CN110702679A - A detection device for flywheel assembly - Google Patents

Abstract

The invention discloses a detection device of a flywheel, which relates to the technical field of flywheel production and processing, and comprises a workbench, wherein a detection assembly, a cleaning assembly and a transmission assembly are arranged on the workbench, the detection device can adopt a driving mechanism to realize the switching of two working modes, the detection mode can realize the detection of the flywheels with different diameters, the cleaning mode can clean a turntable on which the flywheel is placed, different positions of the turntable can be cleaned through two cleaning plates at different positions, and the cleaned scraps, dust and the like are swept into a collection box, so that the cleaning is convenient, and meanwhile, in the process that bristles on the cleaning plates clean the turntable, the turntable can also rotate, and the cleaning effect is improved.

Description

A detection device for flywheel assembly

technical field

The invention relates to the technical field of flywheel production and processing, in particular to a detection device for a flywheel assembly.

Background technique

The flywheel is a rotating member with an appropriate moment of inertia, which can store and release kinetic energy. The flywheel is a wheel-shaped accumulator with a large moment of inertia mounted on the rotary shaft of the machine. When the rotational speed of the machine increases, the kinetic energy of the flywheel increases and the energy is stored; when the rotational speed of the machine decreases, the kinetic energy of the flywheel decreases and the energy is released. Flywheels can be used to reduce speed fluctuations during mechanical operation.

During the processing of the flywheel, the gear teeth and the flywheel will be produced separately, and then installed together by pressing equipment. The flywheel that has been installed on the ring gear needs to be checked with a meshing instrument to determine whether the teeth on the ring gear are defective.

Most of the existing detection devices for flywheels are fixed and can only detect flywheels with a fixed diameter. At the same time, they do not have a cleaning function. Since waste and dust often appear on the turntable in the detection device, it will affect the detection. The accuracy of the detection of the flywheel by the device, so it is often necessary to manually clean the turntable of the detection flywheel, which increases the labor intensity of the workers. However, if a cleaning device is installed separately on the detection device, a driving mechanism needs to be added to realize the operation of the cleaning device. Increased production costs.

SUMMARY OF THE INVENTION

The purpose of the present invention is to provide a flywheel detection device to solve the above-mentioned defects caused in the prior art.

A detection device for a flywheel assembly, comprising a workbench, a detection component is arranged on the workbench, a cleaning component is arranged above the detection component, and a horizontal plate in the cleaning component is sleeved on a spline in the detection component On the shaft, the cleaning assembly is provided with a transmission assembly, and the active synchronizing wheel in the transmission assembly is fixedly installed on the spline tube in the cleaning assembly, and the detection assembly is used to detect the teeth on the flywheel ring gear, so The transmission assembly is used to realize the rotation of the turntable and the cleaning plate, and the cleaning assembly is used to clean the turntable.

Preferably, the detection assembly includes a mounting frame, a support base, an adjusting cylinder and a slide rail two fixedly installed on the workbench, the slide rail two are symmetrically arranged on the front and rear sides of the through groove on the workbench, and the slide rail two A sliding block 2 is slidably connected to the upper part, and a sliding plate is fixedly connected to the sliding block 2; The motor, and the output shaft of the motor is fixedly connected with the spline shaft, the support base and the adjustment cylinder are respectively located on the left and right sides of the slide plate, and the piston rod of the adjustment cylinder is fixedly connected with the slide plate, and the support base is rotatably connected with a rotating shaft, A turntable is fixedly connected to the rotating shaft, and a limit shaft is fixedly connected to the turntable. A sliding rail is provided on the mounting frame, and a sliding block is slidably connected to the sliding rail. The block is fixedly installed with an image acquisition probe.

Preferably, the cleaning assembly includes a horizontal plate and a Z-shaped mounting plate fixedly installed on the workbench, the bottom end of the horizontal plate is rotatably connected with a spline tube, and the spline tube is sleeved on the spline shaft and is connected with the spline shaft. The spline shaft is adapted, the bottom end of the horizontal plate is rotatably connected with two cleaning plates with bristles through the first rotating shaft, and there is a circular connection between the two cleaning plates that is rotatably connected with the horizontal plate through the second rotating shaft The circular clamping block is close to one of the cleaning plates, and the circular clamping block is adapted to the rotating shaft and the limit shaft. The bottom end of the Z-shaped mounting plate is provided with a slide rail three, the The slide rail three is slidably connected with a slider three, and the bottom of the slider three is fixedly connected with a damping shaft coaxial with the spline shaft, the bottom of the damping shaft is fixedly connected with a connecting plate, and the bottom of the connecting plate is provided with a limiter. The first position block, the first position limit block is provided with a pin hole 1, the upper part of the horizontal plate is provided with a second position block, and the second position block is provided with a second pin hole matched with the first pin hole.

