CN110695167B - Quick distortion device of fan blade - Google Patents
Quick distortion device of fan blade Download PDFInfo
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- CN110695167B CN110695167B CN201911090323.3A CN201911090323A CN110695167B CN 110695167 B CN110695167 B CN 110695167B CN 201911090323 A CN201911090323 A CN 201911090323A CN 110695167 B CN110695167 B CN 110695167B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/14—Twisting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/22—Auxiliary equipment, e.g. positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/78—Making other particular articles propeller blades; turbine blades
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Abstract
Description
技术领域technical field
本发明涉及风扇零件加工设备技术领域,更具体的说涉及一种风扇叶片的快速扭曲装置。The invention relates to the technical field of fan parts processing equipment, in particular to a fast twisting device for fan blades.
背景技术Background technique
风扇的叶片是以螺旋状扭曲的,在加工过程中,风扇叶片的扭曲程度不同,所吹出来的效果也是不同的,因此风扇叶片的加工十分重要,现有的加工设备只能对单独的叶片进行加工,效率低,而且设备对叶片扭曲程度非常单一,灵活性低,不适用于现在自动化的生产。The blades of the fan are twisted in a spiral shape. During the processing, the degree of twist of the fan blades is different, and the blowing effect is also different. Therefore, the processing of the fan blades is very important. The existing processing equipment can only be used for individual blades. The processing efficiency is low, and the degree of twisting of the blade is very single, and the flexibility is low, which is not suitable for the current automated production.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是针对现有技术之不足,而提供一种风扇叶片的快速扭曲装置,它可以将多个待加工的铁片同时固定,并且可以进行旋转,从而与扭曲装置进行搭配,可以精准且快速的对每个铁片进行加工扭曲,自动化程度高,效果好。The purpose of the present invention is to address the deficiencies of the prior art, and to provide a rapid twisting device for fan blades, which can fix a plurality of iron pieces to be processed at the same time, and can rotate, so as to match with the twisting device, it can accurately And it can quickly process and twist each iron piece, with a high degree of automation and good effect.
为实现上述技术方案,本发明提供如下技术方案:In order to realize the above-mentioned technical scheme, the present invention provides the following technical scheme:
一种风扇叶片的快速扭曲装置,包括工作台和支撑脚,所述工作台的顶面一侧设有凸形导轨和旋转夹紧装置,旋转夹紧装置中的底座滑动设置在工作台的顶面,工作台的顶面后侧设有一对固定板,位于前侧的固定板的前端壁上设有一对正对着旋转夹紧装置且可旋转的配合块。A fast twisting device for fan blades, comprising a workbench and support feet, a convex guide rail and a rotary clamping device are arranged on one side of the top surface of the workbench, and the base in the rotary clamping device is slidably arranged on the top of the workbench. A pair of fixing plates are arranged on the rear side of the top surface of the worktable, and a pair of rotatable matching blocks facing the rotating clamping device are arranged on the front end wall of the fixing plate on the front side.
作为上述技术方案的优选,所述凸形导轨通过连接螺栓连接固定在工作台上,所述凸形导轨的顶面设有凸形滑槽,底座的底部所具有的凸起滑动设置在凸形滑槽中。As a preferred option of the above technical solution, the convex guide rail is connected and fixed on the workbench by connecting bolts, the top surface of the convex guide rail is provided with a convex chute, and the protrusion on the bottom of the base is slidably arranged on the convex guide. in the chute.
作为上述技术方案的优选,所述工作台顶面另一侧的前后两端设有一对竖直安装板,两个竖直安装板之间转动设有移动丝杆,其中一个竖直安装板的外侧壁上设有移动电机,移动电机的输出轴为花键轴,花键轴插设在移动丝杆的一端所具有的花键孔中,底座的一侧壁上所设有的折弯连接块螺接在移动丝杆上。As a preference of the above technical solution, a pair of vertical mounting plates are provided at the front and rear ends of the other side of the top surface of the workbench, and a moving screw rod is rotated between the two vertical mounting plates, and one of the vertical mounting plates is provided with a moving screw rod. There is a moving motor on the outer side wall, the output shaft of the moving motor is a spline shaft, the spline shaft is inserted into the spline hole at one end of the moving screw rod, and the bending connection provided on one side wall of the base The block is screwed on the moving screw.
