CN110700211A - Construction method of fabricated steel tube sheet formwork suitable for rapid lining of horseshoe-shaped tunnels - Google Patents
Construction method of fabricated steel tube sheet formwork suitable for rapid lining of horseshoe-shaped tunnels Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
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- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
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Abstract
本发明公开了一种适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法,包括:根据马蹄形隧洞设计、开挖尺寸、衬砌受力情况,确定脚模板、肩模板和封顶模板的位置并在开挖时在肩模板对应围岩内预埋套管,对脚模板、肩模板和封顶模板预制、安装;然后进行浇筑、拆模;本发明模板自身具有拱效应,再加上高强螺栓连接肩模板和围岩,使得模板无需大型的衬砌台车即可在浇筑混凝土时达到自身稳定;模板单元整体结构简单,极大的减少了工程成本。
The invention discloses a construction method of an assembled steel tube sheet formwork suitable for the rapid lining of a horseshoe-shaped tunnel, which comprises: determining the positions of the foot formwork, the shoulder formwork and the capping formwork according to the design of the horseshoe-shaped tunnel, the excavation size and the lining force, and determining the positions of the foot formwork, the shoulder formwork and the capping formwork; During excavation, the casing is pre-buried in the surrounding rock corresponding to the shoulder formwork, and the foot formwork, the shoulder formwork and the capping formwork are prefabricated and installed; The formwork and surrounding rock make the formwork stable when pouring concrete without a large lining trolley; the overall structure of the formwork unit is simple, which greatly reduces the engineering cost.
Description
技术领域technical field
本发明涉及隧洞衬砌技术领域,具体涉及一种适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法。The invention relates to the technical field of tunnel lining, in particular to a construction method of an assembled steel pipe sheet formwork suitable for the rapid lining of a horseshoe-shaped tunnel.
背景技术Background technique
马蹄形是水工隧洞中较为常见的类形。隧洞衬砌的速度对工程进度与安全影响较大,目前隧洞衬砌模板多采用钢模台车,一方面需要大量外部支撑,影响洞内施工期的交通。另一方面浇筑的混凝土需达到一定的强度,模板才能拆除,才能为下一段浇筑衬砌段使用,此外受钢模台车造价及洞内交通的影响,模板利用效率不高,直接影响整个隧洞的衬砌速度。因此研究一种造价较低、能够自稳和快速拆装的模板来利用到隧洞衬砌的方法中,对隧洞衬砌效率的提升具有广泛意义。The horseshoe shape is the most common type in hydraulic tunnels. The speed of tunnel lining has a great impact on the progress and safety of the project. At present, steel formwork trolleys are mostly used for tunnel lining formwork. On the other hand, the poured concrete needs to reach a certain strength before the formwork can be removed and used for the next lining section. In addition, due to the cost of the steel formwork trolley and the traffic in the tunnel, the use efficiency of the formwork is not high, which directly affects the performance of the entire tunnel. Lining speed. Therefore, it is of great significance to improve the efficiency of tunnel lining to study a formwork with low cost, self-stable and quick disassembly and assembly to utilize it in tunnel lining.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本方法提出一种能够有效提升效率的适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法。In order to solve the above problems, this method proposes a construction method of assembled steel tube sheet formwork suitable for the rapid lining of horseshoe-shaped tunnels, which can effectively improve the efficiency.
本发明的技术方案为:一种适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法,包括以下步骤:The technical scheme of the present invention is as follows: a construction method for an assembled steel pipe sheet formwork suitable for rapid lining of a horseshoe-shaped tunnel, comprising the following steps:
步骤一:设计Step 1: Design
根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,并将马蹄形隧洞衬砌的钢管片模板设计成沿隧洞轴向2~4m为一个模板单元;其中,所述模板单元包括脚模板、肩模板和封顶模板;所述肩模板能够通过脚模板安装在钢筋砼底板上,所述封顶模板能够安装在肩模板上;利用脚模板、肩模板和封顶模板之间的连接形成拱效应,能够有效地实现达到自身稳定;According to the design and excavation size of the horseshoe-shaped tunnel, as well as the stress of the lining, the steel tube sheet formwork lining the horseshoe-shaped tunnel is designed to be a formwork unit 2-4m along the tunnel axis; wherein, the formwork unit includes a foot formwork and a shoulder formwork. and capping formwork; the shoulder formwork can be installed on the reinforced concrete bottom plate through the foot formwork, and the capping formwork can be installed on the shoulder formwork; the arch effect is formed by using the connection between the foot formwork, the shoulder formwork and the capping formwork, which can effectively achieve self-stabilization;
步骤二:开挖Step 2: Excavation
对马蹄形隧洞进行分段式开挖,并且在模板单元对应围岩内预埋套管;The horseshoe-shaped tunnel is excavated in sections, and the casing is embedded in the corresponding surrounding rock of the formwork unit;
步骤三:预制Step 3: Prefab
在钢管片模板加工厂对模板单元进行预制;其中,模板单元在预埋套管对应部位开孔;The formwork unit is prefabricated in the steel tube sheet formwork processing plant; wherein, the formwork unit has holes corresponding to the embedded casing;
步骤四:装配Step 4: Assembly
在已开挖的马蹄形隧洞底部构建钢筋砼底板,并绑扎好上部结构钢筋网块,然后将预制的模板单元架立在钢筋砼底板上;直至完成已开挖的马蹄形隧洞模板单元的安装;其中,模板单元在马蹄形隧洞中的装配固定顺序为:脚模板、肩模板,最后为封顶模板;Build a reinforced concrete bottom plate at the bottom of the excavated horseshoe-shaped tunnel, and bind the reinforcement mesh blocks of the upper structure, and then erect the prefabricated formwork unit on the reinforced concrete bottom plate; until the installation of the excavated horseshoe-shaped tunnel formwork unit is completed; , the assembly and fixing sequence of the formwork unit in the horseshoe-shaped tunnel is: foot formwork, shoulder formwork, and finally the capping formwork;
步骤五:浇筑Step 5: Pour
在马蹄形钢管片模板装配固定完毕后,浇筑混凝土;待混凝土达到预设强度后,切除肩模板上的连接螺母,拆除模板,并对混凝土内剩余的螺栓采用环氧砂浆进行处理;After the horseshoe-shaped steel tube sheet formwork is assembled and fixed, concrete is poured; after the concrete reaches the preset strength, the connecting nuts on the shoulder formwork are cut off, the formwork is removed, and the remaining bolts in the concrete are treated with epoxy mortar;
步骤六:持续施工Step 6: Continue Construction
重复步骤二到步骤五,直至完成整个马蹄形隧洞的衬砌施工。Repeat steps 2 to 5 until the lining of the entire horseshoe-shaped tunnel is completed.
