CN110711628A - A waste residue processing apparatus for mineral exploitation - Google Patents
A waste residue processing apparatus for mineral exploitation Download PDFInfo
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- CN110711628A CN110711628A CN201911026265.8A CN201911026265A CN110711628A CN 110711628 A CN110711628 A CN 110711628A CN 201911026265 A CN201911026265 A CN 201911026265A CN 110711628 A CN110711628 A CN 110711628A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
- B02C13/18—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/22—Crushing mills with screw-shaped crushing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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Abstract
本发明公开了一种用于矿产开采的废渣处理装置,包括支撑架,所述支撑架通过第一安装板固定有处理箱,所述处理箱的一侧设有第一伺服电机,所述第一伺服电机的输出轴固定有主动辊,所述主动辊与处理箱的侧壁转动连接,所述主动辊的一侧设有从动辊,所述主动辊与从动辊上均设置有研磨齿,所述从动辊的两端设有缓冲机构,所述处理箱的上端固定有箱盖,所述箱盖内贯穿有进料管道,所述进料管道与处理箱的内部连通,所述处理箱的内部设有打碎机构,所述打碎机构位于主动辊与从动辊的上方,所述处理箱的下端连通有锥形下料箱,所述锥形下料箱的下端设有输料机构。通过上述结构实现对废渣的打碎、研磨、和输出,处理质量好,工作效率高。
The invention discloses a waste residue treatment device for mineral mining, comprising a support frame, a treatment box is fixed on the support frame through a first mounting plate, a first servo motor is arranged on one side of the treatment box, and the first A drive roller is fixed on the output shaft of a servo motor, the drive roller is rotatably connected to the side wall of the processing box, a driven roller is provided on one side of the drive roller, and both the drive roller and the driven roller are provided with grinding The two ends of the driven roller are provided with buffer mechanisms, the upper end of the processing box is fixed with a box cover, and the box cover runs through a feeding pipeline, and the feeding pipeline is communicated with the interior of the processing box, so The inside of the processing box is provided with a crushing mechanism, the crushing mechanism is located above the driving roller and the driven roller, the lower end of the processing box is connected with a conical unloading box, and the lower end of the conical unloading box is provided with There is a feeding mechanism. The above structure realizes the crushing, grinding, and output of the waste residue, with good processing quality and high work efficiency.
Description
技术领域technical field
本发明属于矿产废渣处理装置技术领域,具体涉及一种用于矿产开采的废渣处理装置。The invention belongs to the technical field of mineral waste residue treatment devices, and in particular relates to a waste residue treatment device for mineral mining.
背景技术Background technique
矿产,泛指一切埋藏在地下(或分布于地表的、或岩石风化的、或岩石沉积的)可供人类利用的天然矿物或岩石资源。矿产可分为金属、非金属、可燃有机等类别,是不可再生资源。采矿是自地壳内和地表开采矿产资源的技术和科学。广义的采矿还包括煤和石油的开采。采矿工业是一种重要的原料工业,金属矿石是冶炼工业的主要原料,非金属矿石是重要的化工原料和建筑材料。Minerals generally refer to all the natural minerals or rock resources that are buried underground (or distributed on the surface, or weathered by rocks, or deposited by rocks) and available for human use. Minerals can be divided into metal, non-metal, combustible organic and other categories, which are non-renewable resources. Mining is the technology and science of extracting mineral resources from within and on the Earth's crust. Mining in a broad sense also includes the extraction of coal and oil. The mining industry is an important raw material industry. Metal ores are the main raw materials for the smelting industry, and non-metallic ores are important chemical raw materials and building materials.
采矿过程中会产生大量的废渣,产生的废渣需要进行打碎、研磨等处理,然后在回收利用,现在的设备对废渣的处理往往是把大块的废渣在打碎机内打碎,然后再在研磨机内研磨成粉状,最后收集起来,打碎、研磨分两个装置加工,增加了设备投入,降低了工作效率,为此,我们提出一种打碎、研磨一体装置来解决现有技术中存在的问题。A large amount of waste residue will be generated during the mining process, and the generated waste residue needs to be crushed, ground, etc., and then recycled. The current equipment for waste residue treatment is often to crush large pieces of waste residue in a shredder, and then recycle the waste residue. It is ground into powder in the grinder, and finally collected, broken and ground into two devices for processing, which increases equipment investment and reduces work efficiency. problems in technology.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于矿产开采的废渣处理装置,以解决上述背景技术中提出现在的设备对废渣的处理往往是把大块的废渣在打碎机内打碎,然后再在研磨机内研磨成粉状,最后收集起来,打碎、研磨分两个装置加工,增加了设备投入,降低了工作效率的问题。The object of the present invention is to provide a waste residue treatment device for mineral mining, in order to solve the problem of the above-mentioned background technology, the current equipment for the treatment of waste residue is often to smash large pieces of waste residue in a shredder, and then grind it again. The machine is ground into powder, and finally collected, crushed and ground into two devices for processing, which increases equipment investment and reduces work efficiency.
