CN110697506A - Cable automatic transmission line straightening device - Google Patents
Cable automatic transmission line straightening device Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/12—Tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
- B65H51/10—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements with opposed coacting surfaces, e.g. providing nips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/32—Optical fibres or optical cables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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Abstract
Description
技术领域technical field
本发明涉及线缆自动输线领域,更具体的说,尤其涉及一种线缆自动输线校直装置。The invention relates to the field of automatic cable transmission, in particular to a straightening device for automatic cable transmission.
背景技术Background technique
线缆是光缆、电缆等物品的统称。线缆的用途有很多,主要用于控制安装、连接设备、输送电力等多重作用,是日常生活中常见而不可缺少的一种东西,其中电力线缆的线芯一般为多股的铜质或铝质金属导电材料。在生产或者运输时为了方便储存与转运,通常都是将线缆绕制在卷筒上,使得在安装使用时需要操作人员将其手动拉直。由于线缆的硬度和韧性均较大,手工拉直的方式效率低,而且线缆笔直度又往往达不到要求,外观质量较差。申请号为201511022528X的中国发明专利公开了一种用于大直径线缆校直的校直机,公开了送线机构的前置检测校直装置等。但该技术只能解决一部分线缆校直过程中的问题,不能较好的解决在加工不同直径线缆过程中保持线缆整体中心线不变的问题。本发明着重解决这一难题,以提高线缆输线校直过程的工作效率。Cable is a general term for optical cables, cables and other items. There are many uses of cables, mainly used for multiple functions such as control installation, connection equipment, and power transmission. It is a common and indispensable thing in daily life. The core of power cables is generally multi-strand copper or Aluminum metal conductive material. In order to facilitate storage and transportation during production or transportation, the cable is usually wound on a reel, so that the operator needs to manually straighten it during installation and use. Due to the high hardness and toughness of the cable, the manual straightening method is inefficient, and the straightness of the cable often fails to meet the requirements, resulting in poor appearance quality. The Chinese invention patent with the application number of 201511022528X discloses a straightening machine for straightening large-diameter cables, and discloses a pre-detection and straightening device for a wire feeding mechanism, and the like. However, this technology can only solve some of the problems in the process of cable straightening, and cannot solve the problem of keeping the overall centerline of the cable unchanged during the process of processing cables of different diameters. The present invention focuses on solving this problem, so as to improve the working efficiency of the straightening process of the cable transmission line.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决现有线缆校直技术加工效率低,无法解决不同直径线缆的线缆中心线不变的问题,提出了一种线缆自动输线校直装置,通过增设输线器保持输线过程中线缆的中心不变,极大提高了线缆输线和校直的效率。The purpose of the present invention is to solve the problem that the existing cable straightening technology has low processing efficiency and cannot solve the problem that the cable centerline of cables with different diameters remains unchanged, and proposes an automatic cable straightening device. The device keeps the center of the cable unchanged during the transmission process, which greatly improves the efficiency of cable transmission and alignment.
本发明通过以下技术方案来实现上述目的:一种线缆自动输线校直装置,包括工作台、入口导向装置、两组输线器和两组校直器,所述输线器包括结构完全一致的入口输线器和出口输线器,所述校直器包括结构完全一致但互相垂直的水平校直器和垂直校直器,入口导向装置、入口输线器、水平校直器、垂直校直器和出口输线器按照从前到后的顺序依次固定在工作台上,线缆依次经过入口导向装置、入口输线器、水平校直器、垂直校直器后从出口输线器中伸出。The present invention achieves the above object through the following technical solutions: an automatic cable transmission line straightening device, comprising a workbench, an entrance guide device, two sets of wire feeders and two sets of straighteners, and the wire feeders include structurally complete Consistent inlet wire feeder and outlet wire feeder, the straighteners include horizontal straighteners and vertical straighteners that are identical in structure but perpendicular to each other, inlet guides, inlet wire feeders, horizontal straighteners, vertical straighteners The straightener and the outlet wire feeder are fixed on the workbench in order from front to back, and the cables pass through the inlet guide device, the inlet wire feeder, the horizontal straightener, and the vertical straightener in sequence. stretch out.
进一步的,所述入口导向装置包括水平导向管、导向管固定架和竖直支架,水平导向管水平安装在导向管固定架前端的导向管固定座上,导向管固定架的后端通过螺栓固定在竖直设置的竖直支架上,竖直支架的下端固定在工作台上。Further, the inlet guide device includes a horizontal guide tube, a guide tube fixing frame and a vertical bracket, the horizontal guide tube is horizontally installed on the guide tube fixing seat at the front end of the guide tube fixing frame, and the rear end of the guide tube fixing frame is fixed by bolts. On the vertically arranged vertical support, the lower end of the vertical support is fixed on the workbench.