进一步地,所述脚模板、肩模板和封顶模板均由钢板本体和焊接在所述钢板本体内侧的纵、横加强肋板构成,所述加强肋板的厚度为5~10mm。Further, the foot formwork, the shoulder formwork and the capping formwork are all composed of a steel plate body and longitudinal and transverse reinforcing rib plates welded on the inner side of the steel plate body, and the thickness of the reinforcing rib plates is 5-10 mm.
作为本发明的一种改进方案,当所述马蹄形隧洞高度大于等于5m时,可对肩模板再进行拆分,拆分时应避免将拆分点置于受力较大的部位。拆分方案包括以下三种:As an improved solution of the present invention, when the height of the horseshoe-shaped tunnel is greater than or equal to 5m, the shoulder formwork can be split again, and the splitting point should be avoided in the position where the force is greater. The splitting scheme includes the following three:
其一,所述肩模板由多个子第一肩模板组成;每个所述子第一肩模板包括第一钢板本体,以及设置在第一钢板本体上的第一横肋板、第一纵肋板,且最外端的第一横肋板上设置有连接孔,子第一肩模板之间通过连接孔、高强螺栓连接;在使用时装配更加灵活,并且将肩模板拆分成子第一肩模板后更便于运输。First, the shoulder formwork is composed of a plurality of sub-first shoulder formwork; each of the sub-first shoulder formwork includes a first steel plate body, and a first transverse rib and a first longitudinal rib arranged on the first steel plate body. The outermost first transverse rib is provided with connecting holes, and the sub-first shoulder formwork is connected by connecting holes and high-strength bolts; the assembly is more flexible in use, and the shoulder formwork is split into sub-first shoulder formwork Afterwards, it is easier to transport.
其二,所述肩模板由多个子第二肩模板组成;每个所述子第二肩模板包括第二钢板本体,设置在第二钢板本体上的第二横肋板、第二纵肋板,以及分别设置在最两个外端第二横肋板上的连接插条、连接插孔;且最外端的第二横肋板、连接插孔均上设置有连接孔,子第二肩模板之间通过连接孔、高强螺栓连接。Second, the shoulder formwork is composed of a plurality of sub-second shoulder formwork; each of the sub-second shoulder formwork includes a second steel plate body, a second transverse rib and a second longitudinal rib arranged on the second steel plate body. , and the connecting inserts and connecting jacks respectively arranged on the two outermost second transverse ribs; and the second outermost second transverse ribs and the connecting jacks are provided with connecting holes, and the second shoulder template They are connected by connecting holes and high-strength bolts.
其三,所述肩模板包括支撑架和第二肩模板;所述支撑架包括两个边支架,均匀设置在两个边支架上的5~10个支撑板,以及设置在两个边支架上位于两个支撑板之间的加固杆;所述第二肩模板由矩形钢板和焊接在钢板四周的边肋板构成;第二肩模板能够安装在两个支撑板之间;在实际的装配式更加便捷,先将支撑架与肩模板安装后将第二肩模板再推至支撑架中的预留位置;这样的结构更便于运输。Thirdly, the shoulder template includes a support frame and a second shoulder template; the support frame includes two side brackets, 5 to 10 support plates evenly arranged on the two side brackets, and arranged on the two side brackets. Reinforcing rod located between two support plates; the second shoulder formwork is composed of rectangular steel plate and side rib welded around the steel plate; the second shoulder formwork can be installed between the two support plates; It is more convenient to install the support frame and the shoulder formwork first, and then push the second shoulder formwork to the reserved position in the support frame; such a structure is more convenient for transportation.
