CN110695208A - Connecting chain stamping die - Google Patents
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- CN110695208A CN110695208A CN201910975125.9A CN201910975125A CN110695208A CN 110695208 A CN110695208 A CN 110695208A CN 201910975125 A CN201910975125 A CN 201910975125A CN 110695208 A CN110695208 A CN 110695208A
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- 238000013461 design Methods 0.000 abstract description 19
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- 238000009415 formwork Methods 0.000 description 6
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L11/00—Making chains or chain links of special shape
- B21L11/12—Forming bead chains
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Abstract
本发明涉及一种连接链冲压模具,包括第一上模座、第一下模座和连接第一上、下模座的第一导柱及第一导套,还包括:第一凸模固定板与第一上模座固定连接;第一成型机构设置在第一凸模固定板和第一下模座之间,第一成型机构包括第一凸模、凹模、凹模固定板和定模板,第一凸模上端固定在第一凸模固定板上,在第一凸模固定板上、且在第一凸模两侧分别转动连接有凹模固定板,凹模设置在凹模固定板上。本发明设计简单合理,采用冲压形式,工艺简单,可大批量生产,生产出的连接链和连接环力学性能好,组成的链环抗冲击强度高,大大增加了链环的使用寿命,对于大型连接环和连接链,该模具也同样的能进行冲压,而且能保证链条抗冲击强度高。
The invention relates to a connecting chain stamping die, comprising a first upper die base, a first lower die base, a first guide post and a first guide sleeve connecting the first upper and lower die bases, and further comprising: a first punch fixing The plate is fixedly connected with the first upper die base; the first forming mechanism is arranged between the first convex die fixing plate and the first lower die base, and the first forming mechanism includes a first convex die, a concave die, a concave die fixing plate and a fixed plate. Template, the upper end of the first punch is fixed on the first punch fixing plate, on the first punch fixing plate and on both sides of the first punch are respectively connected with the female mould fixing plate, the female mould is arranged on the female mould to fix board. The invention has simple and reasonable design, adopts stamping form, simple process, and can be mass-produced. For connecting rings and connecting chains, the die can also be punched, and it can ensure that the chain has high impact strength.
Description
技术领域technical field
本发明属于冲压模具技术领域,具体涉及一种连接链冲压模具。The invention belongs to the technical field of stamping dies, and in particular relates to a connecting chain stamping die.
背景技术Background technique
随着科学技术的不断进步以及冲压生产的迅速发展,现在对冲压设计工作提出了愈来愈高的要求。冲压设计是一项技术性很强的工作,冲压设计质量的好坏不仅直接影响冲压产品的质量、成本及生产效率,而且也影响着冲压生产的组织与管理。所以,冲压设计工作不仅要求设计人员要有较好的理论基础、丰富的设计经验、熟练的设计技能和认真负责的工作态度,而且还要求设计人员能在不断积累设计经验的基础之上,及时获取最新科学技术知识,尽快掌握现代化的设计计算手段。只有这样,冲压设计工作才能适应工业生产迅速发展的需要。冲压加工作为一个行业,在国民经济的加工工业中占也重要的地位。据统计,冲压件在各个行业中均占相当大的比重,尤其在汽车、电机、仪表、军工、家用电器等方面所占比重更大。冲压加工的应用范围极广,从精细的电子元件、仪表指针到重型汽车的覆盖件和大梁、高压容器封头以及航空航天器的蒙皮、机身等均需冲压加工。冲压设计既是冲压生产准备工作的基础,也是组织正式生产的依据。With the continuous progress of science and technology and the rapid development of stamping production, higher and higher requirements are now placed on stamping design work. Stamping design is a highly technical work. The quality of stamping design not only directly affects the quality, cost and production efficiency of stamping products, but also affects the organization and management of stamping production. Therefore, stamping design work not only requires designers to have a good theoretical foundation, rich design experience, skilled design skills and a serious and responsible work attitude, but also requires designers to be able to accumulate design experience on the basis of timely, timely Acquire the latest scientific and technological knowledge and master modern design and calculation methods as soon as possible. Only in this way, the stamping design work can meet the needs of the rapid development of industrial production. As an industry, stamping processing also occupies an important position in the processing industry of the national economy. According to statistics, stamping parts account for a considerable proportion in various industries, especially in automobiles, motors, instruments, military industries, and household appliances. The application range of stamping processing is extremely wide, from fine electronic components, instrument pointers to covers and beams of heavy vehicles, heads of high-pressure vessels, and the skin and fuselage of aerospace vehicles. Stamping design is not only the basis for stamping production preparation, but also the basis for organizing formal production.