作为上述技术方案的优选,两个所述固定板上转动设有第一旋转轴,第一旋转轴的前端穿过前侧的固定板且连接有中间连接盘,中间连接盘的前端固定有安装座,两个配合块插设在安装座的前端壁所具有的插槽中且通过定位螺栓连接固定。As a preferred option of the above technical solution, the two fixed plates are rotatably provided with a first rotating shaft, the front end of the first rotating shaft passes through the fixed plate on the front side and is connected with an intermediate connecting plate, and the front end of the intermediate connecting plate is fixed with a mounting plate The two matching blocks are inserted into the slots of the front end wall of the mounting seat and are connected and fixed by positioning bolts.
作为上述技术方案的优选,两个所述配合块分别位于安装座的上下两端且互相对称,两个配合块的相对面前端分别设有配合凹槽,两个配合凹槽共同形成配合腔,配合腔延伸至配合块的前端壁。As a preference of the above technical solution, the two matching blocks are located at the upper and lower ends of the mounting seat respectively and are symmetrical to each other, and the front ends of the opposite surfaces of the two matching blocks are respectively provided with matching grooves, and the two matching grooves together form a matching cavity. The mating cavity extends to the front end wall of the mating block.
作为上述技术方案的优选,所述第一旋转轴上固定有传动齿轮,两个所述固定板之间且位于传动齿轮的一侧转动连接有第二旋转轴,第二旋转轴上固定有与传动齿轮相啮合的主动齿轮,后侧的固定板的外侧壁上设有驱动电机,驱动电机的输出轴穿过后侧的固定板且与第二旋转轴配合连接。As a preferred option of the above technical solution, a transmission gear is fixed on the first rotating shaft, a second rotating shaft is rotatably connected between the two fixed plates and located on one side of the transmission gear, and a second rotating shaft is fixed on the second rotating shaft. For the driving gear meshed with the transmission gear, the outer side wall of the rear fixing plate is provided with a driving motor, and the output shaft of the driving motor passes through the rear fixing plate and is matched with the second rotating shaft.
作为上述技术方案的优选,位于前侧的所述固定板的前端壁上且位于安装座的正上方设有角度刻度表,安装座的顶面中心设有指针。As a preferred option of the above technical solution, an angle scale is provided on the front end wall of the fixing plate on the front side and just above the mounting seat, and a pointer is provided in the center of the top surface of the mounting seat.
作为上述技术方案的优选,所述旋转夹紧装置还包括转动设置在底座顶面的底盘,底盘的底部所具有的中心转轴上设有旋转齿轮,底座的顶面一侧所具有的凹槽中设有旋转电机,旋转电机的输出轴上设有与旋转齿轮相啮合的驱动齿轮,所述底盘的上方设有下圆盘,下圆盘通过底部设有的支撑柱固定连接在底盘上,所述底盘的顶面中心设有压紧气缸,压紧气缸的活塞杆穿过下圆盘且连接有压紧盘。As a preferred option of the above technical solution, the rotary clamping device further comprises a chassis rotatably arranged on the top surface of the base, a rotating gear is provided on the central rotating shaft on the bottom of the chassis, and a groove on one side of the top surface of the base is provided with a rotating gear. A rotary motor is provided, the output shaft of the rotary motor is provided with a drive gear meshing with the rotary gear, a lower disc is arranged above the chassis, and the lower disc is fixedly connected to the chassis through a support column provided at the bottom, so The center of the top surface of the chassis is provided with a pressing cylinder, and the piston rod of the pressing cylinder passes through the lower disc and is connected with the pressing disc.
作为上述技术方案的优选,所述下圆盘的顶面且沿圆周方向设有多个均匀分布的放置槽,每个放置槽中设有磁铁片,所述压紧盘的底面设有与放置槽相对应的压紧凸板。As a preferred option of the above technical solution, the top surface of the lower disc is provided with a plurality of evenly distributed placement slots along the circumferential direction, each placement slot is provided with a magnet sheet, and the bottom surface of the compression disc is provided with a The corresponding pressing plate of the groove.
本发明的有益效果在于:它可以将多个待加工的铁片同时固定,并且可以进行旋转,从而与扭曲装置进行搭配,可以精准且快速的对每个铁片进行加工扭曲,自动化程度高,效果好。The beneficial effect of the invention is that it can fix a plurality of iron pieces to be processed at the same time, and can rotate, so as to be matched with the twisting device, and can process and twist each iron piece accurately and quickly, with a high degree of automation, Works well.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明另一视角的三维立体图;2 is a three-dimensional perspective view of another perspective of the present invention;
图3为本发明的俯视图。Figure 3 is a top view of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. The embodiments of the present invention, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present invention.
