CN110695679A - Large-scale compensation type shaft connection assembly device - Google Patents

Large-scale compensation type shaft connection assembly device Download PDF

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Publication number
CN110695679A
CN110695679A CN201911128998.2A CN201911128998A CN110695679A CN 110695679 A CN110695679 A CN 110695679A CN 201911128998 A CN201911128998 A CN 201911128998A CN 110695679 A CN110695679 A CN 110695679A
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bearing
shaft
guide
positioning plate
lifting
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CN110695679B (en
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吴哲
李雪涛
马振宏
李发宏
李山峰
林雅琴
孙波
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Shandong Iron and Steel Group Co Ltd SISG
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Shandong Iron and Steel Group Co Ltd SISG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/10Aligning parts to be fitted together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs

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  • Mechanical Engineering (AREA)
  • Bearings For Parts Moving Linearly (AREA)
  • Machine Tool Units (AREA)

Abstract

本发明属于冶金设备领域,具体涉及一种大型补偿式接轴连接组装装置,包括工作台、移动承载台和升降承载台,移动承载台设置在工作台上,沿工作台上的直线导轨移动,移动承载台包括承载部,承载部总体为开口向上的槽状,用于承载滑键接轴。升降承载台设置在工作台上,位于直线导轨的延伸方向上,包括承载辊道、辊道支座和升降装置,承载辊道设置在辊道支座上,用于承载套筒接轴,承载辊道包括两个并排设置的承载辊,升降装置设置在工作台上,用于推动辊道支座的升降。本发明在进行大型补偿式接轴维修时降低了操作难度,简化了操作步骤,降低了安全风险,是一种易于操作实施的设备维修装置。

Figure 201911128998

The invention belongs to the field of metallurgical equipment, and in particular relates to a large-scale compensation type shaft connection and assembly device, comprising a workbench, a mobile bearing platform and a lift bearing platform. The mobile bearing platform is arranged on the workbench and moves along linear guide rails on the workbench. The moving bearing platform includes a bearing portion, the bearing portion is generally in the shape of a groove with an upward opening, and is used for bearing the sliding key connection shaft. The lifting bearing platform is arranged on the worktable and is located in the extension direction of the linear guide rail, and includes bearing rollers, roller bearings and lifting devices. The roller table includes two bearing rollers arranged side by side, and the lifting device is arranged on the worktable to push the roller table support up and down. The invention reduces the difficulty of operation, simplifies the operation steps, and reduces the safety risk during the maintenance of the large-scale compensation type connecting shaft, and is an equipment maintenance device that is easy to operate and implement.

Figure 201911128998

Description

大型补偿式接轴连接组装装置Large-scale compensation type shaft connection assembly device

技术领域technical field

本发明属于冶金设备领域,具体涉及一种大型补偿式接轴连接组装装置。The invention belongs to the field of metallurgical equipment, and in particular relates to a large-scale compensation type shaft connecting and assembling device.

背景技术Background technique

在冶金生产中,许多设备靠接轴进行扭矩传递,随着冶金产品规格型号的加大,接轴的尺寸也越来越大,在接轴种类中,有一种补偿式接轴(即接轴本身长度在一定范围内随现场设备运行情况进行改变)由滑键侧和套筒侧组成,这种类型的接轴在维修过程中,最繁琐的的一步骤就是滑键侧与套筒侧连接,原来维修方法就是采用行车进行吊装连接,这样的连接方法容易造成滑键和键槽间的碰撞损伤,且越是尺寸及重量越大的接轴越容易出现组装损伤。In metallurgical production, many devices rely on the connecting shaft for torque transmission. With the increase in the specifications and models of metallurgical products, the size of the connecting shaft is also getting larger and larger. The length of itself varies with the operation of the field equipment within a certain range) is composed of the feather key side and the sleeve side. In the maintenance process of this type of shaft, the most tedious step is to connect the feather key side and the sleeve side. , The original maintenance method is to use the crane for hoisting connection. This connection method is easy to cause collision damage between the sliding key and the keyway, and the larger the size and weight of the connecting shaft, the more prone to assembly damage.