生产实践证明,合理的工艺方案和模具结构,不仅为稳定产品质量、降低冲压成本提供了技术上的保证,而且也为生产组织管理创造了有利的条件。反之,冲压设计的任何失误或差错,都会给生产带来不应有的损失,乃至造成人身、设备的重大事故。冲压设计是一项严谨、细致而复杂的技术工作,它必须经受生产的检验。只有首先保证成功的冲压设计,才有可能谈得上成功的冲压生产。因此,冲压设计作为冲压生产的技术准备工作,在冲压生产中占据重要地位。Production practice has proved that a reasonable process plan and die structure not only provide a technical guarantee for stabilizing product quality and reducing stamping costs, but also create favorable conditions for production organization and management. On the contrary, any mistakes or mistakes in stamping design will bring undue losses to production, and even cause major accidents to people and equipment. Stamping design is a rigorous, meticulous and complex technical work, which must be tested by production. Only by first ensuring a successful stamping design can it be possible to talk about a successful stamping production. Therefore, stamping design, as a technical preparation for stamping production, occupies an important position in stamping production.
冲压设计作为生产准备工作的基础,无论是现在还是将来,无论采用传统的设计方法还是应用最新的科技手段,都将会对冲压生产、产品质量及制造成本等有直接影响,因而是一项极其重要的技术工作。链环在工业制造领域有着广泛的应用,一般多用于需要加装安全防护和提升装置的场合,重要部位使用时还要求组装后的链环进行拉力试验,满足拉伸性能要求后方可投放使用。根据使用工况的不同特点链环的规格型号较多,其外型尺寸、形状结构也各有差异,如果是使用在需要大批量应用的场合,可以考虑设计出简便、易行高效的成型模具进行制造,及时满足生产现场多规格、大批量的需求就显得尤为必要。As the basis of production preparation, stamping design, whether it is now or in the future, whether using traditional design methods or applying the latest technological means, will have a direct impact on stamping production, product quality and manufacturing costs, so it is an extremely Important technical work. Chain links have a wide range of applications in the field of industrial manufacturing. Generally, they are mostly used in occasions where safety protection and lifting devices need to be installed. When using important parts, the assembled chain links are also required to be subjected to a tensile test and can be put into use after meeting the tensile performance requirements. According to the different characteristics of the working conditions, there are many specifications and models of the chain link, and its external dimensions, shape and structure are also different. If it is used in occasions requiring large-scale applications, it can be considered to design a simple, easy-to-operate and efficient forming mold. It is particularly necessary to carry out manufacturing and timely meet the needs of multiple specifications and large quantities of production sites.
发明内容SUMMARY OF THE INVENTION
鉴于此,本发明的目的在于,提供一种连接环和连接环冲压模具,旨在连接环和连接链加工工艺的繁琐,生产效率低等缺陷。In view of this, the purpose of the present invention is to provide a connecting ring and a connecting ring stamping die, aiming at the defects of complicated processing technology and low production efficiency of the connecting ring and the connecting chain.
为了达到上述目的,进而采取的技术方案如下:In order to achieve the above purpose, the technical solutions adopted are as follows:
一种连接链冲压模具,包括上模座、下模座和连接上、下模座的导柱及导套,所述冲压模具还包括:凸模固定板,与所述上模座固定连接;A connecting chain stamping die, comprising an upper die base, a lower die base, a guide post and a guide sleeve connecting the upper and lower die bases, and the stamping die further comprises: a punch fixing plate, which is fixedly connected with the upper die base;
成型机构,设置在凸模固定板和下模座之间,所述成型机构包括凸模、凹模、凹模固定板和定模板,所述凸模上端固定在凸模固定板上,所述凸模下端为所需工件轮廓结构,在凸模固定板上、且在凸模两侧分别转动连接有凹模固定板,两个凹模固定板关于凸模中心线对称,所述凹模设置在凹模固定板上,且靠近凸模的一侧,所述定模板设置在下模座上,定模板上表面开设有倒梯形凹槽,且所述倒梯形凹槽在凸模和凹模固定板下方,所述凹模固定板下端为弧段,所述弧段与倒梯形凹槽的斜面接触。The forming mechanism is arranged between the punch fixing plate and the lower die base, the forming mechanism includes a punch, a concave die, a concave die fixing plate and a fixed plate, the upper end of the punch is fixed on the punch fixing plate, the The lower end of the punch is the desired workpiece contour structure, and the punch fixing plate is rotatably connected on both sides of the punch. The two punch fixing plates are symmetrical about the center line of the punch. On the fixed plate of the concave die, and close to the side of the punch, the fixed plate is arranged on the lower die base, the upper surface of the fixed plate is provided with an inverted trapezoidal groove, and the inverted trapezoidal groove is fixed on the punch and the concave die Below the plate, the lower end of the die fixing plate is an arc segment, and the arc segment is in contact with the inclined surface of the inverted trapezoidal groove.