进一步的,导向管固定架的前端的导向管固定座设置有圆形夹持孔,水平导向管穿过导向管固定座上的圆形夹持孔并通过设置在圆形夹持孔侧面的定位螺栓定位;导向管固定架的后端通过活动套连接竖直支架,活动套设置有水平方向上的水平通孔和竖直方向上的竖直通孔,导向管固定架的后端穿过水平通孔并通过设置在水平通孔侧面的定位螺栓定位,竖直支架的上端穿过竖直通孔并通过设置在竖直通孔侧面的定位螺栓螺栓定位。Further, the guide tube fixing base at the front end of the guide tube fixing frame is provided with a circular clamping hole, and the horizontal guide tube passes through the circular clamping hole on the guide tube fixing base and is positioned on the side of the circular clamping hole. Bolt positioning; the rear end of the guide tube fixing frame is connected to the vertical bracket through the movable sleeve, the movable sleeve is provided with a horizontal through hole in the horizontal direction and a vertical through hole in the vertical direction, and the rear end of the guide tube fixing frame passes through the horizontal The through hole is positioned by the positioning bolts arranged on the side of the horizontal through hole, and the upper end of the vertical bracket passes through the vertical through hole and is positioned by the positioning bolts arranged on the side of the vertical through hole.
需要时松开圆形夹持孔上的定位螺栓,水平导向管前后移动并通过定位螺栓定位,调节水平导向管离入口输线器的距离。通过水平通孔和竖直通孔可以调节水平导向杆的高度和左右位置,进而实现水平导向杆任意位置的调节。If necessary, loosen the positioning bolts on the circular clamping holes, move the horizontal guide tube back and forth and position it through the positioning bolts, and adjust the distance between the horizontal guide tube and the inlet wire feeder. The height and the left and right positions of the horizontal guide rod can be adjusted through the horizontal through holes and the vertical through holes, thereby realizing the adjustment of any position of the horizontal guide rod.
进一步的,所述输线器包括输线支撑板、输线电机安装板、第一隔离板、第二隔离板、丝杠驱动电机、输线驱动电机、输线滚珠丝杠、第一主动带轮、第一被动带轮、第一同步带、输线丝杠螺母、第二主动皮带轮、第二被动皮带轮、第二同步带、齿轮、驱动轴、驱动辊轮、固定辊轮、辊轮支撑座、竖直滑槽座、输线滑块、丝杠螺母座;所述输线电机安装板垂直安装在输线支撑板的一侧面上,第一隔离板、第二隔离板与输线支撑板相互平行设置,第一隔离板的一端固定在输线电机安装板的一端,第二隔离板的一端固定在第一隔离板和输线支撑板之间的输线电机安装板的侧面上;所述输线滚珠丝杠竖直设置,输线滚珠丝杠通过两个丝杠座固定在输线支撑板上,输线滚珠丝杠的一端设置有第二被动皮带轮,丝杠驱动电机通过电机座固定在输线支撑板上,丝杠驱动电机的电机头上连接有第二主动皮带轮,第二主动皮带轮与第二被动皮带轮通过第二同步带连接;丝杠螺母座设置有两个且每个丝杠螺母座上均设置有输线丝杠螺母,输线丝杠螺母上设置有与输线滚珠丝杠相配合的螺纹通孔,两个丝杠螺母座均通过输线丝杠螺母套装在输线滚珠丝杠上,每个丝杠螺母座与一个辊轮支撑座固定连接,辊轮支撑座的两端均设置有输线滑块,输线滚珠丝杠两侧的输线支撑板上设置有两个竖直滑槽座,辊轮支撑座两端的输线滑块套装在两个竖直滑槽座内,丝杠驱动电机运动时通过第二主动皮带轮、第二被动皮带轮和第二同步带构成的同步带机构带动输线滚珠丝杠运动,进而通过输线滚珠丝杠带动丝杠螺母座和辊轮支撑座组成的整体上下运动;每个辊轮支撑座上均设置有一个固定辊轮,两个驱动辊轮设置在两个固定辊轮旁边,每个驱动辊轮连接在一根驱动轴上,两个驱动轴的中部通过轴承支撑在两个辊轮支撑座上,驱动轴的另一端通过第一万向节连接中间轴的一端,中间轴的另一端通过万向节连接齿轮轴,齿轮轴通过两个轴承支撑在第一隔离板和第二隔离板上,两根齿轮轴位于第一隔离板和第二隔离板之间的部分均套装有相互啮合的齿轮;其中一根齿轮轴穿过第二隔离板且该齿轮轴穿过第二隔离板的端部设置有第一被动带轮,输线驱动电机固定在输线电机安装板上,输线驱动电机的头部安装有第一主动带轮,第一被动带轮和第一主动带轮通过第一同步带连接;输线驱动电机运动时通过第一被动带轮、第一主动带轮和第一同步带组成的同步带机构带动两根驱动轴反向转动,进而带动两个驱动辊轮反向转动。Further, the wire feeder includes a wire feeding support plate, a wire feeding motor mounting plate, a first isolation plate, a second isolating plate, a lead screw drive motor, a wire feed drive motor, a wire feed ball screw, and a first active belt. pulley, first driven pulley, first timing belt, lead screw nut, second driving pulley, second passive pulley, second timing belt, gear, drive shaft, drive roller, fixed roller, roller support seat, vertical chute seat, transmission line slider, screw nut seat; the transmission line motor mounting plate is vertically installed on one side of the transmission line support plate, the first isolation plate, the second isolation plate and the transmission line support plate The plates are arranged parallel to each other, one end of the first isolation plate is fixed on one end of the transmission line motor mounting plate, and one end of the second isolation plate is fixed on the side of the transmission line motor installation plate between the first isolation plate and the transmission line support plate; The line transmission ball screw is vertically arranged, the line transmission ball screw is fixed on the transmission line support plate through two screw seats, one end of the line transmission ball screw is provided with a second passive pulley, and the screw drive motor passes through the motor The seat is fixed on the transmission line support plate, the motor head of the screw drive motor is connected with a second driving pulley, and the second driving pulley and the second passive pulley are connected by a second synchronous belt; the screw nut seat is provided with two and each Each lead screw nut seat is provided with a lead screw nut, the lead screw nut is provided with a threaded through hole matched with the lead screw ball screw, and the two lead screw nut seats are set through the lead screw nut. On the line feeder ball screw, each screw nut seat is fixedly connected with a roller support seat, both ends of the roller support seat are