CN110713916A - An organic waste treatment fermenter - Google Patents
An organic waste treatment fermenter Download PDFInfo
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- 238000000855 fermentation Methods 0.000 claims abstract description 42
- 230000004151 fermentation Effects 0.000 claims abstract description 41
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- 239000010813 municipal solid waste Substances 0.000 claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 12
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- 238000001816 cooling Methods 0.000 claims description 16
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- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
- C05F9/02—Apparatus for the manufacture
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- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
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Abstract
本发明公开了一种有机垃圾处理发酵罐,包括内罐和外罐;内罐和外罐之间缠绕有降温水管;降温水管一端连通出水管,另一端连通有入水管;出水管还连通有放水管,放水管上安装有放水阀;发酵罐顶部成形有入料口,底部均成形有出料口;发酵罐内安装有空心转轴,空心转轴上安装有空心搅拌叶;空心转轴与空心搅拌叶连通且内部的内腔连通有若干通孔;空心转轴上安装有被动齿轮,被动齿轮啮合有主动齿轮,主动齿轮连接有旋转电机。本发明对生活垃圾进行灭菌后并烘干其中部分水分后再进行发酵,防止了有害病原体存积到生物肥料中,同时通过空心的转轴和搅拌叶快速的将菌种与生活垃圾混匀和调节其pH,保证了发酵的效率和效果。
The invention discloses an organic waste treatment fermentation tank, comprising an inner tank and an outer tank; a cooling water pipe is wound between the inner tank and the outer tank; one end of the cooling water pipe is connected with a water outlet pipe, and the other end is connected with a water inlet pipe; The water discharge pipe is installed with a water discharge valve; the top of the fermentation tank is formed with a feeding port, and the bottom is formed with a discharge port; a hollow rotating shaft is installed in the fermentation tank, and a hollow stirring blade is installed on the hollow rotating shaft; the hollow rotating shaft and the hollow stirring The leaves are communicated and a plurality of through holes are communicated with the inner cavity; a passive gear is installed on the hollow rotating shaft, the passive gear is meshed with a driving gear, and the driving gear is connected with a rotating motor. The present invention sterilizes the domestic garbage and dries part of the moisture before fermenting, preventing harmful pathogens from accumulating in the biological fertilizer, and at the same time quickly mixing the bacteria with the domestic garbage through the hollow rotating shaft and the stirring blade. Its pH is adjusted to ensure the efficiency and effect of fermentation.
Description
技术领域:Technical field:
本发明涉及一种垃圾处理装置,具体涉及一种有机垃圾处理发酵罐The invention relates to a garbage disposal device, in particular to an organic garbage disposal fermentation tank
背景技术:Background technique:
生活垃圾填埋场指的是用于处理处置城市生活垃圾的,带有阻止垃圾渗沥液泄漏的人工防渗膜,带有渗沥液处理或预处理设施设备,运行、管理及维护、最终封场关闭符合卫生要求的垃圾处理场地。目前生活垃圾的垃圾填埋仍然是我国大多数城市解决生活垃圾出路的最主要方法。城乡生活垃圾目前正在进行垃圾分类,对于有机垃圾常采取厌氧分解垃圾工艺。其处理对象包括:含水率高、易腐败的可降解有机物组成的垃圾,包括厨余垃圾、废木材、废棉花及废旧棉织品等,垃圾的污染大部分来源于此,其中包含的资源是可燃气体和发酵后植物肥料。The domestic waste landfill refers to the artificial anti-seepage membrane used to treat and dispose of urban domestic waste, with an artificial anti-seepage membrane to prevent the leakage of landfill leachate, with leachate treatment or pretreatment facilities and equipment, operation, management and maintenance, final Closing down the garbage disposal sites that meet the hygienic requirements. At present, the landfill of domestic waste is still the most important way to solve the problem of domestic waste in most cities in my country. Urban and rural domestic garbage is currently undergoing garbage classification, and anaerobic decomposition of garbage is often used for organic garbage. The objects of its treatment include: garbage composed of degradable organic matter with high moisture content and perishable, including kitchen waste, waste wood, waste cotton and waste cotton fabrics, etc. Most of the pollution of garbage comes from this, and the resources contained in it are combustible gas and post-fermentation plant fertilizers.
