CN110695704B - Automatic processing system and method for cast aluminum plate - Google Patents

Automatic processing system and method for cast aluminum plate Download PDF

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Publication number
CN110695704B
CN110695704B CN201911000399.2A CN201911000399A CN110695704B CN 110695704 B CN110695704 B CN 110695704B CN 201911000399 A CN201911000399 A CN 201911000399A CN 110695704 B CN110695704 B CN 110695704B
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aluminum plate
rolling
block
stamping
sliding
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CN110695704A (en
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倪枫荷
胡峰
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Pinghu gining Technology Co.,Ltd.
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Pinghu Gining Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

Abstract

The invention provides an automatic processing system and a processing method of a cast aluminum plate, wherein the automatic processing system comprises a support frame, a stamping and cutting device and a blank pressing auxiliary device; the outer walls of the left end and the right end of the edge pressing auxiliary device are respectively provided with a support frame with different sizes; a stamping and cutting device is connected between the top ends of the two support frames; the invention can solve the main problems of the punching and shearing method adopted for the aluminum plate: a, after the aluminum plate is subjected to stamping and shearing, the sheared side edge of the aluminum plate is usually concave inwards; making the aluminum plate uneven; the cut aluminum plate can not be normally used; and b, the aluminum plate needs to be manually leveled after being cut, the manual leveling not only consumes a large amount of working time and increases the production cost, but also has uneven manual leveling quality, influences the normal use of the aluminum plate and the like.

Description

Automatic processing system and method for cast aluminum plate
Technical Field
The invention relates to the technical field of plate processing, in particular to an automatic processing system and method for a cast aluminum plate.
Background
Some coiled aluminum plates are used in order to adapt to different working scenes; the device is generally required to be divided into a plurality of small sections for installation and use; for the division of some aluminum plates, shearing or punching shearing is mostly adopted, and in order to improve the cutting efficiency of the aluminum plates, a punching shearing mode is mostly used, but the punching shearing mode mainly has the following problems:
a, after the aluminum plate is subjected to stamping and shearing, the sheared side edge of the aluminum plate is usually concave inwards; making the aluminum plate uneven; the cut aluminum plate can not be normally used; and b, the aluminum plate needs to be manually leveled after being cut, the manual leveling not only consumes a large amount of working time and increases the production cost, but also has uneven manual leveling quality and influences the normal use of the aluminum plate.
Therefore, the quality of the divided aluminum plate is ensured for the production efficiency of the aluminum plate; the invention provides an automatic processing system and method for a cast aluminum plate.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme that the automatic processing system for the cast aluminum plate comprises a support frame, a stamping and cutting device and an auxiliary blank pressing device; the outer walls of the left end and the right end of the edge pressing auxiliary device are respectively provided with a support frame with different sizes; a stamping and cutting device is connected between the top ends of the two support frames; wherein:
the stamping and cutting device comprises an upper fixed table, a supporting base, a connecting table, a stamping and cutting cylinder, a stamping tool bit and an upper rolling unit; the lower end surface of the upper fixed table is uniformly provided with a supporting base; a connecting table is arranged on the supporting base, stamping and cutting cylinders are uniformly arranged at the lower end of the connecting table, and the top end of the stamping and cutting cylinder is connected to a stamping cutter head; trapezoidal sliding grooves are symmetrically formed in the upper end of the stamping tool bit, and balls are arranged on the inner walls of the trapezoidal sliding grooves in a movable connection mode; the upper rolling units are uniformly arranged on the side wall of the right end of the upper fixed table; and the positions of the upper rolling unit and the punching cutter head are in one-to-one correspondence.
The upper rolling unit comprises a U-shaped frame rod, a square sleeve rod, an electric sliding block, a sliding seat, a clamping column, a clamping spring and a rolling suction block; the U-shaped frame rod is arranged on the side wall of the right end of the upper fixed table, and a trapezoidal sliding groove which is the same as the groove formed in the punching tool bit and corresponds to the groove in position is formed in the lower end of the U-shaped frame rod; sliding seats are symmetrically arranged at the lower end of the U-shaped frame rod in a sliding fit mode, an electric sliding block is arranged at the lower end of each sliding seat, and a sliding seat is arranged at the lower end of each electric sliding block; a sliding seat arranged at the lower end of the electric sliding block is matched with a trapezoidal sliding groove arranged on the stamping tool bit; the square loop bar is arranged on the electric sliding block, the clamping columns are symmetrically arranged at the lower ends of the square loop bar in a sliding fit mode, the clamping springs are sleeved at the lower ends of the clamping columns, and the rolling suction blocks are connected at the lower ends of the clamping columns; cut out the cylinder through the punching press and promote the punching press tool bit and make complete aluminum plate cut apart into the structure of fritter, cut apart the completion back, realize trowelling through last roll extrusion unit cooperation roll extrusion piece to aluminum plate's reciprocal roll extrusion again, guaranteed that the aluminum plate corner after cutting apart is level and smooth.