为实现上述目的,本发明采用了如下技术方案:To achieve the above object, the present invention has adopted the following technical solutions:
一种用于矿产开采的废渣处理装置,包括支撑架,所述支撑架的上端焊接有第一安装板,所述第一安装板的中间固定有处理箱,所述处理箱的一侧设置有第一伺服电机,所述第一伺服电机通过螺栓固定在第一安装板上,所述第一伺服电机的输出轴端部通过第一联轴器固定有主动辊,所述主动辊位于处理箱的内部一侧,所述主动辊的两侧与处理箱的侧壁转动连接,所述主动辊的一侧设置有从动辊,所述从动辊位于处理箱的内部,所述主动辊与从动辊的外圆柱面上均设置有研磨齿,所述从动辊的两端与处理箱的侧壁之间均设置有缓冲机构;A waste slag treatment device for mineral mining, comprising a support frame, a first mounting plate is welded on the upper end of the support frame, a treatment box is fixed in the middle of the first installation plate, and one side of the treatment box is provided with a A first servo motor, the first servo motor is fixed on the first mounting plate by bolts, and the end of the output shaft of the first servo motor is fixed with a driving roller through a first coupling, and the driving roller is located in the processing box On the inner side of the processing box, the two sides of the driving roller are rotatably connected to the side wall of the processing box, one side of the driving roller is provided with a driven roller, the driven roller is located inside the processing box, and the driving roller is connected to the processing box. Grinding teeth are arranged on the outer cylindrical surface of the driven roller, and a buffer mechanism is arranged between both ends of the driven roller and the side wall of the processing box;
所述处理箱的上端端部通过螺栓固定有箱盖,所述箱盖内贯穿有进料管道,所述进料管道的下端与处理箱的内部连通,所述处理箱的内部上侧设置有打碎机构,所述打碎机构位于主动辊与从动辊的上方,所述处理箱的下端连通有锥形下料箱,所述锥形下料箱的下端设置有输料机构;The upper end of the treatment box is fixed with a box cover by bolts, a feed pipe runs through the box cover, the lower end of the feed pipe is communicated with the interior of the treatment box, and the inner upper side of the treatment box is provided with a a crushing mechanism, the crushing mechanism is located above the driving roller and the driven roller, the lower end of the processing box is connected with a conical unloading box, and the lower end of the conical unloading box is provided with a feeding mechanism;
所述输料机构包括有一个研磨筒,所述研磨筒上设置有一个转动的第二转轴,所述第二转轴上连接有一个在所述研磨筒内转动的螺旋输料杆,所述研磨筒内还设置有一个转动的粉碎转筒,所述粉碎转筒上设置有多个滑动的粉碎齿盘,所述粉碎齿盘上分别设置有多个研磨片,所述第二转轴带动所述粉碎转筒同步转动。The conveying mechanism includes a grinding cylinder, a second rotating shaft is arranged on the grinding cylinder, and a screw feeding rod rotating in the grinding cylinder is connected to the second rotating shaft. A rotating pulverizing drum is also arranged in the drum, a plurality of sliding pulverizing tooth discs are arranged on the pulverizing drum, and a plurality of grinding discs are respectively arranged on the pulverizing tooth plates. The crushing drum rotates synchronously.
优选的,所述缓冲机构包括第一滑块,所述第一滑块与主动辊转动连接,所述第一滑块在第一滑槽内滑动,所述第一滑槽设置在处理箱的侧壁上,所述第一滑块远离主动辊的一侧通过连接板固定有第一连接块,所述第一连接块在安装箱内滑动,所述安装箱固定在第一安装板上,所述第一连接块与安装箱之间设置有弹簧。Preferably, the buffer mechanism includes a first sliding block, the first sliding block is rotatably connected with the driving roller, the first sliding block slides in a first sliding groove, and the first sliding groove is arranged on the side of the processing box. On the side wall, the side of the first sliding block away from the driving roller is fixed with a first connecting block through a connecting plate, the first connecting block slides in the installation box, and the installation box is fixed on the first installation plate, A spring is arranged between the first connection block and the installation box.
