CN110695182A - Ear cutting workstation for oven liner assembly - Google Patents
Ear cutting workstation for oven liner assembly Download PDFInfo
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- CN110695182A CN110695182A CN201910940631.4A CN201910940631A CN110695182A CN 110695182 A CN110695182 A CN 110695182A CN 201910940631 A CN201910940631 A CN 201910940631A CN 110695182 A CN110695182 A CN 110695182A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/002—Drive of the tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetal Cutting Devices (AREA)
- Shearing Machines (AREA)
Abstract
本发明公开了一种烤箱内胆组件的裁耳工作站,包括工作台、内撑机构和裁耳机构;工作台包括工作台架、设于工作台架上的工作台板、设于工作台板上方的第一支撑台板和第二支撑台板、与第一支撑台板相连接的第一气缸安装块和与第二支撑台板相连接的第二气缸安装块;内撑机构穿过第二支撑台板与其连接;裁耳机构有四个,第一裁耳机构包括标准气缸、裁耳机构滑块、裁耳机构滑轨和裁耳刀,标准气缸与第二气缸安装块连接,裁耳机构滑轨与第二支撑台板连接,裁耳机构滑块的侧面与标准气缸的活塞杆连接,裁耳机构滑块的顶面设有裁耳刀,其余裁耳机构均与第一裁耳机构结构相同。本发明结构简单,自动化程度高,防变形能力强。The invention discloses an ear cutting work station for an oven liner assembly, comprising a work table, an inner support mechanism and an ear cutting mechanism; The first support platen and the second support platen, the first cylinder mounting block connected with the first support platen and the second cylinder mounting block connected with the second support platen; the inner support mechanism passes through the second The support platen is connected to it; there are four ear-cutting mechanisms, the first ear-cutting mechanism includes a standard air cylinder, an ear-cutting mechanism slider, an ear-cutting mechanism slide rail and an ear-cutting knife, the standard cylinder is connected with the second cylinder mounting block, and the ear-cutting mechanism The slide rail is connected with the second support platen, the side of the slider of the ear-cutting mechanism is connected with the piston rod of the standard cylinder, the top of the slider of the ear-cutting mechanism is provided with an ear-cutting knife, and the rest of the ear-cutting mechanism are connected with the first ear-cutting mechanism The structure is the same. The invention has the advantages of simple structure, high degree of automation and strong anti-deformation capability.
Description
技术领域technical field
本发明适用于裁切领域,具体涉及一种烤箱内胆组件的裁耳工作站。The invention is applicable to the field of cutting, and particularly relates to an ear cutting workstation for an oven liner assembly.
背景技术Background technique
在传统的裁切装置中,通常无法实现自动化装配和裁切动作,其生产效率低、人工成本投入量大;同时,由于冲裁时需要人工操作,因此,在考虑到人工装配力度有限地情况下,裁切装置中各零部件之间所预留的装配间隙较大,安装位置的不确定性也随之增大,从而无法保证裁切一次完成的效果;而对于烤箱内胆的焊接余料(焊接耳)的裁切,裁切装置的防变形能力也无法得到保证。In the traditional cutting device, it is usually impossible to realize automatic assembly and cutting action, the production efficiency is low, and the labor cost is large; at the same time, due to the need for manual operation when punching , the assembly gap reserved between the various parts in the cutting device is large, and the uncertainty of the installation position also increases, so that the effect of one-time cutting cannot be guaranteed; and for the welding residual material of the oven liner (Welding ears) cutting, the anti-deformation ability of the cutting device cannot be guaranteed.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术存在的不足,本发明提供了一种烤箱内胆组件的裁耳工作站,其结构简单,自动化程度高,防变形能力强。In view of the above-mentioned deficiencies in the prior art, the present invention provides an ear cutting workstation for an oven liner assembly, which has a simple structure, a high degree of automation, and a strong anti-deformation capability.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
一种烤箱内胆组件的裁耳工作站,包括工作台、内撑机构和裁耳机构;所述工作台包括水平放置的长方体形的工作台架、设于所述工作台架顶部的工作台板、平行地设于所述工作台板上方的第一支撑台板、平行地设于所述第一支撑台板上方的第二支撑台板、与所述第一支撑台板的底面相连接的第一气缸安装块和与所述第二支撑台板的顶面相连接的第二气缸安装块,所述工作台板通过立板和所述第一支撑台板连接,所述第一支撑台板通过立板和所述第二支撑台板连接;所述内撑机构穿过所述第二支撑台板设置,所述内撑机构与所述第二支撑台板连接;所述裁耳机构包括第一裁耳机构、第二裁耳机构、第三裁耳机构和第四裁耳机构,所述第一裁耳机构包括标准气缸、裁耳机构滑块、裁耳机构滑轨和裁耳刀,所述标准气缸与所述第二气缸安装块的一侧面连接,所述标准气缸设于所述第二支撑台板上方,所述裁耳机构滑轨与所述第二支撑台板的顶部连接,所述裁耳机构滑轨的长度方向与所述工作台架的长度方向一致,所述裁耳机构滑块包覆所述裁耳机构滑轨设置,所述裁耳机构滑块的朝向所述标准气缸的一竖直侧面与所述标准气缸的活塞杆连接,所述裁耳机构滑块的顶面设有所述裁耳刀,所述第二裁耳机构、第三裁耳机构和第四裁耳机构均与所述第一裁耳机构的结构相同,所述第二裁耳机构与所述第一裁耳机机构呈镜像地设置于所述气缸安装块的两侧面,所述第三裁耳机构和第四裁耳机构镜像设置于所述第一支撑台板下方的所述第一气缸安装块的两侧面,所述第一裁耳机构与所述第三裁耳机构相对设置,所述第二裁耳机构与所述第四裁耳机构相对设置。