CN110695124A - Copper pole wire drawing production system - Google Patents
Copper pole wire drawing production system Download PDFInfo
- Publication number
- CN110695124A CN110695124A CN201910866020.XA CN201910866020A CN110695124A CN 110695124 A CN110695124 A CN 110695124A CN 201910866020 A CN201910866020 A CN 201910866020A CN 110695124 A CN110695124 A CN 110695124A
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- CN
- China
- Prior art keywords
- unit
- wire
- transferring
- copper
- annealing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
Abstract
The invention belongs to the technical field of wire rod production, and particularly relates to a copper rod wire drawing production system which comprises a wire paying-off unit, a wire drawing unit, an annealing unit, a winding unit and a wire coil transferring unit, wherein the wire paying-off unit, the wire drawing unit, the annealing unit and the winding unit are sequentially arranged from the upstream to the downstream of a production line; wherein: the wire coil transferring unit comprises a transferring trolley, a transferring frame is arranged on the transferring trolley, after the copper wires are wound by the winding disc, the winding disc is transferred to the transferring frame, and the transferring trolley transfers the winding disc to a stacking position or the next process. Among the above-mentioned technical scheme, after the rolling copper wire of rolling dish finishes, the weight of rolling dish is very big, and the transfer car (buggy) of drum transfer unit transports the rolling dish to stacking department or next process this moment, and safe and reliable need not artifical transport, improves production efficiency.
Description
Technical Field
The invention belongs to the technical field of wire rod production, and particularly relates to a copper rod wire drawing production system.
Background
The existing copper wire is usually produced by a copper rod through processes such as wire drawing and the like, and the copper wire is wound through a winding disc after the wire drawing is finished so as to be stored or processed in the next step. Copper wire at the wire drawing in-process, can once only pull out the copper wire up to kilometer or even tens of thousands of meters usually, because copper belongs to the great heavy metal of density, the rolling dish weight of having rolled up the copper wire is heavier, and artifical unable transport can only carry through transport machinery such as fork truck, but cylindric rolling dish extremely easily rolls on transport machinery in the process of transport, even takes place to roll the accident, produces very big potential safety hazard, and simultaneously, the rolling dish can damage the copper wire in rolling process, influences product quality.
Disclosure of Invention
The invention provides a copper rod wire drawing production system, which is safe and reliable, realizes the rapid transportation of a winding disc, does not need manual transportation, and improves the production efficiency.
In order to achieve the technical purpose, the invention adopts the following technical scheme: a copper rod wire drawing production system comprises a wire paying-off unit, a wire drawing unit, an annealing unit and a winding unit which are sequentially arranged from the upstream to the downstream of a production line, and a wire coil transferring unit for transferring a winding disk in the winding unit; wherein:
the wire drawing unit comprises an oil box containing sufficient wire drawing oil, and the copper rod is drawn out from the wire drawing unit and passes through the wire drawing oil to reach a sizing die for sizing and wire drawing;
the annealing unit comprises a preheating assembly and an annealing chamber, a copper wire enters the annealing chamber for annealing treatment after being preheated in the preheating assembly, and sufficient annealing liquid and inert gas are introduced into the annealing chamber;
the wire coil transferring unit comprises a transferring trolley, a transferring frame is arranged on the transferring trolley, after the copper wires are wound by the winding disc, the winding disc is transferred to the transferring frame, and the transferring trolley transfers the winding disc to a stacking position or the next process.
Among the above-mentioned technical scheme, after the rolling copper wire of rolling dish finishes, the weight of rolling dish is very big, and the transfer car (buggy) of drum transfer unit transports the rolling dish to stacking department or next process this moment, and safe and reliable need not artifical transport, improves production efficiency.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic structural view of a transport unit according to the present invention;
fig. 3 is a schematic structural view of a winding unit of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and examples.
