CN110712317A - Novel granulation is used in pipe production is moulded to wood device - Google Patents
Novel granulation is used in pipe production is moulded to wood device Download PDFInfo
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- 238000005469 granulation Methods 0.000 title claims abstract description 29
- 230000003179 granulation Effects 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000002023 wood Substances 0.000 title claims 2
- 229920003023 plastic Polymers 0.000 claims abstract description 22
- 239000004033 plastic Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 9
- 230000006978 adaptation Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 12
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 238000005453 pelletization Methods 0.000 description 5
- 229920001587 Wood-plastic composite Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000011155 wood-plastic composite Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000004931 aggregating effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及造粒装置技术领域,具体为一种新型木塑管生产用造粒装置。The invention relates to the technical field of pelletizing devices, in particular to a novel pelletizing device for producing wood-plastic pipes.
背景技术Background technique
木塑,即木塑复合材料(Wood-Plastic Composites,WPC),是国内外近年蓬勃兴起的一类新型复合材料,指利用聚乙烯、聚丙烯和聚氯乙烯等。Wood-plastic, or Wood-Plastic Composites (WPC), is a new type of composite material that has flourished at home and abroad in recent years, referring to the use of polyethylene, polypropylene and polyvinyl chloride.
现有专利(公告号:N205683968U)公开开了一种造粒装置,包括工作平台及设置在所述工作平台上方的造粒槽、进料槽,所述造粒槽与所述工作平台之间设有活动平台,所述造粒槽顶端设有刀具槽,所述造粒槽与所述进料槽固定连接。在实现本发明过程中,发明人现有技术中至少存在如下问题没有得到解决:该装置结构复杂,流程繁琐,给操作和维修人员带来工作负担,而且由于流程多,导致加工时间长,生产效率低下。The existing patent (publication number: N205683968U) discloses a granulation device, which includes a working platform, a granulating tank and a feeding trough arranged above the working platform, and between the granulating tank and the working platform A movable platform is provided, the top of the granulation tank is provided with a cutter groove, and the granulation tank is fixedly connected with the feed trough. In the process of realizing the present invention, at least the following problems have not been solved in the prior art of the inventor: the device has a complex structure and a cumbersome process, which brings work burdens to operators and maintenance personnel. low efficiency.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种新型木塑管生产用造粒装置,解决了现有的一种新型木塑管生产用造粒装置,结构复杂,流程繁琐,给操作和维修人员带来工作负担,而且由于流程多,导致加工时间长,生产效率低下的问题。Aiming at the deficiencies of the prior art, the present invention provides a new type of pelletizing device for wood-plastic pipe production, which solves the problem that the existing new type of pelletizing device for wood-plastic pipe production has complex structure and cumbersome process, which is difficult for operation and maintenance. Personnel bring work burden, and due to the many processes, the processing time is long and the production efficiency is low.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种新型木塑管生产用造粒装置,包括外部箱体、造粒箱,所述外部箱体的外顶壁固定连接有入料口,所述入料口的输出端贯穿外部箱体并延伸至其内部,所述外部箱体的内左壁固定连接有支撑板,所述支撑板的上表面固定连接有固定板,所述支撑板的下表面与外部箱体的内左壁通过加强板固定连接,所述支撑板的上表面固定连接有聚料头,所述入料口与聚料头连通,所述外部箱体的内右壁固定连接有支撑块,所述支撑块的上表面固定连接有电机,所述电机的输出端与螺杆机构固定连接,所述螺杆机构远离电机的一端延伸至聚料头的内部并与聚料头活动连接,所述聚料头与支撑块通过托板固定连接。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a new type of granulation device for wood-plastic pipe production, comprising an outer box body and a granulation box, and the outer top wall of the outer box body is fixedly connected with a feeding port , the output end of the feeding port penetrates the outer box body and extends to its interior, the inner left wall of the outer box body is fixedly connected with a support plate, the upper surface of the support plate is fixedly connected with a fixed plate, the support plate The lower surface of the plate and the inner left wall of the outer box are fixedly connected through a reinforcing plate, the upper surface of the support plate is fixedly connected with a polymer head, the feeding port is communicated with the polymer head, and the inner part of the outer box is fixedly connected. The right wall is fixedly connected with a support block, the upper surface of the support block is fixedly connected with a motor, the output end of the motor is fixedly connected with the screw mechanism, and the end of the screw mechanism away from the motor extends to the inside of the aggregate head and is connected with the aggregate head. The material head is movably connected, and the polymer head and the support block are fixedly connected through the support plate.