作为本实用新型进一步的改进,所述定模板两侧斜面上分别开设有第一开槽,所述第一开槽上固定有用于放置坯料以及用于成型连接链的凸出弧段,所述凸出弧段凸出模板斜面,所述凹模固定板下端的弧段上开设有用于凹模固定板在定模板斜面下滑过程中避开所述凸出弧段凸出定模板斜面一侧角的第二开槽;As a further improvement of the present invention, first slots are respectively formed on the inclined surfaces of both sides of the fixed template, and protruding arc segments for placing blanks and for forming connecting chains are fixed on the first slots. The protruding arc segment protrudes from the inclined surface of the formwork, and the arc segment at the lower end of the concave die fixing plate is provided with a side angle for the concave die fixing plate to avoid the protruding arc segment and protrude the inclined surface of the fixed formwork during the sliding process of the fixed formwork slope. of the second slot;
此外,所述凸模、凹模和凹模固定板在同一平面上运动。In addition, the punch, the die and the die fixing plate move on the same plane.
作为本实用新型进一步的改进,所述定模板具有的倒梯形凹槽底面上设置有顶板,所述顶板下表面与依次竖直滑动穿过下模座和定模板的卸料螺钉螺纹连接,且所述顶板与定模板底面之间还连接有第一弹簧,所述顶板上表面开设有用于对连接链成型过程中定位的圆弧凹槽。As a further improvement of the present invention, a top plate is provided on the bottom surface of the inverted trapezoidal groove of the fixed platen, and the lower surface of the top plate is threadedly connected with a discharge screw that vertically slides through the lower mold base and the fixed platen in sequence, and A first spring is also connected between the top plate and the bottom surface of the fixed plate, and a circular arc groove for positioning the connecting chain during the forming process is formed on the upper surface of the top plate.
作为本实用新型进一步的改进,所述凹模固定板的外侧面上设置有用于凹模固定板完成冲压成型后扩张恢复原来状态的第二弹簧。As a further improvement of the present invention, the outer surface of the die fixing plate is provided with a second spring for expanding and restoring the original state after the die fixing plate is stamped and formed.
作为本实用新型进一步的改进,所述上模座和凸模固定板之间设置有垫板。As a further improvement of the present invention, a backing plate is arranged between the upper die base and the punch fixing plate.
本发明的有益效果是:本发明设计简单合理,采用冲压形式,工艺简单,可大批量生产,生产出的连接链和连接环力学性能好,组成的链环抗冲击强度高,大大增加了链环的使用寿命,对于大型连接环和连接链,该模具也同样的能进行冲压,而且能保证链条抗冲击强度高。The beneficial effects of the invention are as follows: the design of the invention is simple and reasonable, the stamping form is adopted, the process is simple, the mass production can be performed, the produced connecting chain and the connecting ring have good mechanical properties, the formed chain ring has high impact strength, and greatly increases the chain The service life of the ring, for the large connecting ring and the connecting chain, the die can also be punched, and it can ensure the high impact strength of the chain.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明中涉及连接链冲压模具的结构示意图;Fig. 1 is related to the structural representation of the connecting chain stamping die in the present invention;
图2为本发明中涉及连接链冲压模具的结构剖视图;Fig. 2 is the structural cross-sectional view of the stamping die related to the connecting chain in the present invention;
图3为图1中涉及定模板的结构示意图;Fig. 3 is the structural representation involving the fixed template in Fig. 1;
图4为图1中涉及凹模和凹模固定板的结构示意图。FIG. 4 is a schematic structural diagram of the die and the die fixing plate in FIG. 1 .
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only The embodiments are part of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present application.
