CN110697299A - A new type of side-mounted compressor - Google Patents
A new type of side-mounted compressor Download PDFInfo
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- CN110697299A CN110697299A CN201910977528.7A CN201910977528A CN110697299A CN 110697299 A CN110697299 A CN 110697299A CN 201910977528 A CN201910977528 A CN 201910977528A CN 110697299 A CN110697299 A CN 110697299A
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- 239000010813 municipal solid waste Substances 0.000 claims abstract description 124
- 238000012546 transfer Methods 0.000 claims abstract description 72
- 230000006835 compression Effects 0.000 claims abstract description 40
- 238000007906 compression Methods 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- 238000003466 welding Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3042—Containers provided with, or connectable to, compactor means
- B30B9/3046—Containers with built-in compactor means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/14—Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3057—Fluid-driven presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/02—Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
- B65F3/08—Platform elevators or hoists with guides or runways for raising or tipping receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/02—Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
- B65F3/08—Platform elevators or hoists with guides or runways for raising or tipping receptacles
- B65F3/10—Arrangement and disposition of fluid actuators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/24—Vehicles particularly adapted for collecting refuse with devices for unloading the tank of a refuse vehicle
- B65F3/26—Vehicles particularly adapted for collecting refuse with devices for unloading the tank of a refuse vehicle by tipping the tank
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refuse-Collection Vehicles (AREA)
Abstract
本发明公开了一种新型侧装式压缩车,包括二类底盘和转运箱,转运箱的顶端设置有垃圾投料口,转运箱上转动安装有用于密封垃圾投料口的盖板,盖板面向所述转运箱内部的一侧安装有垃圾分压装置,垃圾投料口一侧的转运箱外侧壁上安装有提桶装置,转运箱上安装有用于驱动盖板开合的旋转驱动装置,所述旋转驱动装置兼做所述提桶装置的提桶动力装置,所述垃圾投料口下方的所述转运箱内安装有垃圾压缩机构;侧装式压缩车相较于传统的后装式压缩车,在保证压缩比和垃圾车处理效率的同时,提桶装置位于车身一侧,在交通规则为靠右行驶的地区优选右侧,在收集作业时靠右停车即可,提高了便捷度,作业效率更高,整车生产成本相对更低。
The invention discloses a new type of side-mounted compression truck, comprising a second-class chassis and a transfer box. The top of the transfer box is provided with a garbage feeding port, and a cover plate for sealing the garbage feeding port is rotatably installed on the transfer box. One side of the inside of the transfer box is installed with a garbage partial pressure device, the outer side wall of the transfer box on the side of the garbage feeding port is installed with a bucket lifting device, and a rotary drive device for driving the cover plate to open and close is installed on the transfer box. The driving device doubles as the bucket-lifting power device of the bucket-lifting device, and a garbage compression mechanism is installed in the transfer box below the garbage feeding port; While ensuring the compression ratio and the processing efficiency of the garbage truck, the bucket lifting device is located on the side of the vehicle body. In the area where the traffic rules are to drive on the right, the right side is preferred. When collecting operations, you can park on the right, which improves the convenience and makes the operation more efficient. High, the vehicle production cost is relatively low.
Description
技术领域technical field
本发明涉及环保机械领域,尤其涉及一种新型侧装式压缩车。The invention relates to the field of environmental protection machinery, in particular to a novel side-mounted compression vehicle.
背景技术Background technique
随着社会的进步和工业化的快速发展,城镇及乡村居民生活水平的提高,越来越多的生活垃圾需要收集和集中处理,尤其是带压缩功能的垃圾转运车的使用可以大大提高垃圾收集处理的效率。With the progress of society and the rapid development of industrialization and the improvement of living standards of urban and rural residents, more and more domestic garbage needs to be collected and processed centrally, especially the use of garbage transfer vehicles with compression function can greatly improve garbage collection and treatment. s efficiency.
但是现有的用于城乡垃圾收集的自装卸式垃圾车压缩比较小,对于产生生活垃圾较多的地方,需要车辆来回收集转运多次,造成了转运成本的增加,工作效率较低。However, the existing self-loading and unloading garbage trucks used for urban and rural garbage collection are relatively small in compression. For places where a lot of domestic garbage is generated, vehicles need to be collected and transported back and forth for many times, resulting in increased transport costs and low work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种使用便捷、作业效率高的新型侧装式压缩车。The technical problem to be solved by the present invention is to provide a new type of side-mounted compression truck with convenient use and high operation efficiency.