优选的,所述连接板远离第一连接块的一侧上下两端均固定有第二滑块,所述第二滑块在第二滑槽内滑动,所述第二滑槽设置在处理箱的外侧侧壁上。Preferably, a second sliding block is fixed on the upper and lower ends of the side of the connecting plate away from the first connecting block, the second sliding block slides in a second sliding groove, and the second sliding groove is arranged in the processing box on the outer side wall.
优选的,所述弹簧的一端端部安装在限位槽内,所述限位槽设置在第一连接块上,所述弹簧远离限位槽的一端端部套接在限位销上,所述限位销固定在安装箱的内壁上。Preferably, one end of the spring is installed in a limit groove, the limit groove is arranged on the first connecting block, and one end of the spring away from the limit groove is sleeved on the limit pin, so The limiting pin is fixed on the inner wall of the installation box.
优选的,所述打碎机构包括第二伺服电机,所述第二伺服电机通过螺栓固定在箱盖上,所述第二伺服电机的输出轴端部通过第二联轴器固定有第一转轴,所述第一转轴上固定有打碎棒,所述打碎棒位于处理箱的内部,所述处理箱的上端内部呈圆形设置。Preferably, the crushing mechanism includes a second servo motor, the second servo motor is fixed on the box cover by bolts, and the end of the output shaft of the second servo motor is fixed with the first rotating shaft through a second coupling , a crushing rod is fixed on the first rotating shaft, the crushing rod is located inside the processing box, and the upper end of the processing box is arranged in a circular shape.
优选的,所述研磨筒的与锥形下料箱的下端连通,所述研磨筒通过第二连接块固定在第二安装板上,所述第二安装板焊接在支撑架的下侧。Preferably, the grinding cylinder communicates with the lower end of the conical unloading box, the grinding cylinder is fixed on the second mounting plate through the second connecting block, and the second mounting plate is welded on the lower side of the support frame.
优选的,所述第二转轴的端部键连接有第一皮带轮,所述第一皮带轮位于研磨筒的外侧,所述第一皮带轮通过传送带传动连接有第二皮带轮,所述第二皮带轮键连接在主动辊靠近第一伺服电机的一侧;Preferably, the end of the second rotating shaft is keyed with a first pulley, the first pulley is located outside the grinding drum, the first pulley is connected with a second pulley through a transmission belt, and the second pulley is keyed On the side of the driving roller close to the first servo motor;
所述第一伺服电机和第二皮带轮的外侧设置有保护罩,所述保护罩固定在第一安装板上。A protective cover is provided on the outer side of the first servo motor and the second pulley, and the protective cover is fixed on the first mounting plate.
优选的,所述进料管道的上端连通有锥形进料斗,所述进料管道的正下方设置有第一挡料板,所述第一挡料板固定在处理箱的内壁上。Preferably, a conical feed hopper is communicated with the upper end of the feed pipe, a first baffle plate is provided directly below the feed pipe, and the first baffle plate is fixed on the inner wall of the processing box.
优选的,所述主动辊和从动辊的上方设置有两个对称的第二挡料板,所述第二挡料板固定在处理箱的内壁上,两个所述第二挡料板呈V型设置,所述支撑架的下端端部通过螺栓固定有自锁万向轮。Preferably, two symmetrical second baffle plates are arranged above the driving roller and the driven roller, the second baffle plates are fixed on the inner wall of the processing box, and the two second baffle plates are arranged in the form of two symmetrical second baffle plates. V-shaped arrangement, the lower end of the support frame is fixed with a self-locking universal wheel through bolts.