The auxiliary edge pressing device comprises a lower fixing table, an edge lifting cylinder, an edge lifting clamping plate and an auxiliary edge pressing mechanism; the upper end surface of the lower fixed table is uniformly provided with an inverted triangular groove, the side walls at two ends of the groove are respectively provided with a rising edge cylinder, the top end of the rising edge cylinder is connected to a rising edge clamping plate, and one end of the rising edge clamping plate is installed on the inner wall of the groove of the lower fixed table through a hinge; the inside of the groove of the lower fixing table is provided with a blank pressing auxiliary mechanism in a sliding fit mode.
The auxiliary edge pressing mechanism comprises a sliding frame, a rolling block, a side supporting spring and a bottom end extension spring; the rolling block is arranged in the sliding frame in a sliding fit manner, and two ends of the rolling block are respectively connected with the inner wall of the sliding frame through side supporting springs which are uniformly arranged; the rolling block is of a magnetic structure, and the rolling block is matched with the rolling suction block; firstly, pushing the edge lifting clamping plate to initially push and centralize the corner of the aluminum plate sunken in the inner part upwards through the edge lifting cylinder, and then driving the rolling block to do reciprocating motion on the cut aluminum plate through the rolling suction block at the upper end, so that the bent creased corner of the cut aluminum plate is smoothed; the arranged edge pressing auxiliary device firstly performs primary righting on the corner of the aluminum plate sunken to the inside under the action of the edge clamping plate; the floating efficiency of the corner of the aluminum plate acted by the rolling suction block and the rolling block simultaneously can be improved.
Preferably; the stamping tool bit is of a triangular structure; the lower end of the stamping tool bit is set to be in a triangular structure, so that the stamping cutting force on the aluminum plate can be promoted, and the aluminum plate can be cut off by one-time stamping.
Preferably; the rolling suction block and the lower end of the square sleeve rod are respectively provided with a ball in a movable connection mode; the rolling suction blocks and the square loop bars are promoted to move at the upper end of the aluminum plate by respectively and uniformly arranging the balls; the smooth process of rolling and trowelling the corners of the aluminum plate is ensured.
Preferably; the rolling suction block is of a magnetic structure; the rolling suction block is arranged to be of a magnetic structure, so that the corners of the aluminum plate can be pressed to be convenient for smoothing under the mutual attraction action of the rolling suction block and the rolling block.
In addition, the invention also provides an automatic processing system and a processing method of the cast aluminum plate, and the automatic processing method of the cast aluminum plate comprises the following steps:
s1: manually placing an aluminum plate at the upper end of the lower fixing table, and adjusting the position of the aluminum plate;
s2: the punching and cutting cylinder moves downwards to drive the punching cutter head to punch, cut and cut the aluminum plate; after cutting, the cutting cylinder drives the stamping tool bit to return to the original position;
s3: the electric sliding block drives the square loop bar to move into the trapezoidal sliding groove of the stamping tool bit, and then the rolling suction block is abutted to the upper end of the aluminum plate through downward movement of the stamping and cutting cylinder;
s4: pushing the edge-lifting clamping plate by the edge-lifting cylinder to push out the inward sunken corner of the cut aluminum plate so as to primarily correct and reset the aluminum plate;
s5: under the mutual attraction action of the rolling suction block and the rolling block, the corners of the aluminum plate clamped between the rolling suction block and the rolling block are smoothed through the left-right reciprocating motion work of the electric slide block;
s6: the cut and trimmed aluminum plates were manually removed and palletized.