provided with line feeder sliders, and line feeder support plates on both sides of the line feeder ball screw Two vertical chute seats are arranged on the upper part, and the wire-feeding sliders at both ends of the roller support seat are sheathed in the two vertical chute seats. The synchronous belt mechanism composed of two synchronous belts drives the ball screw for the transmission line to move, and then the ball screw for the transmission line drives the entire up and down movement of the screw nut seat and the roller support seat; each roller support seat is provided with a Fixed rollers, two driving rollers are arranged beside the two fixed rollers, each driving roller is connected to a driving shaft, and the middle of the two driving shafts is supported on the two roller support seats through bearings, driving The other end of the shaft is connected to one end of the intermediate shaft through the first universal joint, and the other end of the intermediate shaft is connected to the gear shaft through the universal joint. The gear shaft is supported on the first isolation plate and the second isolation plate through two bearings. The part of the gear shaft located between the first isolation plate and the second isolation plate is sheathed with gears that mesh with each other; one of the gear shafts passes through the second isolation plate and the end of the gear shaft passing through the second isolation plate is provided with The first passive pulley, the transmission line drive motor is fixed on the transmission line motor mounting plate, the head of the transmission line drive motor is installed with the first active pulley, the first passive pulley and the first active pulley pass through the first synchronous belt When the transmission line drive motor moves, the synchronous belt mechanism composed of the first passive pulley, the first driving pulley and the first synchronous belt drives the two drive shafts to rotate in the reverse direction, thereby driving the two drive rollers to rotate in the reverse direction.
进一步的,所述校直器包括校直支撑板、第一校直轮组、第二校直轮组、校直轮支撑座、校直滑块、校直导轨、校直丝杠、校直驱动电机、校直丝杠螺母、校直主动带轮、校直从动带轮和校直同步带,所述校直支撑板固定在工作台上,两条校直导轨平行设置在校直支撑板上,校直丝杠的两端通过丝杠座连接在校直支撑板上,校直丝杠的一端设置有校直从动带轮;所述校直驱动电机通过电机座固定在校直支撑板上,校直驱动电机的活动端设置有校直主动带轮,校直主动带轮和校直从动带轮通过校直同步带连接;所述校直轮支撑座设置有两个,第一校直轮组和第二校直轮组分别安装在两个校直轮支撑座上,每个校直轮支撑座的两端底部均设置有校直滑块,每个校直轮支撑座的底部通过校直滑块套装在两个校直导轨上,每个校直轮支撑座还连接有校直丝杠螺母,两个校直丝杠螺母的螺纹方向相反,且两个校直丝杠螺母均套装在校直丝杠上;校直驱动电机运动时通过校直主动带轮、校直从动带轮和校直同步带组成的同步带机构带动校直丝杠转动,进而通过两个校直丝杠螺母带动两个校直轮支撑座相互接近或分离。Further, the straightener includes a straightening support plate, a first straightening wheel group, a second straightening wheel group, a straightening wheel support seat, a straightening slider, a straightening guide rail, a straightening screw, a straightening Drive motor, straightening screw nut, straightening driving pulley, straightening driven pulley and straightening synchronous belt, the straightening support plate is fixed on the worktable, and two straightening guide rails are arranged in parallel on the straightening support On the board, the two ends of the straightening screw are connected to the straightening support plate through the screw seat, and one end of the straightening screw is provided with a straightening driven pulley; the straightening drive motor is fixed on the straightening through the motor seat. On the support plate, the active end of the straightening drive motor is provided with a straightening driving pulley, and the straightening driving pulley and the straightening driven pulley are connected by a straightening synchronous belt; the straightening wheel support seat is provided with two, The first straightening wheel group and the second straightening wheel group are respectively installed on the two straightening wheel support seats, the bottoms of both ends of each straightening wheel support seat are provided with straightening sliders, and each straightening wheel supports The bottom of the seat is set on two straightening guide rails through the straightening slider, and each straightening wheel support seat is also connected with a straightening screw nut. The thread directions of the two straightening screw nuts are opposite, and the two straightening The screw nuts are all fitted on the straightening screw; when the straightening drive motor moves, the synchronous belt mechanism composed of the straightening driving pulley, the straightening driven pulley and the straightening synchronous belt drives the straightening screw to rotate, and then passes through the synchronous belt mechanism. The two straightening screw nuts drive the two straightening wheel support bases to approach or separate from each other.