A copper rod wire drawing production system comprises a wire releasing unit 10, a wire drawing unit 20, an annealing unit 30 and a winding unit 40 which are sequentially arranged from the upstream to the downstream of a production line, and a wire coil transferring unit 50 for transferring a winding disk 41 in the winding unit 40; wherein:
the wire drawing unit 20 comprises an oil box 21 filled with sufficient wire drawing oil, and the copper rod A is drawn out of the wire paying-off unit 10 and passes through the wire drawing oil to reach a sizing die 22 for sizing and wire drawing;
the annealing unit 30 comprises a preheating assembly 31 and an annealing chamber 32, the copper wire enters the annealing chamber 32 for annealing treatment after being preheated in the preheating assembly 31, and sufficient annealing liquid and inert gas are introduced into the annealing chamber 32;
the wire coil transferring unit 50 comprises a transferring trolley 51, a transferring frame 52 is arranged on the transferring trolley 51, when the winding disc 41 finishes winding the copper wires, the winding disc 41 is transferred to the transferring frame 52, and the transferring trolley 51 transfers the winding disc 41 to a stacking position or the next process. After the copper wire B is completely wound by the winding disc 41, the winding disc 41 is extremely heavy, and the winding disc 41 is transported to a stacking position or the next process by the transfer trolley 51 of the wire coil transporting unit 50, so that the winding disc is safe and reliable, manual transportation is not needed, and the production efficiency is improved.
The transfer frame 52 is arranged on the transfer trolley 51 in a lifting manner, a transverse support rod 521 is arranged on the transfer frame 52, one end of the support rod 521 is fixedly connected with a back plate 522 of the transfer frame 52, the other end of the support rod 521 is in a suspension shape, and the back plate 522 is vertically arranged; the winding disc 41 is sleeved on the driving shaft 61, the driving shaft 61 drives the winding disc 41 to rotate to wind the copper wire, after the winding disc 41 finishes winding, the transfer trolley 51 moves the overhanging end of the supporting rod 521 to be in concentric abutting contact with the outer end of the driving shaft 61, and the winding disc 41 moves to the rod body of the supporting rod 521 along the axial direction of the driving shaft 61.
A reinforcing rib plate 524 is arranged between the back plate 522 and the bottom plate 523 of the transfer frame 52, and the vertical height of the reinforcing rib plate 524 extends upwards to above the support rod 521.
The preheating assembly 31 comprises a first-stage preheating roller 311, a second-stage preheating roller 312 and a third-stage preheating roller 313 which are sequentially arranged along the advancing direction of the copper wire B, the preheating rollers are all connected with a power supply, the preheating rollers are horizontally arranged in the preheating box 32, the roller body is perpendicular to the advancing direction of the copper wire B, and the copper wire B sequentially abuts against the preheating rollers to advance and continuously heat.
An inlet 321 is arranged at one end of the annealing chamber 32 in the length direction, an outlet 322 is arranged at the other end of the annealing chamber 32, and the copper wire preheated by the preheating assembly 31 enters the annealing chamber 32 through the inlet 321 and passes out of the outlet 322.
The outlet 322 is provided with a cooling and drying assembly 33, the cooling and drying assembly 33 comprises a cooling chamber 331 and a drying chamber 332, and the drying chamber 332 is arranged behind the cooling chamber 331; a sufficient amount of cooling fluid is added to the cooling chamber 331. The annealed copper wire enters the cooling chamber 331 containing sufficient cooling liquid for cooling treatment, and the cooled copper wire A is subjected to surface drying in the drying chamber 332, so that the quality of the copper wire is ensured.
The cooling liquid is prepared from the following raw materials in parts by weight: 1 to 3 parts of sodium chloride, 3 to 5 parts of sodium phosphate, 10 to 15 parts of base oil, 10 to 15 parts of sulfurized cottonseed oil, 5 to 10 parts of surfactant, 3 to 5 parts of antiwear agent, 1 to 3 parts of plating assistant agent, 1 to 3 parts of preservative and 3000 to 4000 parts of water.
Preferably, the cooling liquid is prepared from the following raw materials in parts by weight: 2 parts of sodium chloride, 2 parts of sodium phosphate, 12 parts of base oil, 12 parts of sulfurized cottonseed oil, 8 parts of surfactant, 4 parts of antiwear agent, 2 parts of plating assistant agent, 2 parts of preservative and 3500 parts of water.