因此,需要提供一种针对上述现有技术不足的改进技术方案。Therefore, it is necessary to provide an improved technical solution for the deficiencies of the above-mentioned prior art.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种大型补偿式接轴连接组装装置,以至少解决目前大型补偿式接轴连接时操作困难,连接时容易出现碰撞损伤的问题。The purpose of the present invention is to provide a large-scale compensating shaft connecting and assembling device, so as to at least solve the problems of difficult operation and easy collision damage when connecting large compensating shafts.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种大型补偿式接轴连接组装装置,所述组装装置包括工作台、移动承载台和升降承载台;具体地:所述工作台具有支撑承载作用,所述工作台上设置有直线导轨;所述移动承载台设置在所述工作台上,沿所述直线导轨移动,所述移动承载台包括承载部,所述承载部呈开口向上的槽状,用于承载滑键接轴;所述升降承载台设置在所述工作台上,位于所述直线导轨的延伸方向上,所述升降承载台包括承载辊道、辊道支座和升降装置,所述承载辊道设置在所述辊道支座上,用于承载套筒接轴,所述承载辊道包括两个并排设置的承载辊,所述升降装置设置在工作台上,用于推动所述辊道支座的升降,所述承载辊的轴向与所述套筒接轴的轴向平行。A large-scale compensation type shaft connection and assembly device, the assembly device includes a workbench, a mobile bearing platform and a lift bearing platform; specifically: the workbench has a supporting and bearing function, and a linear guide rail is arranged on the workbench; The mobile bearing platform is arranged on the workbench and moves along the linear guide rail. The mobile bearing platform includes a bearing portion, and the bearing portion is in the shape of a groove with an upward opening for bearing the sliding key shaft; the lifting and lowering The bearing platform is arranged on the worktable and is located in the extension direction of the linear guide rail. The lifting bearing platform includes a bearing roller table, a roller table support and a lifting device, and the bearing roller table is arranged on the roller table support. On the seat, it is used to carry the sleeve to connect the shaft. The bearing roller table includes two bearing rollers arranged side by side. The axial direction of the roller is parallel to the axial direction of the quill shaft.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述组装装置还包括辅助机械臂,所述辅助机械臂设置在所述移动承载台和所述升降承载台之间,且位于所述工作台的上方,所述辅助机械臂包括固定框架和导向辊,所述导向辊设置有两个,两个所述导向辊相对设置,分别设置在所述固定框架的两端,两个所述导向辊的内侧边缘之间的距离等于所述滑键接轴的外径,两个所述导向辊相对于所述套筒接轴的轴线所在的竖直面对称设置。In the above-mentioned large-scale compensating shaft connection and assembling device, as a preferred solution, the assembling device further comprises an auxiliary mechanical arm, and the auxiliary mechanical arm is arranged between the moving bearing platform and the lifting bearing platform, and is located above the workbench, the auxiliary robotic arm includes a fixed frame and guide rollers, two guide rollers are arranged, and the two guide rollers are arranged opposite to each other and are respectively arranged at both ends of the fixed frame, The distance between the inner edges of the two guide rollers is equal to the outer diameter of the feather-keyed shaft, and the two guide rollers are arranged symmetrically with respect to the vertical plane where the axis of the quill shaft is located.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述辅助机械臂还包括工作杆,所述工作台上设置有立柱,所述工作杆安装在所述立柱上,所述固定框架设置在所述工作杆的一端,所述工作杆的一端与所述立柱之间的距离可调节,所述固定框架上的两个所述导向辊分别为固定导向辊和移动导向辊,所述固定导向辊的转轴固定地设置在所述固定框架的一端,所述移动导向辊与所述固定导向辊之间的距离可以调节。In the above-mentioned large-scale compensating shaft connection and assembly device, as a preferred solution, the auxiliary manipulator further includes a working rod, a column is provided on the worktable, and the working rod is installed on the column, so The fixed frame is arranged at one end of the working rod, and the distance between one end of the working rod and the column can be adjusted, and the two guide rollers on the fixed frame are a fixed guide roller and a moving guide roller respectively. , the rotating shaft of the fixed guide roller is fixedly arranged at one end of the fixed frame, and the distance between the moving guide roller and the fixed guide roller can be adjusted.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述辅助机械臂还包括移动支架和机械臂工作液压缸,所述移动导向辊安装在所述移动支架上,所述固定框架上设置有导向长孔,所述移动支架沿所述导向长孔水平移动,所述机械臂工作液压缸的缸体设置在所述固定框架上,所述机械臂工作液压缸的活塞杆端部与所述移动支架连接,通过所述机械臂工作液压缸的伸缩调整所述移动导向辊和所述固定导向辊之间的距离。In the above-mentioned large-scale compensating shaft connection and assembly device, as a preferred solution, the auxiliary manipulator further comprises a moving support and a working hydraulic cylinder of the manipulator, the moving guide roller is mounted on the moving support, and the moving guide roller is installed on the moving support. The fixed frame is provided with a guide long hole, the moving bracket moves horizontally along the guide long hole, the cylinder of the working hydraulic cylinder of the mechanical arm is arranged on the fixed frame, and the piston rod of the working hydraulic cylinder of the mechanical arm The end part is connected with the moving bracket, and the distance between the moving guide roller and the fixed guide roller is adjusted through the telescopic operation of the working hydraulic cylinder of the mechanical arm.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述立柱上设置有竖向的升降液压缸,所述工作杆设置在所述升降液压缸的活塞杆端部。In the above-mentioned large-scale compensation type shaft connection and assembly device, as a preferred solution, a vertical lifting hydraulic cylinder is arranged on the vertical column, and the working rod is arranged at the end of the piston rod of the lifting hydraulic cylinder.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述工作台上还设置有丝杠和驱动电机,所述驱动电机驱动所述丝杠转动,所述丝杠与所述直线导轨平行设置,所述丝杠上套设有丝杠螺母,所述丝杠螺母固定在所述移动承载台上,所述丝杠转动带动所述移动承载台沿所述直线导轨移动;优选地,所述移动承载台上设置有两排支撑轮,两排所述支撑轮分别与所述直线导轨的两条轨道对应设置。In the above-mentioned large-scale compensation type shaft connection and assembly device, as a preferred solution, a lead screw and a drive motor are further provided on the worktable, the drive motor drives the lead screw to rotate, and the lead screw is connected to the The linear guide rails are arranged in parallel, the lead screw is sleeved with a lead screw nut, the lead screw nut is fixed on the moving bearing platform, and the rotation of the lead screw drives the moving bearing platform to move along the linear guide rail; Preferably, two rows of support wheels are arranged on the moving bearing platform, and the two rows of the support wheels are respectively arranged corresponding to the two tracks of the linear guide rail.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述移动承载台上设置有第一定位板,所述第一定位板设置在所述承载部的一端,所述第一定位板的上表面位于所述承载部的槽底所在平面的上方,接轴组装时所述滑键接轴的法兰盘端面抵靠在所述第一定位板上。In the above-mentioned large-scale compensation type shaft connection and assembly device, as a preferred solution, a first positioning plate is provided on the mobile bearing platform, the first positioning plate is arranged at one end of the bearing portion, and the first positioning plate is arranged on one end of the bearing portion. The upper surface of a positioning plate is located above the plane where the groove bottom of the bearing portion is located, and the flange end face of the sliding key-connected shaft abuts on the first positioning plate when the shaft is assembled.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述承载部包括多个间隔设置的支撑块,所述支撑块的槽开口向上;优选地,所述支撑块的槽内壁设置有衬层,所述衬层的表面硬度低于所述滑键接轴的表面硬度。In the above-mentioned large-scale compensating shaft connection and assembling device, as a preferred solution, the bearing portion includes a plurality of supporting blocks arranged at intervals, and the groove opening of the supporting block is upward; preferably, the groove of the supporting block is The inner wall is provided with a lining layer, and the surface hardness of the lining layer is lower than that of the feather keyed shaft.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述辊道支座上设置有导向杆和定位工作环,所述工作台上设置有竖向的导向孔,所述导向杆安装在所述导向孔内,沿所述导向孔上下移动,所述定位工作环设置在所述辊道支座的下表面,所述定位工作环的内径与所述升降装置的伸出端外径相对应,所述升降装置的伸出端伸入所述定位工作环内,并顶抵在所述辊道支座的下表面,所述导向杆与所述定位工作环间隔设置。In the above-mentioned large-scale compensation type shaft connection and assembly device, as a preferred solution, a guide rod and a positioning work ring are provided on the roller table support, a vertical guide hole is provided on the work table, and the The guide rod is installed in the guide hole and moves up and down along the guide hole. The positioning working ring is arranged on the lower surface of the roller table support. The inner diameter of the positioning working ring is related to the extension of the lifting device. The outer diameters of the ends correspond to each other, and the protruding end of the lifting device extends into the positioning working ring and abuts against the lower surface of the roller table support, and the guide rod is spaced from the positioning working ring.