进一步的,所述第一校直轮组和第二校直轮组都包括沿着送线方向直线布置的多个等距设置的校直轮,第一校直轮组和第二校直轮组的校直轮交错分布。Further, the first straightening wheel group and the second straightening wheel group both include a plurality of straightening wheels arranged in a straight line along the wire feeding direction, and the first straightening wheel group and the second straightening wheel are arranged at equal intervals. The alignment wheels of the group are staggered.
进一步的,所述第一校直轮组和第二校直轮组的每个校直轮的轴向上均设置有U型槽。U型槽用于与线缆贴合,以适应不同线径线缆的校直和传输。Further, U-shaped grooves are provided in the axial direction of each of the first and second straightening wheel sets. The U-shaped groove is used to fit the cable to adapt to the straightening and transmission of cables with different wire diameters.
进一步的,所述辊轮支撑座上设置有边长略大于驱动滚轮直径的方形槽,两个辊轮支撑座在丝杠驱动电机的作用下相互分离时两个驱动滚轮不仅跟随辊轮支撑座上下运动,同时沿着轴心线方向向方向槽方向运动。Further, the roller support base is provided with a square groove whose side length is slightly larger than the diameter of the driving roller. When the two roller support bases are separated from each other under the action of the screw drive motor, the two driving rollers not only follow the roller support base. Move up and down, and at the same time move in the direction of the direction slot along the axis line.
在丝杠螺母座和辊轮支撑座组成的整体上下运动时,两个驱动辊轮跟随两个辊轮支撑座上下运动,两个驱动辊轮的驱动轴能够小幅度在辊轮支撑座内沿着轴心线方向移动,第一万向节和第二万向节保证驱动辊轮能够正常转动。方形槽的深度保证两个辊轮支撑座运动到极限位置使两个驱动滚轮不会触碰到方形槽的底部。When the whole of the screw nut seat and the roller support seat moves up and down, the two driving rollers follow the two roller support seats to move up and down, and the drive shafts of the two driving rollers can be slightly moved along the inner side of the roller support seat. Moving in the direction of the axis line, the first universal joint and the second universal joint ensure that the driving roller can rotate normally. The depth of the square groove ensures that the two roller supports move to the extreme position so that the two driving rollers will not touch the bottom of the square groove.
进一步的,所述水平校直器上还设置升降装置,所述升降装置包括升降支撑板、升降滑轨、升降滑块、升降电机、升降活动板和水平支撑杆,所述升降电机固定在水平校直器的校直支撑板上,升降活动板固定在升降电机的活动头上,水平支撑杆水平设置且水平支撑杆的一端固定在升降活动板上,升降支撑杆的另一端穿过相邻的两个校直轮且并伸到传输的线缆的下端;所述升降支撑板竖直固定在水平校直器的校直支撑板上,两个升降滑轨竖直固定在升降支撑板上,升降活动板的两端设置有与升降滑轨相配合的升降滑轨,升降活动板通过连个升降滑块套装在两个升降滑轨上;升降电机运动时通过升降活动板沿着升降滑轨上下运动带动水平支撑杆上下运动。Further, a lifting device is also provided on the horizontal straightener, and the lifting device includes a lifting support plate, a lifting slide rail, a lifting slider, a lifting motor, a lifting movable plate and a horizontal support rod, and the lifting motor is fixed on the level. On the straightening support plate of the straightener, the lifting movable plate is fixed on the movable head of the lifting motor, the horizontal support rod is set horizontally and one end of the horizontal support rod is fixed on the lifting movable plate, and the other end of the lifting support rod passes through the adjacent The two straightening wheels are extended to the lower end of the transmission cable; the lifting support plate is vertically fixed on the straightening support plate of the horizontal straightener, and the two lifting slide rails are vertically fixed on the lifting support plate , The two ends of the lifting movable plate are provided with lifting sliding rails matched with the lifting sliding rails, and the lifting movable plate is set on the two lifting sliding rails by connecting a lifting sliding block; when the lifting motor moves, the lifting movable plate moves along the lifting sliding rails. The up and down movement of the rail drives the horizontal support rod to move up and down.