优选的,所述研磨筒内设置有一个粉碎通孔,所述螺旋输料杆在所述粉碎通孔内转动,所述研磨筒内设置有一个呈凹形设置的支撑转槽,所述粉碎转筒在所述支撑转槽内转动,所述粉碎转筒呈圆筒状设置,所述粉碎转筒的两端分别设置有一个啮合齿盘,所述第二转轴上设置有一个第一齿轮,所述研磨筒的底部设置有一个转动的第二转轴,所述第二转轴上分别设置有一个与所述啮合齿盘相对应啮合连接的第三齿轮,所述第三转轴的端部设置有一个与所述第一齿轮相对应啮合连接的第二齿轮;Preferably, a pulverizing through hole is provided in the grinding cylinder, the screw feeding rod rotates in the pulverizing through hole, and a concave supporting groove is arranged in the grinding cylinder, and the pulverizing The drum rotates in the support groove, the pulverizing drum is arranged in a cylindrical shape, the two ends of the pulverizing drum are respectively provided with a meshing toothed disc, and the second rotating shaft is provided with a first gear , the bottom of the grinding cylinder is provided with a second rotating shaft, the second rotating shaft is respectively provided with a third gear that is meshed with the meshing toothed disc, and the end of the third rotating shaft is provided with There is a second gear corresponding to the first gear in meshing connection;
所述粉碎转筒内设置有多个呈凹形设置的定位滑槽,所述粉碎齿盘上分别设置有多个与所述定位滑槽相对应的定位滑块,所述粉碎齿盘上分别设置有多个相对应连通的固定通孔,所述粉碎齿盘通过固定螺栓连接在所述粉碎转筒上;The pulverizing drum is provided with a plurality of positioning chutes arranged in a concave shape, and a plurality of positioning sliders corresponding to the positioning chutes are respectively provided on the pulverizing toothed discs. A plurality of correspondingly communicating fixing through holes are provided, and the crushing toothed disc is connected to the crushing drum through fixing bolts;
所述粉碎齿盘上分别设置有多个安装槽,所述研磨片分别设置在安装槽内,所述粉碎齿盘上分别设置有与所述安装槽相对应连通的螺栓孔,所述螺栓孔内分别设置有一个压紧所述研磨片的第二螺栓;The pulverizing toothed discs are respectively provided with a plurality of installation grooves, the grinding discs are respectively arranged in the installation grooves, and the pulverizing toothed discs are respectively provided with bolt holes corresponding to the installation grooves. A second bolt for compressing the grinding sheet is respectively arranged inside;
所述研磨筒的端部连接有一个安装端头,所述安装端头通过多个第一螺栓连接在所述研磨筒上。An installation end is connected to the end of the grinding drum, and the mounting end is connected to the grinding drum through a plurality of first bolts.
本发明的技术效果和优点:本发明提出的一种用于矿产开采的废渣处理装置,与现有技术相比,具有以下优点:Technical effects and advantages of the present invention: a waste residue treatment device for mineral mining proposed by the present invention has the following advantages compared with the prior art:
1、本发明通过在从动辊的两侧转动连接有第一滑块,第一滑块在第一滑槽内滑动,当较大废料进入到主动辊和从动辊之间时,从动辊在废料的反作用力下向后移动,进而第一滑块沿第一滑槽向后运动,进而第一滑块通过连接板带动第一连接块向后移动,进而废料进入到主动辊和从动辊中间位置,在弹簧的弹力作用下第一连接块向前滑动,进而第一连接块通过连接板带动第一滑块沿第一滑槽向前滑动,进而带动从动辊向前滑动,进而从动辊与主动辊的配合把废料夹碎方便进行研磨,防止主动辊与从动辊之间卡料,实现对较大体积废渣的夹碎和研磨,提高设备使用寿命;1. In the present invention, a first sliding block is rotated and connected on both sides of the driven roller, and the first sliding block slides in the first chute. When a large waste enters between the driving roller and the driven roller, the driven roller is driven. The roller moves backward under the reaction force of the scrap, and then the first slider moves backward along the first chute, and then the first slider drives the first connecting block to move backward through the connecting plate, and then the scrap