在如上所述的大型补偿式接轴连接组装装置中,作为优选方案,所述升降承载台还包括第二定位板,所述第二定位板设置在所述辊道支座上,位于所述承载辊道的一端,接轴组装时所述套筒接轴的法兰盘端面抵靠在所述第二定位板上;优选地,所述升降承载台还包括第三定位板,所述第三定位板设置在所述辊道支座上,位于所述第二定位板和所述承载辊道之间,所述第三定位板与所述第二定位板之间的间距大于或等于所述套筒接轴的法兰盘厚度,所述第三定位板的上边沿所在的平面位于所述套筒接轴的套筒下边缘与所述套筒接轴的法兰盘的下边缘之间。In the above-mentioned large-scale compensation type shaft connection and assembly device, as a preferred solution, the lifting platform further includes a second positioning plate, and the second positioning plate is arranged on the roller table support, located in the At one end of the bearing roller table, when the shaft is connected to the shaft, the flange end face of the sleeve connecting the shaft abuts on the second positioning plate; preferably, the lifting platform further includes a third positioning plate, the first Three positioning plates are arranged on the roller table support, located between the second positioning plate and the bearing roller table, and the distance between the third positioning plate and the second positioning plate is greater than or equal to the distance between the third positioning plate and the second positioning plate. The thickness of the flange plate of the sleeve to connect the shaft, the plane where the upper edge of the third positioning plate is located is located between the lower edge of the sleeve of the sleeve to connect the shaft and the lower edge of the flange of the sleeve to connect the shaft. between.

与最接近的现有技术相比,本发明提供的技术方案具有如下有益效果:Compared with the closest prior art, the technical solution provided by the present invention has the following beneficial effects:

本发明提供的大型补偿式接轴连接组装装置,通过采用移动承载台和升降承载台分别承载滑键接轴和套筒接轴,采用辅助机械臂对滑键接轴进行定位,使其与套筒接轴在水平方向同轴,定位方便快捷;采用升降装置驱动升降承载台的上下移动,使套筒接轴和滑键接轴在竖直方向同轴。定位简单准确;通过丝杠副驱动移动承载台移动,驱动平稳可靠。在进行大型补偿式接轴维修时降低了操作难度,简化了操作步骤,降低了安全风险,是一种易于操作实施的设备维修装置,对大型补偿式接轴的维修具有重要意义。The large-scale compensation type shaft connection and assembly device provided by the present invention adopts a movable bearing platform and a lifting bearing platform to respectively carry the sliding key connecting shaft and the sleeve connecting shaft, and uses an auxiliary mechanical arm to position the sliding key connecting shaft to make it fit with the sleeve. The spigot shaft is coaxial in the horizontal direction, and the positioning is convenient and fast; the lifting device is used to drive the up and down movement of the lifting platform, so that the spigot shaft and the sliding key shaft are coaxial in the vertical direction. The positioning is simple and accurate; the moving platform is driven by the screw pair to move, and the drive is stable and reliable. It reduces the difficulty of operation, simplifies the operation steps, and reduces the safety risk during the maintenance of large-scale compensating shafts.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. in:

图1为本发明实施例大型补偿式接轴连接组装装置的结构示意图;FIG. 1 is a schematic structural diagram of a large-scale compensation type shaft connecting and assembling device according to an embodiment of the present invention;

图2为本发明实施例移动承载台的结构示意图;2 is a schematic structural diagram of a mobile carrying platform according to an embodiment of the present invention;

图3为本发明实施例移动承载台的主视图;3 is a front view of a mobile carrying platform according to an embodiment of the present invention;

图4为本发明实施例升降承载台的结构示意图;4 is a schematic structural diagram of a lifting platform according to an embodiment of the present invention;

图5为本发明实施例升降承载台的后视图;5 is a rear view of the lifting platform according to the embodiment of the present invention;

图6为本发明实施例升降承载台的仰视图;6 is a bottom view of the lifting platform according to the embodiment of the present invention;

图7为本发明实施例辅助机械臂的结构示意图;7 is a schematic structural diagram of an auxiliary robotic arm according to an embodiment of the present invention;

图8为本发明实施例大型补偿式接轴连接组装装置的使用示意图。FIG. 8 is a schematic diagram of the use of a large-scale compensation type shaft connection and assembly device according to an embodiment of the present invention.