更进一步地,所述封顶模板还包括施工安全架,所述施工安全架采用钢骨架,具体包括弧形拱杆、负载立柱、负载梁、分载立柱和纵梁;所述负载梁能够搭载在所述负载立柱上端,且负载梁与负载立柱呈立方体结构;所述弧形拱杆能够安装在立方体结构中两两相对的负载立柱上;所述分载立柱均匀安装在弧形拱杆与负载梁之间用于支撑弧形拱杆;所述纵梁均匀安装在负载梁之间、弧形拱杆之间;进一步的利用施工安全架对封顶模板进行加固,能够减轻拱效应为肩模板带来的负荷,能够有效地增强施工的安全性。Further, the capping formwork also includes a construction safety frame, and the construction safety frame adopts a steel frame, and specifically includes an arc-shaped arch rod, a load column, a load beam, a load-sharing column and a longitudinal beam; the load beam can be mounted on the The upper end of the load column, and the load beam and the load column are in a cubic structure; the arc-shaped arch rods can be installed on the opposite load columns in the cube structure; the load-sharing columns are evenly installed on the arc-shaped arch rod and the load column. The beams are used to support the arc-shaped arch rods; the longitudinal beams are evenly installed between the load beams and between the arc-shaped arch rods; the construction safety frame is further used to reinforce the capping formwork, which can reduce the arch effect and become the shoulder formwork belt. It can effectively enhance the safety of construction.
与现有技术相比,本发明的有益效果为:本发明采用的方法能够提高隧道衬砌的施工效率;本发明模板自身具有拱效应,再加上高强螺栓连接肩模板和围岩,使得模板无需大型的衬砌台车即可在浇筑混凝土时达到自身稳定。同时,采用地脚螺栓使脚模板和底部钢筋砼底板紧密结合,将上部荷载传递至底部钢筋砼底板,能够有效地承担浇筑与振捣等荷载的作用;本发明衬砌时所采用的模板单元整体结构简单,极大的减少了工程成本。Compared with the prior art, the beneficial effects of the present invention are as follows: the method adopted in the present invention can improve the construction efficiency of tunnel lining; the formwork itself has an arch effect, and high-strength bolts are added to connect the shoulder formwork and the surrounding rock, so that the formwork does not need to be Large lining trolleys can stabilize themselves while pouring concrete. At the same time, the use of anchor bolts makes the foot formwork and the bottom reinforced concrete base plate tightly combined, and the upper load is transferred to the bottom reinforced concrete base plate, which can effectively bear the loads such as pouring and vibration; The structure is simple, which greatly reduces the engineering cost.
1、附图说明1. Description of drawings
图1是本发明的实施例1~4的结构示意图;1 is a schematic structural diagram of Embodiments 1 to 4 of the present invention;
图2是本发明的实施例5的结构示意图;Fig. 2 is the structural representation of embodiment 5 of the present invention;
图3是本发明实施例2的肩模板的结构示意图;Fig. 3 is the structural representation of the shoulder formwork of the embodiment of the present invention 2;
图4是本发明实施例3的肩顶模板的结构示意图;Fig. 4 is the structural representation of the shoulder top formwork of the embodiment of the present invention 3;
图5是本发明实施例4的肩顶模板的爆炸图;Fig. 5 is the exploded view of the shoulder top formwork of the embodiment of the present invention 4;
图6是本发明实施例5的施工安全架的结构示意图;Fig. 6 is the structural representation of the construction safety frame of Embodiment 5 of the present invention;
其中,1-脚模板、2-肩模板、21-子第一肩模板、211-第一钢板本体、212-第一横肋板、213-第一纵肋板、22-子第二肩模板、221-第二钢板本体、222-第二横肋板、223-第二纵肋板、224-连接插条、225-连接插孔、231-支撑架、2311-边支架、2312-支撑板、232-第二肩模板、3-封顶模板、4-套管、5-钢筋砼底板、6-地脚螺栓、7-高强螺栓、8-施工安全架、81-弧形拱杆、82-负载立柱、83-负载梁、84-分载立柱、85-纵梁。Among them, 1-foot formwork, 2-shoulder formwork, 21-sub-first shoulder formwork, 211-first steel plate body, 212-first transverse rib, 213-first longitudinal rib, 22-sub-second shoulder formwork , 221-Second steel plate body, 222-Second transverse rib, 223-Second longitudinal rib, 224-Connecting insert, 225-Connecting jack, 231-Support frame, 2311-Edge bracket, 2312-Support plate , 232-Second shoulder formwork, 3-Capping formwork, 4-Sleeve, 5-Reinforced concrete bottom plate, 6-Anchor bolts, 7-High-strength bolts, 8-Construction safety frame, 81-Arc arch rod, 82- Load column, 83-load beam, 84-shared column, 85-stringer.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention
实施例1:如图1所示的一种适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法,包括以下步骤:Embodiment 1: As shown in Figure 1, a construction method of an assembled steel pipe sheet formwork suitable for the rapid lining of a horseshoe-shaped tunnel, comprising the following steps:
步骤一:设计Step 1: Design
根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,并将马蹄形隧洞衬砌的钢管片模板设计成沿隧洞轴向2m为一个模板单元,其中,模板单元包括脚模板1、肩模板2和封顶模板3;具体为:根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,确定脚模板1、肩模板2和封顶模板3的位置;并且在脚模板1的下端部进行局部加强,可方便脚模板1的安装,提高脚模板1的稳定性;According to the design and excavation size of the horseshoe-shaped tunnel, as well as the lining force, the steel tube sheet formwork lining the horseshoe-shaped tunnel is designed to be a formwork unit 2m along the tunnel axis, wherein the formwork unit includes foot formwork 1, shoulder formwork 2 and capping Formwork 3; specifically: according to the horseshoe-shaped tunnel design and excavation size, as well as the lining stress, determine the positions of foot formwork 1, shoulder formwork 2 and capping formwork 3; and locally strengthen the lower end of foot formwork 1, which is convenient The installation of the foot template 1 improves the stability of the foot template 1;
步骤二:开挖Step 2: Excavation
对马蹄形隧洞进行分段式开挖,并且在模板单元的肩模板2对应围岩内预埋套管4;The horseshoe-shaped tunnel is excavated in sections, and the casing 4 is pre-buried in the surrounding rock corresponding to the shoulder formwork 2 of the formwork unit;
步骤三:预制Step 3: Prefab
在钢管片模板加工厂对模板单元进行预制;其中,脚模板1、肩模板2和封顶模板3均为钢架结构,且模板单元的纵深为2m,肩模板2在预埋套管4的对应部位开孔;脚模板1、肩模板2和封顶模板3均由钢板本体和焊接在钢板本体内侧的纵、横加强肋板构成,其中,钢板本体厚度为10mm,加强肋板的厚度为8mm;The formwork unit is prefabricated in the steel tube sheet formwork processing plant; among them, the foot formwork 1, the shoulder formwork 2 and the top formwork 3 are all steel frame structures, and the depth of the formwork unit is 2m, and the shoulder formwork 2 corresponds to the embedded casing 4 Part openings; foot formwork 1, shoulder formwork 2 and capping formwork 3 are all composed of a steel plate body and longitudinal and transverse reinforcing ribs welded on the inner side of the steel plate body, wherein the thickness of the steel plate body is 10mm, and the thickness of the reinforcing ribs is 8mm;
步骤四:装配Step 4: Assembly
在已开挖的马蹄形隧洞底部构建钢筋砼底板5,并绑扎好上部结构钢筋网块,然后将预制的模板单元架立在钢筋砼底板上;直至完成已开挖的马蹄形隧洞模板单元的安装;其中,架立模板单元时,首次采用地脚螺栓6连接隧洞底部钢筋砼底板5和脚模板1;然后以脚模板1为支撑,将左、右两侧的肩模板2依次布置在脚模板1上,并通过高强螺栓7连接;再将封顶模板3推举至隧洞顶部安装位置,通过高强螺栓7与左、右两侧的肩模板2连接,从而构成一个单元模板环;采用高强螺栓连接预埋套管4和肩模板2,防止浇筑混凝土时出现滑模、跑模;Build a reinforced concrete bottom plate 5 at the bottom of the excavated horseshoe-shaped tunnel, and bind the reinforcement mesh blocks of the upper structure, and then erect the prefabricated formwork unit on the reinforced concrete bottom plate; until the installation of the excavated horseshoe-shaped tunnel formwork unit is completed; Among them, when erecting the formwork unit, the anchor bolts 6 are used to connect the reinforced concrete bottom plate 5 and the foot formwork 1 at the bottom of the tunnel for the first time; Then, push the capping formwork 3 to the installation position at the top of the tunnel, and connect it with the shoulder formwork 2 on the left and right sides through the high-strength bolts 7 to form a unit formwork ring; use high-strength bolts to connect the pre-embedded The casing 4 and the shoulder formwork 2 prevent slipping and running of the form when pouring concrete;
步骤五:浇筑Step 5: Pour
在马蹄形钢管片模板装配固定完毕后,浇筑混凝土;待混凝土达到预设强度后,切除肩模板上的连接螺母,拆除模板,并对混凝土内剩余的螺栓采用环氧砂浆进行处理;After the horseshoe-shaped steel tube sheet formwork is assembled and fixed, concrete is poured; after the concrete reaches the preset strength, the connecting nuts on the shoulder formwork are cut off, the formwork is removed, and the remaining bolts in the concrete are treated with epoxy mortar;
步骤六:持续施工Step 6: Continue Construction
重复步骤二到步骤五,直至完成整个马蹄形隧洞的衬砌施工。Repeat steps 2 to 5 until the lining of the entire horseshoe-shaped tunnel is completed.