enters the driving roller and exits from it. In the middle position of the moving roller, the first connecting block slides forward under the elastic force of the spring, and then the first connecting block drives the first sliding block to slide forward along the first chute through the connecting plate, and then drives the driven roller to slide forward. In addition, the cooperation between the driven roller and the driving roller can easily crush the waste for grinding, prevent the material from jamming between the driving roller and the driven roller, realize the crushing and grinding of the larger volume of waste slag, and improve the service life of the equipment;
2、本发明通过第二伺服电机带动第一转轴旋转,进而第一转轴带动打碎棒在处理箱内绕第一转轴的轴心线旋转,进而打碎棒对处理箱内的废渣进行打碎,使其体积变小方便后续的研磨,提高工作效率,提高研磨质量;2. In the present invention, the second servo motor drives the first rotating shaft to rotate, and then the first rotating shaft drives the crushing rod to rotate around the axis of the first rotating shaft in the processing box, and then the crushing rod smashes the waste residue in the processing box. , to make the volume smaller to facilitate subsequent grinding, improve work efficiency and improve grinding quality;
3、本发明通过第二伺服电机带动主动辊旋转,主动辊带动第二皮带轮旋转,进而第二皮带轮通过传送带带动第一皮带轮旋转,进而第一皮带轮带动 螺旋输料杆旋转,经过主动辊和从动辊研磨后的废渣粉末落入到锥形下料箱内,然后进入到研磨筒内,在螺旋输料杆旋转输送下,废渣粉末排出研磨筒,便于后续的回收利用,自动排出回收、提高工作效率;3. The present invention drives the driving roller to rotate through the second servo motor, and the driving roller drives the second pulley to rotate, and then the second pulley drives the first pulley to rotate through the conveyor belt, and then the first pulley drives the screw feed rod to rotate. The slag powder ground by the moving roller falls into the conical unloading box, and then enters the grinding cylinder. Under the rotating conveyance of the screw feed rod, the waste slag powder is discharged from the grinding cylinder, which is convenient for subsequent recycling, and is automatically discharged for recycling and improving. work efficiency;
4、通过粉碎转筒的转动能够进一步的带动粉碎齿盘的转动,从而进一步的带动研磨片的转动,能够通过螺旋输料杆与研磨片的转动能够进一步的达到精细研磨的目的,从而能够进一步的提高研磨效果。4. The rotation of the pulverizing drum can further drive the rotation of the pulverizing tooth plate, thereby further driving the rotation of the grinding sheet, and the rotation of the screw feed rod and the grinding sheet can further achieve the purpose of fine grinding, which can further to improve the grinding effect.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的A处放大图;Fig. 2 is the enlarged view of A place of the present invention;
图3为本发明的处理箱内部结构图一;Fig. 3 is the internal structure diagram 1 of the processing box of the present invention;
图4为本发明的B处放大图;Fig. 4 is the enlarged view of B place of the present invention;
图5为本发明的处理箱顶端结构图;Fig. 5 is the top structure diagram of the processing box of the present invention;
图6为本发明的立体图;6 is a perspective view of the present invention;
图7为本发明的处理箱内部结构图二;7 is a second internal structure diagram of the processing box of the present invention;
图8为本发明的C处放大图;Fig. 8 is the enlarged view of C place of the present invention;
图9为本发明的缓冲机构结构图;Fig. 9 is the structure diagram of the buffer mechanism of the present invention;