An ear cutting workstation for an oven liner assembly includes a work table, an inner support mechanism and an ear cutting mechanism; the work table comprises a horizontally placed rectangular parallelepiped work table frame, a work table board arranged on the top of the work table frame, A first support platen arranged in parallel above the work platen, a second support platen arranged in parallel above the first support platen, and a first support platen connected to the bottom surface of the first support platen. A cylinder mounting block and a second cylinder mounting block connected to the top surface of the second support platen, the work platen is connected to the first support platen through a vertical plate, and the first support platen is connected to the first support platen through a vertical plate. The vertical plate is connected with the second support platen; the inner support mechanism is arranged through the second support platen, and the inner support mechanism is connected with the second support platen; the ear cutting mechanism includes a first an ear-cutting mechanism, a second ear-cutting mechanism, a third ear-cutting mechanism and a fourth ear-cutting mechanism, the first ear-cutting mechanism includes a standard air cylinder, an ear-cutting mechanism slider, an ear-cutting mechanism slide rail and an ear-cutting knife. The standard air cylinder is connected to one side of the second air cylinder mounting block, the standard air cylinder is arranged above the second support platen, and the slide rail of the ear cutting mechanism is connected to the top of the second support platen, The length direction of the sliding rail of the ear-cutting mechanism is consistent with the length direction of the workbench, the sliding block of the ear-cutting mechanism is arranged to cover the sliding rail of the ear-cutting mechanism, and the sliding block of the ear-cutting mechanism faces the A vertical side of the standard cylinder is connected with the piston rod of the standard cylinder, the top surface of the slider of the ear cutting mechanism is provided with the ear cutting knife, the second ear cutting mechanism, the third ear cutting mechanism and the third ear cutting mechanism are provided. The four ear-cutting mechanisms have the same structure as the first ear-cutting mechanism. The second ear-cutting mechanism and the first ear-cutting mechanism are mirrored on both sides of the cylinder mounting block. The ear-cutting mechanism and the fourth ear-cutting mechanism are mirror images arranged on both sides of the first cylinder mounting block below the first support platen, and the first ear-cutting mechanism is arranged opposite to the third ear-cutting mechanism, The second ear-cutting mechanism is opposite to the fourth ear-cutting mechanism.
初始状态下,标准气缸的活塞杆处于收回状态,机械臂将内胆由上至下置入所述第一支撑台板和所述第二支撑台板的外周侧,然后所述内撑机构向内胆的四角伸出,固定内胆,起到限位作用,裁耳机构的标准气缸动作,活塞将裁耳机构滑块及裁耳刀推出,裁切内胆顶部的焊接余料。In the initial state, the piston rod of the standard cylinder is in the retracted state, and the robotic arm places the inner bladder into the outer peripheral sides of the first support platen and the second support platen from top to bottom, and then the inner support mechanism moves toward the outer circumference of the second support platen. The four corners of the inner tank protrude out to fix the inner tank and play a limiting role. The standard cylinder of the ear cutting mechanism acts, and the piston pushes the slider of the ear cutting mechanism and the ear cutting knife to cut the welding surplus material on the top of the inner tank.
优选地,所述内撑机构包括内撑机构气缸、第一内撑机构组件、第二内撑机构组件、第三内撑机构组件和第四内撑机构组件,所述第一内撑机构组件、第二内撑机构组件、第三内撑机构组件和第四内撑机构组件均设于所述第二支撑台板下方并与所述内撑机构气缸的活塞杆相连,所述内撑机构气缸穿过所述第二支撑台板设置,所述内撑机构气缸与所述第二支撑台板连接,所述第一内撑机构组件包括内撑机构滑轨、内撑机构滑块和内撑机构缓冲块,所述内撑机构滑轨与所述第二支撑台板的底面连接,所述内撑机构滑块包覆所述内撑机构滑轨设置,所述内撑机构滑块的朝向所述内撑机构气缸的一竖直侧面通过连杆与所述内撑机构气缸的活塞杆连接,所述内撑机构滑块的远离所述内撑机构气缸的另一竖直侧面设有所述内撑机构缓冲块。Preferably, the inner support mechanism comprises an inner support mechanism cylinder, a first inner support mechanism component, a second inner support mechanism component, a third inner support mechanism component and a fourth inner support mechanism component, and the first inner support mechanism component , The second inner support mechanism component, the third inner support mechanism component and the fourth inner support mechanism component are all arranged below the second support platform and connected with the piston rod of the inner support mechanism cylinder. The inner support mechanism The cylinder is arranged through the second support platen, the inner support mechanism cylinder is connected with the second support platen, and the first inner support mechanism assembly includes an inner support mechanism slide rail, an inner support mechanism slider and an inner support mechanism. The support mechanism buffer block, the inner support mechanism slide rail is connected with the bottom surface of the second support platform, the inner support mechanism slider is arranged to cover the inner support mechanism slide rail, and the inner support mechanism slider A vertical side facing the inner support mechanism cylinder is connected with the piston rod of the inner support mechanism cylinder through a connecting rod, and the other vertical side surface of the inner support mechanism slider away from the inner support mechanism cylinder is provided with The inner support mechanism buffer block.