所述托板的下表面固定连接有出料口,所述造粒箱的顶部与支撑板和支撑块的下表面均固定连接,所述托板的下表面固定连接有气缸,所述气缸远离托板的一端固定连接有压板,所述筛板贯穿外部箱体并与外部箱体的左壁和右壁均活动连接,所述外部箱体的内底壁固定连接有传送带,所述外部箱体的内底壁固定连接有滑轮。A discharge port is fixedly connected to the lower surface of the support plate, the top of the granulation box is fixedly connected to the lower surface of the support plate and the support block, and a cylinder is fixedly connected to the lower surface of the support plate, and the cylinder is far away from One end of the support plate is fixedly connected with a pressing plate, the sieve plate penetrates through the outer box body and is movably connected with the left wall and the right wall of the outer box body, the inner bottom wall of the outer box body is fixedly connected with a conveyor belt, and the outer box body is fixedly connected with a conveyor belt. The inner bottom wall of the body is fixedly connected with a pulley.
进一步优选的,所述固定板有两个且分别位于支撑板上表面的两侧,两个所述固定板分别与聚料头的正反两面固定连接。Further preferably, there are two said fixing plates and they are located on both sides of the upper surface of the supporting plate respectively, and the two said fixing plates are respectively fixedly connected to the front and back sides of the aggregate head.
进一步优选的,所述加强板的结构为直角三角形板,所述加强板共有两个且分别位于支撑板和支撑块的下表面。Further preferably, the structure of the reinforcing plate is a right-angled triangular plate, and there are two reinforcing plates located on the lower surfaces of the support plate and the support block, respectively.
进一步优选的,所述支撑块的上表面开设有与电机相适配的卡槽,所述电机与该卡槽卡接。Further preferably, the upper surface of the support block is provided with a card slot adapted to the motor, and the motor is clipped with the card slot.
进一步优选的,所述螺杆机构设有主动螺杆和从动螺杆且两螺杆相啮合,所述电机的输出端与该主动螺杆固定连接。Further preferably, the screw mechanism is provided with a driving screw and a driven screw, and the two screws are engaged with each other, and the output end of the motor is fixedly connected with the driving screw.
进一步优选的,所述托板位于螺杆机构的正下方且托板的上表面设有与螺杆机构相适配的槽,所述托板的内部开设有通孔且该通孔与出料口连通。Further preferably, the support plate is located directly below the screw mechanism and the upper surface of the support plate is provided with a groove that is adapted to the screw mechanism, and the inside of the support plate is provided with a through hole and the through hole communicates with the discharge port. .
进一步优选的,所述造粒箱的底部开设有若干通孔,所述压板位于造粒箱的内部。Further preferably, the bottom of the granulation box is provided with a plurality of through holes, and the pressing plate is located inside the granulation box.
进一步优选的,所述外部箱体的左壁和右壁均开设有与筛板相适配的通槽且筛板与该通槽的底壁搭接,所述筛板的左侧设有把手。Further preferably, the left wall and the right wall of the outer box are provided with a through groove that is adapted to the sieve plate, and the sieve plate is overlapped with the bottom wall of the through groove, and the left side of the sieve plate is provided with a handle. .
进一步优选的,所述筛板的内部开设有深槽,且该深槽的底壁开设有若干通孔。Further preferably, a deep groove is formed inside the sieve plate, and a plurality of through holes are formed on the bottom wall of the deep groove.
