CN110696395A - Contact lens compound die former - Google Patents
Contact lens compound die former Download PDFInfo
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- CN110696395A CN110696395A CN201911001337.3A CN201911001337A CN110696395A CN 110696395 A CN110696395 A CN 110696395A CN 201911001337 A CN201911001337 A CN 201911001337A CN 110696395 A CN110696395 A CN 110696395A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/0048—Moulds for lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/00134—Curing of the contact lens material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/00192—Demoulding, e.g. separating lenses from mould halves
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- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本发明公开了一种隐形眼镜合模成型设备,属于隐形眼镜注液合模并成型的技术领域。一种隐形眼镜合模成型设备,包括机架,所述机架上分别连接有转盘装置、下模自动排料装置、下模取料装置、注液装置、上模自动排料装置、上模取料装置、合模装置、顶升装置、出料装置和隧道烘箱装置;所述合模装置包括合模水平驱动气缸、压合升降伺服、弹簧和上模吸嘴;本发明提供的隐形眼镜自动合模成型设备实现了隐形眼镜成型用的上模、下模自动供料,自动注液、合模,自动烘烤成型,实现了隐形眼镜成型过程的全自动生产,只需要一个操作人员补充上模、下模物料即可,大大提高了生产效率,降低了劳动强度,节约了成本。
The invention discloses a contact lens mold clamping and molding equipment, which belongs to the technical field of contact lens injection mold clamping and molding. A contact lens mold clamping and forming equipment, comprising a frame, on which are respectively connected a turntable device, a lower mold automatic discharge device, a lower mold reclaimer, a liquid injection device, an upper mold automatic discharge device, and an upper mold A reclaiming device, a clamping device, a jacking device, a discharging device and a tunnel oven device; the clamping device includes a clamping horizontal driving cylinder, a pressing and lifting servo, a spring and an upper mold suction nozzle; the contact lens provided by the present invention The automatic mold clamping and forming equipment realizes the automatic feeding of the upper mold and the lower mold for contact lens molding, automatic liquid injection, mold closing, and automatic baking molding, which realizes the automatic production of the contact lens molding process, and only needs one operator to supplement The upper mold and lower mold materials are enough, which greatly improves the production efficiency, reduces the labor intensity and saves the cost.
Description
技术领域technical field
本发明涉及隐形眼镜注液合模并成型的技术领域,尤其涉及一种隐形眼镜合模成型设备。The invention relates to the technical field of contact lens injection mold clamping and molding, in particular to a contact lens mold clamping and molding equipment.
背景技术Background technique
在隐形眼镜的生产制造过程中,隐形眼镜片由注液、上模与下模合模、烤箱成型固化而成,现有设备采用半自动化机器,由人工取放工装,劳动强度大,生产率较低,无法满足大批量生产的需求,现有设备隧道烤箱不能限位工件,不良率较高。In the production process of contact lenses, the contact lenses are formed by liquid injection, upper mold and lower mold clamping, and oven molding and curing. The existing equipment adopts semi-automatic machines, and the tooling is manually picked and placed, which is labor-intensive and productivity is relatively high. Low, unable to meet the needs of mass production, the existing equipment tunnel oven can not limit the workpiece, the defect rate is high.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的问题,而提出的一种隐形眼镜合模成型设备。The purpose of the present invention is to propose a contact lens clamping molding equipment in order to solve the problems existing in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种隐形眼镜合模成型设备,包括机架,所述机架上分别连接有转盘装置、下模自动排料装置、下模取料装置、注液装置、上模自动排料装置、上模取料装置、合模装置、顶升装置、出料装置和隧道烘箱装置,所述下模自动排料装置连接在下模自动供料装置的外壁且与之相配合;A contact lens mold clamping and forming device, comprising a frame, on which are respectively connected a turntable device, a lower mold automatic discharge device, a lower mold reclaimer, a liquid injection device, an upper mold automatic discharge device, and an upper mold A reclaiming device, a clamping device, a jacking device, a discharging device and a tunnel oven device, the lower die automatic discharging device is connected to and matched with the outer wall of the lower die automatic feeding device;
所述合模装置包括合模水平驱动气缸、压合升降伺服、弹簧和上模吸嘴,所述压合升降伺服连接在合模水平驱动气缸的输出端,所述上模吸嘴连接在压合升降伺服的输出端。The clamping device includes a clamping horizontal driving cylinder, a pressing and lifting servo, a spring and an upper mould suction nozzle, the pressing and lifting servo is connected to the output end of the clamping horizontal driving cylinder, and the upper mould suction nozzle is connected to the pressing The output end of the lift servo.
