CN110699833B - A comfortable and stylish knitted sportswear - Google Patents

A comfortable and stylish knitted sportswear Download PDF

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Publication number
CN110699833B
CN110699833B CN201910969434.5A CN201910969434A CN110699833B CN 110699833 B CN110699833 B CN 110699833B CN 201910969434 A CN201910969434 A CN 201910969434A CN 110699833 B CN110699833 B CN 110699833B
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yarn
cycle
needle disc
layer
binding
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CN110699833A (en
Inventor
黄卫
程熙
徐中印
伍嫣
王鸿达
马冬冬
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Xtep China Co Ltd
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Xtep China Co Ltd
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/12—Patterned fabrics or articles characterised by thread material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention relates to comfortable and useful knitted sportswear, which comprises a garment body formed by splicing knitted fabrics, wherein the knitted fabrics comprise a surface layer, an inner layer and a binding yarn layer, the surface layer and the binding yarn layer are integrally woven by a double-sided circular knitting machine, the surface layer is formed by interweaving surface yarns, the inner layer is formed by interweaving bottom yarns, the binding yarn layer is formed by interweaving binding yarns, the surface layer comprises first weft plain areas and first bead ground weave areas which are alternately arranged, the inner layer comprises second weft plain areas and second bead ground weave areas which are alternately arranged, and the second bead ground weave areas are formed by interweaving 100D/36F polyester yarns in a bead ground weave mode. The invention realizes the complementary advantages of weft knitting and bead ground tissues structurally, obviously improves the shape retention of the surface layer and the inner layer structurally, and the knitted fabric has better ductility and air permeability and is comfortable to wear.

Description

Comfortable and shaped knitted sportswear
Technical Field
The invention relates to comfortable and useful knitted sportswear, and belongs to the field of clothing.
Background
The knitted fabric is a fabric formed by looping, tucking and floating. The knitting is a basic loop of knitting, in the weft knitting process, a yarn is sequentially laid on each knitting needle in a loop forming mechanism, each knitting needle forms a loop row in the weft direction sequentially or simultaneously, each loop in the loop row is sleeved with a corresponding loop string of the previous loop row, so that the loops are connected with each other, and the transverse and straight loop connection is realized. The loop collecting is to push two needle pressing cams of one or the front and the back opposite angles in the weft knitting machine to a certain height, when the machine head drives the cams to run, the knitting needles ascend to the highest point and then descend to the closing stage, the loops are not descended any more, the loops are hung on the needle bar after closing the needle tongues, the needles hook the newly laid yarns at the moment, when the machine head runs reversely to knit the next course, the knitting can ascend to the top point or descend to the lowest point under the action of the cams, the new yarns form a suspension loop and then are combined with old loops hung on the needle bar to form a loop collecting, the loops are elongated to form a breathable mesh, and the suspension loop realizes the oblique connection string sleeve of the adjacent loops. And floating, namely, when weft knitting is performed, some knitting needles do not participate in knitting after going through one or more paths, and then participate in knitting again, at the moment, old loops are sleeved with new loops by crossing yarns which do not participate in knitting, floating yarns are formed behind the old loops by the non-looped yarns, so that the transverse extensibility in the weft direction can be reduced, the dimensional stability is improved, but the knitting needles cannot be too long, and otherwise, the knitting needles are easy to hook.
The knitted sportswear mainly comprises a knitted pullover sweater, a knitted zipper shirt and a knitted trousers, has certain warmth retention property and good air permeability, is suitable for being worn in spring and autumn at the temperature of about 10-20 ℃ and is deeply loved by consumers. In the current market, the main stream of spring and autumn knitting sport suit is mainly realized by adopting the following scheme:
(1) The first generation of silk-sandwiched cloth and air layer are made of weft cotton, generally 26S-40S combed cotton is selected as the surface layer and the inner layer, 75D-150D polyester yarn is selected as the middle binding layer to form a cotton-sandwiched structure, or 26S-40S combed cotton is selected as the one layer, 50-100D polyester yarn is selected as the other layer, 75-150D polyester yarn is selected as the binding layer to form a cotton-sandwiched structure, and the silk-sandwiched fabric has the advantages that at least one surface is cotton, the texture of the surface layer is high, the surface layer is soft and skin-friendly, the cost is low, the thickness is high, the warmth retention property is good, the hand feeling is stiff, the application is maximum at present, 50-100D polyester yarn is selected as the surface layer and the inner layer, 75-150D polyester yarn is selected as the binding layer, the polyester-sandwiched structure is formed, the surface layer and the inner layer are both polyester materials, the cost is low, the thickness is good, the warmth retention property is smooth, the shape is good, the ball is not raised, the defect is that the chemical fiber feeling is low, the skin is poor, the skin is uncomfortable, and the application is less at present.
The fabric is characterized in that the surface lining layer is made of weft knitting, the binding yarns are connected with the surface lining layer through thicker polyester yarns by adopting double-sided rib textures, the surface layer, the inner layer and the binding yarn layer are connected by looping, are connected transversely and directly, are inclined and easy to deform like quadrangles, have poor ductility and poor recovery, are easy to arch and deform when being worn, are easy to deform when being washed, and are not durable when being worn.