由于有机垃圾中的可厌氧分解垃圾有丰富蛋白质、脂类和糖类化合物,在常温情况下,微生物分解有机物过程中会产生NH3、H 2S及有害的碳氢化合物气体,具有明显的恶臭和毒性,直接危害人体。垃圾堆是蚊、蝇、鼠、虫孳生的场所,是疟疾、血吸虫病、乙型脑炎、霍乱、痢疾、伤寒、肝炎、鼠疫、钩端螺旋体病、吸血虫病的传染源。垃圾随意堆放,由于生物作用会产生C02 和CH4以及有毒气体H2S,还会导致爆炸事故。垃圾中的有害物不断污染空气、土壤与水体,进而以空气、土壤、水体、食物为媒体或载体将附着的危害物质侵入人体,损害人体的健康,所以采取发酵罐法接种处理是重要的手段。Since the anaerobic decomposable garbage in the organic garbage is rich in protein, lipid and sugar compounds, under normal temperature conditions, NH3, H2S and harmful hydrocarbon gases will be generated during the process of microbial decomposition of organic matter, with obvious odor and Toxic, directly harmful to the human body. The garbage dump is a breeding place for mosquitoes, flies, rats and insects, and is the source of infection for malaria, schistosomiasis, Japanese encephalitis, cholera, dysentery, typhoid fever, hepatitis, plague, leptospirosis, and blood-sucking disease. Garbage is piled up at will, and C02 and CH4 and toxic gas H2S will be produced due to biological action, and it will also lead to explosion accidents. Harmful substances in garbage continuously pollute the air, soil and water bodies, and then use air, soil, water bodies, and food as media or carriers to intrude the attached hazardous substances into the human body and damage human health. Therefore, the use of fermenter inoculation treatment is an important means. .
此外还存在如下问题:In addition, there are the following problems:
1、发酵罐法处理有机垃圾过程中,为提高发酵效率,需进行接种发酵。但是由于垃圾转运过程中,有机垃圾已经开始发酵变质,往往携带有害菌种,导致接种菌种无法有效繁殖导致接种失败或者效力降低,由于有害杂菌的存在,导致恶臭气体产生。1. In the process of organic waste treatment by the fermenter method, in order to improve the fermentation efficiency, it is necessary to carry out inoculation fermentation. However, in the process of garbage transfer, organic garbage has already begun to ferment and deteriorate, often carrying harmful bacteria, resulting in inoculated bacteria unable to reproduce effectively, resulting in inoculation failure or reduced effectiveness. Due to the existence of harmful bacteria, malodorous gas is generated.
2、生活垃圾中往往携带有害病原体,部分有害病原体在发酵过程中并不会丧失活性,导致发酵生成的生物肥料中有害带菌量指标和卫生安全不能达标。2. Domestic wastes often carry harmful pathogens, and some harmful pathogens will not lose their activity during the fermentation process, resulting in the harmful bacterial load index and hygiene safety in the bio-fertilizer produced by fermentation cannot meet the standards.
3、生活垃圾中含水量较高,发酵前往往需要适当降低含水量,以提高发酵空间处理效率。3. The water content of domestic waste is relatively high, and it is often necessary to appropriately reduce the water content before fermentation to improve the processing efficiency of the fermentation space.
发明内容:Invention content:
本发明的目的在于提供一种有机生活垃圾处理方法及系统,本发明对生活垃圾进行灭菌后并烘干其中部分水分后再进行发酵,防止了有害病原体存积到生物肥料中,同时通过空心的转轴和搅拌叶快速的将菌种与生活垃圾混匀和调节其pH,保证了发酵的效率和效果。The object of the present invention is to provide a method and system for treating organic domestic waste. The present invention sterilizes the domestic waste and dries part of the water before fermenting, preventing harmful pathogens from accumulating in the biological fertilizer, and simultaneously passing through the hollow space. The rotating shaft and stirring blade quickly mix the bacteria with domestic waste and adjust its pH, which ensures the efficiency and effect of fermentation.
为解决上述问题,本发明的技术方案是:.In order to solve the above-mentioned problems, the technical scheme of the present invention is: .