图中:1、工作台;2、移动承载台;3、升降承载台;4、直线导轨;5、滑键接轴;6、承载辊道;7、辊道支座;8、升降装置;9、套筒接轴;10、工作电机;11、支撑块;12、辅助机械臂;13、固定框架;14、工作杆;15、立柱;16、固定导向辊;17、移动导向辊;18、移动支架;19、机械臂工作液压缸;20、升降液压缸;21、丝杠;22、驱动电机;23、丝杠螺母;24、支撑轮;25、第一定位板;26第二定位板;27、第三定位板;28、导向杆;29、定位工作环。In the figure: 1. Workbench; 2. Mobile bearing platform; 3. Lifting bearing platform; 4. Linear guide rail; 5. Sliding key shaft; 6. Bearing roller table; 7. Roller bearing; 9. Sleeve shaft; 10. Working motor; 11. Support block; 12. Auxiliary mechanical arm; 13. Fixed frame; 14. Working rod; 15. Upright column; 16. Fixed guide roller; 17. Mobile guide roller; 18 , moving bracket; 19, working hydraulic cylinder of mechanical arm; 20, lifting hydraulic cylinder; 21, lead screw; 22, drive motor; 23, lead screw nut; 24, support wheel; 25, first positioning plate; 26, second positioning plate; 27, the third positioning plate; 28, the guide rod; 29, the positioning work ring.

具体实施方式Detailed ways

下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.

在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top" and "bottom" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention rather than requiring the present invention to be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations of the present invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection; it may be directly connected or indirectly connected through intermediate components. For those skilled in the art, the specific meanings of the above terms can be understood according to specific situations.

根据本发明的实施例,如图1至图8所示,本发明提供一种大型补偿式接轴连接组装装置,该组装装置包括工作台1、移动承载台2和升降承载台3。According to an embodiment of the present invention, as shown in FIG. 1 to FIG. 8 , the present invention provides a large-scale compensating shaft connection and assembly device, the assembly device includes a workbench 1 , a moving bearing platform 2 and a lifting bearing platform 3 .

具体地,工作台1具有支撑承载作用,工作台1上设置有直线导轨4。移动承载台2设置在工作台1上,沿直线导轨4移动,移动承载台2包括承载部,承载部呈开口向上的槽状以形成容纳空间,即呈U型,用于承载滑键接轴5。升降承载台3设置在工作台1上,位于直线导轨4的延伸方向上,升降承载台3包括承载辊道6、辊道支座7和升降装置8,承载辊道6设置在辊道支座7上,用于承载套筒接轴9,承载辊道6包括两个并排设置的承载辊,承载辊的轴向与套筒接轴9的轴向平行,升降装置8设置在工作台1上,用于推动辊道支座7的升降。在本实施例中,辊道支座7上设置有工作电机10,工作电机10与其中一个承载辊的转轴连接,驱动该承载辊转动。Specifically, the worktable 1 has a supporting and bearing function, and a linear guide rail 4 is provided on the worktable 1 . The mobile bearing platform 2 is arranged on the workbench 1 and moves along the linear guide rail 4. The mobile bearing platform 2 includes a bearing portion, and the bearing portion is in the shape of a groove with an upward opening to form a accommodating space, that is, a U shape, which is used to carry the sliding key shaft. 5. The lifting platform 3 is arranged on the workbench 1 and is located in the extending direction of the linear guide 4. The lifting platform 3 includes a bearing roller table 6, a roller table support 7 and a lifting device 8, and the bearing roller table 6 is arranged on the roller table support. 7, is used to carry the sleeve connecting shaft 9, the bearing roller table 6 includes two bearing rollers arranged side by side, the axial direction of the bearing rollers is parallel to the axial direction of the sleeve connecting shaft 9, and the lifting device 8 is arranged on the worktable 1. , used to push the roller table support 7 up and down. In this embodiment, a working motor 10 is provided on the roller table support 7, and the working motor 10 is connected with the rotating shaft of one of the bearing rollers to drive the bearing roller to rotate.

在使用时,将移动承载台2移动至工作台1的左端附近,将滑键接轴5吊放在移动承载台2上,将套筒接轴9吊放在升降承载台3的承载辊道6上,缓慢移动移动承载台2,当滑键接轴5的右端靠近套筒接轴9的左端时,使移动承载台2停止,调节升降装置8使套筒接轴9与滑键接轴5的轴线位于同一水平面,然后拨动滑键接轴5使其与套筒接轴9的接口相对应(即滑键接轴5的轴线与套筒接轴9的轴线重合),然后缓慢转动承载辊,带动套筒接轴9转动,使套筒接轴9内的键槽与滑键接轴5的键相对应,最后使移动承载台2缓慢向前移动,将滑键接轴5与套筒接轴9套设在一起,完成整个补偿式接轴的连接组装过程。此处的方位词左和右是相对于图1而言的。When in use, move the mobile bearing platform 2 to the vicinity of the left end of the workbench 1, hang the sliding key shaft 5 on the mobile bearing platform 2, and hang the sleeve shaft 9 on the bearing roller table of the lifting bearing platform 3 6, slowly move the mobile bearing platform 2, when the right end of the sliding key connecting shaft 5 is close to the left end of the sleeve connecting shaft 9, stop the moving bearing platform 2, and adjust the lifting device 8 to make the sleeve connecting shaft 9 and the sliding key connecting shaft 9 The axis of 5 is on the same horizontal plane, then turn the sliding key shaft 5 to make it correspond to the interface of the quill shaft 9 (that is, the axis of the feather key shaft 5 coincides with the axis of the quill shaft 9), and then slowly rotate The bearing roller drives the sleeve connecting shaft 9 to rotate, so that the key groove in the sleeve connecting shaft 9 corresponds to the key of the sliding key connecting shaft 5, and finally makes the mobile bearing platform 2 move forward slowly, and the sliding key connecting shaft 5 and the sleeve The barrel connection shafts 9 are sleeved together to complete the connection and assembly process of the entire compensation shaft connection. The orientation words left and right here are relative to FIG. 1 .