(2) Second generation wire clamping cloth and air layer:
The second generation of silk-sandwiched cloth and air layer fabric improves the performance of the fabric by changing binding yarns and changing tissues.
Changing binding yarn: the surface lining layer can be 26-40S combed cotton or 50-100D terylene yarn, the binding yarn is 20-70D spandex to form a spandex-sandwiched structure, the spandex is connected with the surface lining layer in a double-sided rib pattern, good elasticity can be obtained, deformation and arching do not occur when the polyurethane is worn and washed, but the polyurethane elastic yarn is very compact in structure, very thin in binding yarn layer, insufficient in fluffiness, insufficient in fullness and poor in warmth retention property through strong shrinkage of polyurethane.
The most typical bead-ground structure is the concave-convex structure woven by the looping and the looping according to a certain rule, the cloth cover is in a mesh shape, and compared with knitting weft knitting, the knitting weft knitting fabric has drier and more smooth hand feeling, is more breathable and moisture permeable, better in heat dissipation and cooler in wearing, but has rough hand feeling and poor skin affinity, so that only the surface layer is changed into the bead-ground structure from weft knitting, and the inner layer keeps weft knitting, and the technical problems of easy arching and easy deformation of the first-generation silk-clamping cloth and the air layer can be improved, but the surface layer has rough hand feeling and arch and deformation.
In view of this, the present inventors have conducted intensive studies on the above problems, and have made the present invention.
Disclosure of Invention
The invention aims to provide knitted sportswear with good comfort, warmth retention and shape retention.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a comfortable and easy-to-wear type knitted sportswear, includes the clothing body that is formed by knitting surface fabric concatenation, knitting surface fabric includes by the integrative face course of weaving of double-sided circular knitting machine, inlayer and be used for connecting face course and inlayer bind yarn layer, and the face course is interweaved by the bottom yarn and is formed, bind yarn layer interweaves and forms, the face course includes the first plain weave district and the first bead weave district of alternately arranging, and first plain weave district interweaves with the knitting mode of plain weave by 40S/1 cotton yarn, and first bead weave district interweaves with the bead weave by 100D 36F polyester yarn, and bind yarn is 100D 36F polyester yarn, the inlayer includes the second plain weave district and the second bead weave district of alternately arranging, and the second plain weave district interweaves with the bead weave by 32S/1 cotton yarn, and the second bead weave district interweaves with the bead weave by 100D 36F polyester yarn.
As a preferred mode of the present invention, the area ratio of the first weft yarn area to the first bead ground weave area is 3:1, and the area ratio of the second weft yarn area to the second bead ground weave area is 3:1.
As a preferable mode of the invention, the double-sided circular machine takes 48 paths as one large loop, one large loop is divided into four middle loops, each middle loop is composed of 12 paths, each middle loop is divided into four small loops, each small loop is composed of 3 paths, the 1 st path to the 12 th path form a first middle loop, the 13 th path to the 24 th path form a second middle loop, the 25 th path to the 36 th path form a third middle loop, the 37 th path to the 48 th path form a fourth middle loop,
In the first cycle, in each small cycle, a needle dial is used for knitting ground yarns, a lower needle dial is not used for knitting, another needle dial is used for knitting surface yarns, an upper needle dial is used for knitting, an upper needle dial and a lower needle dial are used for alternately knitting binding yarns to form a 1+1 rib structure, in the first three small cycles, the surface yarns adopt 40S/1 cotton yarns, the ground yarns adopt 32S/1 cotton yarns, the binding yarns adopt 100D/36F polyester yarns, and in the fourth small cycle, the surface yarns, the ground yarns and the binding yarns all adopt 100D/36F polyester yarns;
In the second cycle, three small cycles are adopted, wherein in each small cycle, one way of needle dial is used for knitting ground yarns, the lower needle dial is not used for knitting, the other way of needle dial is used for knitting surface yarns, the upper needle dial is used for knitting, the other way of needle dial is used for knitting, the upper needle dial and the lower needle dial are used for alternately knitting binding yarns to form a 1+1 rib structure, in the first three small cycles, the surface yarns adopt 40S/1 cotton yarns, the ground yarns adopt 32S/1 cotton yarns, the binding yarns adopt 100D/36F polyester yarns, in the fourth small cycle, the knitting of the lower needle dial of one way is used for alternately knitting the surface yarns in a looping and collecting mode, the upper needle dial is not used for knitting, the knitting of the needle dial of the other way is used for alternately knitting the ground yarns in a looping and collecting mode, the upper needle dial and the lower needle dial are alternately knitted to form a 1+1 rib structure, and in the fourth small cycle, the surface yarns, the ground yarns and the binding yarns adopt 100D/36F polyester yarns;
In the third cycle, in each small cycle, the bottom yarn is woven by a needle dial on one way, the bottom needle dial is not woven, the surface yarn is woven by a needle dial on the other way, the upper needle dial is woven, the binding yarn is alternately woven by the upper needle dial and the lower needle dial to form a 1+1 rib structure, in the first three small cycles, the surface yarn adopts 40S/1 cotton yarn, the bottom yarn adopts 32S/1 cotton yarn, the binding yarn adopts 100D/36F polyester yarn, and in the fourth small cycle, the surface yarn, the bottom yarn and the binding yarn all adopt 100D/36F polyester yarn;
In the fourth cycle, the bottom yarn is woven by one needle dial, the bottom yarn is not woven by the lower needle dial, the surface yarn is woven by the other lower needle dial, the upper needle dial is woven, the other needle dial and the lower needle dial are alternately woven to form a 1+1 rib structure, the surface yarn adopts 40S/1 cotton yarn, the bottom yarn adopts 32S/1 cotton yarn, the binding yarn adopts 100D/36F polyester yarn, in the fourth cycle, the surface yarn is alternately woven in a tuck and loop mode by the knitting of the lower needle dial, the bottom yarn is alternately woven in a tuck and loop mode by the knitting of the upper needle dial, the bottom yarn is not woven by the knitting of the other needle dial, the binding yarn is alternately woven by the upper needle dial and the lower needle dial to form a 1+1 rib structure, and the surface yarn, the bottom yarn and the binding yarn all adopt 100D/36F polyester yarn in the fourth cycle.