为解决上述技术问题,本发明的技术方案是:一种新型侧装式压缩车,包括二类底盘和转运箱,所述转运箱的顶端设置有垃圾投料口,所述转运箱上转动安装有用于密封所述垃圾投料口的盖板,所述盖板面向所述转运箱内部的一侧安装有垃圾分压装置,所述垃圾投料口一侧的所述转运箱外侧壁上安装有提桶装置,所述转运箱上安装有用于驱动盖板开合的旋转驱动装置,所述旋转驱动装置兼做所述提桶装置的提桶动力装置,所述垃圾投料口下方的所述转运箱内安装有垃圾压缩机构。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a new type of side-mounted compression truck, including a second-class chassis and a transfer box, the top of the transfer box is provided with a garbage feeding port, and the transfer box is rotated and installed effectively. On the cover plate that seals the garbage feeding port, a garbage partial pressure device is installed on the side of the cover plate facing the inside of the transfer box, and a bucket is installed on the outer side wall of the transfer box on the side of the garbage feeding port. A rotary drive device for driving the opening and closing of the cover plate is installed on the transfer box, and the rotary drive device also serves as the bucket lifting power device of the bucket lifting device. A garbage compression mechanism is installed.
作为一种优选的技术方案,所述转运箱包括箱体,所述垃圾投料口设置在所述箱体的顶壁上,所述箱体的后端设置有垃圾自卸口,所述箱体的后端转动连接有用于封堵所述垃圾自卸口的后门,所述后门的两侧分别固定安装有一个驱动臂,所述驱动臂和所述箱体之间铰接有后门油缸;所述箱体与所述二类底盘之间安装有用来举升所述箱体的自卸油缸。As a preferred technical solution, the transfer box includes a box body, the garbage feeding port is arranged on the top wall of the box body, and the rear end of the box body is provided with a garbage self-discharge port, and the box body The rear end of the rear door is rotatably connected with a rear door for blocking the garbage self-discharge port, a driving arm is fixedly installed on both sides of the rear door, and a rear door oil cylinder is hinged between the driving arm and the box body; the A self-unloading oil cylinder for lifting the box is installed between the box body and the second-class chassis.
作为一种优选的技术方案,所述垃圾分压装置包括固定安装在所述盖板上且位于所述转运箱内的压板焊合,所述压板焊合的延伸方向与其分压垃圾的方向一致,所述压板焊合包括与所述盖板固定连接的分压框架,所述分压框架内安装有挡板。As a preferred technical solution, the garbage partial pressure device includes a pressure plate welding that is fixedly installed on the cover plate and located in the transfer box, and the extension direction of the pressure plate welding is consistent with the direction in which the garbage is divided. , the welding of the pressure plate includes a partial pressure frame fixedly connected with the cover plate, and a baffle plate is installed in the partial pressure frame.
作为一种优选的技术方案,所述分压框架上安装有多个平行设置且与所述盖板固定连接的加强板。As a preferred technical solution, a plurality of reinforcing plates arranged in parallel and fixedly connected to the cover plate are installed on the partial pressure frame.
作为一种优选的技术方案,所述提桶装置包括安装在所述转运箱上的滑轨总成,所述滑轨总成上滑动安装有滑车总成,所述提桶动力装置通过滑车升降传动装置与所述滑车总成传动连接;As a preferred technical solution, the bucket carrying device includes a slide rail assembly mounted on the transfer box, a pulley assembly is slidably installed on the slide rail assembly, and the bucket carrying power device is lifted and lowered by the pulley The transmission device is in transmission connection with the pulley assembly;
所述滑轨总成包括安装在所述转运箱侧壁上且平行设置的两条竖滑轨,所述竖滑轨的顶端安装有弧形滑轨,所述弧形滑轨的一端与所述竖滑轨连接,所述弧形滑轨的另一端延伸至所述转运箱的顶壁上,所述弧形滑轨的弯曲部位设置有上开口,所述上开口远离所述转运箱的一侧设置有延伸方向与所述竖滑轨延伸一致的导向板。The slide rail assembly includes two vertical slide rails installed on the side wall of the transfer box and arranged in parallel. The top end of the vertical slide rail is installed with an arc-shaped slide rail, and one end of the arc-shaped slide rail is connected to the other side. The vertical slide rail is connected, the other end of the arc slide rail extends to the top wall of the transfer box, the curved part of the arc slide rail is provided with an upper opening, and the upper opening is far away from the edge of the transfer box. One side is provided with a guide plate extending in the same direction as the vertical slide rail.