优选的,所述转盘装置主要包括分度装置和转盘本体,所述转盘本体连接在分度装置的顶部外壁,所述转盘本体上连接有转盘治具,所述分度装置的外壁还连接分度盘驱动电机。Preferably, the turntable device mainly includes an indexing device and a turntable body, the turntable body is connected to the top outer wall of the indexing device, a turntable fixture is connected to the turntable body, and the outer wall of the indexing device is also connected to the dividing Dial drive motor.
优选的,所述下模自动排料装置包括下模自动供料装置、排列滑道、压板气缸、下模分料拨叉气缸和下模定位气缸,所述压板气缸、下模分料拨叉气缸和下模定位气缸均连接在排列滑道上。Preferably, the lower mold automatic discharging device includes a lower mold automatic feeding device, an arrangement slideway, a platen cylinder, a lower mold material distributing fork cylinder and a lower mold positioning cylinder. Both the cylinder and the lower die positioning cylinder are connected to the arrangement slideway.
优选的,所述下模取料装置包括下模取料伸出气缸、吸头升降气缸和下模吸头,所述吸头升降气缸连接在下模取料伸出气缸的输出端,所述下模吸头连接在吸头升降气缸的输出端。Preferably, the lower mold reclaiming device comprises a lower mold reclaiming extension cylinder, a suction head lifting cylinder and a lower mold suction head, the suction head lifting cylinder is connected to the output end of the lower mold reclaiming extension cylinder, and the lower mold lifting cylinder is connected. The die suction head is connected to the output end of the suction head lift cylinder.
优选的,所述注液装置包括注液针头、注液升降气缸和定量泵,所述注液针头连接在注液升降气缸的输出端。Preferably, the liquid injection device includes a liquid injection needle, a liquid injection lift cylinder and a quantitative pump, and the liquid injection needle is connected to the output end of the liquid injection lift cylinder.
优选的,所述上模自动排料装置包括上模自动供料装置、上模排列直振、皮带输送线、上模分料拨叉气缸和上模定位气缸,所述上模排列直振和上模定位气缸均连接在皮带输送线上。Preferably, the upper die automatic discharging device comprises an upper die automatic feeding device, an upper die arrangement with direct vibration, a belt conveyor line, an upper die separating fork cylinder and an upper die positioning cylinder. The upper mold positioning cylinders are all connected to the belt conveyor line.
优选的,所述上模取料装置包括取料升降气缸、取料旋转气缸和取料吸头,所述取料旋转气缸和取料吸头均连接在取料升降气缸的输出端,所述取料吸头连接在取料旋转气缸的输出端。Preferably, the upper die reclaiming device includes a reclaiming lift cylinder, a reclaiming rotary cylinder and a reclaiming suction head, and the reclaiming rotary cylinder and the reclaiming suction head are both connected to the output end of the reclaiming and lifting cylinder, and the The reclaiming suction head is connected to the output end of the reclaiming rotary cylinder.
优选的,所述顶升装置包括出料顶升气缸和顶升杆,所述顶升杆连接在出料顶升气缸的输出端。Preferably, the jacking device includes a discharge jacking cylinder and a jacking rod, and the jacking rod is connected to an output end of the discharge jacking cylinder.
优选的,所述出料装置包括出料平移伺服、放料平移气缸、放料升降气缸和取料拨叉,所述取料拨叉连接在放料升降气缸的输出端。Preferably, the discharging device includes a discharging translation servo, a discharging translation cylinder, a discharging lifting cylinder and a reclaiming fork, and the discharging fork is connected to the output end of the discharging and lifting cylinder.
优选的,所述隧道烘箱装置包括烘箱输送线、烘箱本体、收料盒、上模本体、烘箱治具和下模本体,所述烘箱本体连接在烘箱输送线上,所述烘箱本体上还设有烘箱入口和烘箱出口。Preferably, the tunnel oven device includes an oven conveying line, an oven body, a receiving box, an upper mold body, an oven fixture and a lower mold body, the oven body is connected to the oven conveying line, and the oven body is also provided with There is an oven inlet and an oven outlet.