The cooling chamber 331, the drying chamber 332 and the annealing chamber 32 are integrated into a box-shaped structure, the annealing chamber 32 is a lead vertical arrangement with an inlet 321 at the upper part and an outlet 322 at the lower part, a wire inlet of the cooling chamber 331 is at the lower part and a wire outlet is at the upper part, and the cooling chamber 331 and the annealing chamber 32 are in turning transition by a transition roller 34.
Claims (8)
1. The utility model provides a copper pole wire drawing production system which characterized in that: the wire coil winding device comprises a copper rod paying-off unit (10), a wire drawing unit (20), an annealing unit (30) and a winding unit (40) which are sequentially arranged from the upstream to the downstream of a production line, and a wire coil transferring unit (50) for transferring a winding disk (41) in the winding unit (40); wherein:
the wire drawing unit (20) comprises an oil box (21) containing sufficient wire drawing oil, and the copper rod (A) is drawn out of the wire paying-off unit (10) and passes through the wire drawing oil to reach a sizing die (22) for sizing and wire drawing;
the annealing unit (30) comprises a preheating assembly (31) and an annealing chamber (32), a copper wire (B) enters the annealing chamber (32) for annealing treatment after being preheated in the preheating assembly (31), and sufficient annealing liquid and inert gas are introduced into the annealing chamber (32);
the wire coil transferring unit (50) comprises a transferring trolley (51), a transferring frame (52) is arranged on the transferring trolley (51), when the winding disc (41) finishes winding the copper wires (B), the winding disc (41) is transferred to the transferring frame (52), and the transferring trolley (51) transfers the winding disc (41) to a stacking position or the next process.
2. The copper rod drawing production system according to claim 1, wherein: the transfer frame (52) is arranged on the transfer trolley (51) in a lifting mode, a transverse supporting rod (521) is arranged on the transfer frame (52), one end of the supporting rod (521) is fixedly connected with a back plate (522) of the transfer frame (52), the other end of the supporting rod is in a suspension extending shape, and the back plate (522) is arranged in a vertical mode; the winding disc (41) is sleeved on the driving shaft (61), the driving shaft (61) drives the winding disc (41) to rotate to wind the copper wires, after the winding disc (41) finishes winding, the transfer trolley (51) moves the overhanging end of the supporting rod (521) to be in concentric abutting joint with the outer end of the driving shaft (61), and the winding disc (41) axially moves to the rod body of the supporting rod (521) along the driving shaft (61).
3. The copper rod drawing production system according to claim 2, wherein: and a reinforcing rib plate (524) is arranged between the back plate (522) and the bottom plate (523) of the transfer frame (52), and the vertical height of the reinforcing rib plate (524) extends upwards to be above the support rod (521).
4. The copper rod drawing production system according to claim 1, wherein: oil box (21) and sizing die (22) all are in wire drawing case (23), wire drawing case (23) are an inclosed box and wire drawing case (23) all offer wire through hole (231) that supply (B) to pass along the both ends of production line trend, and wire through hole (231) department is equipped with sealing plug (232).
5. The copper rod drawing production system according to claim 1, wherein: the preheating assembly (31) comprises a first-stage preheating roller (311), a second-stage preheating roller (312) and a third-stage preheating roller (313) which are sequentially arranged along the advancing direction of the roller (B), the preheating rollers are all connected with a power supply, the preheating rollers are horizontally arranged in the preheating box (33), the roller bodies of the preheating rollers are perpendicular to the advancing direction of the roller (B), and the roller (B) sequentially abuts against the preheating rollers to advance and continuously heat the roller.
6. The copper rod drawing production system according to claim 5, wherein: an inlet (321) is formed in one end of the annealing chamber (32) along the length direction, an outlet (322) is formed in the other end of the annealing chamber, and copper wires preheated by the preheating assembly (31) enter the annealing chamber (32) through the inlet (321) and penetrate out of the outlet (322).
7. The copper rod drawing production system according to claim 6, wherein: a cooling and drying assembly (33) is arranged at the outlet (322), the cooling and drying assembly (33) comprises a cooling chamber (331) and a drying chamber (332), and the drying chamber (332) is arranged behind the cooling chamber (331); a sufficient amount of cooling fluid is added to the cooling chamber (331).