实施例2:与实施例1不同的是:一种适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法,包括以下步骤:Embodiment 2: What is different from Embodiment 1 is: a construction method for an assembled steel tube sheet formwork suitable for the rapid lining of a horseshoe-shaped tunnel, comprising the following steps:
步骤一:设计Step 1: Design
根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,并将马蹄形隧洞衬砌的钢管片模板设计成沿隧洞轴向2m为一个模板单元,模板单元包括脚模板1、肩模板2和封顶模板3;具体为:根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,确定脚模板1、肩模板2和封顶模板3的位置;并且在脚模板1的下端部进行局部加强,可方便脚模板1的安装,提高脚模板1的稳定性;确定马蹄形隧洞高度,马蹄形隧洞高度大于等于5m时,对肩模板2进行拆分;According to the design and excavation size of the horseshoe-shaped tunnel, as well as the lining force, the steel tube sheet formwork lining the horseshoe-shaped tunnel is designed to be a formwork unit 2m along the tunnel axis. The formwork unit includes foot formwork 1, shoulder formwork 2 and capping formwork 3 ;Specifically: according to the design and excavation size of the horseshoe-shaped tunnel, as well as the lining stress, determine the positions of the foot formwork 1, the shoulder formwork 2 and the capping formwork 3; and locally strengthen the lower end of the foot formwork 1, which can facilitate the foot formwork 1 installation, improve the stability of foot formwork 1; determine the height of the horseshoe-shaped tunnel, when the height of the horseshoe-shaped tunnel is greater than or equal to 5m, split the shoulder formwork 2;
步骤二:开挖Step 2: Excavation
对马蹄形隧洞进行分段式开挖,并且在模板单元的肩模板2对应围岩内预埋套管4;The horseshoe-shaped tunnel is excavated in sections, and the casing 4 is pre-buried in the surrounding rock corresponding to the shoulder formwork 2 of the formwork unit;
步骤三:预制Step 3: Prefab
在钢管片模板加工厂对模板单元进行预制;其中,脚模板1、肩模板2和封顶模板3均为钢架结构,且模板单元的纵深为2m,肩模板2在预埋套管4的对应部位开孔;脚模板1和封顶模板3均由钢板本体和焊接在钢板本体内侧的纵、横加强肋板构成,其中,钢板本体厚度为10mm,加强肋板的厚度为10mm;如图3所示,肩模板2由多个子第一肩模板21组成;每个子第一肩模板21包括第一钢板本体211,以及设置在第一钢板本体211上的第一横肋板212、第一纵肋板213,且最外端的第一横肋板212上设置有连接孔,子第一钢板本体211、第一横肋板212、第一纵肋板213厚度均为10mm;The formwork unit is prefabricated in the steel tube sheet formwork processing plant; among them, the foot formwork 1, the shoulder formwork 2 and the top formwork 3 are all steel frame structures, and the depth of the formwork unit is 2m, and the shoulder formwork 2 corresponds to the embedded casing 4 Part openings; foot formwork 1 and top formwork 3 are both composed of a steel plate body and longitudinal and transverse reinforcing ribs welded on the inside of the steel plate body, wherein the thickness of the steel plate body is 10mm, and the thickness of the reinforcing ribs is 10mm; as shown in Figure 3 As shown, the shoulder formwork 2 is composed of a plurality of
步骤四:装配Step 4: Assembly
在已开挖的马蹄形隧洞底部构建钢筋砼底板5,并绑扎好上部结构钢筋网块,然后将预制的模板单元架立在钢筋砼底板上;直至完成已开挖的马蹄形隧洞模板单元的安装;其中,架立模板单元时,首次采用地脚螺栓6连接隧洞底部钢筋砼底板5和脚模板1;然后以脚模板1为支撑,将左、右两侧的肩模板2依次布置在脚模板1上,并通过高强螺栓7连接,其中,子第一钢板本体211之间也通过高强螺栓7连接;再将封顶模板3推举至隧洞顶部安装位置,通过高强螺栓7与左、右两侧的肩模板2连接,从而构成一个单元模板环;采用高强螺栓连接预埋套管4和肩模板2,防止浇筑混凝土时出现滑模、跑模;Build a reinforced concrete bottom plate 5 at the bottom of the excavated horseshoe-shaped tunnel, and bind the reinforcement mesh blocks of the upper structure, and then erect the prefabricated formwork unit on the reinforced concrete bottom plate; until the installation of the excavated horseshoe-shaped tunnel formwork unit is completed; Among them, when erecting the formwork unit, the anchor bolts 6 are used to connect the reinforced concrete bottom plate 5 and the foot formwork 1 at the bottom of the tunnel for the first time; and connected by high-strength bolts 7, wherein the sub-first
步骤五:浇筑Step 5: Pour
在马蹄形钢管片模板装配固定完毕后,浇筑混凝土;待混凝土达到预设强度后,切除肩模板上的连接螺母,拆除模板,并对混凝土内剩余的螺栓采用环氧砂浆进行处理;After the horseshoe-shaped steel tube sheet formwork is assembled and fixed, concrete is poured; after the concrete reaches the preset strength, the connecting nuts on the shoulder formwork are cut off, the formwork is removed, and the remaining bolts in the concrete are treated with epoxy mortar;
步骤六:持续施工Step 6: Continue Construction
重复步骤二到步骤五,直至完成整个马蹄形隧洞的衬砌施工。Repeat steps 2 to 5 until the lining of the entire horseshoe-shaped tunnel is completed.