By adopting the technical scheme of the invention, the complementary advantages of the weft knitting and bead texture are realized structurally, the shape retention of the surface layer and the inner layer is obviously improved structurally, the effect of beads with unobvious concave-convex feeling is formed on the front surface, the front hand feeling is close to the softness and fineness of the weft knitting, the effect of beads with almost unoccupied concave-convex feeling is formed on the back surface, the inner layer hand feeling reaches the softness and fineness of the weft knitting, the close fitting wearing is very skin-friendly, the technical problems of obvious concave-convex feeling and too coarse hand feeling of the common bead are improved, the complementary advantages of the weft knitting and the bead texture are realized, the complementary advantages of cotton and polyester are realized in the material, meanwhile, the thicker binding yarn layer can be provided, the fabric is very plump, a large amount of air can be reserved, the good warm keeping property is realized, meanwhile, the close fitting wearing is very skin-friendly, the knitting fabric also has better ductility and air permeability, and the wearing experience is very comfortable.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the knitted fabric according to the present invention.
Fig. 3 is a schematic diagram of the knitting principle of the first intermediate circulation in the present invention.
Fig. 4 is a schematic diagram of the knitting principle of the second intermediate circulation in the present invention.
Fig. 5 is a schematic diagram of the knitting principle of the third intermediate loop in the present invention.
Fig. 6 is a schematic diagram of the knitting principle of the fourth intermediate circulation in the present invention.
In the figure:
Inner layer 20 of face layer 10
Binding yarn layer 30
Detailed Description
For further explanation of the technical scheme of the present invention, the following is described in detail with reference to the accompanying drawings.
Referring to fig. 1 to 6, a comfortable and easy-to-wear type knitted sportswear comprises a garment body formed by splicing knitted fabric, wherein the knitted fabric comprises a surface layer 10, an inner layer 20 and a yarn binding layer 30 for connecting the surface layer 10 and the inner layer 20, the surface layer 10 is formed by interweaving surface yarns, the inner layer 20 is formed by interweaving bottom yarns, the yarn binding layer 30 is formed by interweaving binding yarns, the surface layer 10 comprises a first weft plain area and a first bead weave area which are alternately arranged, the first weft plain area is formed by interweaving 40S/1 cotton yarns in a weft plain mode, the first bead weave area is formed by interweaving 100D/36F polyester yarns in a bead ground mode, the binding yarns are 100D/36F polyester yarns, the inner layer 20 comprises a second weft plain area and a second bead weave area which are alternately arranged, the second weft plain area is formed by interweaving 32S/1 cotton yarns in a weft plain mode, and the second bead weave area is formed by interweaving 100D/36F polyester yarns in a bead ground mode.
In the invention, polyester yarns and cotton yarns are selected for material selection, and D is called denier in industry and refers to the weight (in grams) of 9000 meters of silk. In the present invention, F means the number of microfibers in one yarn.
The terylene is stiff and smooth, has a heat conductivity coefficient of 0.084W/(m.K), is slightly higher than that of cotton, has only one third of that of nylon, has no cool feeling of nylon when worn by a person in spring and autumn, has high bulk, has strong air retaining capacity, has warmth retention property comparable with that of cotton, has rough hand feeling and poor skin affinity, is used as yarn clamping cloth and an air layer, and is most suitable for being used as a yarn binding layer 30.
Cotton is soft and skin-friendly, moisture-absorbing and static-free, cotton texture grade is high, heat conductivity coefficient is 0.071-0.073W/(m.K), heat conductivity coefficient is higher than viscose, lower than terylene, the cotton is very comfortable to wear in spring and autumn, fluffiness is very high, air retaining capacity is relatively strong, good warmth retention is achieved, and the cotton is suitable for being used as a silk clamping cloth and an air layer, wherein the surface layer 10 and the inner layer 20 are suitable, but wrinkles are not easy to disappear, the shape retention is poor, and arching and deformation are easy to occur when the cotton is worn and washed.