图10为本发明的研磨筒整体结构图;Fig. 10 is the overall structure diagram of the grinding cylinder of the present invention;
图11为本发明实施例粉碎转筒整体结构示意图;11 is a schematic diagram of the overall structure of the pulverizing drum according to the embodiment of the present invention;
图12为本发明实施例研磨片整体结构示意图。FIG. 12 is a schematic diagram of the overall structure of the abrasive sheet according to the embodiment of the present invention.
附图标记:1、支撑架;2、第一安装板;3、处理箱;4、第一伺服电机;5、第一联轴器;6、主动辊;7、从动辊;8、研磨齿;9、缓冲机构;901、第一滑块;902、第一滑槽;903、连接板;904、第一连接块;905、安装箱;906、弹簧;907、第二滑块;908、第二滑槽;909、限位槽;910、限位销;10、箱盖;11、进料管道;111、锥形进料斗;112、第一挡料板;12、打碎机构;121、第二伺服电机;122、第二联轴器;123、第一转轴;124、打碎棒;13、锥形下料箱;14、输料机构;141、研磨筒;142、第二连接块;143、第二安装板;144、螺旋输料杆;145、第一皮带轮;146、第二皮带轮;15、第二挡料板;16、保护罩;17、自锁万向轮;18、第二转轴;19、第二转轴;20、第一齿轮;21、第二齿轮;22、粉碎通孔、23、支撑转槽;24、啮合齿盘;25、粉碎齿盘;26、第三齿轮;27、管道端头;28、第一螺栓;29、研磨片;30、粉碎转筒;31、定位滑槽;32、定位滑块;33、固定孔;34、安装槽;35、螺栓孔;36、第二螺栓。Reference numerals: 1. Support frame; 2. First mounting plate; 3. Processing box; 4. First servo motor; 5. First coupling; 6. Driving roller; 7. Driven roller; 8. Grinding tooth; 9. buffer mechanism; 901, first slider; 902, first chute; 903, connecting plate; 904, first connecting block; 905, installation box; 906, spring; 907, second slider; 908 , the second chute; 909, the limit groove; 910, the limit pin; 10, the box cover; 11, the feeding pipe; 111, the conical feeding hopper; 112, the first baffle plate; 12, the breaking mechanism ; 121, the second servo motor; 122, the second coupling; 123, the first shaft; 124, the breaking rod; 13, the conical unloading box; 14, the feeding mechanism; Two connecting blocks; 143, the second mounting plate; 144, the screw feed rod; 145, the first pulley; 146, the second pulley; 15, the second baffle plate; 16, the protective cover; 17, the self-locking universal wheel ; 18, the second shaft; 19, the second shaft; 20, the first gear; 21, the second gear; 22, the pulverizing through hole, 23, the supporting groove; 24, the meshing tooth plate; 25, the pulverizing tooth plate; 26 , the third gear; 27, the pipe end; 28, the first bolt; 29, the grinding disc; 30, the crushing drum; 31, the positioning chute; 32, the positioning slider; 33, the fixing hole; 34, the installation slot; 35. Bolt hole; 36. Second bolt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明提供了如图1-10所示的一种用于矿产开采的废渣处理装置,包括支撑架1,所述支撑架1的上端焊接有第一安装板2,所述第一安装板2的中间固定有处理箱3,所述处理箱3的一侧设置有第一伺服电机4,所述第一伺服电机4通过螺栓固定在第一安装板2上,所述第一伺服电机4的输出轴端部通过第一联轴器5固定有主动辊6,所述主动辊6位于处理箱3的内部一侧,所述主动辊6的两侧与处理箱3的侧壁转动连接,所述主动辊6的一侧设置有从动辊7,所述从动辊7位于处理箱3的内部,所述主动辊6与从动辊7的外圆柱面上均设置有研磨齿8,研磨齿8交错分布,所述从动辊7的两端与处理箱3的侧壁之间均设置有缓冲机构9;The present invention provides a waste slag processing device for mineral mining as shown in Figs. 1-10, comprising a
所述处理箱3的上端端部通过螺栓固定有箱盖10,所述箱盖10内贯穿有进料管道11,所述进料管道11的下端与处理箱3的内部连通,所述处理箱3的内部上侧设置有打碎机构12,所述打碎机构12位于主动辊6与从动辊7的上方,所述处理箱3的下端连通有锥形下料箱13,所述锥形下料箱13的下端设置有输料机构14;The upper end of the
所述输料机构14包括有一个研磨筒141,所述研磨筒141上设置有一个转动的第二转轴18,所述第二转轴18上连接有一个在所述研磨筒141内转动的螺旋输料杆144,所述研磨筒141内还设置有一个转动的粉碎转筒30,所述粉碎转筒30上设置有多个滑动的粉碎齿盘25,所述粉碎齿盘25上分别设置有多个研磨片29,所述第二转轴18带动所述粉碎转筒30同步转动。The conveying
较佳地,所述缓冲机构9包括第一滑块901,所述第一滑块901与主动辊6转动连接,所述第一滑块901在第一滑槽902内滑动,所述第一滑槽902设置在处理箱3的侧壁上,所述第一滑块901远离主动辊6的一侧通过连接板903固定有第一连接块904,所述第一连接块904在安装箱905内滑动,所述安装箱905固定在第一安装板2上,所述第一连接块904与安装箱905之间设置有弹簧906。Preferably, the