初始状态下,所述内撑机构气缸的活塞杆处于伸出状态,滑块与活塞杆之间连接的连杆与水平面呈一定的夹角,当机械臂将内胆置于内撑机构的外周侧时,活塞杆收回直至与滑块处于同一水平面,此时连杆与水平面平行,内撑机构滑块与内撑机构缓冲块向内胆的四角伸出,固定内胆的位置。所述内撑机构由一个内撑机构气缸驱动,用简单的机械传动的方式同步各组件的同时简化了设备。In the initial state, the piston rod of the cylinder of the inner support mechanism is in an extended state, and the connecting rod connecting the slider and the piston rod forms a certain angle with the horizontal plane. When the mechanical arm places the inner tank on the outer circumference of the inner support mechanism When it is on the side, the piston rod is retracted until it is in the same horizontal plane as the slider, and the connecting rod is parallel to the horizontal plane. The inner support mechanism is driven by an inner support mechanism cylinder, and the equipment is simplified while synchronizing each component by means of simple mechanical transmission.
优选地,所述第一裁耳机构还包括缓冲块和碟簧,所述碟簧的一端与所述裁耳机构滑块的远离所述标准气缸的一竖直侧面连接,所述碟簧的另一端与设于所述裁耳刀下方的所述缓冲块连接。Preferably, the first ear cutting mechanism further comprises a buffer block and a disc spring, one end of the disc spring is connected to a vertical side of the slider of the ear cutting mechanism away from the standard cylinder, and the disc spring is The other end is connected with the buffer block arranged under the ear cutter.
在裁耳机构裁切焊接余料时,缓冲块会首先抵住内胆部分,裁耳刀再动作,裁除焊接余料。如此设置缓冲块,能够防止裁耳刀动作过大,将内胆裁坏,还能够抵住内胆,防止裁耳过程内胆变形。When the ear cutting mechanism cuts the welding residual material, the buffer block will first press against the inner tank part, and the ear cutting knife will move again to cut the welding residual material. The buffer block is arranged in this way, which can prevent the ear cutting knife from moving too much to cut the inner liner, and can also resist the inner liner to prevent the inner liner from being deformed during the ear cutting process.
进一步优选地,所述烤箱内胆组件的裁耳工作站还包括压持机构,所述压持机构包括转角下压气缸和压持机构缓冲块,所述转角下压气缸设于所述第二支撑台板的顶面,所述压持机构缓冲块与所述转角下压气缸的压臂连接。Further preferably, the ear cutting workstation of the oven liner assembly further includes a pressing and holding mechanism, and the pressing and holding mechanism includes a corner pressing cylinder and a buffer block of the pressing mechanism, and the corner pressing cylinder is arranged on the second support. On the top surface of the platen, the buffer block of the pressing mechanism is connected with the pressing arm of the corner pressing cylinder.
在机械臂放下内胆,内撑机构向外伸出后,原本与内胆侧壁平行设置的转角下压气缸的压臂旋转,直至与内壁垂直,再由转角下压气缸的活塞杆下压,带动压臂和所述压持机构缓冲块,将内胆在竖直方向上压紧在工作台板上,再进行裁耳动作。内撑机构仅起到水平方向的定位,增加压持机构可以在竖直方向上增强原本靠自重的定位能力。After the mechanical arm puts down the inner tank and the inner support mechanism extends outward, the pressing arm of the pressing cylinder at the corner originally set parallel to the side wall of the inner tank rotates until it is perpendicular to the inner wall, and then is pressed down by the piston rod of the corner pressing cylinder. , drive the pressing arm and the buffer block of the pressing and holding mechanism, press the inner tank on the worktable in the vertical direction, and then perform the ear-cutting action. The inner support mechanism is only used for positioning in the horizontal direction, and the addition of the pressing mechanism can enhance the positioning ability originally relying on its own weight in the vertical direction.
