CN110694849B - Automatic surface treatment machine and method for secondary utilization of section steel - Google Patents
Automatic surface treatment machine and method for secondary utilization of section steel Download PDFInfo
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- CN110694849B CN110694849B CN201910974191.4A CN201910974191A CN110694849B CN 110694849 B CN110694849 B CN 110694849B CN 201910974191 A CN201910974191 A CN 201910974191A CN 110694849 B CN110694849 B CN 110694849B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 131
- 239000010959 steel Substances 0.000 title claims abstract description 131
- 238000000034 method Methods 0.000 title claims description 14
- 238000004381 surface treatment Methods 0.000 title claims description 12
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 191
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 230000002265 prevention Effects 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 9
- 229910000746 Structural steel Inorganic materials 0.000 claims 3
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
Abstract
The invention relates to a secondary utilization surface automatic treatment machine for section steel, which comprises a machine table, an end surface rust removing mechanism arranged on the machine table, a moving mechanism arranged on the machine table, two inner wall rust removing mechanisms oppositely arranged and arranged on the moving mechanism and an anti-rust treatment mechanism arranged on the machine table and used for anti-rust treatment of the section steel, wherein the end surface rust removing mechanism, the inner wall rust removing mechanism and the anti-rust treatment mechanism are sequentially distributed along a straight line direction; the machine provided by the invention can automatically remove and prevent rust and corrosion again in a short time, is convenient for secondary utilization of H-shaped steel, greatly reduces the labor intensity of workers and improves the treatment efficiency through mechanical automatic treatment.
Description
Technical Field
The invention relates to the technical field of section steel treatment, and particularly provides a section steel secondary utilization surface automatic treatment machine and a method.
Background
The section steel is a strip steel with a certain cross-sectional shape and size, and is one of four large varieties (plate, tube, profile and wire) of steel. The section steel is divided into a simple section steel and a complex section steel (deformed steel) according to the section shape. The former refers to square steel, round steel, flat steel, angle steel, hexagonal steel and the like; the latter refers to i-steel, channel steel, steel rail, window frame steel, bent section steel, etc.
The H-shaped steel is one of various types of steel, is an economic section efficient section with more optimized section area distribution and more reasonable strength-to-weight ratio, and is named because the section is the same as the English letter 'H'; because each position of H shaped steel all arranges with the right angle, consequently H shaped steel all has advantages such as bending resistance is strong, the construction is simple, practice thrift cost and structure light in all directions, has been widely used, mainly applied to: various civil and industrial building structures; various large-span industrial plants and modern high-rise buildings, in particular industrial plants in areas with frequent earthquake activity and under high-temperature working conditions; large bridges with large bearing capacity, good section stability and large span are required; (ii) a Heavy equipment; an expressway; a ship skeleton; supporting a mine; foundation treatment and dam engineering; various machine components, and the like. Some H shaped steel that are demolishd, and structural strength still satisfies the reutilization can be retrieved and carry out the reutilization, can realize the purpose of rational utilization resources, but because the H shaped steel of retrieving has been used for a long time, consequently the shaped steel surface can produce the corrosion, in order to realize the reutilization better, it is necessary to carry out derusting and rust-resistant treatment to the H shaped steel of retrieving and carrying out the reutilization, to the H shaped steel of retrieving in batches, and the weight of H shaped steel itself is big, it is must be big to rely on the manual work to carry out derusting rust-resistant surface treatment, the treatment effeciency is low, and because the omission of human factor can cause the processing and the inhomogeneity of surface treatment.
Based on the problems, the invention provides a section steel secondary utilization surface automatic treatment machine and a method, which are used for carrying out secondary utilization surface treatment on section steel products such as H-shaped steel.