Preferably, the transmission assembly includes a driving synchronizing wheel, a driven synchronizing wheel fixedly connected to the first rotating shaft, and a double-groove synchronizing wheel fixedly connecting to the second rotating shaft, one of the grooves of the double-groove synchronizing wheel passing through the synchronous belt One is drivingly connected with the driving synchronizing wheel, and the other groove is drivingly connected with the driven synchronizing wheel through the second synchronous belt.

Preferably, the worktable is provided with an installation groove corresponding to the cleaning plate away from the circular clamping block, and a collection box is arranged in the installation groove, and both ends of the collection box are provided with handles.

Preferably, the end of the second slide rail away from the adjusting cylinder is provided with a limit block 3, and the support column at the bottom of the worktable is provided with a foot support.

Among them, the image acquisition probe is electrically connected with an external computer host, and is used for comparative analysis of the acquired images.

The advantages of the present invention are: (1) by arranging the first sliding rail, the first sliding block, the second sliding rail and the second sliding block, the detection of flywheels with different diameters can be realized;

(2) By setting the cleaning assembly and the transmission assembly, the turntable on which the flywheel is placed can be cleaned, and the turntable will also rotate during the cleaning of the turntable by the bristles on the cleaning plate, which improves the cleaning effect and cleans the flowers in the assembly. The key tube is matched with the spline shaft, and one driving mechanism can be used to realize the switching of two different working modes, avoiding the additional setting of a driving device for driving the cleaning component and reducing the cost;

(3) Set the circular clamping block close to one of the cleaning plates. During the cleaning process of the turntable, the cleaning plate close to the circular clamping block cleans the position of the turntable near the axis, and sweeps the waste, dust, etc. When the turntable is far away from the axis, the cleaning plate away from the circular block will clean the turntable away from the axis, and sweep the waste and dust away from the axis of the turntable into the collection box for easy cleaning.

Description of drawings

FIG. 1 is a schematic structural diagram of the present invention.

FIG. 2 is a schematic structural diagram of the present invention without a flywheel.

FIG. 3 is a schematic structural diagram of the transmission assembly in the present invention.

FIG. 4 is a schematic structural diagram of a spline tube in the present invention.

FIG. 5 is a schematic structural diagram of a flywheel in the present invention.

Among them, 1- worktable, 2- through slot, 3- detection component, 301- mounting bracket, 302- slide rail one, 303- slide block one, 304- mounting block, 305- image acquisition probe, 306- support base, 307-turntable, 308-rotating shaft, 309-limiting shaft, 310-slide rail two, 311-slider two, 312-slide plate, 313-drive gear, 314-motor, 315-adjustment cylinder, 316-spline shaft, 4-cleaning assembly, 401-cross plate, 402-spline tube, 403-cleaning plate, 404-bristles, 405-Z-shaped mounting plate, 406-slide rail three, 407-slider three, 408-damping shaft, 409 -Connecting plate, 410-Limiting block 1, 411-Pin hole 1, 412-Limiting block 2, 413-Pin hole 2, 414-Rotating shaft 1, 415-Circular clamping block, 416-Rotating shaft 2, 5 - Transmission components, 501- driving synchronous wheel, 502- double-slot synchronous wheel, 503- driven synchronous wheel, 504- synchronous belt 1, 505- synchronous belt 2, 6- collecting box, 61- handle, 7- foot support , 8-limit block three, 9-freewheel.

Detailed ways

In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.