由图1至图3所示,一种风扇叶片的快速扭曲装置,包括工作台 1和支撑脚11,所述工作台1的顶面一侧设有凸形导轨12和旋转夹紧装置2,旋转夹紧装置2中的底座21滑动设置在工作台1的顶面,工作台1的顶面后侧设有一对固定板16,位于前侧固定板16的前端壁上设有一对正对着旋转夹紧装置2且可旋转的配合块33。As shown in Figures 1 to 3, a rapid twisting device for a fan blade includes a workbench 1 and a
进一步的说,所述凸形导轨12通过连接螺栓122连接固定在工作台1上,所述凸形导轨12的顶面设有凸形滑槽121,底座21的底部所具有的凸起滑动设置在凸形滑槽121中。Further, the
进一步的说,所述工作台1顶面另一侧的前后两端设有一对竖直安装板13,两个竖直安装板13之间转动设有移动丝杆14,其中一个竖直安装板13的外侧壁上设有移动电机15,移动电机15的输出轴为花键轴,花键轴插设在移动丝杆的一端所具有的花键孔中,底座21的一侧壁上所设有的折弯连接块29螺接在移动丝杆14上。Further, a pair of
进一步的说,两个所述固定板16上转动设有第一旋转轴311,第一旋转轴311的前端穿过前侧的固定板16且连接有中间连接盘31,中间连接盘31的前端固定有安装座32,两个配合块33插设在安装座32的前端壁所具有的插槽中且通过定位螺栓321连接固定。Further, a first rotating
进一步的说,两个所述配合块33分别位于安装座32的上下两端且互相对称,两个配合块33的相对面前端分别设有配合凹槽,两个配合凹槽共同形成配合腔331,配合腔331延伸至配合块33的前端壁。Further, the two matching
进一步的说,所述第一旋转轴311上固定有传动齿轮35,两个所述固定板16之间且位于传动齿轮35的一侧转动连接有第二旋转轴 36,第二旋转轴36上固定有与传动齿轮35相啮合的主动齿轮361,后侧的固定板16的外侧壁上设有驱动电机37,驱动电机37的输出轴穿过后侧的固定板16且与第二旋转轴36配合连接。Further, a
进一步的说,位于前侧的所述固定板16的前端壁上且位于安装座32的正上方设有角度刻度表34,安装座32的顶面中心设有指针 322。Further, an
进一步的说,所述旋转夹紧装置2还包括转动设置在底座21顶面的底盘24,底盘24的底部所具有的中心转轴上设有旋转齿轮25,底座21的顶面一侧所具有的凹槽中设有旋转电机22,旋转电机22 的输出轴上设有与旋转齿轮25相啮合的驱动齿轮23,所述底盘24 的上方设有下圆盘26,下圆盘26通过底部设有的支撑柱261固定连接在底盘24上,所述底盘24的顶面中心设有压紧气缸28,压紧气缸28的活塞杆穿过下圆盘26且连接有压紧盘27。Further, the
进一步的说,所述下圆盘26的顶面且沿圆周方向设有多个均匀分布的放置槽262,每个放置槽262中设有磁铁片263,所述压紧盘 27的底面设有与放置槽262相对应的压紧凸板271。Further, the top surface of the
本发明的工作原理:The working principle of the present invention:
将待扭曲的风扇叶片放置在放置槽262中并被磁铁片263所吸附,然后启动压紧气缸28,压紧气缸28的活塞杆回缩,压紧盘27 压向下圆盘26,压紧凸板271配合进放置槽262中从而固定住风扇叶片,启动移动电机15,底座21往配合块33移动,最终使正对着配合块33的风扇叶片插入配合腔331,然后启动驱动电机37,经过齿轮的配合,安装座32转动一定角度,风扇叶片扭曲完成,随后移动电机15反转,底座21往后移动,扭曲完成的风扇叶片退出配合腔 331,然后在旋转电机22的作用下,底盘24转动一个单位的角度,使下一个待加工的风扇叶片转至配合腔331的正前方,然后重复扭曲步骤。The fan blade to be twisted is placed in the
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| CN207494270U (en) * | 2017-08-01 | 2018-06-15 | 宁波达恩克电子科技有限公司 | Impeller framework angle twisting machine |
| CN207879671U (en) * | 2018-01-30 | 2018-09-18 | 北京航天奥祥通风科技股份有限公司 | A kind of mutliblade axial flow blower rack forming device |
| CN108246857A (en) * | 2018-03-09 | 2018-07-06 | 江苏悍威汽车有限公司 | Iron plate twists and warps device |
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| CN110695167A (en) | 2020-01-17 |
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