Therefore, the materials selected by the invention are cotton and terylene, and the difficulty is to solve the problem that cotton is easy to deform.
JC40S/1 is selected as the yarns of the surface layer 10, a small part of the yarns are DTY SD 100D/36F polyester yarns, JC32S/1 is selected as the yarns of the inner layer 20, a small part of the yarns are DTY SD 100D/36F polyester yarns, DTY SD 100D/36F polyester yarns are selected as the binding yarns, JC represents combed pure cotton, and DTY is stretch textured yarn, and the detailed description is as follows:
① The cotton used for the surface and inner layer 20 is of standard grade specified by national standard (the first digit represents grade, the two latter digits represent fiber length), grade is grade 3, fiber length is 28mm, 40-60S cotton yarn can be spun, cotton selected by the invention is more than grade 3, fiber length is more than 28mm, fiber strength is 4-5 cN/dtex, short fiber rate is 12%, fiber length is even, impurity content is 2.5%, micronaire value is 3.7-4.2, cotton quality is better in domestic fine cotton wool, can make cotton yarn strength higher, surface smoother, color better, evenness more even, defect less, impurity less, improve the problems of cloth surface hairiness and fuzzing;
② The spinning mode adopts compact siro spinning, the formed fabric has flat and smooth cloth cover, soft hand feeling, good air permeability, extremely high grade and further improves the problems of more hairiness and fuzzing and pilling of the cloth cover;
③ JC40S/1 is selected for the surface layer 10, yarns are thinner, so that the surface layer 10 is softer and finer in hand feeling, higher in quality feeling and better in stiffness and smoothness, the two are well balanced, the cloth surface touch is poor due to the fact that the yarns are thicker again, the quality feeling is reduced, and the stiffness and smoothness of the surface layer 10 are obviously reduced due to the fact that the yarns are thinner again;
The inner layer 20 is made of 32S/1 yarns, so that the stiffness and the smoothness of the inner layer 20 are improved to the greatest extent on the basis of ensuring softness and skin friendliness, the inner layer 20 is well balanced, the skin friendliness of the inner layer 20 is obviously reduced due to the fact that the yarns are thickened again, wearing experience is uncomfortable, and the stiffness and the smoothness of the inner layer 20 are obviously reduced due to the fact that the yarns are thinned again;
④ The DTY SD 100D/36F polyester yarn is selected as the binding yarn, the denier is proper, the denier is smaller, namely 75D is mostly used, and the binding yarn is the most common binding yarn specification, so that the binding yarn layer 30 is thinned, the air retaining capacity is greatly reduced, the warmth retention property is poor, the yarn is thinned, the supporting surface and the inner layer 20 which cannot be good are also reduced, the stiffness is also reduced, and the denier is larger, namely 150D is minority used, and the surface yarn is coarsely covered, so that the surface layer 10 cannot cover the binding yarn coil well;
The binding yarn is positioned in the middle layer, the polyester material is stiff and smooth, the spinning mode is DTY, the polyester material belongs to stretch textured yarn, the yarn is curled like a spring, the denier is high, the F number is low, on one hand, the yarn is stiff and hard, the fabric is stiff and smooth, on the other hand, the yarn is thicker, the middle layer is thicker, a large amount of air can be reserved, the fabric is thick and has good warmth retention, and SD represents half extinction;
In summary, JC40S/1 of the surface layer 10 is equivalent to 133D, JC32S/1 is equivalent to 166D, the binding yarn is 100D, the yarns of the surface layer 20 are thicker than the binding yarn, the binding yarn loops can be well covered, the surface layer 20 and the inner layer 20 show the characteristics of cotton, the surface layer 10 cotton yarn is thinner and has better stiffness, the inner layer 20 cotton yarn is thickest and has better stiffness, the binding yarn is relatively thinnest and has the best stiffness, the surface layer 10 is strongly supported by the binding yarn layer 30 and the inner layer 20, the structure is more stable, and compared with most of yarn clamping cloth, air layers and the inner layer 20, the same yarn count is selected, and 75D terylene is used as the binding yarn, so that the surface layer 10 has better stiffness and warmth retention.
(3) Weaving process
The structure of the present invention is an air layer structure, and the surface and inner layer 20 are fine beads, which are described in detail as follows:
1. The 5, 7, 11, 13, 17, 19, 23, 25, 29, 31, 35, 37, 41, 43, 47 paths are reverse coils, namely the inner layer coils 20;
2. The 4, 8, 10, 14, 16, 20, 22, 26, 28, 32, 34, 38, 40, 44, 46 paths are front coils, namely the surface layer coil 10;
3. The 6, 9, 12, 15, 18, 21, 24, 27, 30, 33, 36, 39, 42, 45, 48 ways are 1+1 rib tissue.
① Every 3 paths form 1 small cycle, namely firstly, a 1 st loop forming system is woven by a3 rd path, a 1+1 rib course is woven by using DTY SD 100D/36F polyester yarns as binding yarns, secondly, a 2 nd loop forming system is woven by a 2 nd path, an upper needle dial is not woven, a lower needle dial is woven, the lower needle dial is woven into a surface layer 10, a self-woven front loop and a formed 3 rd path 1+1 rib front rib loop are sleeved together, secondly, a3 rd loop forming system is woven by a 1 st path, the lower needle dial is not woven, a flat needle is woven by the upper needle dial, a back layer 20 is woven by the upper needle dial, and a self-formed back loop and a formed 3 rd path 1+1 rib back rib loop are sleeved together.