进一步优选的,所述传送带设有马达,所述滑轮与筛板的下表面搭接。Further preferably, the conveyor belt is provided with a motor, and the pulley overlaps with the lower surface of the screen plate.
(三)有益效果(3) Beneficial effects
本发明提供了一种新型木塑管生产用造粒装置,具备以下有益效果:The invention provides a new type of pelletizing device for wood-plastic pipe production, which has the following beneficial effects:
(1)该新型木塑管生产用造粒装置,通过螺杆机构、聚料头、电机、造粒箱、气缸、压板和筛板之间的配合,使新型木塑管造粒加工的过程变得十分简单,不需要大量的机器和复杂的流程,只需要将原料倒入装置即可,而且提高了生产效率,解决了现有的新型木塑管造粒装置结构复杂,流程繁琐,给操作和维修人员带来工作负担,而且由于流程多,导致加工时间长,生产效率低下的问题。(1) The granulation device for the production of new wood-plastic pipes, through the cooperation between screw mechanism, aggregate head, motor, granulation box, air cylinder, pressing plate and sieve plate, makes the new wood-plastic pipe granulation process change. It is very simple, does not require a large number of machines and complex processes, only needs to pour the raw materials into the device, and the production efficiency is improved, solving the complex structure of the existing new wood-plastic pipe granulation device, the cumbersome process, and the operation. It brings work burden to maintenance personnel, and because of the many processes, it leads to the problem of long processing time and low production efficiency.
(2)该新型木塑管生产用造粒装置,通过设置了筛板、滑轮和螺杆机构,使加工过的原料经过筛选,合格的才能送出装置,不合格的重新投入装置进行二次加工,提高了产品的质量,解决了挤压生产导致产品质量不一,部分产品质量不过关的问题。(2) The new granulation device for wood-plastic pipe production is equipped with a sieve plate, a pulley and a screw mechanism, so that the processed raw materials are screened, and the qualified ones can be sent out of the device, and the unqualified ones are put back into the device for secondary processing. Improve the quality of products, solve the problem of different product quality caused by extrusion production, and the quality of some products is not qualified.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明结构剖视图;Fig. 2 is the structure sectional view of the present invention;
图3为本发明螺杆机构结构示意图;Figure 3 is a schematic structural diagram of the screw mechanism of the present invention;
图4为本发明压板结构示意图;Fig. 4 is the structure schematic diagram of the pressing plate of the present invention;
图5为本发明筛板结构示意图。Figure 5 is a schematic diagram of the structure of the sieve plate of the present invention.