Advantageous effects
1. The edge lifting clamping plate is pushed by the edge lifting cylinder to initially push and right the corner of the aluminum plate sunken in the inner part upwards, and then the rolling block is driven by the rolling suction block at the upper end to reciprocate on the cut aluminum plate, so that the corner with the crease mark bent by the cut aluminum plate is smoothed; the floating efficiency of the simultaneous action of the rolled suction blocks and the rolled blocks on the corners of the aluminum plate is improved;
2. according to the invention, the stamping cutting cylinder pushes the stamping tool bit to enable the complete aluminum plate to be cut into small pieces, and after the cutting is finished, the upper rolling unit is matched with the rolling block to realize reciprocating rolling and trowelling of the aluminum plate, so that the cut aluminum plate is ensured to have smooth corners.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is an enlarged view of a portion of the invention at A in FIG. 2;
fig. 4 is a partial enlarged view of the invention at B in fig. 2.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
In addition, the following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention; therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 4, an automatic processing system for a cast aluminum plate comprises a support frame 1, a stamping and cutting device 2 and a blank pressing auxiliary device 3; the outer walls of the left end and the right end of the auxiliary edge pressing device 3 are respectively provided with a support frame 1 with different sizes; a stamping and cutting device 2 is connected between the top ends of the two support frames 1; wherein:
the stamping and cutting device 2 comprises an upper fixed table 21, a supporting base 22, a connecting table 23, a stamping and cutting cylinder 24, a stamping tool bit 25 and an upper rolling unit 26; the lower end surface of the upper fixed table 21 is uniformly provided with supporting bases 22; a connecting table 23 is arranged on the supporting base 22, the lower end of the connecting table 23 is uniformly provided with a stamping and cutting cylinder 24, and the top end of the stamping and cutting cylinder 24 is connected to a stamping tool bit 25; the punching tool bit 25 is of a triangular structure, the lower end of the punching tool bit 25 is arranged to be of the triangular structure, so that punching cutting force on the aluminum plate can be promoted, and the aluminum plate can be cut off by one-time punching; trapezoidal sliding grooves are symmetrically formed in the upper end of the stamping tool bit 25, and balls are arranged on the inner walls of the trapezoidal sliding grooves in a movable connection mode; the upper rolling units 26 are uniformly arranged on the side wall of the right end of the upper fixed table 21; and the positions of the upper rolling units 26 correspond to the positions of the punching cutter heads 25 one by one.
The upper rolling unit 26 comprises a U-shaped frame rod 261, a square loop rod 262, an electric sliding block 263, a sliding seat 264, a clamping column 265, a clamping spring 266 and a rolling suction block 267; the U-shaped frame rod 261 is arranged on the side wall of the right end of the upper fixed table 21, and a trapezoidal sliding groove which is the same as and corresponds to the position of the stamping tool bit 25 is arranged at the lower end of the U-shaped frame rod 261; sliding seats 264 are symmetrically arranged at the lower end of the U-shaped frame rod 261 in a sliding fit mode, an electric slider 263 is arranged at the lower end of each sliding seat 264, and the sliding seats 264 are arranged at the lower end of each electric slider 263; a sliding seat 264 arranged at the lower end of the electric sliding block 263 is matched with a trapezoidal sliding groove arranged on the stamping tool bit 25; the square loop bar 262 is arranged on the electric slide block 263, the clamping columns 265 are symmetrically arranged at the lower end of the square loop bar 262 in a sliding fit mode, the clamping springs 266 are sleeved at the lower ends of the clamping columns 265, the rolling suction block 267 is connected at the lower end of the clamping columns 265, and balls are arranged at the lower ends of the rolling suction block 267 and the square loop bar 262 in a movable connection mode; the rolling balls are respectively and uniformly arranged, so that the rolling suction block 267 and the square sleeve rod 262 are promoted to move at the upper end of the aluminum plate; the smooth process of rolling and trowelling the corners of the aluminum plate is ensured; the rolling suction block 267 is of a magnetic structure; the rolling suction block 267 is arranged to be of a magnetic structure, so that the corners of the aluminum plate can be pressed to be smooth under the mutual attraction action of the rolling suction block 267 and the rolling block 342; cut out cylinder 24 through the punching press and promote punching press tool bit 25 and make complete aluminum plate cut apart into the structure of fritter, cut apart the completion back, again through last rolling unit 26 cooperation rolling piece 342 realize floating to the reciprocal roll extrusion of aluminum plate, guaranteed that the aluminum plate corner after cutting apart is level and smooth.