通过采用上述技术方案,防止主动辊6与从动辊7之间卡料,实现对较大体积废渣的夹碎和研磨,提高设备使用寿命。By adopting the above technical scheme, the material jam between the driving
较佳地,所述连接板903远离第一连接块904的一侧上下两端均固定有第二滑块907,所述第二滑块907在第二滑槽908内滑动,所述第二滑槽908设置在处理箱3的外侧侧壁上。Preferably, a second sliding
通过采用上述技术方案,减少连接板903滑动时与处理箱3侧壁之间的摩擦力,降低能源消耗,提高设备使用寿命。By adopting the above technical solution, the frictional force between the connecting
较佳地,所述弹簧906的一端端部安装在限位槽909内,所述限位槽909设置在第一连接块904上,所述弹簧906远离限位槽909的一端端部套接在限位销910上,所述限位销910固定在安装箱905的内壁上。Preferably, one end of the
通过采用上述技术方案,实现对弹簧906的限位和固定,避免弹簧906在安装箱905内位置移动影响工作,起到限位和保护作用。By adopting the above technical solution, the position limitation and fixation of the
较佳地,所述打碎机构12包括第二伺服电机121,所述第二伺服电机121通过螺栓固定在箱盖10上,所述第二伺服电机121的输出轴端部通过第二联轴器122固定有第一转轴123,所述第一转轴123上固定有打碎棒124,所述打碎棒124位于处理箱3的内部,所述处理箱3的上端内部呈圆形设置。Preferably, the crushing
通过采用上述技术方案,对处理箱3内的废渣进行打碎,使其体积变小方便后续的研磨,提高工作效率,提高研磨质量。By adopting the above technical solution, the waste residue in the
较佳地,所述研磨筒141的与锥形下料箱13的下端连通,所述研磨筒141通过第二连接块142固定在第二安装板143上,所述第二安装板143焊接在支撑架1的下侧。Preferably, the grinding
通过采用上述技术方案,使研磨后的废渣粉末通过锥形下料箱13进入到研磨筒141内,便于后续的排出。By adopting the above technical solution, the ground waste residue powder enters into the grinding
较佳地,所述第二转轴的端部键连接有第一皮带轮145,所述第一皮带轮145位于研磨筒141的外侧,所述第一皮带轮145通过传送带传动连接有第二皮带轮146,所述第二皮带轮146键连接在主动辊6靠近第一伺服电机4的一侧;Preferably, a
所述第一伺服电4和第二皮带轮146的外侧设置有保护罩16,所述保护罩16固定在第一安装板2上。A
通过采用上述技术方案,保护罩16的设置避免外界异物与第一伺服电机4和第二皮带轮146接触损坏装置,起到隔离、保护作用。By adopting the above technical solution, the
通过采用上述技术方案,在螺旋输料杆144旋转输送下,废渣粉末排出研磨筒141,便于后续的回收利用,自动排出回收、提高工作效率。By adopting the above technical solution, the waste residue powder is discharged from the grinding
较佳地,所述进料管道11的上端连通有锥形进料斗111,所述进料管道11的正下方设置有第一挡料板112,第一挡料板112呈上高下底倾斜设置,所述第一挡料板112固定在处理箱3的内壁上。Preferably, a
通过采用上述技术方案,锥形进料斗111的设置增大进料管道11的开口面积,方便废渣的倒入,方便工作,第一挡料板112的设置使通过进料管道11流入处理箱3的废渣在第一挡料板112的引导下滑入处理箱3的中心处,便于打碎棒124较为均匀全面的对废渣进行打碎,提高打碎质量。By adopting the above technical solutions, the configuration of the
较佳地,所述主动辊6和从动辊7的上方设置有两个对称的第二挡料板15,所述第二挡料板15固定在处理箱3的内壁上,两个所述第二挡料板15呈V型设置,所述支撑架(1的下端端部通过螺栓固定有自锁万向轮17。Preferably, two symmetrical second baffle plates 15 are arranged above the driving
通过采用上述技术方案,使经过打碎棒124打碎的废杂沿第二挡料板15滑入到主动辊6和从动辊7相邻的中间位置,便于主动辊6和从动辊7对其进行研磨,提高研磨质量。By adopting the above technical solution, the scraps broken by the breaking bar 124 are slid along the second baffle plate 15 to the intermediate position adjacent to the driving
通过采用上述技术方案,方便整个装置的移动和固定,提高装置的机动性和灵活性。By adopting the above technical solutions, the movement and fixation of the entire device is facilitated, and the maneuverability and flexibility of the device are improved.
所述研磨筒141内设置有一个粉碎通孔22,所述螺旋输料杆144在所述粉碎通孔22内转动,所述研磨筒141内设置有一个呈凹形设置的支撑转槽23,所述粉碎转筒30在所述支撑转槽23内转动,所述粉碎转筒30呈圆筒状设置,所述粉碎转筒30的两端分别设置有一个啮合齿盘24,所述第二转轴18上设置有一个第一齿轮20,所述研磨筒144的底部设置有一个转动的第三转轴19,所述第三转轴19上分别设置有一个与所述啮合齿盘24相对应啮合连接的第三齿轮26,所述第三转轴19的端部设置有一个与所述第一齿轮20相对应啮合连接的第二齿轮21。The grinding
通过上述方案后,能够通过第一齿轮20和第二齿轮21的相对应啮合连接能够进一步的带动第三转轴19的转动,从而能够带动第三齿轮26的转动,第三齿轮26与啮合齿盘24相对应啮合连接后能够进一步的带动粉碎齿盘24的转动,从而进一步的带动粉碎齿盘25的转动,能够通过研磨片29的转动能够进一步的提高粉碎效果。After the above solution is adopted, the corresponding meshing connection of the
所述粉碎转筒30内设置有多个呈凹形设置的定位滑槽31,所述粉碎齿盘25上分别设置有多个与所述定位滑槽31相对应的定位滑块32,所述粉碎齿盘25上分别设置有多个相对应连通的固定通孔33,所述粉碎齿盘25通过固定螺栓连接在所述粉碎转筒30上。The pulverizing