作为一种优选的技术方案,所述滑车总成包括上支座,所述上支座上安装有支座压板,所述支座压板两侧的所述上支座上固定安装有两条平行设置的支撑梁,两个所述支撑梁的自由端部之间固定安装有挡桶横梁,所述上支座和所述挡桶横梁之间的所述支撑梁上滑动安装有下支座,所述下支座上安装有多个与所述支座压板配合使用的顶块,所述下支座的两侧对称安装有与所述滑车升降传动装置连接的吊耳;As a preferred technical solution, the pulley assembly includes an upper support, a support pressure plate is installed on the upper support, and two parallel parallel plates are fixedly installed on the upper support on both sides of the support pressure plate. The provided support beam, a barrel-blocking beam is fixedly installed between the free ends of the two support beams, and a lower support is slidably installed on the support beam between the upper support and the barrel-blocking beam, The lower support is installed with a plurality of top blocks used in cooperation with the support pressure plate, and two sides of the lower support are symmetrically installed with lifting ears connected with the pulley lifting transmission device;
所述上支座的两个端部均安装有一个与所述竖滑轨和所述弧形滑轨配合的上滚轮,每个所述支撑梁的外侧壁上安装有一个能够从所述弧形滑轨的上开口处滑出的下滚轮;Both ends of the upper support are installed with an upper roller that cooperates with the vertical slide rail and the arc-shaped slide rail, and an outer side wall of each of the support beams is installed with a The lower roller slides out from the upper opening of the shaped slide rail;
所述滑车升降传动装置包括铰接在所述提桶动力装置与所述滑车总成之间的两根平行设置的提升杆。The pulley lifting transmission device includes two parallel-arranged lifting rods hinged between the bucket power device and the pulley assembly.
作为一种优选的技术方案,所述旋转驱动装置包括固定安装在所述转运箱外顶壁上位于所述垃圾投料口两侧的驱动座,所述盖板与所述驱动座铰接,所述盖板的两侧设置有提升臂,所述驱动座与所述提升臂之间铰接有旋转驱动油缸,所述提升臂与所述滑车升降传动装置传动连接。As a preferred technical solution, the rotary drive device includes a drive seat that is fixedly installed on the outer top wall of the transfer box and located on both sides of the garbage feeding port, the cover plate is hinged to the drive seat, and the Lifting arms are arranged on both sides of the cover plate, a rotary driving oil cylinder is hinged between the driving seat and the lifting arm, and the lifting arm is drivingly connected with the pulley lifting transmission device.
作为一种优选的技术方案,所述垃圾压缩机构包括对称安装在所述转运箱内侧壁上的两组箱体滑轨,所述箱体滑轨位于所述垃圾投料口的下方并向所述转运箱后方延伸,所述箱体滑轨包括压头滑轨,所述压头滑轨的顶端安装有与其平行设置的滑板滑轨,两组所述压头滑轨之间滑动安装有压头组件,所述压头组件与所述压头滑轨之间安装有滑行驱动装置,两组所述滑板滑轨之间滑动安装有位于所述压头组件上方的滑板组件,所述压头组件和所述滑板组件之间安装有随行传动装置。As a preferred technical solution, the garbage compression mechanism includes two sets of box body slide rails symmetrically installed on the inner side wall of the transfer box, and the box body slide rails are located below the waste feeding port and extend to the The transfer box extends behind, the box body slide rail includes a press head slide rail, the top of the press head slide rail is installed with a sliding plate slide rail arranged in parallel with it, and a press head is slidably installed between the two sets of the press head slide rails A sliding drive device is installed between the indenter assembly and the indenter slide rail, and a slide plate assembly located above the indenter assembly is slidably installed between the two sets of the slide rails, and the indenter assembly A traveling transmission device is installed between the sliding plate assembly and the sliding plate assembly.
作为一种优选的技术方案,所述压头组件包括两个与所述压头滑轨一一对应的压头滑道,所述压头滑道上安装有与所述压头滑轨滑动配合的压头滑块,两个所述压头滑道之间固定安装有压头框架,所述压头框架上安装有压头压板,所述压头压板的底端转动连接有延伸至所述转运箱内底壁的活动板;所述压头滑道远离所述垃圾投料口的一端安装有压头油缸座,所述滑行驱动装置与所述压头油缸座传动连接;As a preferred technical solution, the indenter assembly includes two indenter slideways corresponding to the indenter slide rails one-to-one, and the indenter slideway is installed with a sliding fit with the indenter slide rail. The indenter slider, the indenter frame is fixedly installed between the two indenter slideways, the indenter platen is installed on the indenter frame, and the bottom end of the indenter platen is rotatably connected with a device extending to the transfer a movable plate on the inner bottom wall of the box; an end of the pressure head slideway away from the garbage feeding port is installed with a pressure head oil cylinder seat, and the sliding drive device is drivingly connected with the pressure head oil cylinder seat;
所述滑板组件包括滑板本体,所述滑板本体的两侧安装有与所述滑板滑轨滑动配合的滑板滑块,所述滑板本体面向所述压头组件的底端面上安装有平行设置的滑板前横梁和滑板后横梁,所述滑板前横梁和所述滑板后横梁的延伸方向与所述滑板本体的滑行方向垂直。The slide plate assembly includes a slide plate body, two sides of the slide plate body are installed with slide plate sliders that are slidably matched with the slide plate slide rails, and parallel slide plates are installed on the bottom end surface of the slide plate body facing the press head assembly The extension direction of the front cross beam and the rear cross beam of the skateboard is perpendicular to the sliding direction of the skateboard body.