实施例3:与实施例1不同的是:一种适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法,包括以下步骤:Embodiment 3: What is different from Embodiment 1 is: a construction method for an assembled steel tube sheet formwork suitable for the rapid lining of a horseshoe-shaped tunnel, comprising the following steps:
步骤一:设计Step 1: Design
根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,并将马蹄形隧洞衬砌的钢管片模板设计成沿隧洞轴向2m为一个模板单元,模板单元包括脚模板1、肩模板2和封顶模板3;具体为:根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,确定脚模板1、肩模板2和封顶模板3的位置;并且在脚模板1的下端部进行局部加强,可方便脚模板1的安装,提高脚模板1的稳定性;确定马蹄形隧洞高度,马蹄形隧洞高度大于等于5m时,对肩模板2进行拆分;According to the design and excavation size of the horseshoe-shaped tunnel, as well as the lining force, the steel tube sheet formwork lining the horseshoe-shaped tunnel is designed to be a formwork unit 2m along the tunnel axis. The formwork unit includes foot formwork 1, shoulder formwork 2 and capping formwork 3 ;Specifically: according to the design and excavation size of the horseshoe-shaped tunnel, as well as the lining stress, determine the positions of the foot formwork 1, the shoulder formwork 2 and the capping formwork 3; and locally strengthen the lower end of the foot formwork 1, which can facilitate the foot formwork 1 installation, improve the stability of foot formwork 1; determine the height of the horseshoe-shaped tunnel, when the height of the horseshoe-shaped tunnel is greater than or equal to 5m, split the shoulder formwork 2;
步骤二:开挖Step 2: Excavation
对马蹄形隧洞进行分段式开挖,并且在模板单元的肩模板2对应围岩内预埋套管4;The horseshoe-shaped tunnel is excavated in sections, and the casing 4 is pre-buried in the surrounding rock corresponding to the shoulder formwork 2 of the formwork unit;
步骤三:预制Step 3: Prefab
在钢管片模板加工厂对模板单元进行预制;其中,脚模板1、肩模板2和封顶模板3均为钢架结构,且模板单元的纵深为2m,肩模板2在预埋套管4的对应部位开孔;脚模板1和封顶模板3均由钢板本体和焊接在钢板本体内侧的纵、横加强肋板构成,其中,钢板本体厚度为10mm,加强肋板的厚度为10mm;如图4所示,肩模板2由多个子第二肩模板22组成;每个子第二肩模板22包括第二钢板本体221,设置在第二钢板本体221上的第二横肋板222、第二纵肋板223,以及分别设置在最两个外端第二横肋板222上的连接插条224、连接插孔225;且最外端的第二横肋板222、连接插孔225均上设置有连接孔;子第一钢板本体211、第一横肋板212、第一纵肋板213厚度均为10mm;连接插条224厚度为8mm;The formwork unit is prefabricated in the steel tube sheet formwork processing plant; among them, the foot formwork 1, the shoulder formwork 2 and the top formwork 3 are all steel frame structures, and the depth of the formwork unit is 2m, and the shoulder formwork 2 corresponds to the embedded casing 4 Part openings; foot formwork 1 and capping formwork 3 are both composed of a steel plate body and longitudinal and transverse reinforcing ribs welded on the inner side of the steel plate body, wherein the thickness of the steel plate body is 10mm, and the thickness of the reinforcing ribs is 10mm; as shown in Figure 4 As shown, the shoulder formwork 2 is composed of a plurality of
步骤四:装配Step 4: Assembly
在已开挖的马蹄形隧洞底部构建钢筋砼底板5,并绑扎好上部结构钢筋网块,然后将预制的模板单元架立在钢筋砼底板上;直至完成已开挖的马蹄形隧洞模板单元的安装;其中,架立模板单元时,首次采用地脚螺栓6连接隧洞底部钢筋砼底板5和脚模板1;然后以脚模板1为支撑,将左、右两侧的肩模板2依次布置在脚模板1上,并通过高强螺栓7连接,其中,子第二肩模板22之间通过连接插条224插入连接插孔225后再用高强螺栓7插入连接孔固定;再将封顶模板3推举至隧洞顶部安装位置,通过高强螺栓7与左、右两侧的肩模板2连接,从而构成一个单元模板环;采用高强螺栓连接预埋套管4和肩模板2,防止浇筑混凝土时出现滑模、跑模;Build a reinforced concrete bottom plate 5 at the bottom of the excavated horseshoe-shaped tunnel, and bind the reinforcement mesh blocks of the upper structure, and then erect the prefabricated formwork unit on the reinforced concrete bottom plate; until the installation of the excavated horseshoe-shaped tunnel formwork unit is completed; Among them, when erecting the formwork unit, the anchor bolts 6 are used to connect the reinforced concrete bottom plate 5 and the foot formwork 1 at the bottom of the tunnel for the first time; and connected by high-strength bolts 7, wherein the
步骤五:浇筑Step 5: Pour
在马蹄形钢管片模板装配固定完毕后,浇筑混凝土;待混凝土达到预设强度后,切除肩模板上的连接螺母,拆除模板,并对混凝土内剩余的螺栓采用环氧砂浆进行处理;After the horseshoe-shaped steel tube sheet formwork is assembled and fixed, concrete is poured; after the concrete reaches the preset strength, the connecting nuts on the shoulder formwork are cut off, the formwork is removed, and the remaining bolts in the concrete are treated with epoxy mortar;
步骤六:持续施工Step 6: Continue Construction
重复步骤二到步骤五,直至完成整个马蹄形隧洞的衬砌施工。Repeat steps 2 to 5 until the lining of the entire horseshoe-shaped tunnel is completed.