Through the cooperation of three routes, the air layer structure formed by the surface layer 10, the middle layer (namely the binding yarn layer 30) and the inner layer 20 is formed, the binding yarns are stiff and hard, the support surface and the inner layer 20 can be better, the fabric is stiff and smooth, the thickness of the middle layer is thicker, a large amount of air can be reserved, and the fabric is thicker and warmth-keeping than 75D polyester as the binding yarns.
② Every 4 small loops 12 ways form a middle loop, and 48 ways form a complete large loop:
First, in the first 3 small loops in one middle loop, JC40S/1 is used for the yarns of the surface layer 10, weft knitting is performed, which is equivalent to 133D, is thicker than the middle layer binding yarn 100D, and can well cover the front rib loops of 1+1 rib formed by the middle layer binding yarn 100D, and the all-cotton characteristic of JC40S/1 is reflected in the surface layer 10.
Secondly, the first 3 small loops in one middle loop use JC32S/1, the weft knitting is performed on the yarns of the inner layer 20, which is equivalent to 166D, and is much thicker than the middle layer binding yarn 100D, so that the reverse rib loops of 1+1 rib formed by the middle layer binding yarn 100D can be well covered, and the full cotton characteristic of JC32S/1 is reflected on the inner layer 20.
Then, the 4 th small cycle of one middle cycle, the yarn of the surface layer 10 is 100D, and in the first middle cycle, the weft is woven, namely the loop is formed (KKKKKKKK); the second one is looping + looping (KTKTKTKT), K represents looping, T represents looping, the third one is weft knitting, namely looping (KKKKKKKK), the fourth one is looping + looping (TKTKTKTK), so that 4-mode single bead ground is formed, the face layer 10 is ensured to be connected in a transverse and straight mode on the basis of looping, the newly added looping is connected in an inclined mode, the face layer 10 is connected by a first generation yarn clamping cloth and an air layer similar to a quadrangle, the face layer 10 is changed into a triangular connection, the face layer 10 is connected more stably, dark twill appears on the face layer 10, the technical problems of arching and deformation are obviously improved from the structure, the face layer is also solved by adopting the 1+1 rib front rib winding formed by the intermediate layer binding yarn 100D as well as the intermediate layer binding yarn 100D, even if certain leakage is not caused, the face layer is provided with the same point, the face layer is ensured to be connected in a full 4-mode single bead ground by the 100D, the face layer is changed into a triangular connection, the face layer 10 is more stable in connection, the face layer is obviously improved by adopting the face layer is provided with a full-plain bead ground, the 1-mode single bead winding is more than the face layer is 3, the face bead is obviously improved by using the bead ground, the face layer is more than the ordinary bead yarn is 75%, the face bead is more soft, the face bead is more than the face bead is, the face bead is obviously has the soft, and the face bead is more has the soft, and the soft bead is better soft, the face bead is better has the face bead is better soft, and has the feeling, and has the soft feeling.
Finally, the yarn of the inner layer 20 is 100D, the weft is looped (KKKKKKKK) in the first cyclic weaving, the loop is formed plus the loop is gathered (KTKTKTKT) in the second cyclic weaving, the weft is looped (KKKKKKKK) in the third cyclic weaving, and the loop is gathered plus the loop is looped (TKTKTKTK) in the fourth cyclic weaving, so that a 4-mode single-bead ground is formed, the diagonal connection of the loop is newly added on the basis of transverse and straight connection of the loops of the inner layer 20, the inner layer 20 is connected by a first generation silk clamping cloth and an air layer similar to a quadrangle to form a triangle connection, the inner layer 20 connection is more stable, the dark connection appears on the inner layer 20, the technical problems of easy arching and easy deformation of the first generation silk clamping cloth and the air layer are obviously improved structurally, the yarn has the advantages that the yarn is similar to the middle layer binding yarn 100D in thickness, the 1+1 rib reverse rib yarn formed by the middle layer binding yarn 100D can be well covered, leakage is avoided, the yarn is used in the position, the 100D terylene characteristic is reflected, more importantly, every 16 paths of reverse rib yarn has a complete 4-mode single-bead circulation, the bead texture accounts for 25% only, the rest 12 paths are weft plain yarns, the weft plain yarns account for 75%, the arrangement is 3 paths of weft plain yarns and 1 path of 4-mode single-bead texture, the bead texture is dispersed, the bead texture yarn 100 terylene yarn is much finer than the weft plain yarn JC32S, the bead effect with almost no concave-convex feeling is formed, the feeling of the inner layer 20 is fine and smooth, the technical problems of obvious concave-convex feeling and rough feeling of common bead are solved, and the skin-friendly wearing is realized.