The auxiliary edge pressing device 3 comprises a lower fixing table 31, an edge lifting cylinder 32, an edge lifting clamping plate 33 and an auxiliary edge pressing mechanism 34; the upper end surface of the lower fixed table 31 is uniformly provided with an inverted triangular groove, the side walls at two ends of the groove are respectively provided with a side lifting cylinder 32, the top end of the side lifting cylinder 32 is connected to a side lifting clamping plate 33, and one end of the side lifting clamping plate 33 is installed on the inner wall of the inner part of the groove of the lower fixed table 31 through a hinge; a blank pressing auxiliary mechanism 34 is arranged in the groove of the lower fixing table 31 in a sliding fit manner; the auxiliary edge pressing mechanism 34 comprises a sliding frame 341, a rolling block 342, a side supporting spring 343 and a bottom end extension spring 344; the sliding frame 341 is installed on the lower fixed table 31 in a sliding fit manner, bottom end extension springs 344 are uniformly arranged on the inner wall of the bottom end of the sliding frame 341, the upper ends of the bottom end extension springs 344 are connected to a rolling block 342, the rolling block 342 is installed inside the sliding frame 341 in a sliding fit manner, and the two ends of the rolling block 342 are respectively connected with the inner wall of the sliding frame 341 through side edge supporting springs 343 which are uniformly arranged; the rolling block 342 is of a magnetic structure, and the rolling block 342 is matched with the rolling suction block 267; firstly, the edging clamping plate 33 is pushed by the edging cylinder 32 to initially push and right the corner of the aluminum plate sunken in the inner part upwards, and then the rolling block 342 is driven by the rolling suction block 267 at the upper end to reciprocate on the cut aluminum plate, so that the bent creased corner of the cut aluminum plate is smoothed; the arranged auxiliary edge pressing device 3 firstly performs primary righting on the corner of the aluminum plate sunken to the inside under the action of the edge clamping plate 33; the smoothing efficiency of the corner rolled suction blocks 267 of the aluminum plate and the rolling blocks 342 acting simultaneously can be improved.
In addition, the invention also provides an automatic processing system and a processing method of the cast aluminum plate, and the automatic processing method of the cast aluminum plate comprises the following steps:
s1: manually placing an aluminum plate at the upper end of the lower fixing table 31, and adjusting the position of the aluminum plate;
s2: the stamping and cutting cylinder 24 moves downwards to drive the stamping tool bit 25 to stamp, cut and cut the aluminum plate; after cutting, the cutting cylinder 24 drives the stamping tool bit 25 to return to the original position;
s3: the electric sliding block 263 drives the square loop bar 262 to move into the trapezoidal sliding groove of the stamping tool bit 25, and then the rolling suction block 267 is abutted to the upper end of the aluminum plate through the downward movement of the stamping and cutting cylinder 24;
s4: the edge lifting clamping plate 33 is pushed by the edge lifting air cylinder 32 to push out the inward sunken corner of the cut aluminum plate, so that the aluminum plate is preliminarily corrected and reset;
s5: under the mutual attraction action of the rolling suction block 267 and the rolling block 342, the corners of the aluminum plate clamped between the rolling suction block 267 and the rolling block 342 are smoothed through the left-right reciprocating motion of the electric sliding block 263;
s6: the cut and trimmed aluminum plates were manually removed and palletized.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. An automatic processing system for cast aluminum plates comprises a support frame (1), a stamping and cutting device (2) and a blank pressing auxiliary device (3); the method is characterized in that: the outer walls of the left end and the right end of the auxiliary edge pressing device (3) are respectively provided with a support frame (1) with different sizes; a stamping and cutting device (2) is connected between the top ends of the two support frames (1); wherein:
the stamping and cutting device (2) comprises an upper fixing table (21), a supporting base (22), a connecting table (23), a stamping and cutting cylinder (24), a stamping tool bit (25) and an upper rolling unit (26); the lower end surface of the upper fixed table (21) is uniformly provided with supporting bases (22); a connecting table (23) is arranged on the supporting base (22), punching and cutting cylinders (24) are uniformly arranged at the lower end of the connecting table (23), and the top end of the punching and cutting cylinder (24) is connected to a punching tool bit (25); trapezoidal sliding grooves are symmetrically formed in the upper end of the stamping tool bit (25), and balls are arranged on the inner walls of the trapezoidal sliding grooves in a movable connection mode; the upper rolling units (26) are uniformly arranged on the side wall of the right end of the upper fixing table (21); the positions of the upper rolling units (26) and the positions of the punching tool bits (25) are in one-to-one correspondence;