进一步地,承载部包括多个间隔设置的支撑块11,支撑块11的槽开口向上,使支撑块11呈U型;多个支撑块11间隔设置可以减小支撑部与滑键接轴5的接触面积,减少磕碰机会。在使用时还可以根据待支撑的滑键接轴5的长度增减支撑块11的数量以实现对滑键接轴5的稳定支撑。优选地,支撑块11的槽内壁设置有衬层(图未示),避免与滑键接轴5碰撞而磕伤滑键接轴5。该衬层的硬度低于滑键接轴5的硬度,可以为铝、铜等较软金属,或也可以为塑料、橡胶、胶木等非金属材质,优选橡胶材质,其不仅可以避免磕碰,还有防滑的功能。Further, the bearing portion includes a plurality of supporting blocks 11 arranged at intervals, and the grooves of the supporting blocks 11 are opened upward, so that the supporting blocks 11 are U-shaped; Contact area, reduce the chance of bumping. In use, the number of the support blocks 11 can also be increased or decreased according to the length of the feather-keyed shaft 5 to be supported to achieve stable support for the feather-keyed shaft 5 . Preferably, the inner wall of the groove of the support block 11 is provided with a lining layer (not shown in the figure), so as to avoid collision with the feather keyed shaft 5 and damage to the feathered keyed shaft 5 . The hardness of the lining is lower than the hardness of the sliding key shaft 5, and it can be made of relatively soft metals such as aluminum and copper, or can also be made of non-metallic materials such as plastic, rubber, bakelite, etc., preferably rubber material, which can not only avoid bumping, but also It has anti-slip function.

进一步地,组装装置还包括辅助机械臂12,辅助机械臂12设置在移动承载台2和升降承载台3之间,且位于工作台1的上方,辅助机械臂12包括固定框架13和导向辊,导向辊设置有两个,两个导向辊相对设置,分别设置在固定框架13的两端,两个导向辊的内侧边缘之间的距离等于滑键接轴5的外径,两个导向辊相对于套筒接轴9的轴线所在的竖直面对称设置。采用两个导向辊约束滑键接轴5,使其轴线与套筒接轴9的轴线位于同一竖直面内,比人工拨动更加准确省力。也避免人工拨动过程中意外挤伤手指。Further, the assembling device also includes an auxiliary robot arm 12, which is arranged between the moving bearing platform 2 and the lifting bearing platform 3, and is located above the workbench 1, and the auxiliary robot arm 12 includes a fixed frame 13 and guide rollers, There are two guide rollers. The two guide rollers are opposite to each other, and are respectively arranged at both ends of the fixed frame 13. The distance between the inner edges of the two guide rollers is equal to the outer diameter of the sliding key shaft 5. The two guide rollers are opposite to each other. It is symmetrically arranged on the vertical plane where the axis of the socket shaft 9 is located. Two guide rollers are used to constrain the sliding key connecting shaft 5 so that its axis and the axis of the sleeve connecting shaft 9 are located in the same vertical plane, which is more accurate and labor-saving than manual dialing. It also avoids accidental squeezing of fingers during manual manipulation.

进一步地,辅助机械臂12还包括工作杆14,工作台1上设置有立柱15,立柱15设置在工作台1中间位置一侧,工作杆14安装在立柱15上,固定框架13设置在工作杆14的一端,工作杆14的一端与立柱15之间的距离可调节,具体为工作杆14上设置有条形孔,通过该条形孔将工作杆14固定在立柱15上,在使用时可以根据需要调整立柱15相对于条形孔内的位置来实现工作杆14的一端与立柱15之间距离的调节。固定框架13上的两个导向辊分别为固定导向辊16和移动导向辊17,固定导向辊16的转轴固定地设置在固定框架13的一端,移动导向辊17与固定导向辊16之间的距离可以调节。Further, the auxiliary robotic arm 12 further includes a working rod 14, a column 15 is arranged on the working table 1, the column 15 is arranged on the side of the middle position of the working table 1, the working rod 14 is installed on the column 15, and the fixed frame 13 is arranged on the working rod At one end of 14, the distance between one end of the working rod 14 and the column 15 can be adjusted. Specifically, the working rod 14 is provided with a strip hole, and the working rod 14 is fixed on the column 15 through the strip hole. Adjust the position of the upright column 15 relative to the bar-shaped hole as required to realize the adjustment of the distance between one end of the working rod 14 and the upright column 15 . The two guide rollers on the fixed frame 13 are the fixed guide roller 16 and the moving guide roller 17 respectively. The rotating shaft of the fixed guide roller 16 is fixedly arranged at one end of the fixed frame 13, and the distance between the moving guide roller 17 and the fixed guide roller 16 You can adjust.