进一步优选地,所述烤箱内胆组件的裁耳工作站还包括外撑机构,所述外撑机构包括第一外撑机构和第二外撑机构,所述第一外撑机构包括双活塞杆气缸、第一滑轨连杆组件、第二滑轨连杆组件、竖直滑轨安装架和水平滑轨安装架,所述竖直滑轨安装架设于所述工作台板的顶面,所述水平滑轨安装架设于所述竖直滑轨安装架的朝向所述裁耳机构的一侧,所述水平滑轨安装架通过立板与所述竖直滑轨安装架连接,所述双活塞杆气缸与所述竖直滑轨安装架的朝向所述裁耳机构的一侧面连接,所述双活塞杆气缸竖直设置;所述第一滑轨连杆组件包括长度方向竖直地设于所述竖直滑轨安装架的朝向所述裁耳机构的一侧面的竖直滑轨、包覆所述竖直滑轨设置的竖直滑块、设于所述水平滑轨安装架顶面的长度方向与所述裁耳机构滑轨的长度方向一致的水平滑轨和包覆所述水平滑轨设置的水平滑块和设于所述水平滑块的朝向所述裁耳机构的一侧面的外撑机构缓冲块,所述竖直滑块与所述双活塞杆气缸的顶端的活塞杆连接,所述竖直滑块通过连杆与所述水平滑块连接,所述外撑机构缓冲块与所述内撑机构缓冲块的相对设置,所述外撑机构缓冲块与所述内撑机构缓冲块的顶面处于同一平面;所述第二滑轨连杆组件与所述第一滑轨连杆组件结构相同,所述第二滑轨连杆组件与所述双活塞杆气缸的底端的活塞杆连接,所述第二滑轨连杆组件与所述第一滑轨连杆组件呈镜像地设置于所述水平滑轨安装架的上下两侧面;所述第二外撑机构与所述第一外撑机构结构相同,所述第二外撑机构与所述第一外撑机构呈镜像地设于所述裁耳机构的两侧。Further preferably, the ear cutting work station of the oven liner assembly further includes an outer support mechanism, the outer support mechanism includes a first outer support mechanism and a second outer support mechanism, and the first outer support mechanism includes a double piston rod cylinder. , the first slide rail linkage assembly, the second slide rail linkage assembly, the vertical slide rail mounting frame and the horizontal slide rail mounting frame, the vertical slide rail installation frame is erected on the top surface of the worktable, and the The horizontal slide rail installation is erected on the side of the vertical slide rail installation frame facing the ear cutting mechanism, the horizontal slide rail installation frame is connected with the vertical slide rail installation frame through a vertical plate, and the double piston The rod cylinder is connected to the side of the vertical slide rail mounting frame facing the ear cutting mechanism, and the double-piston rod cylinder is arranged vertically; The vertical slide rail on one side of the vertical slide rail mounting frame facing the ear cutting mechanism, the vertical slide block arranged to cover the vertical slide rail, and the vertical slide rail arranged on the top surface of the horizontal slide rail mounting frame A horizontal slide rail whose length direction is consistent with the length direction of the slide rail of the ear-cutting mechanism, a horizontal slider set covering the horizontal slide rail, and a side of the horizontal slide block facing the ear-cutting mechanism The outer support mechanism buffer block, the vertical slider is connected with the piston rod at the top of the double piston rod cylinder, the vertical slider is connected with the horizontal slider through a connecting rod, and the outer support mechanism buffers The block is opposite to the buffer block of the inner support mechanism, and the top surface of the buffer block of the outer support mechanism and the buffer block of the inner support mechanism are on the same plane; the second slide rail link assembly and the first slide The rail connecting rod assembly has the same structure, the second sliding rail connecting rod assembly is connected with the piston rod at the bottom end of the double piston rod cylinder, and the second sliding rail connecting rod assembly and the first sliding rail connecting rod assembly are in the same shape. The mirror images are arranged on the upper and lower sides of the horizontal slide rail mounting frame; the second outer support mechanism has the same structure as the first outer support mechanism, and the second outer support mechanism and the first outer support mechanism are in the same structure. Mirror images are provided on both sides of the ear-cutting mechanism.
所述内撑机构与所述压持机构动作后,所述双活塞杆气缸两侧的活塞杆伸出,带动第一滑轨连杆组件的竖直滑块上升,通过连杆与竖直滑块相连的水平滑块和外撑机构缓冲块朝裁耳机构移动,第二滑轨连杆组件以同样的方式朝裁耳机构移动,从内胆外侧撑住内胆,第二外撑机构从内胆的另一侧撑住内胆。在裁耳过程中,裁耳机构的缓冲块与外撑机构分别从内外两侧撑住裁切处,防止待裁切的焊接余料向内侧或外侧弯曲而导致裁切精度不足。After the inner support mechanism and the pressing mechanism act, the piston rods on both sides of the double-piston rod cylinder extend out, which drives the vertical slide block of the first slide rail connecting rod assembly to rise, and the connecting rod and the vertical slide block rise through the connecting rod. The horizontal sliding block connected to the block and the buffer block of the outer support mechanism move toward the ear cutting mechanism, and the second sliding rail linkage assembly moves toward the ear cutting mechanism in the same way, supporting the inner tank from the outside of the inner tank, and the second outer support mechanism from the outer side of the inner tank. The other side of the inner bladder supports the inner bladder. In the process of ear cutting, the buffer block and the outer support mechanism of the ear cutting mechanism support the cutting part from the inner and outer sides respectively, so as to prevent the welding residual material to be cut from bending to the inner or outer side, resulting in insufficient cutting accuracy.
进一步优选地,所述烤箱内胆组件的裁耳工作站还包括油液增压系统,所述油液增压系统与所述第一裁耳机构连接,所述油液增压系统与所述第二裁耳机构连接,所述油液增压系统与所述第三裁耳机构连接,所述油液增压系统与所述第四裁耳机构连接。Further preferably, the ear cutting workstation of the oven liner assembly further includes an oil pressurization system, the oil pressurization system is connected to the first ear cutting mechanism, and the oil pressurization system is connected to the first ear cutting mechanism. The second trimming mechanism is connected, the oil pressurizing system is connected with the third trimming mechanism, and the oil pressurizing system is connected with the fourth trimming mechanism.