8. The copper rod drawing production system according to claim 7, wherein: the cooling chamber (331), the drying chamber (332) and the annealing chamber (32) are integrated into a box-shaped structure, the annealing chamber (32) is vertically arranged by lead with an inlet (321) at the upper part and an outlet (322) at the lower part, a filament inlet of the cooling chamber (331) is arranged at the lower part and a filament outlet is arranged at the upper part, and the cooling chamber (331) and the annealing chamber (32) are in turning transition by a transition roller (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910866020.XA CN110695124A (en) | 2019-09-12 | 2019-09-12 | Copper pole wire drawing production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910866020.XA CN110695124A (en) | 2019-09-12 | 2019-09-12 | Copper pole wire drawing production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110695124A true CN110695124A (en) | 2020-01-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910866020.XA Pending CN110695124A (en) | 2019-09-12 | 2019-09-12 | Copper pole wire drawing production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110695124A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389950A (en) * | 2020-03-28 | 2020-07-10 | 潘学英 | Copper wire production and manufacturing process |
| CN112126770A (en) * | 2020-10-16 | 2020-12-25 | 江西远桥电磁线科技协同创新有限公司 | Copper wire annealing device |
Citations (7)
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| DE2417415A1 (en) * | 1974-04-10 | 1975-10-23 | Kabel & Lackdrahtfab Gmbh | DEVICE AND METHOD FOR PRODUCING COPPER CONDUCTORS |
| CN204151387U (en) * | 2014-10-31 | 2015-02-11 | 山东菲达电力电缆有限公司 | Cable copper wire wire drawing and annealing device |
| CN104971954A (en) * | 2015-07-17 | 2015-10-14 | 上海鼎凡电工机械股份有限公司 | High-speed high-stability large and medium drawing machine for copper conductor |
| CN205673386U (en) * | 2016-05-26 | 2016-11-09 | 江西江冶实业有限公司 | A kind of copper wire drawing machine improving take-up |
| CN109127745A (en) * | 2018-08-25 | 2019-01-04 | 浙江人民线缆制造有限公司 | Copper bar drawing process |
| CN208897107U (en) * | 2018-08-04 | 2019-05-24 | 杭州易捷印务有限公司 | A kind of carrier printing paper roll |
| CN209305628U (en) * | 2018-11-12 | 2019-08-27 | 优科能源(漳州)有限公司 | A kind of painting cloth base material change of lap transfer car(buggy) for lithium battery manufacture |
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2019
- 2019-09-12 CN CN201910866020.XA patent/CN110695124A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2417415A1 (en) * | 1974-04-10 | 1975-10-23 | Kabel & Lackdrahtfab Gmbh | DEVICE AND METHOD FOR PRODUCING COPPER CONDUCTORS |
| CN204151387U (en) * | 2014-10-31 | 2015-02-11 | 山东菲达电力电缆有限公司 | Cable copper wire wire drawing and annealing device |
| CN104971954A (en) * | 2015-07-17 | 2015-10-14 | 上海鼎凡电工机械股份有限公司 | High-speed high-stability large and medium drawing machine for copper conductor |
| CN205673386U (en) * | 2016-05-26 | 2016-11-09 | 江西江冶实业有限公司 | A kind of copper wire drawing machine improving take-up |
| CN208897107U (en) * | 2018-08-04 | 2019-05-24 | 杭州易捷印务有限公司 | A kind of carrier printing paper roll |
| CN109127745A (en) * | 2018-08-25 | 2019-01-04 | 浙江人民线缆制造有限公司 | Copper bar drawing process |
| CN209305628U (en) * | 2018-11-12 | 2019-08-27 | 优科能源(漳州)有限公司 | A kind of painting cloth base material change of lap transfer car(buggy) for lithium battery manufacture |
Non-Patent Citations (1)
| Title |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389950A (en) * | 2020-03-28 | 2020-07-10 | 潘学英 | Copper wire production and manufacturing process |
| CN111389950B (en) * | 2020-03-28 | 2021-08-13 | 肇庆晋业金属电子制品有限公司 | Copper wire production and manufacturing process |
| CN112126770A (en) * | 2020-10-16 | 2020-12-25 | 江西远桥电磁线科技协同创新有限公司 | Copper wire annealing device |
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Application publication date: 20200117 |