进一步地,辅助机械臂12还包括移动支架18和机械臂工作液压缸19,移动导向辊17安装在移动支架18上,固定框架13上设置有导向长孔,移动支架18沿导向长孔水平移动,机械臂工作液压缸19的缸体设置在固定框架13上,机械臂工作液压缸19的活塞杆端部与移动支架18连接,通过机械臂工作液压缸19的伸缩调整移动导向辊17和固定导向辊16之间的距离。在使用时,首先调整工作杆14的位置使固定导向辊16的导向侧(即固定导向辊16将要与滑键接轴5接触的一侧)位于套筒接轴9对应侧边缘的竖直平面内,然后将移动承载台2移动至滑键接轴5的右端靠近套筒接轴9的左端时,启动机械臂工作液压缸19收缩,使移动导向辊17向固定导向辊16靠拢,将滑键接轴5固定夹持,至此完成滑键接轴5与套筒接轴9轴线位于同一竖直面内。Further, the auxiliary robot arm 12 also includes a moving bracket 18 and a working hydraulic cylinder 19 for the robot arm. The moving guide roller 17 is installed on the moving bracket 18, and the fixed frame 13 is provided with a guiding long hole, and the moving bracket 18 moves horizontally along the guiding long hole. , the cylinder body of the working hydraulic cylinder 19 of the robotic arm is arranged on the fixed frame 13, the end of the piston rod of the working hydraulic cylinder 19 of the robotic arm is connected with the moving bracket 18, and the moving guide roller 17 and the fixed moving guide roller 17 are adjusted by the telescopic adjustment of the working hydraulic cylinder 19 of the robotic arm. The distance between the guide rollers 16 . When in use, first adjust the position of the working rod 14 so that the guide side of the fixed guide roller 16 (that is, the side where the fixed guide roller 16 will be in contact with the feather key shaft 5 ) is located on the vertical plane of the corresponding side edge of the sleeve shaft 9 Then move the moving bearing platform 2 to the right end of the sliding key shaft 5 and close to the left end of the sleeve shaft 9, start the working hydraulic cylinder 19 of the mechanical arm to shrink, so that the moving guide roller 17 is moved closer to the fixed guide roller 16, and the sliding The keyed shaft 5 is fixed and clamped, so far, the axes of the feather keyed shaft 5 and the sleeve shaft 9 are located in the same vertical plane.

进一步地,立柱15上设置有竖向的升降液压缸20,工作杆14设置在升降液压缸20的活塞杆端部。在使用时可以根据滑键接轴5的外径大小调整工作杆14的高度,以便于两个导向辊可以夹持在滑键接轴5的两侧合适位置。Further, a vertical lifting hydraulic cylinder 20 is arranged on the upright column 15 , and the working rod 14 is arranged at the end of the piston rod of the lifting hydraulic cylinder 20 . In use, the height of the working rod 14 can be adjusted according to the outer diameter of the sliding key shaft 5 , so that the two guide rollers can be clamped at appropriate positions on both sides of the sliding key shaft 5 .

进一步地,工作台1上还设置有丝杠21和驱动电机22,驱动电机22驱动丝杠21转动,丝杠21与直线导轨4平行设置,丝杠21上套设有丝杠螺母23,丝杠螺母23固定在移动承载台2上,丝杠21转动带动移动承载台2沿直线导轨4移动;采用丝杠副(丝杠21配合丝杠螺母23)的方式驱动可以使移动承载台2的移动更加平稳。Further, the worktable 1 is also provided with a lead screw 21 and a drive motor 22. The drive motor 22 drives the lead screw 21 to rotate. The lead screw 21 is arranged in parallel with the linear guide 4. The lead screw 21 is sleeved with a lead screw nut 23. The screw nut 23 is fixed on the movable bearing platform 2, and the rotation of the lead screw 21 drives the movable bearing platform 2 to move along the linear guide rail 4; Movement is smoother.

优选地,移动承载台2上设置有两排支撑轮24,两排支撑轮24分别与直线导轨4的两条轨道对应设置,支撑轮24可以采用钢制,以增强承载力。采用成排支撑轮24与轨道对应设置,可以在确保承载力的情况下最大程度降低移动时的摩擦力。Preferably, two rows of support wheels 24 are provided on the mobile bearing platform 2, and the two rows of support wheels 24 are respectively arranged corresponding to the two tracks of the linear guide rail 4. The support wheels 24 can be made of steel to enhance the bearing capacity. The rows of support wheels 24 are arranged corresponding to the rails, which can minimize the frictional force during movement while ensuring the bearing capacity.

进一步地,移动承载台2上设置有第一定位板25,第一定位板25设置在承载部的一端,第一定位板25的上表面位于承载部的槽底所在平面的上方,接轴组装时滑键接轴5的法兰盘端面抵靠在第一定位板25上。Further, a first positioning plate 25 is arranged on the mobile bearing platform 2, the first positioning plate 25 is arranged at one end of the bearing portion, the upper surface of the first positioning plate 25 is located above the plane where the groove bottom of the bearing portion is located, and is assembled by connecting the shaft. The flange end face of the sliding key shaft 5 abuts on the first positioning plate 25 .