In a word, the knitting paths of 25% of the surface layer 10 and the inner layer 20 are changed into bead ground tissues, triangular connection of the surface layer 20 and the inner layer 20 is realized, shape retention of the surface layer 20 is improved structurally, advantage complementation of weft knitting and bead ground tissues is realized, 25% of the surface layer 10 and the inner layer 20 are changed into terylene, yarns are thicker and harder than cotton yarns, shape retention of the surface layer 20 and the inner layer 20 is further improved, 75% of cotton materials of the surface layer 10 and the inner layer 20 exist, overall vision and touch feeling are both cotton materials, and advantage complementation of terylene materials and cotton materials is realized.
③ During weaving, the JC40S/1 ratio (mass ratio) of the surface layer 10, the JC40S/1 ratio of the surface layer 10100D polyester yarns, the total ratio of the JC32S/1 ratio of the inner layer 20, the inner layer 20100D polyester yarns, the total ratio of the JC40S/1 ratio, the inner layer 20100D polyester yarns, the weft plain-woven coil formed by the surface layer 10JC40S/1 and the inner layer 20JC32S/1 ratio, the 4-mode single-bead coil formed by the surface layer 10100D and the inner layer 20100D polyester yarns, the 1+1 rib coil formed by the middle layer binding yarn 100D polyester yarns and the setting from the proportion of each yarn branch to the length of each yarn branch are tightly set, so that the surface layer 10, the inner layer 20, the middle layer 20 and the surface layer 20 are extremely tightly connected, and the shape retention of the fabric is further improved.
(4) Dyeing and finishing:
① And (3) wool etching, namely treating the surface of the cotton fabric by using biological enzyme to improve the finish of the cloth cover and improve the fuzzing and pilling resistance of the fabric.
② And (3) degreasing, namely degreasing the grey cloth through two working procedures, namely degreasing through a degreasing machine, and then boiling the grey cloth in a vat to remove the oil in order to ensure the dyeing effect of the subsequent fabric and the hand feeling of the finished fabric.
③ Pre-shaping the grey cloth before dyeing to fully retract the cloth cover.
④ And (3) dyeing, namely after the pre-shaping is finished, entering a dye vat, and dyeing the polyester with the disperse dye.
⑤ And (3) setting, namely immediately performing setting after dyeing to eliminate the crease problem caused by dyeing, and retracting the cloth cover.
⑥ And (3) dyeing cotton by using reactive dyes, wherein 3 paths of cotton and 1 path of polyester are arranged, the dyeing of the cotton and the polyester is different, the cotton is darker, the polyester is brighter, and the effect of dark beads with hidden and appearance is formed after dyeing.
⑦ Cheng Ding at the end of dyeing cotton, shaping at low temperature, and adding elastic auxiliary agent.
The invention is normally shaped for 1 time, and the invention is changed into three times to obtain the finished fabric, so that the fabric is fully shrunk, is smooth, bright, clean and thick, has good warmth retention property, is extremely compact, stiff and smooth, has soft and fine handfeel, forms a dark bead style with dark twill, is fashionable and novel, contains 55 percent of cotton 45 percent of polyester fiber, has gram weight of 310g/m 2 and width of 74 inches, and has yarn count JC40S/1 percent +DTY 100D/36F 45 percent +JC32S/1 30 percent.
The invention has the following characteristics:
(1) The advantages of the weft knitting and bead knitting are complemented structurally, namely 25% of knitting paths of the face layer 20 and the inner layer 20 are changed into bead knitting, the oblique connection of the collecting rings is newly added on the basis of the transverse and straight connection of the face layer 20 and the inner layer 20, the original quadrilateral connection is changed into the triangular connection, the face layer 20 and the inner layer 20 are connected more stably, the shape retention of the face layer 20 and the inner layer 20 are improved obviously structurally, the 3-way weft knitting + 1-way 4-mode single bead knitting is adopted, the bead knitting is dispersed, the bead knitting is performed by using 100D polyester yarns of the yarns for the bead knitting than the weft face layer 10, the bead knitting is performed by using the yarns JC40S/1 (133D), the bead knitting is performed by using 33D, the small bead knitting effect is formed on the front face, the front face feeling is close to the softness and fineness of the weft knitting, the bead knitting effect is performed by using the yarns JC32S/1 (166D), the small bead knitting effect is formed on the back face of the face layer 20, the weft knitting effect is achieved, the hand feeling of the inner layer 20 is soft and fineness of the weft knitting is achieved, the feeling is very good, the difficulty of the complementary weft knitting is very good, and the sense of the ordinary weft knitting is achieved, and the complementary weft feeling is achieved.
(2) The cotton and terylene complementary advantages are realized in terms of materials, namely 25% of the materials of the surface layer 10 and the inner layer 20 are changed into terylene, the yarns are thicker and are stiffer than cotton yarns, the shape retention of the surface layer and the inner layer 20 is further improved, 75% of the cotton materials of the surface layer 10 and the inner layer 20 exist, the whole vision and the touch sense are both cotton materials, and the terylene complementary advantages of the cotton materials are realized.