作为一种优选的技术方案,所述滑行驱动装置包括固定安装在所述压头滑轨靠近所述垃圾投料口一端的滑轨油缸座,所述压头组件和所述滑轨油缸座之间安装有滑行驱动油缸;As a preferred technical solution, the sliding drive device includes a slide rail cylinder seat that is fixedly installed at one end of the press head slide rail close to the garbage feeding port, and the slide rail cylinder base is between the press head assembly and the slide rail cylinder base. Installed with sliding drive cylinder;
所述随行传动装置包括固定安装在所述压头组件上的限位传动座,所述限位传动座向上延伸至所述滑板前横梁和所述滑板后横梁之间。The accompanying transmission device includes a limit transmission seat fixedly mounted on the press head assembly, and the limit transmission seat extends upward between the front cross beam of the slide plate and the rear cross beam of the slide plate.
由于采用了上述技术方案,一种新型侧装式压缩车,包括二类底盘和转运箱,所述转运箱的顶端设置有垃圾投料口,所述转运箱上转动安装有用于密封所述垃圾投料口的盖板,所述盖板面向所述转运箱内部的一侧安装有垃圾分压装置,所述垃圾投料口一侧的所述转运箱外侧壁上安装有提桶装置,所述转运箱上安装有用于驱动盖板开合的旋转驱动装置,所述旋转驱动装置兼做所述提桶装置的提桶动力装置,所述垃圾投料口下方的所述转运箱内安装有垃圾压缩机构;侧装式压缩车相较于传统的后装式压缩车,在保证压缩比和垃圾车处理效率的同时,提桶装置位于车身一侧,在交通规则为靠右行驶的地区优选右侧,在收集作业时靠右停车即可,提高了便捷度,作业效率更高,整车生产成本相对更低。Due to the adoption of the above technical solution, a new type of side-mounted compression truck includes a second-class chassis and a transfer box. The top of the transfer box is provided with a garbage feeding port, and a rotating installation on the transfer box for sealing the garbage feeding The cover plate of the opening, the side of the cover plate facing the inside of the transfer box is installed with a garbage partial pressure device, the outer side wall of the transfer box on the side of the garbage feeding port is installed with a bucket lifting device, and the transfer box A rotary drive device for driving the cover plate to open and close is installed on the top plate, and the rotary drive device also serves as a bucket-lifting power device of the bucket-lifting device, and a garbage compression mechanism is installed in the transfer box below the garbage feeding port; Compared with the traditional rear-loading compressor, the side-mounted compressor can ensure the compression ratio and the processing efficiency of the garbage truck, and the bucket device is located on the side of the body. Parking on the right side during collection operation improves convenience, higher operating efficiency, and relatively lower vehicle production costs.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本发明实施例的结构示意图;1 is a schematic structural diagram of an embodiment of the present invention;
图2是本发明实施例的内部结构示意图;Fig. 2 is the internal structure schematic diagram of the embodiment of the present invention;
图3是本发明实施例提桶装置的结构示意图;3 is a schematic structural diagram of a bucket carrying device according to an embodiment of the present invention;
图4是本发明实施例提桶装置滑车总成的结构示意图;Fig. 4 is the structural schematic diagram of the pulley assembly of the bucket carrying device according to the embodiment of the present invention;
图5是本发明实施例滑车总成从轨道总成内滑出的工作状态图一;5 is a working state diagram 1 of the pulley assembly sliding out from the track assembly according to the embodiment of the present invention;