As shown in FIG. 1 to FIG. 5 , a detection device for a flywheel assembly includes a workbench 1 , a detection assembly 3 is arranged on the workbench 1 , a cleaning component 4 is arranged above the detection assembly 3 , and the cleaning The horizontal plate 401 in the assembly 4 is sleeved on the spline shaft 316 in the detection assembly 3, the cleaning assembly 4 is provided with a transmission assembly 5, and the driving synchronizing wheel 501 in the transmission assembly 5 is fixedly installed in the cleaning assembly 4 On the spline tube 402, the detection component 3 is used to detect the teeth on the ring gear of the flywheel 9, the transmission component 5 is used to realize the rotation of the turntable 307 and the cleaning plate 403, and the cleaning component 4 is used to detect Cleaning of the turntable 307.

In this embodiment, the detection assembly 3 includes a mounting frame 301 fixedly mounted on the worktable 1 , a support base 306 , an adjustment cylinder 315 and a second sliding rail 310 , and the second sliding rail 310 is symmetrically arranged on the worktable 1 . On the front and rear sides of the through slot 2, and the second sliding block 310 is slidably connected with a second sliding block 311, the second sliding block 311 is fixedly connected with a sliding plate 312, and a spline shaft 316 is rotatably connected above the sliding plate 312, and A drive gear 313 is fixedly connected to the spline shaft 316 , a motor 314 is fixedly installed under the slide plate 312 , and the output shaft of the motor 314 is fixedly connected to the spline shaft 316 , the support base 306 and the adjusting cylinder 315 are respectively located on the slide plate 316 . On the left and right sides of 312, and the piston rod of the adjusting cylinder 315 is fixedly connected with the slide plate 312, a rotating shaft 308 is rotatably connected to the support base 306, and a rotating plate 307 is fixedly connected to the rotating shaft 308, and the rotating plate 307 is fixedly connected with a limited position A shaft 309, the mounting frame 301 is provided with a sliding rail 1 302, a sliding block 1 303 is slidably connected to the sliding rail 1 302, and an image acquisition probe 305 is fixedly installed on the sliding block 1 303 through a mounting block 304, By sliding the slider 1 303, the position of the image acquisition probe 305 can be adjusted to obtain a better image effect. By sliding the slider 2 311, the position of the driving gear 313 can be adjusted, and the flywheels 9 with different diameters can be detected. .

In this embodiment, the cleaning assembly 4 includes a horizontal plate 401 and a Z-shaped mounting plate 405 fixedly mounted on the worktable 1 . The bottom end of the horizontal plate 401 is rotatably connected with a spline tube 402 , and the spline tube 402 is sleeved on the spline shaft 316 and is matched with the spline shaft 316. The bottom end of the horizontal plate 401 is rotatably connected with two cleaning plates 403 with bristles 404 through a rotating shaft one 414, and the two cleaning plates 403 are cleaned. Between the plates 403, there is a circular block 415 rotatably connected to the horizontal plate 401 through the second rotating shaft 416. The limit shaft 309 is adapted to fit, the bottom end of the Z-shaped mounting plate 405 is provided with a slide rail three 406, the slide rail three 406 is slidably connected with a slide block three 407, and the bottom of the slide block three 407 is fixedly connected with a slide rail three 407. The damping shaft 408 is coaxial with the spline shaft 316, the bottom of the damping shaft 408 is fixedly connected with a connecting plate 409, the bottom of the connecting plate 409 is provided with a limit block 410, and the limit block 1 410 is provided with The first pin hole 411 is provided with a second limit block 412 above the horizontal plate 401. The second limit block 412 is provided with a second pin hole 413 that matches with the first pin hole 411. By moving the horizontal plate 401 up and down, the device can be realized. To switch between the two modes, move the horizontal plate 401 up to align the second pin hole 413 with the first pin hole 411, fix the horizontal plate 401 with pins, rotate the horizontal plate 401, and rotate it to the top of the adjusting cylinder 315, which is the detection In the mode, move the horizontal plate 401 down, so that the spline tube 402 is sleeved on the spline shaft 316, and the circular block 415 is stuck on the rotating shaft 308 and the limit shaft 309, which is the cleaning mode. In the cleaning mode, you can Realize the cleaning of the turntable 307 on which the flywheel 9 is placed, and in the process of cleaning the turntable 307 by the bristles 404 on the cleaning plate 403, the turntable 307 will also rotate to improve the cleaning effect. In cooperation with the key shaft 316, one driving mechanism can be used to realize the switching of two different working modes, avoiding additionally setting a driving device for driving the cleaning package, and reducing the cost.