(3) The fabric surface is smooth and clean in appearance, has the effect of dark beads with hidden and indistinct patterns, has novel and fashionable texture, and can meet the requirements of individuation and fashionable after 90 degrees compared with weft knitting.
(4) The knitting paths of 25% of the surface layer and the inner layer 20 are changed into bead structures, triangular connection is realized, the knitting paths are changed into terylene materials, the yarn count ratio and the coil length are closely set during knitting, the fabric is fully retracted after three times of shaping during dyeing and finishing, and the shape retention of the fabric is respectively improved structurally, structurally and densely, so that the fabric is stiff and smooth, does not arch and deform during wearing and washing.
(5) The knitted fabric has the advantages of being excellent in comfort, having a thicker binding yarn layer 30, enabling the fabric to be very thick, capable of keeping a large amount of air, good in warmth retention, soft and fine in hand feeling, close to the skin and very close to the skin, good in extensibility and breathability, and comfortable in wearing experience.
(6) Scientific and reasonable thickness, wherein the gram weight of the fabric is 310g/m 2, and the fabric is matched with the gram weight interval of knitting Wei Yibu, silk adding cloth and air layer 250-300 g/m 2 which are commonly used in spring and autumn.
(7) The average selling price is 300-400 yuan, and the cost performance is very high.
The detection data of the knitted fabric in the invention are as follows:
The form of the present invention is not limited to the illustrations and examples, and any person who performs a similar idea of the present invention should be regarded as not departing from the scope of the patent of the invention.

Claims (2)

1.一种舒适有型的针织运动服装，包括由针织面料拼接而成的服装本体，所述针织面料包括由双面圆机一体编织的面层、里层以及用于连接面层与里层的绑纱层，面层由面纱交织而成，里层由底纱交织而成，绑纱层由绑纱交织而成，其特征在于：所述面层包括交替排布的第一纬平纹区和第一珠地组织区，第一纬平纹区由40S/1的棉纱以纬平纹的编织方式交织而成，第一珠地组织区由100D/36F的涤纶纱以珠地组织交织而成，绑纱为100D/36F的涤纶纱，所述里层包括交替排布的第二纬平纹区和第二珠地组织区，第二纬平纹区由32S/1棉纱以纬平纹的编织方式交织而成，第二珠地组织区由100D/36F的涤纶纱以珠地组织交织而成；1. A comfortable and stylish knitted sportswear, comprising a garment body formed by splicing knitted fabrics, wherein the knitted fabrics comprise a surface layer, an inner layer and a binding yarn layer for connecting the surface layer and the inner layer, the surface layer being interwoven with surface yarns, the inner layer being interwoven with bottom yarns, and the binding yarn layer being interwoven with binding yarns, characterized in that: the surface layer comprises a first weft plain weave area and a first pearl weave area arranged alternately, the first weft plain weave area being interwoven with 40S/1 cotton yarn in a weft plain weave manner, the first pearl weave area being interwoven with 100D/36F polyester yarn in a pearl weave manner, and the binding yarn being 100D/36F polyester yarn, the inner layer comprising a second weft plain weave area and a second pearl weave area arranged alternately, the second weft plain weave area being interwoven with 32S/1 cotton yarn in a weft plain weave manner, and the second pearl weave area being interwoven with 100D/36F polyester yarn in a pearl weave manner; 双面圆机以48路为一个大循环，一个大循环分成四个中循环，每个中循环由12路组成，每个中循环分成四个小循环，每个小循环由3路组成，第1路至第12路构成第一个中循环，第13路至第24路构成第二个中循环，第25路至第36路构成第三个中循环，第37路至第48路构成第四个中循环，The double-sided circular knitting machine has 48 routes as a large cycle, which is divided into four medium cycles. Each medium cycle consists of 12 routes. Each medium cycle is divided into four small cycles. Each small cycle consists of 3 routes. Routes 1 to 12 constitute the first medium cycle, routes 13 to 24 constitute the second medium cycle, routes 25 to 36 constitute the third medium cycle, and routes 37 to 48 constitute the fourth medium cycle. 在第一个中循环中：每个小循环中，一路上针盘编织底纱，下针盘不编织，另一路下针盘编织面纱，上针盘编织，再一路，上针盘和下针盘交替编织绑纱形成1+1罗纹组织，前三个小循环中，面纱采用40S/1的棉纱，底纱采用32S/1的棉纱，绑纱采用100D/36F的涤纶纱，第四个小循环中，面纱、底纱以及绑纱均采用100D/36F的涤纶纱；In the first middle cycle: in each small cycle, the upper needle disc weaves the bottom yarn, and the lower needle disc does not weave. In the next cycle, the lower needle disc weaves the veil, and the upper needle disc weaves. In the next cycle, the upper and lower needle discs alternately weave the binding yarn to form a 1+1 rib structure. In the first three small cycles, the veil is made of 40S/1 cotton yarn, the bottom yarn is made of 32S/1 cotton yarn, and the binding yarn is made of 100D/36F polyester yarn. In the fourth small cycle, the veil, bottom yarn and binding yarn are all made of 100D/36F polyester yarn. 