图6是本发明实施例滑车总成从轨道总成内滑出的工作状态图二;6 is a working state diagram 2 of the pulley assembly sliding out of the track assembly according to the embodiment of the present invention;
图7是本发明实施例垃圾分压装置的结构示意图一;7 is a schematic structural diagram 1 of a garbage pressure dividing device according to an embodiment of the present invention;
图8是本发明实施例垃圾分压装置的结构示意图二;Fig. 8 is the second structural schematic diagram of the garbage pressure dividing device according to the embodiment of the present invention;
图9是本发明实施例垃圾分压装置的压板焊合的结构示意图;Fig. 9 is the structural schematic diagram of the welding of the pressure plate of the garbage dividing pressure device according to the embodiment of the present invention;
图10是本发明实施例垃圾压缩机构的结构示意图一;10 is a schematic structural diagram 1 of a garbage compression mechanism according to an embodiment of the present invention;
图11是本发明实施例垃圾压缩机构的结构示意图二;Fig. 11 is the second structural schematic diagram of the garbage compression mechanism according to the embodiment of the present invention;
图12是本发明实施例垃圾压缩机构的结构示意图三;Fig. 12 is the third structural schematic diagram of the garbage compression mechanism according to the embodiment of the present invention;
图13是本发明实施例垃圾压缩机构箱体滑轨的结构示意图;13 is a schematic structural diagram of a box slide rail of a garbage compression mechanism according to an embodiment of the present invention;
图中:1-二类底盘;21-箱体;22-垃圾投料口;23-后门;24-驱动臂;25-后门油缸;26-自卸油缸;31-盖板;321-分压框架;322-挡板;323-加强板;331-提升臂;332-旋转驱动油缸;411-竖滑轨;412-弧形滑轨;413-上开口;414-导向板;421-上支座;422-支座压板;423-支撑梁;424-挡桶横梁;425-下支座;426-顶块;427-吊耳;428-滑座;429-限位滑轨;431-上滚轮;432-下滚轮;441-驱动座;442-提升杆;51-滑行驱动油缸;521-压头滑轨;522-滑板滑轨;523-滑轨油缸座;531-压头滑道;532-压头滑块;533-压头框架;534-压头压板;535-压头油缸座;536-活动板;541-滑板本体;542-滑板滑块;543-滑板前横梁;544-滑板后横梁;55-限位传动座;56-限位螺栓组件。In the picture: 1-Type II chassis; 21-Box body; 22-Garbage feeding port; 23-Rear door; 24-Drive arm; 25-Rear door cylinder; 26-Self-unloading cylinder; 31-Cover plate; ; 322 - baffle; 323 - reinforcing plate; 331 - lifting arm; 332 - rotary drive cylinder; 411 - vertical slide rail; 412 - arc slide rail; 413 - upper opening; 414 - guide plate; ;422-support pressure plate;423-support beam;424-barrier beam;425-lower support;426-top block;427-lifting lug;428-slide seat;429-limit slide rail;431-upper roller ;432-lower roller;441-drive seat;442-lifting rod;51-slide drive cylinder;521-indenter rail;522-slide rail;523-rail cylinder seat;531-indenter rail;532 -Indenter Slider; 533-Indenter Frame; 534-Indenter Pressure Plate; 535-Indenter Cylinder Block; 536-Movement Plate; 541-Slide Body; Rear beam; 55-limit transmission seat; 56-limit bolt assembly.
具体实施方式Detailed ways
下面结合附图和实施例,进一步阐述本发明。在下面的详细描述中,只通过说明的方式描述了本发明的某些示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。The present invention will be further described below with reference to the accompanying drawings and embodiments. In the following detailed description, certain exemplary embodiments of the present invention have been described by way of illustration only. Needless to say, as those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and are not intended to limit the scope of protection of the claims.