所述油液增压系统向裁耳机构增压,增强裁耳机构的裁切动力。The oil pressurization system pressurizes the ear-cutting mechanism to enhance the cutting power of the ear-cutting mechanism.
进一步优选地,所述烤箱内胆组件的裁耳工作站还包括光电感应装置。Further preferably, the ear cutting workstation of the oven liner assembly further includes a photoelectric induction device.
当所述光电感应装置检测到机械臂已经放置好内胆,处于已安装状态时,裁耳工作站才会开始动作。所述光电感应装置能增加工作站的自动化程度。When the photoelectric sensing device detects that the robotic arm has placed the inner bladder and is in the installed state, the ear-cutting workstation will start to act. The photoelectric induction device can increase the automation degree of the workstation.
本发明的有益效果包括:The beneficial effects of the present invention include:
1、初始状态下,标准气缸的活塞杆处于收回状态,机械臂将内胆由上至下置入所述第一支撑台板和所述第二支撑台板的外周侧,然后所述内撑机构向内胆的四角伸出,固定内胆,起到限位作用,裁耳机构的标准气缸动作,活塞将裁耳机构滑块及裁耳刀推出,裁切内胆顶部的焊接余料。1. In the initial state, the piston rod of the standard cylinder is in the retracted state, and the robotic arm places the inner tank into the outer peripheral side of the first support platen and the second support platen from top to bottom, and then the inner support The mechanism protrudes to the four corners of the inner tank, fixes the inner tank, and plays a limiting role. The standard cylinder of the ear cutting mechanism acts, and the piston pushes out the slider of the ear cutting mechanism and the ear cutting knife, and cuts the welding surplus material on the top of the inner tank.
2、初始状态下,所述内撑机构气缸的活塞杆处于伸出状态,滑块与活塞杆之间连接的连杆与水平面呈一定的夹角,当机械臂将内胆置于内撑机构的外周侧时,活塞杆收回直至与滑块处于同一水平面,此时连杆与水平面平行,内撑机构滑块与内撑机构缓冲块向内胆的四角伸出,固定内胆的位置。所述内撑机构由一个内撑机构气缸驱动,用简单的机械传动的方式同步各组件的同时简化了设备。2. In the initial state, the piston rod of the cylinder of the inner support mechanism is in an extended state, and the connecting rod connecting the slider and the piston rod forms a certain angle with the horizontal plane. When the mechanical arm places the inner tank on the inner support mechanism When the outer circumference side of the inner support mechanism is retracted, the piston rod is retracted until it is in the same horizontal plane as the slider, and the connecting rod is parallel to the horizontal plane. The inner support mechanism is driven by an inner support mechanism cylinder, and the equipment is simplified while synchronizing each component by means of simple mechanical transmission.
3、在裁耳机构裁切焊接余料时,缓冲块会首先抵住内胆部分,裁耳刀再动作,裁除焊接余料。如此设置缓冲块,能够防止裁耳刀动作过大,将内胆裁坏,还能够抵住内胆,防止裁耳过程内胆变形。3. When the ear cutting mechanism cuts the welding residual material, the buffer block will first press against the inner tank part, and the ear cutting knife will move again to cut the welding residual material. The buffer block is arranged in this way, which can prevent the ear cutting knife from moving too much to cut the inner liner, and can also resist the inner liner to prevent the inner liner from being deformed during the ear cutting process.
4、在机械臂放下内胆,内撑机构向外伸出后,原本与内胆侧壁平行设置的转角下压气缸的压臂旋转,直至与内壁垂直,再由转角下压气缸的活塞杆下压,带动压臂和所述压持机构缓冲块,将内胆在竖直方向上压紧在工作台板上,再进行裁耳动作。内撑机构仅起到水平方向的定位,增加压持机构可以在竖直方向上增强原本靠自重的定位能力。4. After the mechanical arm puts down the inner tank and the inner support mechanism extends outwards, the corner originally set parallel to the side wall of the inner tank presses down the pressure arm of the cylinder and rotates until it is perpendicular to the inner wall, and then presses the piston rod of the cylinder down by the corner. Press down, drive the pressing arm and the buffer block of the pressing and holding mechanism, press the inner bladder vertically on the worktable, and then perform the ear cutting action. The inner support mechanism is only used for positioning in the horizontal direction, and the addition of the pressing mechanism can enhance the positioning ability originally relying on its own weight in the vertical direction.
5、所述内撑机构与所述压持机构动作后,所述双活塞杆气缸两侧的活塞杆伸出,带动第一滑轨连杆组件的竖直滑块上升,通过连杆与竖直滑块相连的水平滑块和外撑机构缓冲块朝裁耳机构移动,第二滑轨连杆组件以同样的方式朝裁耳机构移动,从内胆外侧撑住内胆,第二外撑机构从内胆的另一侧撑住内胆。在裁耳过程中,裁耳机构的缓冲块与外撑机构分别从内外两侧撑住裁切处,防止待裁切的焊接余料向内侧或外侧弯曲而导致裁切精度不足。5. After the inner support mechanism and the pressing mechanism are actuated, the piston rods on both sides of the double piston rod cylinder extend out, which drives the vertical slider of the first slide rail connecting rod assembly to rise. The horizontal slider connected with the straight slider and the buffer block of the outer support mechanism move toward the ear-cutting mechanism, and the second sliding rail link assembly moves toward the ear-cutting mechanism in the same way, supporting the inner tank from the outside of the inner tank, and the second outer support The mechanism supports the inner bladder from the other side of the inner bladder. In the process of ear cutting, the buffer block and the outer support mechanism of the ear cutting mechanism support the cutting part from the inner and outer sides respectively, so as to prevent the welding residual material to be cut from bending to the inner or outer side, resulting in insufficient cutting accuracy.