在第二个中循环中：前三个小循环，每个小循环中，一路上针盘编织底纱，下针盘不编织，另一路下针盘编织面纱，上针盘编织，再一路，上针盘和下针盘交替编织绑纱形成1+1罗纹组织，前三个小循环中，面纱采用40S/1的棉纱，底纱采用32S/1的棉纱，绑纱采用100D/36F的涤纶纱；第四个小循环中，一路下针盘的针织以成圈和集圈方式交替编织面纱，上针盘不编织，另一路上针盘的针织以成圈和集圈方式交替编织底纱，下针盘不编织，再一路，上针盘和下针盘交替编织绑纱形成1+1罗纹组织，第四个小循环中，面纱、底纱以及绑纱均采用100D/36F的涤纶纱；In the second middle cycle: in the first three small cycles, in each small cycle, the upper needle disc knits the bottom yarn in one cycle, and the lower needle disc does not knit; the lower needle disc knits the veil in another cycle, and the upper needle disc knits; in the next cycle, the upper needle disc and the lower needle disc alternately knit the binding yarn to form a 1+1 rib structure. In the first three small cycles, the veil is made of 40S/1 cotton yarn, the bottom yarn is made of 32S/1 cotton yarn, and the binding yarn is made of 100D/36F polyester yarn; in the fourth small cycle, the knitting of the lower needle disc in one cycle alternately knits the veil in the form of loops and tucking, and the upper needle disc does not knit; the knitting of the upper needle disc in another cycle alternately knits the bottom yarn in the form of loops and tucking, and the lower needle disc does not knit; in the next cycle, the upper needle disc and the lower needle disc alternately knit the binding yarn to form a 1+1 rib structure. In the fourth small cycle, the veil, the bottom yarn and the binding yarn are all made of 100D/36F polyester yarn; 在第三个中循环中：每个小循环中，一路上针盘编织底纱，下针盘不编织，另一路下针盘编织面纱，上针盘编织，再一路，上针盘和下针盘交替编织绑纱形成1+1罗纹组织，前三个小循环中，面纱采用40S/1的棉纱，底纱采用32S/1的棉纱，绑纱采用100D/36F的涤纶纱，第四个小循环中，面纱、底纱以及绑纱均采用100D/36F的涤纶纱；In the third middle cycle: in each small cycle, the upper needle disc weaves the bottom yarn, and the lower needle disc does not weave. In the next cycle, the lower needle disc weaves the veil, and the upper needle disc weaves. In the next cycle, the upper and lower needle discs alternately weave the binding yarn to form a 1+1 rib structure. In the first three small cycles, the veil is made of 40S/1 cotton yarn, the bottom yarn is made of 32S/1 cotton yarn, and the binding yarn is made of 100D/36F polyester yarn. In the fourth small cycle, the veil, bottom yarn and binding yarn are all made of 100D/36F polyester yarn. 在第四个中循环中：前三个小循环，每个小循环中，一路上针盘编织底纱，下针盘不编织，另一路下针盘编织面纱，上针盘编织，再一路，上针盘和下针盘交替编织绑纱形成1+1罗纹组织，前三个小循环中，面纱采用40S/1的棉纱，底纱采用32S/1的棉纱，绑纱采用100D/36F的涤纶纱；第四个小循环中，一路下针盘的针织以集圈和成圈方式交替编织面纱，上针盘不编织，另一路上针盘的针织以集圈和成圈方式交替编织底纱，下针盘不编织，再一路，上针盘和下针盘交替编织绑纱形成1+1罗纹组织，第四个小循环中，面纱、底纱以及绑纱均采用100D/36F的涤纶纱。In the fourth middle cycle: in the first three small cycles, in each small cycle, the upper needle disc knits the ground yarn in one cycle, and the lower needle disc does not knit; the lower needle disc knits the veil in another cycle, and the upper needle disc knits; in the next cycle, the upper needle disc and the lower needle disc alternately knit the binding yarn to form a 1+1 rib structure. In the first three small cycles, the veil is made of 40S/1 cotton yarn, the ground yarn is made of 32S/1 cotton yarn, and the binding yarn is made of 100D/36F polyester yarn; in the fourth small cycle, the knitting of the lower needle disc in one cycle alternately knits the veil in the form of tucking and looping, and the upper needle disc does not knit; the knitting of the upper needle disc in another cycle alternately knits the ground yarn in the form of tucking and looping, and the lower needle disc does not knit; in the next cycle, the upper needle disc and the lower needle disc alternately knit the binding yarn to form a 1+1 rib structure. In the fourth small cycle, the veil, the ground yarn and the binding yarn are all made of 100D/36F polyester yarn. 2.如权利要求1所述的一种舒适有型的针织运动服装，其特征在于：所述第一纬平纹区与所述第一珠地组织区的面积比为3:1，所述第二纬平纹区与所述第二珠地组织区的面积比为3:1。2. A comfortable and stylish knitted sportswear as described in claim 1, characterized in that the area ratio of the first weft plain weave area to the first pearl weave area is 3:1, and the area ratio of the second weft plain weave area to the second pearl weave area is 3:1.
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