如图1和图2所示,一种新型侧装式压缩车,包括二类底盘1和转运箱,所述转运箱的顶端设置有垃圾投料口22,所述转运箱上转动安装有用于密封所述垃圾投料口22的盖板31,所述盖板31面向所述转运箱内部的一侧安装有垃圾分压装置,所述垃圾投料口22一侧的所述转运箱外侧壁上安装有提桶装置,在靠右行驶的地区,将提桶装置设置在转运箱的右侧;所述转运箱上安装有用于驱动盖板31开合的旋转驱动装置,所述旋转驱动装置兼做所述提桶装置的提桶动力装置,所述垃圾投料口22下方的所述转运箱内安装有垃圾压缩机构。As shown in Figures 1 and 2, a new type of side-mounted compression truck includes a second-class chassis 1 and a transfer box. The top of the transfer box is provided with a
所述转运箱包括箱体21,所述垃圾投料口22设置在所述箱体21的顶壁上,所述箱体21的后端设置有垃圾自卸口,所述箱体21的后端转动连接有用于封堵所述垃圾自卸口的后门23,所述后门23的两侧分别固定安装有一个驱动臂24,所述驱动臂24和所述箱体21之间铰接有后门油缸25;具体地,所述后门23的顶端通过销轴与所述箱体21铰接,所述后门23靠近底端的两侧安装所述驱动臂24,所述箱体21与所述二类底盘1之间安装有用来举升所述箱体21的自卸油缸26。The transfer box includes a
如图7和图8所示,所述垃圾分压装置包括固定安装在所述盖板31上且位于所述转运箱内的压板焊合,所述压板焊合的延伸方向与其分压垃圾的方向一致,如图9所示,所述压板焊合包括与所述盖板31固定连接的分压框架321,所述分压框架321内安装有挡板322。所述分压框架321上安装有多个平行设置且与所述盖板31固定连接的加强板323。所述分压框架321包括一个长方形框体,所述长方形框体内安装有一根与所述长方形框体的长边垂直设置的内框条。As shown in FIG. 7 and FIG. 8 , the garbage pressure dividing device includes a pressure plate welded fixedly installed on the
如图3、图5和图6所示,所述提桶装置包括安装在所述转运箱上的滑轨总成,所述滑轨总成上滑动安装有滑车总成,所述提桶动力装置通过滑车升降传动装置与所述滑车总成传动连接;As shown in Fig. 3, Fig. 5 and Fig. 6, the bucket carrying device includes a slide rail assembly mounted on the transfer box, a pulley assembly is slidably installed on the slide rail assembly, and the bucket carrying power The device is connected with the pulley assembly through the pulley lifting transmission device;
所述滑轨总成包括安装在所述转运箱侧壁上且平行设置的两条竖滑轨411,所述竖滑轨411的顶端安装有弧形滑轨412,所述弧形滑轨412的一端与所述竖滑轨411连接,所述弧形滑轨412的另一端延伸至所述转运箱的顶壁上并安装有限位板(图中未示出),所述弧形滑轨412的弯曲部位设置有上开口413,所述上开口413远离所述转运箱的一侧设置有延伸方向与所述竖滑轨411延伸一致的导向板414。The slide rail assembly includes two vertical slide rails 411 installed on the side walls of the transfer box and arranged in parallel. The top of the vertical slide rails 411 is installed with an arc-shaped
如图4所示,所述滑车总成包括上支座421,所述上支座421上安装有支座压板422,所述支座压板422两侧的所述上支座421上固定安装有两条平行设置的支撑梁423,两个所述支撑梁423的自由端部之间固定安装有挡桶横梁424,所述上支座421和所述挡桶横梁424之间的所述支撑梁423上滑动安装有下支座425,所述下支座425上安装有多个与所述支座压板422配合使用的顶块426,所述下支座425的两侧对称安装有与所述滑车升降传动装置连接的吊耳427;所述上支座421的两个端部均安装有一个与所述竖滑轨411和所述弧形滑轨412配合的上滚轮431,每个所述支撑梁423的外侧壁上安装有一个能够从所述弧形滑轨412的上开口413处滑出的下滚轮432;所述下支座425上固定安装有滑座428,所述滑座428上固定安装有与所述支撑梁423滑动配合的限位滑轨429,限位滑轨429可以在所述支撑梁423上上下滑动。所述滑车升降传动装置包括铰接在所述提桶动力装置与所述滑车总成之间的两根平行设置的提升杆442。As shown in FIG. 4 , the pulley assembly includes an
如图2、图6和图8所示,所述旋转驱动装置包括固定安装在所述转运箱外顶壁上位于所述垃圾投料口22两侧的驱动座441,所述盖板31与所述驱动座441铰接,所述盖板31的两侧设置有提升臂331,所述驱动座441与所述提升臂331之间铰接有旋转驱动油缸332,所述提升臂331与所述滑车升降传动装置传动连接。As shown in Fig. 2, Fig. 6 and Fig. 8, the rotary drive device includes drive
如图10、图11和图12所示,所述垃圾压缩机构包括对称安装在所述转运箱内侧壁上的两组箱体21滑轨,所述箱体21滑轨位于所述垃圾投料口22的下方并向所述转运箱后方延伸,如图13所示,所述箱体21滑轨包括压头滑轨521,所述压头滑轨521的顶端安装有与其平行设置的滑板滑轨522,两组所述压头滑轨521之间滑动安装有压头组件,所述压头组件与所述压头滑轨521之间安装有滑行驱动装置,两组所述滑板滑轨522之间滑动安装有位于所述压头组件上方的滑板组件,所述压头组件和所述滑板组件之间安装有随行传动装置。As shown in Fig. 10, Fig. 11 and Fig. 12, the garbage compression mechanism includes two sets of sliding rails of the
所述压头组件包括两个与所述压头滑轨521一一对应的压头滑道531,所述压头滑道531上安装有与所述压头滑轨521滑动配合的压头滑块532,两个所述压头滑道531之间固定安装有压头框架533,所述压头框架533上安装有压头压板534,所述压头压板534的底端转动连接有延伸至所述转运箱内底壁的活动板536;所述压头滑道531远离所述垃圾投料口22的一端安装有压头油缸座535,所述滑行驱动装置与所述压头油缸座535传动连接;The indenter assembly includes two indenter slides 531 corresponding to the indenter slide rails 521 one-to-one. The indenter slideways 531 are mounted with indenter slides slidably matched with the indenter slide rails 521 .