水平支撑板防止线缆输送时因重力作用而产生下垂。The horizontal support plate prevents the cable from sagging due to gravity during transportation.
本发明的有益效果在于:。The beneficial effects of the present invention are:
1、本发明通过设置入口输线器、出口输线器、水平校直器和竖直校直器能够实现线缆校直和传输的自动化,整个过程效率高,无需人力劳动,校直精度高。1. The present invention can realize the automation of cable straightening and transmission by setting the inlet wire feeder, the outlet wire feeder, the horizontal straightener and the vertical straightener. The whole process has high efficiency, no manual labor, and high straightening accuracy. .
2、本发明的输线器和校直器均为可调整宽度的,同时校直轮的周边开设U型槽,能够适应不同陷阱的线缆的校直加工。2. Both the wire feeder and the straightener of the present invention are adjustable in width, and at the same time, a U-shaped groove is set on the periphery of the straightening wheel, which can adapt to the straightening processing of cables of different traps.
3、本发明校直器和输线器的中心线均位于同一条直线上,且校直器和输线器的重心可调,可实现不同直径线缆校直过程中整体的中心线不变。3. The center lines of the straightener and the wire feeder of the present invention are all located on the same straight line, and the center of gravity of the straightener and the wire feeder can be adjusted, so that the overall central line can be kept unchanged during the straightening process of cables with different diameters. .
4、本发明通过水平校直器和竖直校直器相互垂直设置,使得整个装置能够对多向的对线缆进行校直,两个输线器前后分布保持整个线缆传输过程中始终有动力存在,保证线缆校直过程中的输送。4. In the present invention, the horizontal straightener and the vertical straightener are arranged vertically to each other, so that the whole device can straighten the multi-directional cables. The power exists to ensure the transmission during the cable straightening process.
5、本发明通过万向节实现变角度动力传递,以适应输线器的驱动辊轮在相互分离时的上下升降,实现输线轮组上下位置可调。5. The present invention realizes variable-angle power transmission through universal joints, so as to adapt to the up and down movements of the drive rollers of the wire feeder when they are separated from each other, and to realize the adjustable upper and lower positions of the wire feeder set.
6、本发明通过设置水平支撑杆来对线缆下端进行支撑,防止线缆应为重力作用而下垂。6. The present invention supports the lower end of the cable by setting a horizontal support rod to prevent the cable from sagging due to the action of gravity.
附图说明Description of drawings
图1是本发明线缆自动输线校直装置的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the automatic cable transmission line straightening device of the present invention.
图2是本发明水平校直器的一个角度的轴测图。Fig. 2 is an axonometric view of one angle of the horizontal straightener of the present invention.
图3是本发明水平校直器的另一个角度的轴测图。Figure 3 is an axonometric view of another angle of the horizontal straightener of the present invention.
图4是本发明输线器的一个角度的轴测图。Figure 4 is an isometric view of an angle of the wire feeder of the present invention.
图5是本发明输线器的另一个角度的轴测图。Figure 5 is an axonometric view of another angle of the wire feeder of the present invention.