Disclosure of Invention
In order to solve the above problems, the present invention provides a machine and a method for automatically treating a secondary utilization surface of a section steel, which can solve the above problems in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a surface automatic treatment machine for secondary utilization of section steel comprises a machine table, an end face rust removing mechanism arranged on the machine table, a moving mechanism arranged on the machine table, two inner wall rust removing mechanisms oppositely arranged and arranged on the moving mechanism and an anti-rust treatment mechanism arranged on the machine table and used for anti-rust treatment of the section steel, wherein the end face rust removing mechanism, the inner wall rust removing mechanism and the anti-rust treatment mechanism are sequentially distributed along a straight line direction, a rectangular avoidance notch and a groove are formed in the upper end face of the machine table, and the moving mechanism is arranged in the groove; wherein:
the end face rust removing mechanism comprises an end face rust removing motor fixedly mounted on the side wall of the machine table, three first belt wheels, a first synchronous belt and two end face rust removing roller assemblies horizontally and rotatably mounted on the machine table, the first belt wheels are fixedly mounted on an output shaft of the end face rust removing motor, the two end face rust removing roller assemblies are vertically distributed, the avoidance gap is located between the two end face rust removing roller assemblies, the first belt wheel is fixedly mounted at one side shaft end of each end face rust removing roller assembly, and the first synchronous belt is sleeved on the three first belt wheels;
the moving mechanism comprises two sliding platforms which are slidably arranged in the groove, the two sliding platforms are oppositely arranged, the sliding direction of the two sliding platforms is parallel to the axial direction of the end surface rust removing roller assembly, and each sliding platform is provided with the inner wall rust removing mechanism;
the inner wall rust removing mechanism comprises an installation vertical frame fixedly installed on the end face of the sliding platform, an inner wall rust removing motor fixedly installed on the sliding platform, an inner wall rust removing roller vertically and rotatably installed on the installation vertical frame, a transmission shaft horizontally and rotatably installed at the top end of the installation vertical frame, two rotating shafts horizontally and rotatably installed on the installation vertical frame, four second belt wheels and a second synchronous belt, wherein the second belt wheel is fixedly installed on an output shaft of the inner wall rust removing motor, the second belt wheel is fixedly installed at one end of the transmission shaft, the second belt wheel is fixedly installed at one end of each rotating shaft, the two rotating shafts are vertically distributed, the second synchronous belt is sleeved on the four second belt wheels, a transmission bevel gear is arranged at the other end of the transmission shaft, and a driven bevel gear meshed with the transmission bevel gear is arranged at the top end of the inner wall rust removing roller, the other end of the rotating shaft is provided with a chuck, a derusting grinding head is mounted on the chuck, and the inner wall derusting roller and the derusting grinding head are both positioned on the inner side of the mounting vertical frame.
Preferably, the moving mechanism still includes actuating lever and two hand wheels, the actuating lever horizontal rotation is installed in the recess, be equipped with two screw threads on the actuating lever and revolve to the screw rod portion of opposite setting, two screw rod portion and two sliding platform's bottom corresponds threaded connection, the both ends of actuating lever fixed mounting respectively have the hand wheel.
Preferably, rust-resistant processing mechanism includes fixed mounting and is in crossbeam frame, fixed mounting on the board up end the electric lift pole that crossbeam frame top central point put, with electric lift pole output end fixed connection's H type frame, two guide arms, rust-resistant brush and fixed mounting are in flourishing liquid bucket on the board, H type frame is located the below position of crossbeam frame, just the both ends frame mouth of H type frame is towards the horizontal direction, the vertical fixed mounting of two guide arms be in the top of H type frame and with crossbeam frame sliding connection, rust-resistant brush fixed mounting is in the frame of H type frame, just rust-resistant brush centers on the inner wall distribution of H type frame, flourishing liquid bucket is located under the H type frame.
Preferably, the end surface rust removing roller assembly comprises two mounting shafts rotatably mounted on the machine table and an end surface rust removing roller fixedly mounted between the two mounting shafts, and the first belt wheel is fixedly mounted at the shaft end of one of the mounting shafts.
Preferably, the rust-proof brush comprises a cotton absorption layer connected with the inner wall of the H-shaped frame and a brush layer connected to the cotton absorption layer.
In addition, the invention also provides a secondary utilization surface automatic treatment method for the section steel, and the specific method for carrying out surface treatment on the H-shaped steel by adopting the secondary utilization surface automatic treatment machine for the section steel is as follows:
s1, selecting and assembling a proper end surface rust removing roller assembly, an inner wall rust removing roller and a rust removing grinding head according to the size of the H-shaped steel to be processed;
s2, moving the moving mechanism to adjust the distance between the two end surface rust removing mechanisms, so that the inner wall rust removing roller can effectively contact with the inner wall of the H-shaped steel;
s3, starting the end surface rust removing motor and the inner wall rust removing motor to enable the end surface rust removing mechanism and the inner wall rust removing mechanism to be in a state to be operated;
s4: conveying the H-shaped steel forwards along the end face of the machine table in a horizontal manner, and when the H-shaped steel passes through the end face derusting mechanism, derusting the upper and lower end faces of the H-shaped steel by the end face derusting mechanism;
s5: the H-shaped steel is continuously conveyed forwards, and when the H-shaped steel passes through the inner wall rust removing mechanism, the inner wall rust removing mechanism removes rust on the inner wall of the H-shaped steel;
s6: and (4) continuously conveying the H-shaped steel forwards, and when the H-shaped steel passes through the rust prevention treatment mechanism, performing rust prevention treatment on the surface of the H-shaped steel after rust removal by the rust prevention treatment mechanism.
S7: and taking down the H-shaped steel with the surface completely subjected to the rust prevention treatment for stacking.
