forming strips to prepare strip-shaped polyester strips;
the fifth step: drawing: carrying out two-pass drawing of the first drawing and the second drawing on the polyester drawn slivers prepared in the fourth step to prepare drawn polyester slivers;
and a sixth step: roving: drawing, thinning, twisting and winding the polyester drawn sliver prepared in the fifth step by a roving machine to prepare polyester roving with certain strength;
the seventh step: spinning: drafting, thinning, twisting and winding the polyester roving obtained in the sixth step by a spinning machine to obtain polyester spun yarn with certain strength;
eighth step: spooling: and (4) carrying out a winding machine on the polyester spun yarn prepared in the seventh step to obtain polyester cone yarn.
2. A short-run spinning process according to claim 1, characterized in that: the polyester fiber is single mark polyester fiber, single mark polyester fiber chooses for use the linear density of the appearance product to be 1.33dtex, the average length is 38 mm's polyester fiber.
3. A short-run spinning process according to claim 1, characterized in that: and in the step of opening and picking, the selected polyester fibers are sequentially grabbed by an FA002 disc plucker, the grabbed polyester fibers are loosened and purified by an FA106 card beater opener, and the polyester rolls are prepared by an A076 single beater lap lapper.
4. A short-run spinning process according to claim 1, characterized in that: the first drawing adopts an FA306A high-speed drawing frame, the polyester strips prepared in the fourth step are fed together in the first drawing, and are drawn and attenuated by a drawing system of the drawing frame and then recombined to prepare polyester half-cooked strips; and the second drawing adopts an FA306 high-speed drawing frame, 8 polyester half-finished slivers are fed together in the second drawing, and the polyester half-finished slivers are obtained by drawing and fine drawing of a drawing system of the drawing frame and re-drawing.
5. A short-run spinning process according to claim 1, characterized in that: the roving frame adopts an FA458 roving frame, a four-roller double-short apron drafting system adopts four-roller double-short apron drafting, the middle area is a main drafting area, a apron control element consisting of an upper pin, a lower pin, an upper apron, a lower apron, an upper pin spring and a spacing block is arranged, the front area is a sorting area, a collector with the caliber of 8 is arranged in the sorting area, and the twist factor is 56.
6. A short-run spinning process according to claim 1, characterized in that: the spinning machine is selected from EJM128K spinning machines; co-feeding 2 polyester rovings prepared in the sixth step, wherein the steel collar is PG1-4252 with the diameter of 42mm, and the steel wire ring is BS 16; the drafting system adopts a drafting mode of three-roller long and short rubber rings, and the central distance of the rollers is designed to be 46mm in the central distance of the rollers in the front drafting area and 62mm in the central distance of the rollers in the rear drafting area.
7. A short-run spinning process according to claim 1, characterized in that: the bobbin winder is a savio bobbin winder, the winding linear speed of the bobbin winder is set to 1150m/min, and the yarn tension is controlled to be 10% of the yarn strength.
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