图中,1-水平导向管、2-入口输线器、3-水平校直器、4-垂直校直器、5-出口输线器、6-工作台、7-导向管固定架、8-竖直支架、21-输线驱动电机、22-输线电机安装板、23-输线支撑板、24-输线滑块、25-丝杠螺母座、26-竖直滑槽座、27-固定辊轮、28-辊轮支撑座、29-丝杠驱动电机、210-第一同步带、211-中间轴、212-齿轮、213-第一隔离板、214-第二隔离板、215-输线滚珠丝杠、216-第一主动带轮、217-第一被动带轮、218-输线丝杠螺母、219-第二主动皮带轮、220-第二被动皮带轮、221-第二同步带、222-驱动轴、223-齿轮轴、224-驱动辊轮、41-校直支撑板、42-第一校直轮组、43-第二校直轮组、44-校直轮支撑座、45-校直滑块、46-校直导轨、47-校直丝杠、48-校直驱动电机、49-校直丝杠螺母、410-校直主动带轮、411-校直从动带轮、412-校直同步带、413-升降支撑板、414-升降滑轨、415-升降滑块、416-升降电机、417-升降活动板、418-水平支撑杆。In the figure, 1-horizontal guide tube, 2-inlet wire feeder, 3-horizontal straightener, 4-vertical straightener, 5-exit wire feeder, 6-workbench, 7-guide tube fixing frame, 8- -Vertical bracket, 21- Transmission line drive motor, 22- Transmission line motor mounting plate, 23- Transmission line support plate, 24- Transmission line slider, 25- Lead screw nut seat, 26- Vertical chute seat, 27 -Fixed roller, 28-roller support seat, 29-screw drive motor, 210-first synchronous belt, 211-intermediate shaft, 212-gear, 213-first isolation plate, 214-second isolation plate, 215 - Ball screw for transmission line, 216- The first driving pulley, 217- The first driven pulley, 218- The transmission line screw nut, 219- The second driving pulley, 220- The second driving pulley, 221- The second synchronization Belt, 222-drive shaft, 223-gear shaft, 224-drive roller, 41-straightening support plate, 42-first straightening wheel set, 43-second straightening wheel set, 44-straightening wheel support seat , 45-straightening slider, 46-straightening guide rail, 47-straightening screw, 48-straightening drive motor, 49-straightening screw nut, 410-straightening driving pulley, 411-straightening driven Pulley, 412-straightening synchronous belt, 413-lifting support plate, 414-lifting slide rail, 415-lifting slider, 416-lifting motor, 417-lifting movable plate, 418-horizontal support rod.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1~5所示,一种线缆自动输线校直装置,包括工作台6、入口导向装置、两组输线器和两组校直器,所述输线器包括结构完全一致的入口输线器2和出口输线器5,所述校直器包括结构完全一致但互相垂直的水平校直器3和垂直校直器4,入口导向装置、入口输线器2、水平校直器3、垂直校直器4和出口输线器5按照从前到后的顺序依次固定在工作台6上,线缆依次经过入口导向装置、入口输线器2、水平校直器3、垂直校直器4后从出口输线器5中伸出。线缆经过入口导向装置的导向进入入口输线器2中,经过入口输线器2的传输依次经过水平校直器进行水平校直、垂直校直器4进行垂直校直后从出口输线器5中输出。As shown in Figures 1 to 5, an automatic cable transmission line straightening device includes a
所述入口导向装置包括水平导向管1、导向管固定架7和竖直支架8,水平导向管1水平安装在导向管固定架7前端的导向管固定座上,导向管固定架7的后端通过螺栓固定在竖直设置的竖直支架8上,竖直支架8的下端固定在工作台6上。水平导向管1的入口端向外扩张,并沿着线缆运输方向逐渐收缩,使线缆可以方便的进入水平导向管1中。The inlet guide device includes a horizontal guide tube 1 , a guide tube fixing frame 7 and a vertical support 8 . The horizontal guide tube 1 is horizontally installed on the guide tube fixing seat at the front end of the guide tube fixing frame 7 , and the rear end of the guide tube fixing frame 7 The lower end of the vertical support 8 is fixed on the
导向管固定架7的前端的导向管固定座设置有圆形夹持孔,水平导向管1穿过导向管固定座上的圆形夹持孔并通过设置在圆形夹持孔侧面的定位螺栓定位;导向管固定架7的后端通过活动套连接竖直支架8,活动套设置有水平方向上的水平通孔和竖直方向上的竖直通孔,导向管固定架7的后端穿过水平通孔并通过设置在水平通孔侧面的定位螺栓定位,竖直支架8的上端穿过竖直通孔并通过设置在竖直通孔侧面的定位螺栓螺栓定位。The guide tube fixing seat at the front end of the guide tube fixing frame 7 is provided with a circular clamping hole, and the horizontal guide tube 1 passes through the circular clamping hole on the guiding tube fixing seat and passes through the positioning bolts arranged on the side of the circular clamping hole. Positioning; the rear end of the guide tube fixing frame 7 is connected to the vertical support 8 through a movable sleeve, and the movable sleeve is provided with a horizontal through hole in the horizontal direction and a vertical through hole in the vertical direction, and the rear end of the guide tube fixing frame 7 passes through The upper end of the vertical bracket 8 passes through the vertical through hole and is positioned by the positioning bolt provided on the side of the vertical through hole.