In this embodiment, the transmission assembly 5 includes a driving synchronous wheel 501, a driven synchronous wheel 503 fixedly connected to the first rotating shaft 414, and a driving synchronous wheel 502 fixedly connected to the second rotating shaft 416. One of the grooves of the wheel 502 is drivingly connected with the driving synchronous wheel 501 through the first synchronous belt 504, and the other groove is connected with the driven synchronous wheel 503 through the second synchronous belt 505. The motor 314 is started, and the spline shaft 316 rotates to drive the spline tube 402 and the The rotation of the driving synchronous wheel 501 drives the driving synchronous wheel 502 to rotate, and at the same time, the driving synchronous wheel 502 drives the driven synchronous wheel 503 to rotate, so as to realize the rotation of the cleaning plate 403 and the turntable 307 .

In this embodiment, the worktable 1 is provided with an installation groove corresponding to the cleaning plate 403 away from the circular clamping block 415, and the installation groove is provided with a collection box 6, and two ends of the collection box 6 are provided with There is a handle 61, the installation groove can fix the collection box 6, and the collection box 6 can collect waste and dust.

In this embodiment, the end of the second slide rail 310 away from the adjusting cylinder 315 is provided with a limit block 3 8 , and the limit block 3 8 plays a limiting role on the movement of the second slider 311 . The bottom of the worktable 1 There is a foot support 7 on the support column of the device, which can make the device more stable during the working process.

Working process and principle: When the flywheel 9 needs to be tested, move the horizontal plate 401 up to align the second pin hole 413 with the first pin hole 411, fix the horizontal plate 401 with the pin, rotate the horizontal plate 401, and turn it to adjust Above the cylinder 315, the flywheel 9 to be tested is placed on the turntable 307, and the position of the image acquisition probe 305 is adjusted by sliding the slider according to the size of the flywheel 9 to be tested, until the image collected by the image acquisition probe 305 is displayed on the computer When the position on the screen is appropriate, the computer will perform self-check on the collected image to determine whether the flywheel 9 is reversed, and then push the slide plate 312 to move by adjusting the piston rod of the air cylinder 315, so that the drive gear 313 and the flywheel 9 to be detected are meshed with each other, and the start The motor 314 drives the drive gear 313 to drive the flywheel 9 to be detected to rotate for inspection. When the turntable 307 needs to be cleaned, the sliding plate 312 is driven to move by adjusting the cylinder 315. Here, the working stroke of the cylinder 315 is adjusted to be fixed. It rotates to the top of the turntable 307, pulls out the pin, and moves the horizontal plate 401 downward, so that the spline tube 402 is sleeved on the spline shaft 316, and the circular block 415 is stuck on the rotating shaft 308 and the limit shaft 309 at the same time, When the motor 314 is started, the spline shaft 316 rotates to drive the spline tube 402 and the driving synchronizing wheel 501 to rotate, which drives the driving synchronizing wheel 502 to rotate, and at the same time, the driving synchronizing wheel 502 drives the driven synchronizing wheel 503 to rotate, so as to realize the rotation of the cleaning plate 403 and the turntable 307 , the turntable 307 is cleaned, and the cleaned waste, dust, etc. are swept into the collection box 6 to complete the cleaning.

Based on the above, the present invention can use one drive mechanism to switch between two working modes. In the detection mode, the flywheels 9 with different diameters can be inspected, and in the cleaning mode, the turntable 307 on which the flywheel 9 is placed can be cleaned. Through the two cleaning plates 403 at different positions, different positions of the turntable 307 can be cleaned, and the cleaned waste, dust, etc. can be swept into the collection box 6 for easy cleaning. During the cleaning process, the turntable 307 also rotates to improve the cleaning effect.

It is known from the technical common sense that the present invention can be realized by other embodiments without departing from its spirit or essential characteristics. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.