6、所述油液增压系统向裁耳机构增压,增强裁耳机构的裁切动力。6. The oil pressurization system pressurizes the ear cutting mechanism to enhance the cutting power of the ear cutting mechanism.
7、当所述光电感应装置检测到机械臂已经放置好内胆,处于已安装状态时,裁耳工作站才会开始动作。所述光电感应装置能增加工作站的自动化程度。7. When the photoelectric sensing device detects that the robotic arm has been placed in the inner tank and is in the installed state, the ear cutting workstation will start to operate. The photoelectric induction device can increase the automation degree of the workstation.
附图说明Description of drawings
图1为本发明实施例1的一种烤箱内胆组件的裁耳工作站的示意图;1 is a schematic diagram of an ear cutting workstation of an oven liner assembly according to
图2为本发明实施例1的一种烤箱内胆组件的裁耳工作站的主视图;2 is a front view of an ear cutting workstation of an oven liner assembly according to
图3为本发明实施例1的一种烤箱内胆组件的裁耳工作站的右视图;3 is a right side view of an ear cutting workstation of an oven liner assembly according to
图4为本发明实施例1中的工作台的示意图;4 is a schematic diagram of a workbench in
图5为本发明实施例1中的工作台的主视图;5 is a front view of a workbench in
图6为本发明实施例1中的工作台的右视图;6 is a right side view of the workbench in
图7为本发明实施例1中的裁耳机构的示意图;7 is a schematic diagram of the ear cutting mechanism in
图8为本发明实施例1中的裁耳机构的主视图;8 is a front view of the ear-cutting mechanism in
图9为本发明实施例1中的裁耳机构的左视图;9 is a left side view of the ear-cutting mechanism in
图10为本发明实施例2中的内撑机构的示意图;10 is a schematic diagram of the inner support mechanism in
图11为图7中A区域的放大图;Fig. 11 is the enlarged view of A area in Fig. 7;
图12为本发明实施例4中的压持机构的示意图;12 is a schematic diagram of the pressing mechanism in Embodiment 4 of the present invention;
图13为本发明实施例4的一种烤箱内胆组件的裁耳工作站的的示意图;13 is a schematic diagram of an ear cutting workstation of an oven liner assembly according to Embodiment 4 of the present invention;
图14为本发明实施例5中的第一外撑机构的示意图;14 is a schematic diagram of the first outer support mechanism in Embodiment 5 of the present invention;
图15为本发明实施例5的一种烤箱内胆组件的裁耳工作站的的示意图。15 is a schematic diagram of an ear cutting workstation of an oven liner assembly according to Embodiment 5 of the present invention.
附图标记:Reference number:
1-工作台,11-工作台架,12-工作台板,13-第一支撑台板,14-第二支撑台板,15-第一气缸安装块,16-第二气缸安装块,2-内撑机构,21-内撑机构气缸,22-第一内撑机构组件,222-内撑机构滑轨,223-内撑机构滑块,224-内撑机构缓冲块,23-第二内撑机构组件,24-第三内撑机构组件,25-第四内撑机构组件,3-裁耳机构,31-第一裁耳机构,311-标准气缸,312-裁耳机构滑块,313-裁耳机构滑轨,314-裁耳刀,315-缓冲块,316-碟簧,32-第二裁耳机构,33-第三裁耳机构,34-第四裁耳机构,4-压持机构,41-转角下压气缸,42-压持机构缓冲块,5-外撑机构,51-第一外撑机构,511-双活塞杆气缸,512-第一滑轨连杆组件,5121-竖直滑轨,5122-竖直滑块,5123-水平滑轨,5124-水平滑块,5125-外撑机构缓冲块,513-第二滑轨连杆组件,514-竖直滑轨安装架,515-水平滑轨安装架,52-第二外撑机构。1-workbench, 11-workbench, 12-workbench, 13-first support plate, 14-second support plate, 15-first cylinder mounting block, 16-second cylinder mounting block, 2 -Inner support mechanism, 21-Inner support mechanism cylinder, 22-First inner support mechanism assembly, 222-Inner support mechanism slide rail, 223-Inner support mechanism slider, 224-Inner support mechanism buffer block, 23-Second inner support mechanism Support mechanism assembly, 24-third inner support mechanism assembly, 25-fourth inner support mechanism assembly, 3-ear trimming mechanism, 31-first trimming mechanism, 311-standard cylinder, 312-ear trimming mechanism slider, 313 -Ear trimming mechanism slide rail, 314-Ear trimming knife, 315-Buffer block, 316-Disc spring, 32-Second ear trimming mechanism, 33-Third trimming mechanism, 34-Fourth trimming mechanism, 4-Pressure Holding mechanism, 41-corner pressing cylinder, 42-pressing mechanism buffer block, 5-external support mechanism, 51-first external support mechanism, 511-double piston rod cylinder, 512-first slide rail connecting rod assembly, 5121 -Vertical slide rail, 5122-Vertical slide rail, 5123-Horizontal slide rail, 5124-Horizontal slide rail, 5125- External support mechanism buffer block, 513-Second slide rail linkage assembly, 514-Vertical slide rail installation frame, 515-horizontal slide rail mounting frame, 52-second external support mechanism.