所述输线器包括输线支撑板23、输线电机安装板22、第一隔离板213、第二隔离板214、丝杠驱动电机29、输线驱动电机21、输线滚珠丝杠215、第一主动带轮216、第一被动带轮217、第一同步带210、输线丝杠螺母218、第二主动皮带轮219、第二被动皮带轮220、第二同步带221、齿轮212、驱动轴222、驱动辊轮224、固定辊轮27、辊轮支撑座28、竖直滑槽座26、输线滑块24、丝杠螺母座25;所述输线电机安装板22垂直安装在输线支撑板23的一侧面上,第一隔离板213、第二隔离板214与输线支撑板23相互平行设置,第一隔离板213的一端固定在输线电机安装板22的一端,第二隔离板214的一端固定在第一隔离板213和输线支撑板23之间的输线电机安装板22的侧面上;所述输线滚珠丝杠215竖直设置,输线滚珠丝杠215通过两个丝杠座固定在输线支撑板23上,输线滚珠丝杠215的一端设置有第二被动皮带轮220,丝杠驱动电机29通过电机座固定在输线支撑板23上,丝杠驱动电机29的电机头上连接有第二主动皮带轮219,第二主动皮带轮219与第二被动皮带轮220通过第二同步带221连接;丝杠螺母座25设置有两个且每个丝杠螺母座25上均设置有输线丝杠螺母218,输线丝杠螺母218上设置有与输线滚珠丝杠215相配合的螺纹通孔,两个丝杠螺母座25均通过输线丝杠螺母218套装在输线滚珠丝杠215上,每个丝杠螺母座25与一个辊轮支撑座28固定连接,辊轮支撑座28的两端均设置有输线滑块24,输线滚珠丝杠215两侧的输线支撑板23上设置有两个竖直滑槽座26,辊轮支撑座28两端的输线滑块24套装在两个竖直滑槽座26内,丝杠驱动电机29运动时通过第二主动皮带轮219、第二被动皮带轮220和第二同步带221构成的同步带机构带动输线滚珠丝杠215运动,进而通过输线滚珠丝杠215带动丝杠螺母座25和辊轮支撑座28组成的整体上下运动;每个辊轮支撑座28上均设置有一个固定辊轮27,两个驱动辊轮224设置在两个固定辊轮27旁边,每个驱动辊轮224连接在一根驱动轴222上,两个驱动轴222的中部通过轴承支撑在两个辊轮支撑座28上,驱动轴222的另一端通过第一万向节连接中间轴211的一端,中间轴211的另一端通过万向节连接齿轮轴223,齿轮轴223通过两个轴承支撑在第一隔离板213和第二隔离板214上,两根齿轮轴223位于第一隔离板213和第二隔离板214之间的部分均套装有相互啮合的齿轮212;其中一根齿轮轴223穿过第二隔离板214且该齿轮轴223穿过第二隔离板214的端部设置有第一被动带轮217,输线驱动电机21固定在输线电机安装板22上,输线驱动电机21的头部安装有第一主动带轮216,第一被动带轮217和第一主动带轮216通过第一同步带210连接;输线驱动电机21运动时通过第一被动带轮217、第一主动带轮216和第一同步带210组成的同步带机构带动两根驱动轴222反向转动,进而带动两个驱动辊轮224反向转动。The wire feeder includes a wire feeding
所述校直器包括校直支撑板41、第一校直轮组42、第二校直轮组43、校直轮支撑座44、校直滑块45、校直导轨46、校直丝杠47、校直驱动电机48、校直丝杠螺母49、校直主动带轮410、校直从动带轮411和校直同步带412,所述校直支撑板41固定在工作台6上,两条校直导轨46平行设置在校直支撑板41上,校直丝杠47的两端通过丝杠座连接在校直支撑板41上,校直丝杠47的一端设置有校直从动带轮411;所述校直驱动电机48通过电机座固定在校直支撑板41上,校直驱动电机48的活动端设置有校直主动带轮410,校直主动带轮410和校直从动带轮411通过校直同步带412连接;所述校直轮支撑座44设置有两个,第一校直轮组42和第二校直轮组43分别安装在两个校直轮支撑座44上,每个校直轮支撑座44的两端底部均设置有校直滑块45,每个校直轮支撑座44的底部通过校直滑块45套装在两个校直导轨46上,每个校直轮支撑座44还连接有校直丝杠螺母49,两个校直丝杠螺母49的螺纹方向相反,且两个校直丝杠螺母49均套装在校直丝杠47上;校直驱动电机48运动时通过校直主动带轮410、校直从动带轮411和校直同步带412组成的同步带机构带动校直丝杠47转动,进而通过两个校直丝杠螺母49带动两个校直轮支撑座44相互接近或分离。The straightening device includes a straightening
所述第一校直轮组42和第二校直轮组43都包括沿着送线方向直线布置的多个等距设置的校直轮,第一校直轮组42和第二校直轮组43的校直轮交错分布。所述第一校直轮组42和第二校直轮组43的每个校直轮的轴向上均设置有U型槽。The first straightening wheel set 42 and the second straightening wheel set 43 both include a plurality of straightening wheels arranged in a straight line along the wire feeding direction. The first straightening wheel set 42 and the second straightening wheel set The alignment wheels of
所述辊轮支撑座28上设置有边长略大于驱动滚轮直径的方形槽,两个辊轮支撑座28在丝杠驱动电机29的作用下相互分离时两个驱动滚轮不仅跟随辊轮支撑座28上下运动,同时沿着轴心线方向向方向槽方向运动。The
所述水平校直器3上还设置升降装置,所述升降装置包括升降支撑板413、升降滑轨414、升降滑块415、升降电机416、升降活动板417和水平支撑杆418,所述升降电机416固定在水平校直器3的校直支撑板41上,升降活动板417固定在升降电机416的活动头上,水平支撑杆418水平设置且水平支撑杆418的一端固定在升降活动板417上,升降支撑杆的另一端穿过相邻的两个校直轮且并伸到传输的线缆的下端;所述升降支撑板413竖直固定在水平校直器3的校直支撑板41上,两个升降滑轨414竖直固定在升降支撑板413上,升降活动板417的两端设置有与升降滑轨414相配合的升降滑轨414,升降活动板417通过连个升降滑块415套装在两个升降滑轨414上;升降电机416运动时通过升降活动板417沿着升降滑轨414上下运动带动水平支撑杆418上下运动。The horizontal straightener 3 is also provided with a lifting device, which includes a lifting
上述实施例只是本发明的较佳实施例,并不是对本发明技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本发明专利的权利保护范围内。The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the technical solutions of the present invention. As long as the technical solutions that can be realized on the basis of the above-described embodiments without creative work, all should be regarded as falling into the patent of the present invention. within the scope of protection of rights.