Claims (6)

1. The utility model provides a detection apparatus for flywheel assembly, its characterized in that, includes workstation (1), be equipped with determine module (3) on workstation (1), the top of determine module (3) is equipped with clean subassembly (4), and diaphragm (401) in clean subassembly (4) cup joint on integral key shaft (316) in determine module (3), be equipped with drive assembly (5) on clean subassembly (4), and initiative synchronizing wheel (501) fixed mounting in drive assembly (5) is on spline pipe (402) in clean subassembly (4), determine module (3) are used for detecting the tooth on flywheel (9) ring gear, drive assembly (5) are used for realizing the rotation of carousel (307) and clean board (403), clean subassembly (4) are used for the cleanness to carousel (307).

2. The detecting device for the flywheel assembly according to claim 1, wherein: the detection assembly (3) comprises a mounting frame (301) fixedly mounted on the workbench (1), a supporting seat (306), an adjusting cylinder (315) and a second sliding rail (310), the second sliding rail (310) is symmetrically arranged on the front side and the rear side of the through groove (2) on the workbench (1), the second sliding rail (310) is connected with a second sliding block (311), the second sliding block (311) is fixedly connected with a sliding plate (312), a spline shaft (316) is rotatably connected above the sliding plate (312), a driving gear (313) is fixedly connected on the spline shaft (316), a motor (314) is fixedly mounted below the sliding plate (312), an output shaft of the motor (314) is fixedly connected with the spline shaft (316), the supporting seat (306) and the adjusting cylinder (315) are respectively positioned on the left side and the right side of the sliding plate (312), and a piston rod of the adjusting cylinder (315) is fixedly connected with the sliding plate (312), the utility model discloses a portable electronic device, including supporting seat (306), fixed connection has pivot (308) on supporting seat (306), and fixedly connected with carousel (307) on pivot (308), spacing axle (309) of fixedly connected with on carousel (307), be equipped with slide rail (302) on mounting bracket (301), sliding connection has slider (303) on slide rail (302), there is image acquisition probe (305) through installation piece (304) fixed mounting on slider (303).

3. The detecting device for the flywheel assembly according to claim 2, wherein: the cleaning assembly (4) comprises a transverse plate (401) and a Z-shaped mounting plate (405) fixedly mounted on the workbench (1), the bottom end of the transverse plate (401) is rotatably connected with a spline tube (402), the spline tube (402) is sleeved on the spline shaft (316) and matched with the spline shaft (316), the bottom end of the transverse plate (401) is rotatably connected with two cleaning plates (403) with bristles (404) through a first rotating shaft (414), a circular clamping block (415) which is rotatably connected with the transverse plate (401) through a second rotating shaft (416) is arranged between the two cleaning plates (403), the circular clamping block (415) is close to one of the cleaning plates (403), the circular clamping block (415) is matched with the rotating shaft (308) and a limiting shaft (309), the bottom end of the Z-shaped mounting plate (405) is provided with a third sliding rail (406), and the third sliding block (407) is slidably connected with the third sliding rail (406), and the bottom fixedly connected with of slider three (407) and coaxial damping axle (408) of integral key shaft (316), the bottom fixedly connected with connecting plate (409) of damping axle (408), the bottom of connecting plate (409) is equipped with stopper one (410), be equipped with pinhole one (411) on stopper one (410), the top of diaphragm (401) is equipped with stopper two (412), be equipped with on stopper two (412) with pinhole one (411) complex pinhole two (413).

4. A flywheel assembly testing apparatus as claimed in claim 3, wherein: the transmission assembly (5) comprises a driving synchronous wheel (501), a driven synchronous wheel (503) fixedly connected to a first rotating shaft (414) and a double-groove synchronous wheel (502) fixedly connected to a second rotating shaft (416), wherein one groove of the double-groove synchronous wheel (502) is in transmission connection with the driving synchronous wheel (501) through a first synchronous belt (504), and the other groove of the double-groove synchronous wheel is in transmission connection with the driven synchronous wheel (503) through a second synchronous belt (505).

5. The detecting device for the flywheel assembly according to claim 4, wherein: the cleaning device is characterized in that a mounting groove corresponding to the cleaning plate (403) far away from the circular fixture block (415) is formed in the workbench (1), a collecting box (6) is arranged in the mounting groove, and handles (61) are arranged at two ends of the collecting box (6).

6. The detecting device for the flywheel assembly according to claim 1, wherein: one end, far away from adjusting cylinder (315), of second sliding rail (310) is provided with third limiting block (8), and a foot support (7) is arranged on a supporting column at the bottom of the workbench (1).

Images