与现有技术相比,本发明提供了一种隐形眼镜合模成型设备,具备以下有益效果:Compared with the prior art, the present invention provides a contact lens clamping molding equipment, which has the following beneficial effects:
该隐形眼镜合模成型设备,具体工作时,人工首先需要做准备工作,将下模本体放入到下模自动供料装置中,将上模本体放入到上模自动供料装置中,将定量泵的入口管放入到隐形眼镜制成液体中。The contact lens mold clamping and forming equipment, when working, firstly needs to do preparatory work, put the lower mold body into the lower mold automatic feeding device, put the upper mold body into the upper mold automatic feeding device, put The inlet tube of the dosing pump is placed into the contact lens-making liquid.
设备运行时,下模自动供料装置自动将下模本体排列到排列滑道上,当供满10个下模后,下模自动供料装置停止供料,下模分料拨叉气缸缩回,下模自动供料装置将10个下模本体一次性吹入排列滑道的末端,下模定位气缸缩回,下模分料拨叉气缸伸出,将10个下模本体等间距分开,间距与下模吸头之间的间距相等,然后压板气缸缩回,下模取料伸出气缸带动吸头升降气缸和下模吸头一起伸出,到位后吸头升降气缸下降,下模吸头在真空发生器的作用下吸取下模本体,然后吸头升降气缸上升,下模取料伸出气缸伸出,吸头升降气缸下降,下模本体落入转盘治具的孔内,然后吸头升降气缸和下模取料伸出气缸回位。When the equipment is running, the lower die automatic feeding device automatically arranges the lower die body on the arrangement slideway. When 10 lower dies are supplied, the lower die automatic feeding device stops feeding, and the lower die separating fork cylinder retracts. The automatic feeding device of the lower die blows 10 lower die bodies into the end of the arrangement slideway at one time, the lower die positioning cylinder retracts, the lower die dividing fork cylinder extends, and the 10 lower die bodies are equally spaced apart. The distance between the suction heads of the lower die is equal, and then the platen cylinder is retracted, the lower die reclaimer extends out of the cylinder, and the suction head lift cylinder and the lower die suction head are extended together. Under the action of the vacuum generator, the lower mold body is sucked, then the suction head lift cylinder rises, the lower mold reclaimer extends out of the cylinder, the suction head lift cylinder descends, the lower mold body falls into the hole of the turntable fixture, and then the suction head The lifting cylinder and the lower die reclaimer extend out of the cylinder and return.
下模本体放料完成后,转盘本体在分度盘驱动电机和分度装置的作用下转动一个分度,此时,下模本体转到注液装置的正下方,注液升降气缸下降,然后定量泵工作,注液针头向下模本体中定量注液,注液完成后,转盘本体转动一个分度,下模本体转到合模装置的正下方。After the discharge of the lower die body is completed, the turntable body rotates one index under the action of the indexing plate drive motor and the indexing device. At this time, the lower die body turns to the right under the liquid injection device, the liquid injection lift cylinder descends, and then When the quantitative pump works, the injection needle injects the liquid into the lower mold body quantitatively. After the injection is completed, the turntable body rotates by one index, and the lower mold body rotates directly below the clamping device.