所述滑板组件包括滑板本体541,所述滑板本体541的两侧安装有与所述滑板滑轨522滑动配合的滑板滑块542,所述滑板本体541面向所述压头组件的底端面上安装有平行设置的滑板前横梁543和滑板后横梁544,所述滑板前横梁543和所述滑板后横梁544的延伸方向与所述滑板本体541的滑行方向垂直。The slide plate assembly includes a
所述滑行驱动装置包括固定安装在所述压头滑轨521靠近所述垃圾投料口22一端的滑轨油缸座523,所述压头组件的所述压头油缸座535和所述滑轨油缸座523之间安装有滑行驱动油缸51;所述随行传动装置包括固定安装在所述压头组件上的55限位传动座,所述55限位传动座向上延伸至所述滑板前横梁543和所述滑板后横梁544之间。The sliding drive device includes a slide
所述滑板滑轨522远离所述滑轨油缸座523的端部安装有限位螺栓组件56。限位螺栓组件56包括安装在所述滑板滑轨522上的限位螺栓,所述限位螺栓的自由端安装有限位螺母。限位螺栓组件56能够有效防止滑板随垃圾滑移出箱体21。A
需要倾倒垃圾时,旋转驱动油缸332推动提升臂331升起,提升臂331带动盖板31旋转开启,带动压板焊合一起升起,打开垃圾投料口22;垃圾桶卸完垃圾后,盖板31回落,压板焊合随盖板31回落,压板焊合在回落过程中对堆积在垃圾投料口22的垃圾进行挤压和铲压,分压框架321和挡板322将垃圾投料口22下方的垃圾向两侧推送,最终将垃圾推落至箱体21内部。When the garbage needs to be dumped, the rotary driving
在技术方案中,安装在盖板31上的压板焊合能够在盖板31下落的过程中将堆积在垃圾投料口22的垃圾推落至箱体21内部,提供了作业效率,降低了环卫工作运营成本。In the technical solution, the welding of the pressure plate installed on the
在收集垃圾时,将垃圾桶放到顶块426上,旋转驱动油缸332带动提升杆442向上移动,提升杆442与下支座425的吊耳427铰接。提升杆442带动下支座425及垃圾桶向上滑移,直到垃圾桶上升到与上支座421的支座压板422相接触,这时支座压板422和顶块426将垃圾桶夹紧,并继续向上滑移。当滑车总成的上滚轮431滑移至弧形滑轨412端部的限位板处时,滑车总成的下滚轮432自导向板414处的上开口413向上滑移出弧形滑轨412,滑车总成和垃圾桶绕上滚轮431转动,当垃圾桶转动到一定的位置,在垃圾桶自重作用下,垃圾桶倾翻卸垃圾。垃圾倾倒完毕后,滑车总成绕上滚轮431回落,下滚轮432回落至导向板414处的上开口413内,并进一步在提升杆442作用下沿弧形滑轨412和竖滑轨411下落,最后将垃圾桶放回。为了防止滑车总成在回落时上滚轮431的位置出现滑移,可以在弧形轨道的末端靠近限位板的位置设置防止上滚轮431滑移的弧形槽,待滑车总成的下滚轮432通过弧形轨道上的上开口413回到滑道总成内部后,上滚轮431会在自身重力的作用下从所述弧形槽内滑出。When collecting garbage, put the trash can on the
本提桶装置采用上支座421、下支座425一体式可相对滑移设计,能够满足不同高度垃圾桶及不同工况的使用,适用性高;利用垃圾桶自重实现垃圾自动倾翻卸载,卸载完毕后自动回落,安全可靠。提桶机构结构简单,采用轻量化设计,大大降低了车辆偏载问题;整车宽度窄,车辆通过性好,更能适应城镇道路。The bucket carrying device adopts an integrated design of
滑行驱动油缸51沿两侧压头滑道531平行对称布置,压头滑块532与箱体21滑轨的压头滑轨521接触并能够在压头滑轨521内滑移。在滑行驱动油缸51的带动下,压头组件通过压头滑块532在压头滑轨521内向转运箱后端滑移,将垃圾推向转运箱后端。滑板组件通过滑板滑块542在滑板滑轨522上滑移,在滑行驱动油缸51带动压头组件在压头滑轨521上滑移时,压头框架533上的55限位传动座带动滑板本体541及滑板滑块542在滑板滑轨522上向箱体21后端滑移,当压头组件滑移至极限位置时,滑板所在的位置完全挡住了垃圾投料口22,可防止垃圾不慎掉落至压缩机构前端。在初始位置,压头框架533上的55限位传动座与滑板组件的滑板前横梁543接触,压头框架533随着压头组件向箱体21后端滑移直到55限位传动座接触到滑板后横梁544,滑板组件开始在压头框架533的带动下向箱体21后端滑移;在压头组件向箱体21前端滑移过程中也是一样,直到55限位传动座滑移到与滑板前横梁543接触时,滑板组件开始在压头框架533的带动下向箱体21前端滑移。The sliding