实施例4:与实施例1不同的是:一种适用于马蹄形隧洞快速衬砌的装配式钢管片模板施工方法,包括以下步骤:Embodiment 4: What is different from Embodiment 1 is: a construction method of an assembled steel tube sheet formwork suitable for the rapid lining of a horseshoe-shaped tunnel, comprising the following steps:
步骤一:设计Step 1: Design
根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,并将马蹄形隧洞衬砌的钢管片模板设计成沿隧洞轴向2m为一个模板单元,模板单元包括脚模板1、肩模板2和封顶模板3;具体为:根据马蹄形隧洞设计与开挖尺寸,以及衬砌受力情况,确定脚模板1、肩模板2和封顶模板3的位置;并且在脚模板1的下端部进行局部加强,可方便脚模板1的安装,提高脚模板1的稳定性;确定马蹄形隧洞高度,马蹄形隧洞高度大于等于5m时,对肩模板2进行拆分;According to the design and excavation size of the horseshoe-shaped tunnel, as well as the lining force, the steel tube sheet formwork lining the horseshoe-shaped tunnel is designed to be a formwork unit 2m along the tunnel axis. The formwork unit includes foot formwork 1, shoulder formwork 2 and capping formwork 3 ;Specifically: according to the design and excavation size of the horseshoe-shaped tunnel, as well as the lining stress, determine the positions of the foot formwork 1, the shoulder formwork 2 and the capping formwork 3; and locally strengthen the lower end of the foot formwork 1, which can facilitate the foot formwork 1 installation, improve the stability of foot formwork 1; determine the height of the horseshoe-shaped tunnel, when the height of the horseshoe-shaped tunnel is greater than or equal to 5m, split the shoulder formwork 2;
步骤二:开挖Step 2: Excavation
对马蹄形隧洞进行分段式开挖,并且在模板单元的肩模板2对应围岩内预埋套管4;The horseshoe-shaped tunnel is excavated in sections, and the casing 4 is pre-buried in the surrounding rock corresponding to the shoulder formwork 2 of the formwork unit;
步骤三:预制Step 3: Prefab
在钢管片模板加工厂对模板单元进行预制;其中,脚模板1、肩模板2和封顶模板3均为钢架结构,且模板单元的纵深为2m,肩模板2在预埋套管4的对应部位开孔;脚模板1和封顶模板3均由钢板本体和焊接在钢板本体内侧的纵、横加强肋板构成,其中,钢板本体厚度为10mm,加强肋板的厚度为10mm;如图5所示,肩模板2包括支撑架231和第二肩模板232;支撑架231包括两个边支架2311,均匀设置在两个边支架2311上的5~10个支撑板2312,以及设置在两个边支架2311上位于两个支撑板2312之间的加固杆2313;第二肩模板232由矩形钢板和焊接在钢板四周的边肋板构成;第二肩模板232能够安装在两个支撑板2312之间;矩形钢板厚度均为10mm;边肋板厚度为8mm;The formwork unit is prefabricated in the steel tube sheet formwork processing plant; among them, the foot formwork 1, the shoulder formwork 2 and the top formwork 3 are all steel frame structures, and the depth of the formwork unit is 2m, and the shoulder formwork 2 corresponds to the embedded casing 4 Part openings; foot formwork 1 and capping formwork 3 are both composed of a steel plate body and longitudinal and transverse reinforcing ribs welded on the inside of the steel plate body, wherein the thickness of the steel plate body is 10mm, and the thickness of the reinforcing ribs is 10mm; as shown in Figure 5 As shown, the shoulder template 2 includes a
步骤四:装配Step 4: Assembly
在已开挖的马蹄形隧洞底部构建钢筋砼底板5,并绑扎好上部结构钢筋网块,然后将预制的模板单元架立在钢筋砼底板上;直至完成已开挖的马蹄形隧洞模板单元的安装;其中,架立模板单元时,首次采用地脚螺栓6连接隧洞底部钢筋砼底板5和脚模板1;然后以脚模板1为支撑,将支撑架231安装在脚模板1上,通过再将第二肩模板232推至两个支撑板2312之间,再将封顶模板3推举至隧洞顶部安装位置,通过高强螺栓7与支撑架231两侧连接;从而构成一个单元模板环;采用高强螺栓连接预埋套管4和肩模板2,防止浇筑混凝土时出现滑模、跑模;Build a reinforced concrete bottom plate 5 at the bottom of the excavated horseshoe-shaped tunnel, and bind the reinforcement mesh blocks of the upper structure, and then erect the prefabricated formwork unit on the reinforced concrete bottom plate; until the installation of the excavated horseshoe-shaped tunnel formwork unit is completed; Among them, when erecting the formwork unit, the anchor bolts 6 are used to connect the reinforced concrete bottom plate 5 and the foot formwork 1 at the bottom of the tunnel for the first time; The
步骤五:浇筑Step 5: Pour
在马蹄形钢管片模板装配固定完毕后,浇筑混凝土;待混凝土达到预设强度后,切除肩模板上的连接螺母,拆除模板,并对混凝土内剩余的螺栓采用环氧砂浆进行处理;After the horseshoe-shaped steel tube sheet formwork is assembled and fixed, concrete is poured; after the concrete reaches the preset strength, the connecting nuts on the shoulder formwork are cut off, the formwork is removed, and the remaining bolts in the concrete are treated with epoxy mortar;
步骤六:持续施工Step 6: Continue Construction
重复步骤二到步骤五,直至完成整个马蹄形隧洞的衬砌施工。Repeat steps 2 to 5 until the lining of the entire horseshoe-shaped tunnel is completed.