上模自动供料装置自动将上模本体排列到上模排列直振上,上模排列直振将上模本体依次输送到皮带输送线上,输送10个上模本体后,上模分料拨叉气缸缩回,皮带输送线将10个上模本体输送到上模定位气缸处,到位后上模定位气缸缩回,上模分料拨叉气缸伸出,将10个上模等间距分开,间距与取料吸头的间距相等,然后上模分料拨叉气缸退回,取料旋转气缸翻转至取料位,取料升降气缸下降,取料吸头同时吸取10个上模本体,然后取料升降气缸上升,取料旋转气缸翻转回位,合模水平驱动气缸带动压合升降伺服和上模吸嘴一起伸出,压合升降伺服带动上模吸嘴下降吸取10个上模本体,然后压合升降伺服抬升,合模水平驱动气缸缩回,到位后压合升降伺服带动上模本体下降,压入转盘治具上的下模本体中,根据弹簧的弹力大小,压合升降伺服调整压合的深度,压合完成后,压合升降伺服上升回位,转盘本体转动一个分度,此时,上模本体和下模本体的合模件转到顶升装置的正上方。The upper die automatic feeding device automatically arranges the upper die body on the upper die arrangement, and the upper die arrangement directly vibrates to transport the upper die body to the belt conveyor line in turn. The fork cylinder is retracted, and the belt conveying line transports the 10 upper mold bodies to the upper mold positioning cylinder. The spacing is equal to the spacing of the reclaiming nozzles, then the upper mold separating fork cylinder is retracted, the reclaiming rotary cylinder is turned over to the reclaiming position, the reclaiming lifting cylinder is lowered, and the reclaiming nozzles simultaneously suck up 10 upper mold bodies, and then take The material lifting cylinder rises, the reclaiming rotary cylinder flips back, the clamping level drives the cylinder to drive the pressing lift servo and the upper mould suction nozzle to extend together, the pressing lift servo drives the upper mould suction nozzle to descend and absorb 10 upper mould bodies, and then The press-fit lift servo lifts, and the clamping level drives the cylinder to retract. After the press-fit lift servo drives the upper die body down, it is pressed into the lower die body on the turntable fixture. According to the elasticity of the spring, the press-fit lift servo adjusts the pressure. After the pressing is completed, the pressing and lowering servo rises and returns, and the turntable body rotates by one index. At this time, the clamping parts of the upper mold body and the lower mold body turn to the top of the jacking device.
出料顶升气缸带动顶升杆升起,将上下模合模件顶起来,放料升降气缸带动取料拨叉下降,出料平移伺服带动取料拨叉插入下模本体的正下方,放料升降气缸上升,取料拨叉将上下模合模件托起,出料平移伺服带动取料拨叉和上下模合模件向前伸出,到达烘箱输送线的孔的正上方,放料升降气缸带动取料拨叉和上下模合模件下降,到位后出料平移伺服带动取料拨叉后退,将上下模合模件会落入烘箱治具的孔内,此时,下模本体支撑在烘箱治具上,因此,上下模合模件不会产生晃动,避免产品晃动造成产品成型不良,放下一组上下模合模件时,放料平移气缸移动到另一侧,再将上下模合模件放入烘箱治具上,这样增加了烤箱的空间利用率,缩短了烤箱的距离,放入上下模合模件后,烘箱输送线移动指定距离,上下模合模件经烘箱本体烘烤成型,从烘箱出口出料,自由落入收料盒内,然后人工将收料盒和成型后的上下模合模件取走进入下一道工序。The discharge jacking cylinder drives the jacking rod to rise, and lifts the upper and lower mold parts. The discharge lifting cylinder drives the reclaiming fork to descend. The material lifting cylinder rises, the reclaiming fork lifts the upper and lower mold parts, and the discharge translation servo drives the reclaiming fork and the upper and lower mold parts to extend forward, reaching the top of the hole of the oven conveying line, and the material is discharged. The lifting cylinder drives the reclaiming fork and the upper and lower mold parts to descend. After the material is in place, the discharge translation servo drives the reclaiming fork to retreat, and the upper and lower mold parts will fall into the holes of the oven fixture. At this time, the lower mold body Supported on the oven fixture, therefore, the upper and lower mold parts will not shake, to avoid product shaking and cause poor product molding. When putting down a group of upper and lower mold parts, the unloading translation cylinder moves to the other side, and then the upper and lower mold parts are moved to the other side. The mold parts are placed on the oven fixture, which increases the space utilization rate of the oven and shortens the distance of the oven. After the upper and lower mold parts are placed, the oven conveyor line moves a specified distance, and the upper and lower mold parts pass through the oven body. After baking and forming, the material is discharged from the outlet of the oven, and falls freely into the receiving box, and then the receiving box and the formed upper and lower mold parts are manually removed to enter the next process.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本发明提供的隐形眼镜自动合模成型设备实现了隐形眼镜成型用的上模、下模自动供料,自动注液、合模,自动烘烤成型,实现了隐形眼镜成型过程的全自动生产,只需要一个操作人员补充上模、下模物料即可,大大提高了生产效率,降低了劳动强度,节约了成本。The parts not involved in the device are the same as the prior art or can be realized by using the prior art. The contact lens automatic mold clamping and forming equipment provided by the present invention realizes the automatic feeding of the upper mold and the lower mold for contact lens molding, and automatic injection. Liquid, mold clamping, and automatic baking molding realize the fully automatic production of contact lens molding process. Only one operator is needed to supplement the upper mold and lower mold materials, which greatly improves production efficiency, reduces labor intensity and saves costs. .