具体实施方式Detailed ways
下面结合实施例及附图对本发明的技术方案进行详细说明。The technical solutions of the present invention will be described in detail below with reference to the embodiments and the accompanying drawings.
实施例1:Example 1:
如图1-图9所示,一种烤箱内胆组件的裁耳工作站,包括工作台1、内撑机构2和裁耳机构3;工作台1包括水平放置的长方体形的工作台架11、设于工作台架11顶部的工作台板12、平行地设于工作台板12上方的第一支撑台板13、平行地设于第一支撑台板13上方的第二支撑台板14、与第一支撑台板13的底面相连接的第一气缸安装块15和与第二支撑台板14的顶面相连接的第二气缸安装块16,工作台板12通过立板和第一支撑台板13连接,第一支撑台板13通过立板和第二支撑台板14连接;内撑机构2穿过第二支撑台板14设置,内撑机构2与第二支撑台板14连接;裁耳机构3包括第一裁耳机构31、第二裁耳机构32、第三裁耳机构33和第四裁耳机构34,第一裁耳机构31包括标准气缸311、裁耳机构滑块312、裁耳机构滑轨313和裁耳刀314,标准气缸311与第二气缸安装块16的一侧面连接,标准气缸311设于第二支撑台板14上方,裁耳机构滑轨313与第二支撑台板14的顶部连接,裁耳机构滑轨313的长度方向与工作台架11的长度方向一致,裁耳机构滑块312包覆裁耳机构滑轨313设置,裁耳机构滑块312的朝向标准气缸311的一竖直侧面与标准气缸311的活塞杆连接,裁耳机构滑块312的顶面设有裁耳刀314,第二裁耳机构32、第三裁耳机构33和第四裁耳机构34均与第一裁耳机构31的结构相同,第二裁耳机构32与第一裁耳机呈镜像地设置于气缸安装块的两侧面,第三裁耳机构33和第四裁耳机构34镜像设置于第一支撑台板13下方的第一气缸安装块15的两侧面,第一裁耳机构31与第三裁耳机构33相对设置,第二裁耳机构32与第四裁耳机构34相对设置。As shown in Figures 1 to 9, an ear cutting workstation for an oven liner assembly includes a
初始状态下,标准气缸311的活塞杆处于收回状态,机械臂将内胆由上至下置入第一支撑台板13和第二支撑台板14的外周侧,然后内撑机构2向内胆的四角伸出,固定内胆,起到限位作用,裁耳机构3的标准气缸311动作,活塞将裁耳机构滑块312及裁耳刀314推出,裁切内胆顶部的焊接余料。In the initial state, the piston rod of the
实施例2:Example 2:
如图1、图2、图3和图10所示,在实施例1的基础上,内撑机构2包括内撑机构气缸21、第一内撑机构组件22、第二内撑机构组件23、第三内撑机构组件24和第四内撑机构组件25,第一内撑机构组件22、第二内撑机构组件23、第三内撑机构组件24和第四内撑机构组件25均设于第二支撑台板14下方并与内撑机构气缸21的活塞杆相连,内撑机构气缸21穿过第二支撑台板14设置,内撑机构气缸21与第二支撑台板14连接,第一内撑机构组件22包括内撑机构滑轨222、内撑机构滑块223和内撑机构缓冲块224,内撑机构滑轨222与第二支撑台板14的底面连接,内撑机构滑块223包覆内撑机构滑轨222设置,内撑机构滑块223的朝向内撑机构气缸21的一竖直侧面通过连杆与内撑机构气缸21的活塞杆连接,内撑机构滑块223的远离内撑机构气缸21的另一竖直侧面设有内撑机构缓冲块224。As shown in Figure 1, Figure 2, Figure 3 and Figure 10, on the basis of
初始状态下,内撑机构气缸21的活塞杆处于伸出状态,内撑机构滑块223与活塞杆之间连接的连杆与水平面呈一定的夹角,即内撑机构滑块223与活塞杆之间的水平方向的距离最小,当机械臂将内胆置于内撑机构2的外周侧时,活塞杆收回直至与内撑机构滑块223处于同一水平面,此时连杆与水平面平行,即内撑机构滑块223与活塞杆之间的水平方向的距离最大,内撑机构滑块223与内撑机构缓冲块224向内胆的四角伸出,固定内胆的位置。内撑机构2由一个内撑机构气缸21驱动,用简单的机械传动的方式同步各组件的同时简化了设备。In the initial state, the piston rod of the inner
实施例3:Example 3:
如图7和图11所示,在实施例1的基础上,第一裁耳机构31还包括缓冲块315和碟簧316,碟簧316的一端与裁耳机构滑块312的远离标准气缸311的一竖直侧面连接,碟簧316的另一端与设于裁耳刀314下方的缓冲块315连接。As shown in FIGS. 7 and 11 , on the basis of
在裁耳机构3裁切焊接余料时,缓冲块315会首先抵住内胆部分,裁耳刀314再动作,裁除焊接余料。如此设置缓冲块315,能够防止裁耳刀314动作过大,将内胆裁坏,还能够抵住内胆,防止裁耳过程内胆变形。When the
实施例4:Example 4:
如图4、图12和图13所示,在实施例3的基础上,烤箱内胆组件的裁耳工作站还包括压持机构4,压持机构4包括转角下压气缸41和压持机构缓冲块42,转角下压气缸41后盖朝下地设于第二支撑台板14的顶面,转角下压气缸41的压臂下方设有压持机构缓冲块42。As shown in Figure 4, Figure 12 and Figure 13, on the basis of