进一步地,升降承载台3还包括第二定位板26,第二定位板26设置在辊道支座7上,位于承载辊道6的一端,接轴组装时套筒接轴9的法兰盘端面抵靠在第二定位板26上;Further, the lifting platform 3 also includes a second positioning plate 26, the second positioning plate 26 is arranged on the roller table support 7, is located at one end of the bearing roller table 6, and is connected to the flange of the shaft 9 when the shaft is assembled. The end face abuts on the second positioning plate 26;

优选地,升降承载台3还包括第三定位板27,第三定位板27设置在辊道支座7上,位于第二定位板26和承载辊道6之间,第三定位板27与第二定位板26之间的间距大于或等于套筒接轴9的法兰盘厚度,第三定位板27的上边沿所在的平面位于所述套筒接轴9的套筒下边缘与所述套筒接轴9的法兰盘的下边缘之间。换言之,,第三定位板27与承载辊道6上套筒接轴9的轴线之间的距离大于套筒接轴9的外半径,且小于套筒接轴9的法兰盘的半径。Preferably, the lifting platform 3 further includes a third positioning plate 27 , the third positioning plate 27 is arranged on the roller table support 7 and is located between the second positioning plate 26 and the bearing roller table 6 , and the third positioning plate 27 is connected to the first positioning plate 27 . The distance between the two positioning plates 26 is greater than or equal to the thickness of the flange of the spigot shaft 9, and the plane where the upper edge of the third locating plate 27 is located is located between the lower edge of the sleeve of the spigot shaft 9 and the sleeve Between the lower edges of the flanges of the shaft 9. In other words, the distance between the third positioning plate 27 and the axis of the quill 9 on the bearing roller table 6 is greater than the outer radius of the quill 9 and smaller than the radius of the flange of the quill 9 .

第一定位板25、第二定位板26的设置可以防止在接轴进行组装时出现滑键接轴5或者套筒接轴9与承载台打滑而影响组装,第三定位板27和第二定位板26配合使用可以防止移动承载台2抽离过程中组装好的接轴被托移离开承载辊道6而滑落伤人。The setting of the first positioning plate 25 and the second positioning plate 26 can prevent the sliding key connecting shaft 5 or the sleeve connecting shaft 9 and the bearing platform from slipping and affecting the assembly when the shaft is assembled. The third positioning plate 27 and the second positioning plate The combined use of the plate 26 can prevent the assembled connecting shaft from being lifted away from the bearing roller table 6 during the extraction process of the moving bearing platform 2 and slipping off and hurting people.

进一步地,辊道支座7上设置有导向杆28和定位工作环29,工作台1上设置有竖向的导向孔,导向杆28安装在导向孔内,沿导向孔上下移动,定位工作环29设置在辊道支座7的下表面,定位工作环29的内径与升降装置8的伸出端外径相对应,升降装置8的伸出端伸入定位工作环29内,并顶抵在辊道支座7的下表面,导向杆28与定位工作环29间隔设置。优选地,升降装置8为千斤顶例如螺旋千斤顶。Further, a guide rod 28 and a positioning working ring 29 are provided on the roller table support 7, and a vertical guide hole is set on the worktable 1. The guide rod 28 is installed in the guide hole and moves up and down along the guide hole to locate the working ring. 29 is arranged on the lower surface of the roller table support 7, the inner diameter of the positioning working ring 29 corresponds to the outer diameter of the extension end of the lifting device 8, the extension end of the lifting device 8 extends into the positioning working ring 29, and abuts against the On the lower surface of the roller table support 7 , the guide rod 28 and the positioning work ring 29 are spaced apart. Preferably, the lifting device 8 is a jack such as a screw jack.

本发明的大型补偿式接轴连接组装装置工作时,将滑键接轴5吊放在移动承载台2上,套筒接轴9放置在升降承载台3上的承载辊道6上面,两接轴连接时,通过辅助机械臂12对滑键接轴5进行定位,使其与套筒接轴9在水平方向同轴,升降承载台3在升降装置8的作用下使两接轴(滑键接轴5和套筒接轴9)在竖直方向上同轴,最后通过升降承载台3上的承载辊道6转动使套筒接轴9内的键槽与滑键接轴5上的滑键对齐,然后通过丝杠21带动移动承载台2运动,将该补偿式接轴连接起来,完成该补偿式接轴的组装。When the large compensating shaft connecting and assembling device of the present invention is in operation, the sliding key connecting shaft 5 is suspended on the moving bearing platform 2, the sleeve connecting shaft 9 is placed on the bearing roller table 6 on the lifting bearing platform 3, and the two connecting shafts are When the shaft is connected, the auxiliary manipulator 12 is used to position the sliding key shaft 5 so that it is coaxial with the sleeve shaft 9 in the horizontal direction. The connecting shaft 5 and the sleeve connecting shaft 9) are coaxial in the vertical direction, and finally the keyway in the sleeve connecting shaft 9 and the sliding key on the sliding key connecting shaft 5 are rotated by the bearing roller 6 on the lifting platform 3. Align, and then drive the moving bearing platform 2 to move through the lead screw 21 to connect the compensating shafts to complete the assembly of the compensating shafts.

综上所述,本发明提供的大型补偿式接轴连接组装装置,通过采用移动承载台和升降承载台分别承载滑键接轴和套筒接轴,采用辅助机械臂对滑键接轴进行定位,使其与套筒接轴在水平方向同轴,定位方便快捷;采用升降装置驱动升降承载台的上下移动,使套筒接轴和滑键接轴在竖直方向同轴。定位简单准确;通过丝杠副驱动移动承载台移动,驱动平稳可靠。在进行大型补偿式接轴维修时降低了操作难度,简化了操作步骤,降低了安全风险,是一种易于操作实施的设备维修装置,对大型补偿式接轴的维修具有重要意义。To sum up, in the large-scale compensation type shaft connection and assembly device provided by the present invention, the sliding key connection shaft and the sleeve connection shaft are respectively carried by the movable bearing platform and the lifting bearing platform, and the sliding key connection shaft is positioned by the auxiliary mechanical arm. , so that it is coaxial with the sleeve connecting shaft in the horizontal direction, and the positioning is convenient and fast; the lifting device is used to drive the up and down movement of the lifting platform, so that the sleeve connecting shaft and the sliding key connecting shaft are coaxial in the vertical direction. The positioning is simple and accurate; the moving platform is driven by the screw pair to move, and the drive is stable and reliable. It reduces the difficulty of operation, simplifies the operation steps, and reduces the safety risk during the maintenance of large-scale compensating shafts.