附图说明Description of drawings
图1是本发明提供的隐形眼镜合模成型设备的立体图;Fig. 1 is the perspective view of contact lens clamping molding equipment provided by the present invention;
图2是本发明提供的隐形眼镜合模成型设备的俯视图;Fig. 2 is the top view of contact lens clamping molding equipment provided by the present invention;
图3是本发明提供的下模自动排料装置的立体图;Fig. 3 is the perspective view of the lower die automatic discharging device provided by the present invention;
图4是本发明提供的下模取料装置的立体图;4 is a perspective view of a lower die reclaimer provided by the present invention;
图5是本发明提供的注液装置的正视图;Fig. 5 is the front view of the liquid injection device provided by the present invention;
图6是本发明提供的上模自动排料装置的立体图;6 is a perspective view of the upper die automatic discharge device provided by the present invention;
图7是本发明提供的上模取料装置的立体图;7 is a perspective view of the upper die reclaiming device provided by the present invention;
图8是本发明提供的合模装置的立体图;8 is a perspective view of a mold clamping device provided by the present invention;
图9是本发明提供的顶升装置的立体图;9 is a perspective view of the jacking device provided by the present invention;
图10是本发明提供的出料装置的立体图;10 is a perspective view of the discharging device provided by the present invention;
图11是本发明提供的转盘装置的立体图;11 is a perspective view of the turntable device provided by the present invention;
图12是本发明提供的隧道烘箱装置的立体图;12 is a perspective view of a tunnel oven device provided by the present invention;
图13是本发明提供的隧道烘箱装置的治具的局部示意图。13 is a partial schematic diagram of a fixture of the tunnel oven device provided by the present invention.
图中:1、转盘装置;2、下模自动排料装置;3、下模取料装置;4、注液装置;5、上模自动排料装置;6、上模取料装置;7、合模装置;8、顶升装置;9、出料装置;10、隧道烘箱装置;11、下模自动供料装置;12、排列滑道;13、压板气缸;14、下模分料拨叉气缸;15、下模定位气缸;16、下模取料伸出气缸;17、吸头升降气缸;18、下模吸头;19、注液针头;20、注液升降气缸;21、定量泵;22、上模自动供料装置;23、上模排列直振;24、皮带输送线;25、上模分料拨叉气缸;26、上模定位气缸;27、取料升降气缸;28、取料旋转气缸;29、取料吸头;30、合模水平驱动气缸;31、压合升降伺服;32、弹簧;33、上模吸嘴;34、出料顶升气缸;35、顶升杆;36、出料平移伺服;37、放料平移气缸;38、放料升降气缸;39、取料拨叉;40、分度盘驱动电机;41、分度装置;42、转盘本体;43、转盘治具;44、烘箱输送线;45、烘箱入口;46、烘箱本体;47、烘箱出口;48、收料盒;49、上模本体;50、烘箱治具;51、下模本体。In the figure: 1. Turntable device; 2. Lower die automatic discharging device; 3. Lower die reclaiming device; 4. Liquid injection device; 5. Upper die automatic discharging device; 6. Upper die reclaiming device; 7. Clamping device; 8. Lifting device; 9. Discharging device; 10. Tunnel oven device; 11. Lower die automatic feeding device; 12. Arrangement slideway; 13. Platen cylinder; 14. Lower die dividing fork Cylinder; 15. Lower die positioning cylinder; 16. Lower die reclaiming cylinder; 17. Suction head lift cylinder; 18. Lower die suction head; 19. Liquid injection needle; 20. Liquid injection lift cylinder; 21. Quantitative pump ;22. Upper die automatic feeding device; 23. Upper die arrangement and direct vibration; 24. Belt conveyor line; 25. Upper die dividing fork cylinder; 26. Upper die positioning cylinder; Reclaiming rotary cylinder; 29. Reclaiming suction head; 30. Clamping horizontal drive cylinder; 31. Pressing