在机械臂放下内胆,内撑机构2向外伸出后,原本与内胆侧壁平行设置的转角下压气缸41的压臂旋转,直至与内壁垂直,再由转角下压气缸41的活塞杆下压,带动压臂和压持机构缓冲块42,将内胆在竖直方向上压紧在工作台板12上,再进行裁耳动作。内撑机构2仅起到水平方向的定位,增加压持机构4可以在竖直方向上增强原本靠自重的定位能力。After the manipulator lowers the inner tank and the
实施例5:Example 5:
如图1-图9、图14和15所示,在实施例4的基础上,烤箱内胆组件的裁耳工作站还包括外撑机构5,外撑机构5包括第一外撑机构51和第二外撑机构52,第一外撑机构51包括双活塞杆气缸511、第一滑轨连杆组件512、第二滑轨连杆组件513、竖直滑轨安装架514和水平滑轨安装架515,竖直滑轨安装架514设于工作台板12的顶面,水平滑轨安装架515设于竖直滑轨安装架514的朝向裁耳机构3的一侧,水平滑轨安装架515通过立板与竖直滑轨安装架514连接,双活塞杆气缸511与竖直滑轨安装架514的朝向裁耳机构3的一侧面连接,双活塞杆气缸511竖直设置;第一滑轨连杆组件512包括长度方向竖直地设于竖直滑轨安装架514的朝向裁耳机构3的一侧面的竖直滑轨5121、包覆竖直滑轨5121设置的竖直滑块5122、设于水平滑轨安装架515顶面的长度方向与裁耳机构滑轨313的长度方向一致的水平滑轨5123和包覆水平滑轨5123设置的水平滑块5124和设于水平滑块5124的朝向裁耳机构3的一侧面的外撑机构缓冲块5125,竖直滑块5122与双活塞杆气缸511的顶端的活塞杆连接,竖直滑块5122通过连杆与水平滑块5124连接,外撑机构缓冲块5125与内撑机构缓冲块224的相对设置,外撑机构缓冲块5125与内撑机构缓冲块224的顶面处于同一平面;第二滑轨连杆组件513与第一滑轨连杆组件512结构相同,第二滑轨连杆组件513与双活塞杆气缸511的底端的活塞杆连接,第二滑轨连杆组件513与第一滑轨连杆组件512呈镜像地设置于水平滑轨安装架515的上下两侧面;第二外撑机构52与第一外撑机构51结构相同,第二外撑机构52与第一外撑机构51呈镜像地设于裁耳机构3的两侧。As shown in Figures 1-9, Figures 14 and 15, on the basis of Embodiment 4, the ear cutting workstation of the oven liner assembly further includes an outer support mechanism 5, and the outer support mechanism 5 includes a first
内撑机构2与压持机构4动作后,双活塞杆气缸511两侧的活塞杆伸出,带动第一滑轨连杆组件512的竖直滑块5122上升,通过连杆与竖直滑块5122相连的水平滑块5124和外撑机构缓冲块5125朝裁耳机构3移动,第二滑轨连杆组件513以同样的方式朝裁耳机构3移动,从内胆外侧撑住内胆,第二外撑机构52从内胆的另一侧撑住内胆。在裁耳过程中,裁耳机构3的缓冲块315与外撑机构5分别从内外两侧撑住裁切处,防止待裁切的焊接余料向内侧或外侧弯曲而导致裁切精度不足。After the
实施例6:Example 6:
在实施例5的基础上,烤箱内胆组件的裁耳工作站还包括油液增压系统6,油液增压系统6与第一裁耳机构31连接,油液增压系统6与第二裁耳机构32连接,油液增压系统6与第三裁耳机构33连接,油液增压系统6与第四裁耳机构34连接。On the basis of Embodiment 5, the ear cutting workstation of the oven liner assembly further includes an oil pressurization system 6, which is connected to the first
油液增压系统6向裁耳机构3增压,增强裁耳机构3的裁切动力。The oil pressurization system 6 pressurizes the
实施例7:Example 7:
在实施例6的基础上,烤箱内胆组件的裁耳工作站还包括光电感应装置。On the basis of Embodiment 6, the ear cutting workstation of the oven liner assembly further includes a photoelectric induction device.
当光电感应装置检测到机械臂已经放置好内胆,处于已安装状态时,裁耳工作站才会开始动作。光电感应装置能增加工作站的自动化程度。When the photoelectric sensing device detects that the robotic arm has placed the inner liner and is in the installed state, the ear cutting workstation will start to operate. Photoelectric induction devices can increase the degree of automation of the workstation.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention.
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