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Cited By (7)
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CN112077228A (en) * | 2020-09-18 | 2020-12-15 | 成都固特机械有限责任公司 | Full-automatic straightening numerical control steel bar hoop bending machine |
CN112296215A (en) * | 2020-10-23 | 2021-02-02 | 成都泰瑞通信设备检测有限公司 | Device and system for protecting and quickly straightening metal rod and cable for test |
CN112388008A (en) * | 2020-10-27 | 2021-02-23 | 周晓光 | Metal wire processing system and processing method |
CN112707203A (en) * | 2020-12-29 | 2021-04-27 | 浙江谋皮环保科技有限公司 | Steel band rolling equipment |
CN113263117A (en) * | 2021-05-18 | 2021-08-17 | 刘梦寒 | Straightening device and straightening method for deformed steel bar |
CN114603063A (en) * | 2022-04-18 | 2022-06-10 | 广东中德电缆有限公司 | Straightening device for cable production and using method thereof |
CN115402610A (en) * | 2022-08-30 | 2022-11-29 | 北京智芯微电子科技有限公司 | Conveying device and electronic radio frequency tag attaching equipment |
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CN105743028A (en) * | 2016-03-30 | 2016-07-06 | 苏州惠斯福自动化科技有限公司 | Wire feeding mechanism of wire stripping machine |
CN210884681U (en) * | 2019-11-04 | 2020-06-30 | 浙江工业大学 | Cable automatic transmission line straightening device |
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CN101406921A (en) * | 2007-10-09 | 2009-04-15 | 深圳市众为兴数控技术有限公司 | Machine for forming numerical control wire |
CN104942183A (en) * | 2015-06-15 | 2015-09-30 | 中山市亚泰机械实业有限公司 | Front detection straightening device of wire feeding mechanism |
CN105470777A (en) * | 2015-12-31 | 2016-04-06 | 平湖市诚成电子配件厂 | Wire feeding device for multi-functional terminal machine |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112077228A (en) * | 2020-09-18 | 2020-12-15 | 成都固特机械有限责任公司 | Full-automatic straightening numerical control steel bar hoop bending machine |
CN112077228B (en) * | 2020-09-18 | 2025-01-24 | 成都固特机械有限责任公司 | A fully automatic straightening CNC steel bar bending machine |
CN112296215A (en) * | 2020-10-23 | 2021-02-02 | 成都泰瑞通信设备检测有限公司 | Device and system for protecting and quickly straightening metal rod and cable for test |
CN112296215B (en) * | 2020-10-23 | 2023-02-03 | 成都泰瑞通信设备检测有限公司 | Device and system for protecting and quickly straightening metal rod and cable for test |
CN112388008A (en) * | 2020-10-27 | 2021-02-23 | 周晓光 | Metal wire processing system and processing method |
CN112707203A (en) * | 2020-12-29 | 2021-04-27 | 浙江谋皮环保科技有限公司 | Steel band rolling equipment |
CN113263117A (en) * | 2021-05-18 | 2021-08-17 | 刘梦寒 | Straightening device and straightening method for deformed steel bar |
CN113263117B (en) * | 2021-05-18 | 2023-02-28 | 刘梦寒 | Straightening device and straightening method for deformed steel bars |
CN114603063A (en) * | 2022-04-18 | 2022-06-10 | 广东中德电缆有限公司 | Straightening device for cable production and using method thereof |
CN115402610A (en) * | 2022-08-30 | 2022-11-29 | 北京智芯微电子科技有限公司 | Conveying device and electronic radio frequency tag attaching equipment |
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