通过上述方案,能够通过定位滑块32在定位滑槽31内滑动,能够进一步的方便对粉碎齿盘25的拆卸,同时能够通过固定螺栓插入到固定通孔33内以后,进一步的连接在粉碎转筒30上,从而将粉碎齿盘25固定链接在粉碎转筒30上。Through the above solution, the
所述粉碎齿盘25上分别设置有多个安装槽34,所述研磨片29分别设置在安装槽34内,所述粉碎齿盘2上分别设置有与所述安装槽34相对应连通的螺栓孔35,所述螺栓孔35内分别设置有一个压紧所述研磨片39的第二螺栓36。The pulverizing
通过上述方案,能够通过通过安装槽34进一步方便对研磨片29的安装,通过第二螺栓36方便对研磨片29的固定。Through the above solution, it is possible to further facilitate the installation of the polishing
所述研磨筒141的端部连接有一个安装端头27,所述安装端头27通过多个第一螺栓28连接在所述研磨筒41上。An
通过上述方案,能够通过安装端头27进一步的方便对粉碎齿盘25进行拆卸,方便对研磨片29的安装拆卸。Through the above solution, it is possible to further facilitate the dismounting of the pulverizing
工作原理:首先把废渣倒入到锥形进料斗111内,然后废渣流入到进料管道11内,然后进入到处理箱3内,从进料管道11落下的废渣落入到第一挡料板112上,然后沿着第一挡料板112滑动处理箱3的中心处分散开来落入到处理箱3的四周;Working principle: First pour the waste residue into the
同时启动第二伺服电机121,进而第二伺服电机121带动第一转轴123旋转,进而第一转轴123带动打碎棒124在处理箱3内旋转,进而打碎棒124对处理箱3内的废渣进行打碎;At the same time, the
打碎的废渣落入到下方的第二挡料板15上,然后沿着第二挡料板15滑入到主动辊6和从动辊7相邻处,同时启动第一伺服电机4,进而第一伺服电机4带动主动辊6顺时针旋转,进而在废渣的作用下驱动从动辊7逆时针旋转,进而主动辊6和从动辊7相互配合利用其上的研磨齿8把废渣研磨成粉末状;The broken slag falls on the second baffle plate 15 below, and then slides along the second baffle plate 15 to the adjacent position of the driving
当较大废料进入到主动辊6和从动辊7之间时,从动辊7在废料的反作用力下向后移动,进而第一滑块901沿第一滑槽902向后运动,进而第一滑块901通过连接板903带动第一连接块904向后移动,进而废料进入到主动辊6和从动辊7中间位置,在弹簧906的弹力作用下第一连接块904向前滑动,进而第一连接块904通过连接板903带动第一滑块901沿第一滑槽902向前滑动,进而带动从动辊7向前滑动,进而主动辊6与从动辊7的配合把废料夹碎方便进行研磨,防止主动辊6与从动辊7之间卡料,实现对较大体积废渣的夹碎和研磨,提高设备使用寿命;When a large scrap enters between the driving
研磨后的废渣粉末落入到锥形下料箱13内,然后通过锥形下料箱13落入到研磨筒141内,主动辊6的旋转带动第二皮带轮146旋转,进而第二皮带轮146通过传送带带动第一皮带轮145旋转,进而第一皮带轮145带动螺旋输料杆144旋转,通过第二转轴18的转动同时带动粉碎转筒30的转动,在粉碎转筒30上设置有粉碎齿盘25,能够通过粉碎齿盘25和螺旋输料杆144的同步转动能够进一步的提高粉碎效果;The ground waste residue powder falls into the
通过粉碎转筒30的转动能够进一步的带动粉碎齿盘25的转动,在粉碎齿盘25上设置有研磨片29,从而进一步的带动研磨片29转动,通过螺旋输料杆144与粉碎齿盘25的同步转动能够达到精细研磨的目的,在螺旋输料杆144旋转输送下,废渣粉末排出研磨筒141,便于后续的回收利用,自动排出回收、提高工作效率,整个处理工作完成。The rotation of the pulverizing
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments can be modified, or some technical features thereof can be equivalently replaced, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included. within the protection scope of the present invention.
Claims (10)
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| CN111036341A (en) * | 2020-02-18 | 2020-04-21 | 深圳市科建建设集团有限公司 | Building rubbish environmental protection processing apparatus |
| CN112844602A (en) * | 2021-01-28 | 2021-05-28 | 马鞍山市洁源环保有限公司 | Recycling device for solid waste and working method thereof |
| CN113464769A (en) * | 2021-07-06 | 2021-10-01 | 刘春艳 | A modular clearance repairing machine for exhaust emission pipeline |
| CN114011521A (en) * | 2021-11-04 | 2022-02-08 | 王召刚 | Be used for construction site rubbish clearance auxiliary device |
| CN116493077A (en) * | 2023-04-26 | 2023-07-28 | 衡阳芊安智能家居科技开发有限公司 | A breaker for ceramic ware |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113464769A (en) * | 2021-07-06 | 2021-10-01 | 刘春艳 | A modular clearance repairing machine for exhaust emission pipeline |
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| CN116493077B (en) * | 2023-04-26 | 2024-03-29 | 江西瑞源陶瓷有限公司 | A breaker for ceramic ware |
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