以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. A large compensating spiale connecting assembly device, the assembly device comprising:
the workbench has a supporting and bearing effect, and a linear guide rail is arranged on the workbench;
the movable bearing platform is arranged on the workbench and moves along the linear guide rail, and comprises a bearing part which is in a groove shape with an upward opening and is used for bearing a sliding key connecting shaft;
the lifting bearing platform is arranged on the workbench and located in the extending direction of the linear guide rail, the lifting bearing platform comprises a bearing roller way, a roller way support and a lifting device, the bearing roller way is arranged on the roller way support and used for bearing a sleeve joint shaft, the bearing roller way comprises two bearing rollers which are arranged side by side, the lifting device is arranged on the workbench and used for pushing the roller way support to lift, and the axial direction of the bearing rollers is parallel to the axial direction of the sleeve joint shaft.
2. The large compensating type connecting shaft connecting and assembling device as claimed in claim 1, wherein the assembling device further comprises two auxiliary mechanical arms, the auxiliary mechanical arms are arranged between the movable bearing platform and the lifting bearing platform and above the workbench, each auxiliary mechanical arm comprises a fixed frame and two guide rollers, the two guide rollers are oppositely arranged and respectively arranged at two ends of the fixed frame, the distance between the inner side edges of the two guide rollers is equal to the outer diameter of the sliding key connecting shaft, and the two guide rollers are symmetrically arranged relative to a vertical plane where the axis of the sleeve connecting shaft is located.
3. The large compensating type spindle connecting and assembling device according to claim 2, wherein the auxiliary mechanical arm further comprises a working rod, a stand column is arranged on the working table, the working rod is mounted on the stand column, the fixed frame is arranged at one end of the working rod, the distance between one end of the working rod and the stand column is adjustable, the two guide rollers on the fixed frame are respectively a fixed guide roller and a movable guide roller, a rotating shaft of the fixed guide roller is fixedly arranged at one end of the fixed frame, and the distance between the movable guide roller and the fixed guide roller is adjustable.
4. The large compensating type spindle connecting and assembling device according to claim 3, wherein the auxiliary mechanical arm further comprises a moving bracket and a mechanical arm working hydraulic cylinder, the moving guide roller is mounted on the moving bracket, a guide long hole is formed in the fixed frame, the moving bracket horizontally moves along the guide long hole, a cylinder body of the mechanical arm working hydraulic cylinder is arranged on the fixed frame, the end of a piston rod of the mechanical arm working hydraulic cylinder is connected with the moving bracket, and the distance between the moving guide roller and the fixed guide roller is adjusted by the extension and contraction of the mechanical arm working hydraulic cylinder.
5. A large compensating type connecting and assembling device according to claim 4, characterized in that a vertical lifting hydraulic cylinder is arranged on the upright post, and the working rod is arranged at the end part of a piston rod of the lifting hydraulic cylinder.
6. The large compensating type spindle connecting and assembling device according to claim 1, wherein a lead screw and a driving motor are further arranged on the workbench, the driving motor drives the lead screw to rotate, the lead screw is arranged in parallel with the linear guide rail, a lead screw nut is sleeved on the lead screw, the lead screw nut is fixed on the movable bearing platform, and the lead screw rotates to drive the movable bearing platform to move along the linear guide rail;
preferably, two rows of support wheels are arranged on the movable bearing platform, and the two rows of support wheels are respectively arranged corresponding to the two tracks of the linear guide rail.
7. The large compensating type connecting and assembling device of claim 1, wherein a first positioning plate is disposed on the movable bearing platform, the first positioning plate is disposed at one end of the bearing portion, the upper surface of the first positioning plate is located above the plane where the groove bottom of the bearing portion is located, and the flange end surface of the sliding key connecting shaft abuts against the first positioning plate when the connecting shaft is assembled.
8. The large compensating spiale connecting assembly apparatus of claim 1 wherein the carrier comprises a plurality of spaced apart support blocks, the support blocks having slots opening upwardly;
preferably, the inner wall of the groove of the supporting block is provided with a lining layer, and the surface hardness of the lining layer is lower than that of the sliding key shaft.
9. The large compensating type connecting and assembling device of claim 1, wherein a guide rod and a positioning working ring are arranged on the roller way support, a vertical guide hole is formed in the workbench, the guide rod is installed in the guide hole and moves up and down along the guide hole, the positioning working ring is arranged on the lower surface of the roller way support, the inner diameter of the positioning working ring corresponds to the outer diameter of the extending end of the lifting device, the extending end of the lifting device extends into the positioning working ring and abuts against the lower surface of the roller way support, and the guide rod and the positioning working ring are arranged at intervals.
10. The large compensating type connecting shaft connecting and assembling device according to claim 1, wherein the lifting bearing table further comprises a second positioning plate, the second positioning plate is arranged on the roller way support and positioned at one end of the bearing roller way, and the flange end face of the sleeve connecting shaft abuts against the second positioning plate when the connecting shaft is assembled;
preferably, the lifting bearing table further comprises a third positioning plate, the third positioning plate is arranged on the roller way support and located between the second positioning plate and the bearing roller way, the distance between the third positioning plate and the second positioning plate is larger than or equal to the thickness of the flange plate of the sleeve connecting shaft, and the plane where the upper edge of the third positioning plate is located between the lower edge of the sleeve connecting shaft and the lower edge of the flange plate of the sleeve connecting shaft.
CN201911128998.2A 2019-11-18 2019-11-18 Large compensating shaft connection assembly device Active CN110695679B (en)

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