lift servo; 32. Spring; 33. Upper die suction nozzle; 34. Discharging jacking cylinder; 35. Jacking Rod; 36. Discharging translation servo; 37. Discharging translation cylinder; 38. Discharging lifting cylinder; 39. Reclaiming fork; 40. Indexing plate drive motor; 41. Indexing device; 42. Turntable body; 43 , turntable fixture; 44, oven conveying line; 45, oven inlet; 46, oven body; 47, oven outlet; 48, receiving box; 49, upper mold body; 50, oven fixture; 51, lower mold body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
实施例:Example:
参照图1-13,一种隐形眼镜合模成型设备,包括机架,机架上分别连接有转盘装置1、下模自动排料装置2、下模取料装置3、注液装置4、上模自动排料装置5、上模取料装置6、合模装置7、顶升装置8、出料装置9和隧道烘箱装置10,下模自动排料装置2连接在下模自动供料装置11的外壁且与之相配合;Referring to Figures 1-13, a contact lens mold clamping and forming equipment includes a rack, and the rack is respectively connected with a turntable device 1, a lower mold automatic discharge device 2, a lower mold reclaiming device 3, a liquid injection device 4, an upper mold The mold automatic discharge device 5, the upper mold reclaimer 6, the mold clamping device 7, the jacking device 8, the discharge device 9 and the tunnel oven device 10, the lower mold automatic discharge device 2 is connected to the lower mold
合模装置7包括合模水平驱动气缸30、压合升降伺服31、弹簧32和上模吸嘴33,压合升降伺服31连接在合模水平驱动气缸30的输出端,上模吸嘴33连接在压合升降伺服31的输出端。The clamping device 7 includes a clamping
转盘装置1主要包括分度装置41和转盘本体42,转盘本体42连接在分度装置41的顶部外壁,转盘本体42上连接有转盘治具43,分度装置41的外壁还连接分度盘驱动电机40。The turntable device 1 mainly includes an
下模自动排料装置2包括下模自动供料装置11、排列滑道12、压板气缸13、下模分料拨叉气缸14和下模定位气缸15,压板气缸13、下模分料拨叉气缸14和下模定位气缸15均连接在排列滑道12上。The lower die automatic discharging device 2 includes the lower die
下模取料装置3包括下模取料伸出气缸16、吸头升降气缸17和下模吸头18,吸头升降气缸17连接在下模取料伸出气缸16的输出端,下模吸头18连接在吸头升降气缸17的输出端。The lower mold reclaiming device 3 includes a lower mold reclaiming and extending
注液装置4包括注液针头19、注液升降气缸20和定量泵21,注液针头19连接在注液升降气缸20的输出端。The liquid injection device 4 includes a
上模自动排料装置5包括上模自动供料装置22、上模排列直振23、皮带输送线24、上模分料拨叉气缸25和上模定位气缸26,上模排列直振23和上模定位气缸26均连接在皮带输送线24上。The upper die automatic discharging device 5 includes the upper die automatic feeding device 22, the upper die arrangement direct vibration 23, the belt conveying line 24, the upper die separating fork cylinder 25 and the upper die positioning cylinder 26, the upper die arrangement direct vibration 23 and The upper mold positioning cylinders 26 are all connected to the belt conveyor line 24 .
上模取料装置6包括取料升降气缸27、取料旋转气缸28和取料吸头29,取料旋转气缸28和取料吸头29均连接在取料升降气缸27的输出端,取料吸头29连接在取料旋转气缸28的输出端。The upper die reclaiming device 6 includes a reclaiming
顶升装置8包括出料顶升气缸34和顶升杆35,顶升杆35连接在出料顶升气缸34的输出端。The jacking device 8 includes a discharging jacking
出料装置9包括出料平移伺服36、放料平移气缸37、放料升降气缸38和取料拨叉39,取料拨叉39连接在放料升降气缸38的输出端。The discharging device 9 includes a discharging translation servo 36 , a discharging translation cylinder 37 , a discharging lifting cylinder 38 and a reclaiming fork 39 , which is connected to the output end of the discharging and lifting cylinder 38 .