图中:1、外部箱体;2、入料口;3、支撑板;4、固定板;5、加强板;6、聚料头;7、支撑块;8、电机;9、螺杆机构;10、托板;11、出料口;12、造粒箱;13、气缸;14、压板;15、筛板;16、传送带;17、滑轮。In the figure: 1. External box body; 2. Feed inlet; 3. Supporting plate; 4. Fixed plate; 5. Reinforcing plate; 6. Aggregating head; 7. Supporting block; 8. Motor; 9. Screw mechanism; 10, pallet; 11, discharge port; 12, granulation box; 13, cylinder; 14, pressure plate; 15, sieve plate; 16, conveyor belt; 17, pulley.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-5,本发明提供一种技术方案:包括外部箱体1、造粒箱12,外部箱体1的外顶壁固定连接有入料口2,入料口2的输出端贯穿外部箱体1并延伸至其内部,外部箱体1的内左壁固定连接有支撑板3,支撑板3的上表面固定连接有固定板4,支撑板3的下表面与外部箱体1的内左壁通过加强板5固定连接,支撑板3的上表面固定连接有聚料头6,固定板4有两个且分别位于支撑板3上表面的两侧,两个固定板4分别与聚料头6的正反两面固定连接,入料口2与聚料头6连通,外部箱体1的内右壁固定连接有支撑块7,加强板5的结构为直角三角形板,加强板5共有两个且分别位于支撑板3和支撑块7的下表面,支撑块7的上表面固定连接有电机8,电机8的输出端与螺杆机构9固定连接,螺杆机构9设有主动螺杆和从动螺杆且两螺杆相啮合,电机8的输出端与该主动螺杆固定连接,螺杆机构9远离电机8的一端延伸至聚料头6的内部并与聚料头6活动连接,支撑块7的上表面开设有与电机8相适配的卡槽,电机8与该卡槽卡接,聚料头6与支撑块7通过托板10固定连接。Please refer to FIGS. 1-5 , the present invention provides a technical solution: comprising an
托板10的下表面固定连接有出料口11,托板10位于螺杆机构9的正下方且托板10的上表面设有与螺杆机构9相适配的槽,托板10的内部开设有通孔且该通孔与出料口11连通,造粒箱12的顶部与支撑板3和支撑块7的下表面均固定连接,造粒箱12的底部开设有若干通孔,压板14位于造粒箱12的内部,托板10的下表面固定连接有气缸13,气缸13远离托板10的一端固定连接有压板14,筛板15贯穿外部箱体1并与外部箱体1的左壁和右壁均活动连接,外部箱体1的左壁和右壁均开设有与筛板15相适配的通槽且筛板15与该通槽的底壁搭接,筛板15的左侧设有把手,筛板15的内部开设有深槽,且该深槽的底壁开设有若干通孔,外部箱体1的内底壁固定连接有传送带16,外部箱体1的内底壁固定连接有滑轮17,传送带16设有马达,滑轮17与筛板15的下表面搭接。The lower surface of the
螺杆机构9具有多个作用,其一可以将不同的材料混合在一起,经过挤压压缩,使之混合,省略了混合搅拌装置,其二可以对材料进行冷却,通过两个螺杆旋转时产生周期性的容积变化来实现,具有一定硬度的材料方便压板14挤压成粒,其三可以将材料推送出去,不需要输送装置,其四在对大小不符合的材料进行二次加工时,可以对固体的材料进行挤压破碎,省略了粉碎装置,也不需要重新将其熔融,造粒箱12底部的通孔与筛板15的通孔均为造粒加工所要求的大小,压板14的上表面设计成斜面是为了使材料落在压板14上时,自动落至造粒箱12内,加强板5是为了增加支撑板3和支撑块7的稳定性,固定板4是为了增加聚料头6的稳定性,滑轮17一方面对筛板15进行支撑,一方面方便将筛板15取出和放回。The
在使用时,将熔融的液态新型木塑管原材料从入料口2放入,经聚料头6流至螺杆机构9,经螺杆机构9挤压、混合、冷却、推送,从出料口11流出,流出的材料为初步冷却的胶体,气缸13推动压板14挤压,将材料从造粒箱12底部的孔内挤出,落在筛板15上,挤出的材料为固体的粒状,经筛板15筛选,大小形状合适的落至传送带16传输出去,取出筛板15将较大的材料倒入入料口2重新加工。When in use, the molten liquid new wood-plastic tube raw material is put into the
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| CN205915555U (en) * | 2016-08-25 | 2017-02-01 | 江苏凡新新材料科技有限公司 | A granulator for producing wood plastic composite |
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| CN207256612U (en) * | 2017-09-28 | 2018-04-20 | 安徽省湖滨机械厂 | A kind of Squeezinggranulator |
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2019
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| CN205915555U (en) * | 2016-08-25 | 2017-02-01 | 江苏凡新新材料科技有限公司 | A granulator for producing wood plastic composite |
| CN107397052A (en) * | 2017-08-16 | 2017-11-28 | 南宁众创空间科技有限公司 | A kind of feed manufacturing extruding and pelletizing plant |
| CN207256612U (en) * | 2017-09-28 | 2018-04-20 | 安徽省湖滨机械厂 | A kind of Squeezinggranulator |
| CN108381807A (en) * | 2018-02-01 | 2018-08-10 | 东莞铭丰包装股份有限公司 | Prilling granulator of high packing wood-plastic composite production usefulness |
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