一种有机垃圾处理发酵罐,包括内罐和外罐;内罐和外罐之间缠绕有降温水管;降温水管一端连通出水管,另一端连通有自来水管;出水管还连通有放水管,放水管上安装有放水阀;发酵罐顶部成形有入料口,底部均成形有出料口;发酵罐内安装有空心转轴,空心转轴上安装有空心搅拌叶;空心转轴与空心搅拌叶连通且内部的内腔连通有若干通孔;空心转轴上安装有被动齿轮,被动齿轮啮合有主动齿轮,主动齿轮连接有旋转电机;空心转轴通过入料总管连通有菌种罐和调酸罐。An organic waste treatment fermentation tank, comprising an inner tank and an outer tank; a cooling water pipe is wound between the inner tank and the outer tank; one end of the cooling water pipe is connected with a water outlet pipe, and the other end is connected with a tap water pipe; A water discharge valve is installed on the water pipe; a feeding port is formed on the top of the fermentation tank, and a discharging port is formed at the bottom; a hollow rotating shaft is installed in the fermenting tank, and a hollow stirring blade is installed on the hollow rotating shaft; The hollow shaft is connected with a number of through holes; a passive gear is installed on the hollow rotating shaft, the passive gear is meshed with a driving gear, and the driving gear is connected with a rotating motor; the hollow rotating shaft is connected with a strain tank and an acid adjusting tank through the feeding main pipe.
进一步的改进,所述发酵罐顶部连通有蒸煮罐;蒸煮罐内缠绕有蒸汽加热管,蒸汽加热管的进气管连通有蒸汽锅。In a further improvement, a cooking tank is connected to the top of the fermentation tank; a steam heating pipe is wound in the cooking tank, and a steam pot is connected to the air inlet pipe of the steam heating pipe.
进一步的改进,所述蒸煮罐和发酵罐之间安装有降温罐,降温罐上缠绕有降温盘管,降温盘管与出水管连通,出水管联通蒸汽锅炉,回收热量用于蒸汽锅水预热。A further improvement, a cooling tank is installed between the cooking tank and the fermentation tank, a cooling coil is wound on the cooling tank, the cooling coil is connected with the water outlet pipe, and the water outlet pipe is connected with the steam boiler, and the recovered heat is used for the preheating of the steam boiler water. .
进一步的改进,包括所述发酵罐底部安装有脱水装置。A further improvement includes a dehydration device installed at the bottom of the fermentation tank.
进一步的改进,包括脱水装置包括离心转鼓,离心转鼓包括地部的平面部,平面部外周连接有向上倾斜设置的分离部,分离部上成形有若干过滤孔;分离部顶部连接有竖向环部;竖向环部的竖向厚度为.-cm;分离部外包围有内壳体,内壳体连通有出水管;竖向环部上方安装有挡环,挡环连接有外壳体,外壳体底部成形有干料出料口;平面部连接有离心电机,离心电机通过支杆与内壳体相连。A further improvement includes that the dehydration device includes a centrifugal drum, the centrifugal drum includes a plane portion of the ground portion, the outer periphery of the plane portion is connected with a separation portion inclined upward, and a number of filter holes are formed on the separation portion; the top of the separation portion is connected with a vertical ring part; the vertical thickness of the vertical ring part is .-cm; the separation part is surrounded by an inner casing, and the inner casing is connected with a water outlet pipe; a blocking ring is installed above the vertical ring part, and the blocking ring is connected with an outer casing, A dry material discharge port is formed at the bottom of the outer casing; a centrifugal motor is connected to the flat surface, and the centrifugal motor is connected to the inner casing through a support rod.
附图说明:Description of drawings:
图1为有机生活垃圾处理系统的结构示意图。FIG. 1 is a schematic structural diagram of an organic domestic waste treatment system.
具体实施方式:Detailed ways:
为使本发明的上述目的、特征和优点能够更加明显易懂,下面将结合附图对本发明实施例中的技术方案进行清楚、完整地描述。下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。In order to make the above objects, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The following describes in detail the embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present application, but should not be construed as a limitation to the present application.