隧道烘箱装置10包括烘箱输送线44、烘箱本体46、收料盒48、上模本体49、烘箱治具50和下模本体51,烘箱本体46连接在烘箱输送线44上,烘箱本体46上还设有烘箱入口45和烘箱出口47。The tunnel oven device 10 includes an
本发明中,具体工作时,人工首先需要做准备工作,将下模本体51放入到下模自动供料装置11中,将上模本体49放入到上模自动供料装置22中,将定量泵21的入口管放入到隐形眼镜制成液体中。In the present invention, during the specific work, the manual first needs to do the preparatory work, put the
设备运行时,下模自动供料装置11自动将下模本体51排列到排列滑道12上,当供满10个下模后,下模自动供料装置11停止供料,下模分料拨叉气缸14缩回,下模自动供料装置11将10个下模本体51一次性吹入排列滑道12的末端,下模定位气缸15缩回,下模分料拨叉气缸14伸出,将10个下模本体51等间距分开,间距与下模吸头18之间的间距相等,然后压板气缸13缩回,下模取料伸出气缸16带动吸头升降气缸17和下模吸头18一起伸出,到位后吸头升降气缸17下降,下模吸头18在真空发生器的作用下吸取下模本体51,然后吸头升降气缸17上升,下模取料伸出气缸16伸出,吸头升降气缸17下降,下模本体51落入转盘治具43的孔内,然后吸头升降气缸17和下模取料伸出气缸16回位。When the equipment is running, the lower mold
下模本体51放料完成后,转盘本体42在分度盘驱动电机40和分度装置41的作用下转动一个分度,此时,下模本体51转到注液装置4的正下方,注液升降气缸20下降,然后定量泵21工作,注液针头19向下模本体51中定量注液,注液完成后,转盘本体42转动一个分度,下模本体51转到合模装置7的正下方。After the
上模自动供料装置22自动将上模本体49排列到上模排列直振23上,上模排列直振23将上模本体49依次输送到皮带输送线24上,输送10个上模本体49后,上模分料拨叉气缸25缩回,皮带输送线24将10个上模本体49输送到上模定位气缸26处,到位后上模定位气缸26缩回,上模分料拨叉气缸25伸出,将10个上模等间距分开,间距与取料吸头29的间距相等,然后上模分料拨叉气缸25退回,取料旋转气缸28翻转至取料位,取料升降气缸27下降,取料吸头29同时吸取10个上模本体49,然后取料升降气缸27上升,取料旋转气缸28翻转回位,合模水平驱动气缸30带动压合升降伺服31和上模吸嘴33一起伸出,压合升降伺服31带动上模吸嘴33下降吸取10个上模本体49,然后压合升降伺服31抬升,合模水平驱动气缸30缩回,到位后压合升降伺服31带动上模本体49下降,压入转盘治具43上的下模本体51中,根据弹簧32的弹力大小,压合升降伺服31调整压合的深度,压合完成后,压合升降伺服31上升回位,转盘本体42转动一个分度,此时,上模本体49和下模本体51的合模件转到顶升装置8的正上方。The upper die automatic feeding device 22 automatically arranges the
出料顶升气缸34带动顶升杆35升起,将上下模合模件顶起来,放料升降气缸38带动取料拨叉39下降,出料平移伺服36带动取料拨叉39插入下模本体51的正下方,放料升降气缸38上升,取料拨叉39将上下模合模件托起,出料平移伺服36带动取料拨叉39和上下模合模件向前伸出,到达烘箱输送线44的孔的正上方,放料升降气缸38带动取料拨叉39和上下模合模件下降,到位后出料平移伺服36带动取料拨叉39后退,将上下模合模件会落入烘箱治具50的孔内,此时,下模本体51支撑在烘箱治具50上,因此,上下模合模件不会产生晃动,避免产品晃动造成产品成型不良,放下一组上下模合模件时,放料平移气缸37移动到另一侧,再将上下模合模件放入烘箱治具50上,这样增加了烤箱的空间利用率,缩短了烤箱的距离,放入上下模合模件后,烘箱输送线44移动指定距离,上下模合模件经烘箱本体46烘烤成型,从烘箱出口47出料,自由落入收料盒48内,然后人工将收料盒48和成型后的上下模合模件取走进入下一道工序。The
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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| CN119773120A (en) * | 2024-12-31 | 2025-04-08 | 平方和(北京)科技有限公司 | Contact lens filling die closing method and system |
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