the upper rolling unit (26) comprises a U-shaped frame rod (261), a square loop rod (262), an electric sliding block (263), a sliding seat (264), a clamping column (265), a clamping spring (266) and a rolling suction block (267); the U-shaped frame rod (261) is arranged on the side wall of the right end of the upper fixed table (21), and a trapezoidal sliding groove which is the same as the groove formed on the stamping tool bit (25) and corresponds to the groove in position is formed in the lower end of the U-shaped frame rod (261); sliding seats (264) are symmetrically arranged at the lower end of the U-shaped frame rod (261) in a sliding fit mode, an electric slider (263) is arranged at the lower end of each sliding seat (264), and a sliding seat (264) is arranged at the lower end of each electric slider (263); a sliding seat (264) arranged at the lower end of the electric sliding block (263) is matched with a trapezoidal sliding groove arranged on the stamping tool bit (25); the square loop bar (262) is arranged on the electric sliding block (263), clamping columns (265) are symmetrically arranged at the lower ends of the square loop bar (262) in a sliding fit mode, clamping springs (266) are sleeved at the lower ends of the clamping columns (265), and rolling suction blocks (267) are connected at the lower ends of the clamping columns (265);
the auxiliary edge pressing device (3) comprises a lower fixing table (31), an edge lifting cylinder (32), an edge lifting clamping plate (33) and an auxiliary edge pressing mechanism (34); the upper end face of the lower fixing table (31) is uniformly provided with inverted triangular grooves, the side walls at two ends of each groove are respectively provided with a side lifting cylinder (32), the top end of each side lifting cylinder (32) is connected to a side lifting clamping plate (33), and one end of each side lifting clamping plate (33) is mounted on the inner wall of the corresponding groove of the lower fixing table (31) through a hinge; a blank pressing auxiliary mechanism (34) is arranged in the groove of the lower fixing table (31) in a sliding fit mode;
the auxiliary edge pressing mechanism (34) comprises a sliding frame (341), a rolling block (342), a side supporting spring (343) and a bottom end extension spring (344); the sliding frame (341) is installed on the lower fixing table (31) in a sliding fit mode, bottom end extension springs (344) are uniformly arranged on the inner wall of the bottom end of the sliding frame (341), the upper ends of the bottom end extension springs (344) are connected to the rolling block (342), the rolling block (342) is installed inside the sliding frame (341) in a sliding fit mode, and the two ends of the rolling block (342) are connected with the inner wall of the sliding frame (341) through side edge support springs (343) which are uniformly arranged; the rolling block (342) is of a magnetic structure, and the rolling block (342) is matched with the rolling suction block (267);
the rolling suction block (267) is of a magnetic structure.
2. The automated cast aluminum plate processing system of claim 1, wherein: the punching tool bit (25) is of a triangular structure.
3. The automated cast aluminum plate processing system of claim 1, wherein: the rolling suction block (267) and the lower end of the square sleeve rod (262) are provided with balls in a movable connection mode.
4. The automated cast aluminum plate processing system of claim 1, wherein: the automatic processing method of the cast aluminum plate comprises the following steps:
s1: manually placing an aluminum plate at the upper end of the lower fixing table (31), and adjusting the position of the aluminum plate;
s2: the stamping and cutting cylinder (24) moves downwards to drive the stamping tool bit (25) to realize stamping, cutting and cutting on the aluminum plate; after cutting, the cutting cylinder (24) drives the stamping tool bit (25) to return to the original position;
s3: the electric sliding block (263) drives the square loop bar (262) to move into the trapezoidal sliding groove of the stamping tool bit (25), and then the rolling suction block (267) is abutted to the upper end of the aluminum plate through the downward movement of the stamping and cutting cylinder (24);
s4: the edge lifting clamping plate (33) is pushed by the edge lifting cylinder (32) to push out the inward sunken corners of the cut aluminum plate, so that the aluminum plate is preliminarily corrected and reset;
s5: under the mutual attraction action of the rolling suction block (267) and the rolling block (342), the corners of the aluminum plate clamped between the rolling suction block (267) and the rolling block (342) are smoothed through the left-right reciprocating motion of the electric sliding block (263);
s6: the cut and trimmed aluminum plates were manually removed and palletized.
CN201911000399.2A 2019-10-21 2019-10-21 Automatic processing system and method for cast aluminum plate Active CN110695704B (en)

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Application Number Priority Date Filing Date Title
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CN110695704B true CN110695704B (en) 2021-05-11

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