实施例1Example 1
一种有机垃圾处理系统,包括蒸煮罐1、蒸煮罐1连通有发酵罐2、发酵罐2底部安装有脱水装置3;所述蒸煮罐1内缠绕有蒸汽加热管11,蒸汽加热管11的进气管12连通有蒸汽锅9,进气管12上安装有第一气泵7;蒸汽加热管11的出气管13连通有加热盘管14,加热盘管14缠绕在脱水装置3的外壳体38内;加热盘管14通过回流管 15与蒸汽锅9连通,回流管15上安装有第一气液泵8;出气管13上安装有空气压缩机17蒸煮罐1内部通过蒸汽管114与出气管13连通;所述蒸汽锅9底部安装有加热灶台18;加热灶台18分别与发酵罐2 和天然气管道19连通;蒸汽锅9连通有自来水管204。An organic waste treatment system, comprising a
发酵罐2包括内罐201和外罐202;内罐201和外罐202之间缠绕有降温水管203;降温水管203一端连通出水管210,另一端连通有自来水管204;出水管210还连通有放水管205,放水管205上安装有放水阀206;蒸煮罐1和发酵罐2均顶部成形有入料口207,底部均成形有出料口208。The
蒸煮罐1和发酵罐2之间安装有降温罐6,降温罐6上缠绕有降温盘管61,降温水管203通过降温盘管61与出水管210连通。A
发酵罐2连通有菌种罐4和调酸罐5。The
发酵罐2内安装有空心转轴21,空心转轴21上安装有空心搅拌叶22;空心转轴21与空心搅拌叶22连通且内部的内腔23连通有若干通孔24;菌种罐4和调酸罐5均连通有入料总管25;入料总管25 通过轴承与空心转轴21轴接;空心转轴21上安装有被动齿轮26,被动齿轮26啮合有主动齿轮27,主动齿轮27连接有旋转电机20。A hollow rotating
包括脱水装置3包括离心转鼓31,离心转鼓31包括地部的平面部32,平面部32外周连接有向上倾斜设置的分离部33,分离部33 上成形有若干过滤孔;分离部33顶部连接有竖向环部34;竖向环部34的竖向厚度为0.5-2cm;分离部33外包围有内壳体35,内壳体35 连通有出水管36;竖向环部34上方安装有挡环37,挡环37连接有外壳体38,外壳体38底部成形有干料出料口39;平面部32连接有离心电机310,离心电机310通过支杆311与内壳体35相连。The
上述一种有机垃圾处理发酵罐的使用方法如下:The use method of the above-mentioned organic waste treatment fermentation tank is as follows:
步骤一、将生活垃圾放入蒸煮罐1;
步骤二、加热灶台18加热蒸汽锅9产生蒸汽对蒸煮罐1进行加热,使得蒸煮罐1内温度达到80℃以上,灭菌30min以上;
步骤三、打开出料口208,灭菌后的生活垃圾进入降温罐6内,通过降温罐6外的降温水管203降温,降温水管203吸热升温后进入进入蒸汽锅9;
步骤四、打开降温罐6的出料口,使得降温后的生活垃圾进入发酵罐 2,然后菌种罐4通过空心转轴21和空心搅拌叶22上的通孔24快速进入菌种罐4各处,并通过空心搅拌叶22的搅拌快速与生活垃圾混匀,进行发酵;发酵时pH传感器感应发酵的pH,并通过调酸罐5、空心转轴21和空心搅拌叶22将碱液快速混合到发酵罐内各处;发酵产生的沼气被运输到加热灶台18作为燃料;
步骤五、打开发酵罐2的出料口,发酵完成的生活垃圾进入离心转鼓 31离心分离;其中水分自分离部33的过滤孔甩出进入内壳体35的出水管36流出;其中的干料被甩到竖向环部34堆积挤压后,同时被加热盘管14加热烘干剩余水分,然后逐渐被甩出,并进入外壳体38,自干料出料口39漏出。Step 5: Open the discharge port of the
干料被用于作为肥料。Dry material is used as fertilizer.
上述实施例仅仅是本发明的一个具体实施方式,并不作为本发明的限定,任何对其进行的简单改进和替换均在本发明的保护范围内。The above-mentioned embodiment is only a specific embodiment of the present invention, and is not intended to be a limitation of the present invention, and any simple improvements and replacements made thereto are within the protection scope of the present invention.
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