本侧装式垃圾压缩车压缩机构的压缩比大,容量大,能够减少垃圾运输次数,大大降低运营成本;滑行驱动油缸51沿压头滑道531平行对称布置,结构紧凑,受力均匀,安全可靠;滑板组件在压头组件的带动下前后滑移,能够在压头组件推动和压缩垃圾过程中遮挡垃圾投料口22,避免了不必要的垃圾清理工作;滑板滑轨522上安装限位螺栓组件56,有效防止垃圾倾卸过程中滑板组件和压头组件随垃圾滑出箱体21。The compression mechanism of the side-mounted garbage compression truck has a large compression ratio and a large capacity, which can reduce the number of garbage transportation and greatly reduce the operating cost; the sliding driving
在垃圾自卸过程中,随着转运箱的后门23自动开启,垃圾倾倒完毕后,转运箱回落后门23自动关闭,并通过后门油缸25实现后门23的锁紧。所述转运箱通过后转轴与二类底盘铰接连接,下端通过自卸油缸26与二类底盘相连;During the garbage dumping process, as the
本新型侧装式压缩车作业过程:The operation process of the new side-mounted compressor truck:
一般的,垃圾桶摆放在道路右侧,该新型侧装式压缩车提桶装置也是位于车身右侧,车辆靠右行驶,每当停车后,工作人员将垃圾桶推到提桶装置位置,通过操作提桶装置控制手柄来控制旋转驱动油缸332的伸缩,以此来拉动提升臂331及滑车总成将垃圾桶提起与翻转,从而实现垃圾倾倒作业。垃圾桶中的垃圾倒入到转运箱后,可利用液压系统控制滑行驱动油缸的伸缩来驱动压头组件移动,压缩倒入的垃圾,提高空间利用率和垃圾处理量。当到达填埋场或者大型垃圾中转站后,通过液压系统控制后门油缸25的伸缩,以此来打开后门23,然后通过液压系统控制自卸油缸26的伸缩来举升转运箱,从而实现垃圾的倾倒。Generally, the trash can is placed on the right side of the road. This new type of side-mounted compression truck bucket carrying device is also located on the right side of the vehicle body. The extension and retraction of the rotary driving
本新型侧装式压缩车能实现桶装垃圾的收集、压缩、自卸倾倒的功能。通过侧面提桶装置,较于后装式压缩车,无需操作人员将垃圾桶推到车辆后端或者是将车辆尾部对准垃圾桶,减小了操作人员的劳动强度。转运箱内部装有垃圾压缩装置,较高的压缩比可以提高垃圾车的装载能力,从而单台车辆可以收集更多的垃圾,提高了收集转运效率。自卸式垃圾倾倒方式,垃圾倾倒更彻底,箱体垃圾残留量更少。The new side-mounted compression truck can realize the functions of collecting, compressing, self-unloading and dumping the barreled garbage. Through the side bucket device, compared with the rear-loading compression truck, the operator does not need to push the trash can to the rear of the vehicle or align the rear of the vehicle with the trash can, which reduces the labor intensity of the operator. The inside of the transfer box is equipped with a garbage compression device. A higher compression ratio can improve the loading capacity of the garbage truck, so that a single vehicle can collect more garbage and improve the collection and transfer efficiency. The self-unloading garbage dumping method, the garbage dumping is more thorough, and the residual amount of garbage in the box is less.
以上显示和描述了本发明的基本原理、主要特征及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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