连接链冲压模具,包括第一上模座a、第一下模座b和连接第一上、下模座的第一导柱c及第一导套d,所述冲压模具还包括:The connecting chain stamping die includes a first upper die base a, a first lower die base b, a first guide post c and a first guide sleeve d connecting the first upper and lower die bases, and the stamping die also includes:
第一凸模固定板1,与所述第一上模座a固定连接,所述第一上模座a和第一凸模固定板1之间设置有第一垫板e;The first
第一成型机构2,设置在第一凸模固定板1和第一下模座b之间,所述第一成型机构2包括第一凸模21、凹模22、凹模固定板23和定模板24,所述第一凸模21上端固定在第一凸模固定板1上,所述第一凸模21下端为所需工件轮廓结构,在第一凸模固定板1上、且在第一凸模21两侧分别转动设置有凹模固定板23,两个凹模固定板23关于第一凸模21中心线对称,所述凹模22设置在凹模固定板23上,且靠近第一凸模21的一侧,所述定模板24设置在第一下模座b上,定模板24上表面开设有倒梯形凹槽241,且所述倒梯形凹槽241在第一凸模21和凹模固定板23下方,所述凹模固定板23下端为弧段231,所述弧段231与倒梯形凹槽241的斜面接触;The
所述定模板24两侧斜面上分别开设有第一开槽242,所述第一开槽242上固定有用于放置坯料以及用于成型连接链的凸出弧段243,所述凸出弧段243凸出模板24斜面,所述凹模固定板23下端的弧段231上开设有用于凹模固定板23在定模板24斜面下滑过程中避开所述凸出弧段243凸出定模板24斜面一侧角的第二开槽2311,此外,所述第一凸模21、凹模22和凹模固定板23在同一平面上运动;
所述定模板24具有的倒梯形凹槽241底面上设置有顶板244,所述顶板244下表面与依次竖直滑动穿过第一下模座b和定模板24的卸料螺钉245螺纹连接,且所述顶板244与定模板24底面之间还连接有第一弹簧246,所述凹模固定板23的外侧面上设置有用于凹模固定板23完成冲压成型后扩张恢复原来状态的第二弹簧232,所述顶板244上表面开设有用于对连接链成型过程中定位的圆弧凹槽247。The bottom surface of the inverted
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN103203403A (en) * | 2012-01-12 | 2013-07-17 | 上海工程技术大学 | Device for processing chain ring hook and use method of device |
CN103894466A (en) * | 2012-12-28 | 2014-07-02 | 上海工程技术大学 | Device for machining large-size chain ring hook and using method of device for machining large-size chain ring hook |
CN105215201A (en) * | 2015-11-16 | 2016-01-06 | 重庆持恒模具有限公司 | Swing bending die |
CN205270571U (en) * | 2015-11-16 | 2016-06-01 | 重庆持恒模具有限公司 | Swing bending die |
CN105750417A (en) * | 2016-04-18 | 2016-07-13 | 旌德县皖星电子电器厂 | Bending die |
CN208879480U (en) * | 2018-07-16 | 2019-05-21 | 中车石家庄车辆有限公司 | Railway freight-car circlip molding die |
CN210702092U (en) * | 2019-10-14 | 2020-06-09 | 山西瑞诺风电子科技有限公司 | Connecting chain stamping die |
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CN201979001U (en) * | 2011-01-27 | 2011-09-21 | 成都万荣科技有限责任公司 | Novel inclined wedge type side hole stamping die |
CN103203403A (en) * | 2012-01-12 | 2013-07-17 | 上海工程技术大学 | Device for processing chain ring hook and use method of device |
CN202539466U (en) * | 2012-03-23 | 2012-11-21 | 湖南铁道职业技术学院 | Annular chain forming device |
CN103894466A (en) * | 2012-12-28 | 2014-07-02 | 上海工程技术大学 | Device for machining large-size chain ring hook and using method of device for machining large-size chain ring hook |
CN105215201A (en) * | 2015-11-16 | 2016-01-06 | 重庆持恒模具有限公司 | Swing bending die |
CN205270571U (en) * | 2015-11-16 | 2016-06-01 | 重庆持恒模具有限公司 | Swing bending die |
CN105750417A (en) * | 2016-04-18 | 2016-07-13 | 旌德县皖星电子电器厂 | Bending die |
CN208879480U (en) * | 2018-07-16 | 2019-05-21 | 中车石家庄车辆有限公司 | Railway freight-car circlip molding die |
CN210702092U (en) * | 2019-10-14 | 2020-06-09 | 山西瑞诺风电子科技有限公司 | Connecting chain stamping die |
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CN113070393A (en) * | 2021-04-22 | 2021-07-06 | 中山市聪思蔓金属制品有限公司 | Pipe hoop forming die for fence |
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