实施例5:与实施例1不同的是:如图2所示,在进行装配时,采用施工安全架8进行防护施工;如图6所示,施工安全架8采用钢骨架,具体包括弧形拱杆81、负载立柱82、负载梁83、分载立柱84和纵梁85;负载梁83能够搭载在负载立柱82上端,且负载梁83与负载立柱82呈立方体结构;弧形拱杆81能够安装在立方体结构中两两相对的负载立柱82上;分载立柱84均匀安装在弧形拱杆81与负载梁83之间用于支撑弧形拱杆81;纵梁85均匀安装在负载梁83之间、弧形拱杆81之间。Embodiment 5: The difference from Embodiment 1 is: as shown in Figure 2, when assembling, the construction safety frame 8 is used for protection construction; as shown in Figure 6, the construction safety frame 8 adopts a steel skeleton, which specifically includes an arc shape. The arch rod 81, the load column 82, the load beam 83, the load sharing column 84 and the longitudinal beam 85; the load beam 83 can be mounted on the upper end of the load column 82, and the load beam 83 and the load column 82 have a cubic structure; the arc-shaped arch rod 81 can Installed on the two opposite load columns 82 in the cubic structure; the load sharing columns 84 are evenly installed between the arc-shaped arch rods 81 and the load beams 83 to support the arc-shaped arch rods 81; the longitudinal beams 85 are evenly installed on the load beams 83 between the arc-shaped arch rods 81 .
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111173541A (en) * | 2020-01-21 | 2020-05-19 | 黄河勘测规划设计研究院有限公司 | Assembled template of egg-shaped tunnel and lining method of egg-shaped tunnel |
| CN111173540A (en) * | 2020-01-21 | 2020-05-19 | 黄河勘测规划设计研究院有限公司 | Fabricated template of tunnel-shaped tunnel and lining method of tunnel-shaped tunnel |
| CN111236976A (en) * | 2020-01-21 | 2020-06-05 | 黄河勘测规划设计研究院有限公司 | Rapid lining method and template for urban portal tunnel with reinforced concrete bottom plate |
| CN111271086A (en) * | 2020-01-21 | 2020-06-12 | 黄河勘测规划设计研究院有限公司 | Rapid lining template and method suitable for egg-shaped tunnel with existing reinforced concrete bottom plate |
| CN111365033A (en) * | 2020-05-09 | 2020-07-03 | 黄河勘测规划设计研究院有限公司 | A kind of fast lining method and formwork for city gate hole-shaped tunnel |
| CN111365034A (en) * | 2020-05-09 | 2020-07-03 | 黄河勘测规划设计研究院有限公司 | A method and formwork for rapid lining of egg-shaped tunnels |
| CN111411991A (en) * | 2020-05-09 | 2020-07-14 | 黄河勘测规划设计研究院有限公司 | A prefabricated steel mesh lining structure and method for a horseshoe-shaped tunnel |
| CN111411988A (en) * | 2020-05-09 | 2020-07-14 | 黄河勘测规划设计研究院有限公司 | Prefabricated reinforced concrete bottom plate assembly and forming process |
| CN113026806A (en) * | 2021-03-23 | 2021-06-25 | 中铁第四勘察设计院集团有限公司 | Prefabricated angle plate and assembled underground station |
| CN118653858A (en) * | 2024-08-21 | 2024-09-17 | 中国铁建大桥工程局集团有限公司 | Assembled lining formwork and construction method suitable for bamboo-cut opening of pile foundation |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111173541A (en) * | 2020-01-21 | 2020-05-19 | 黄河勘测规划设计研究院有限公司 | Assembled template of egg-shaped tunnel and lining method of egg-shaped tunnel |
| CN111173540A (en) * | 2020-01-21 | 2020-05-19 | 黄河勘测规划设计研究院有限公司 | Fabricated template of tunnel-shaped tunnel and lining method of tunnel-shaped tunnel |
| CN111236976A (en) * | 2020-01-21 | 2020-06-05 | 黄河勘测规划设计研究院有限公司 | Rapid lining method and template for urban portal tunnel with reinforced concrete bottom plate |
| CN111271086A (en) * | 2020-01-21 | 2020-06-12 | 黄河勘测规划设计研究院有限公司 | Rapid lining template and method suitable for egg-shaped tunnel with existing reinforced concrete bottom plate |
| CN111365033A (en) * | 2020-05-09 | 2020-07-03 | 黄河勘测规划设计研究院有限公司 | A kind of fast lining method and formwork for city gate hole-shaped tunnel |
| CN111365034A (en) * | 2020-05-09 | 2020-07-03 | 黄河勘测规划设计研究院有限公司 | A method and formwork for rapid lining of egg-shaped tunnels |
| CN111411991A (en) * | 2020-05-09 | 2020-07-14 | 黄河勘测规划设计研究院有限公司 | A prefabricated steel mesh lining structure and method for a horseshoe-shaped tunnel |
| CN111411988A (en) * | 2020-05-09 | 2020-07-14 | 黄河勘测规划设计研究院有限公司 | Prefabricated reinforced concrete bottom plate assembly and forming process |
| CN113026806A (en) * | 2021-03-23 | 2021-06-25 | 中铁第四勘察设计院集团有限公司 | Prefabricated angle plate and assembled underground station |
| CN118653858A (en) * | 2024-08-21 | 2024-09-17 | 中国铁建大桥工程局集团有限公司 | Assembled lining formwork and construction method suitable for bamboo-cut opening of pile foundation |
| CN118653858B (en) * | 2024-08-21 | 2024-10-18 | 中国铁建大桥工程局集团有限公司 | Assembled lining template suitable for pile foundation bamboo cutting type orifice and construction method |
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