The technical scheme has the following advantages or beneficial effects:
the invention provides a secondary utilization surface automatic processing machine and a method for section steel, wherein the automatic processing machine provided by the invention is utilized to carry out secondary utilization surface processing on H-shaped steel according to the processing method provided by the invention so as to realize automatic processing operation of rust removal and rust prevention, the upper and lower end surfaces and the concave inner walls at two sides of the H-shaped steel can be respectively derusted by conveying the H-shaped steel through an end surface derusting mechanism and an inner wall derusting mechanism, so that the automatic derusting on of the whole surface of the H-shaped steel is realized, then the rust prevention mechanism can be used for brushing rust prevention liquid after the derusting processing of the H-shaped steel, so that a layer of rust prevention film can be formed on the whole outer surface of the H-shaped steel, the H-shaped steel can be prevented from being rapidly rusted in the stacking process or after secondary utilization within a certain time, and the secondary utilization surface processing, greatly reduced workman's intensity of labour, improved the efficiency of handling, and guaranteed that whole H shaped steel's surface can both be through progressively handling the back and do not take place to handle and omit, make the surface after H shaped steel handles more even through mechanized processing.
Drawings
The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. The drawings, in which like numerals refer to like parts throughout the several views and which are not necessarily drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a top view of an automated surface treatment machine for secondary utilization of section steel according to the present invention;
FIG. 2 is a side view of an automated surface treatment machine for secondary use of section steel according to the present invention;
FIG. 3 is a side view of the inner wall rust removing mechanism of the present invention mounted on the sliding platform;
FIG. 4 is a schematic view showing a structure in which the rust preventive brush of the present invention is installed in an H-shaped frame.
In the figure: 1. a machine platform; 11. avoiding gaps; 12. a groove; 2. an end face rust removal mechanism; 21. an end surface rust removal motor; 22. a first belt wheel; 23. a first synchronous belt; 24. an end surface rust removal roller assembly; 241. installing a shaft; 242. an end face derusting roller; 3. a moving mechanism; 31. a sliding platform; 32. a drive rod; 321. a screw section; 33. a hand wheel; 4. an inner wall rust removal mechanism; 41. installing a vertical frame; 42. a motor with a derusting inner wall; 43. an inner wall derusting roller; 431. a driven bevel gear; 44. a drive shaft; 441. a drive bevel gear; 45. a rotating shaft; 451. a chuck; 452. a derusting grinding head; 46. a second belt wheel; 47. a second synchronous belt; 5. an antirust treatment mechanism; 51. a cross beam frame; 52. an electric lifting rod; 53. an H-shaped frame; 54. a guide bar; 55. an antirust brush; 551. a cotton absorbing layer; 552. a brush layer; 56. a liquid containing barrel.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for the purpose of providing those skilled in the art with a more complete, accurate and thorough understanding of the concept and technical solution of the present invention, and to facilitate the implementation thereof, but not to limit the present invention.
Referring to the attached drawings 1-4, a secondary utilization surface automatic treatment machine for section steel comprises a machine table 1, an end surface rust removing mechanism 2 installed on the machine table 1, a moving mechanism 3 arranged on the machine table 1, two inner wall rust removing mechanisms 4 oppositely arranged and installed on the moving mechanism 3, and an antirust treatment mechanism 5 installed on the machine table 1 and used for the antirust treatment of the section steel, wherein the end surface rust removing mechanism 2, the inner wall rust removing mechanism 4 and the antirust treatment mechanism 5 are sequentially distributed along a straight line direction, a rectangular avoiding gap 11 and a groove 12 are formed in the upper end surface of the machine table 1, and the moving mechanism 3 is installed in the groove 12; wherein:
the end face rust removing mechanism 2 comprises an end face rust removing motor 21 fixedly mounted on the side wall of the machine table 1 through bolts, three first belt wheels 22, a first synchronous belt 23 and two end face rust removing roller assemblies 24 horizontally and rotatably mounted on the machine table 1, the first belt wheels 22 are fixedly mounted on an output shaft of the end face rust removing motor 21, the two end face rust removing roller assemblies 24 are vertically distributed, the avoidance gap 11 is located between the two end face rust removing roller assemblies 24, one side shaft end of each end face rust removing roller assembly 24 is fixedly provided with one belt wheel 22, the first synchronous belt 23 is sleeved on the three first belt wheels 22, and as shown in fig. 2, the three first belt wheels 22 form right triangle distribution;
when the end face rust removal is carried out: the end face rust removing motor 21 is started in advance, the end face rust removing motor 21 drives the first belt wheel 22 mounted on the output shaft to rotate, the first belt wheel 22 drives the other two first belt wheels 22 to synchronously rotate through the first synchronous belt 23, so that the two end face rust removing roller assemblies 24 rotate, when the H-shaped steel is conveyed forwards and passes between the two end face rust removing rollers 242, the end face rust removing roller 242 located above derusts the upper end face of the H-shaped steel, and the end face rust removing roller 242 located below derusts the lower end face of the H-shaped steel.
The moving mechanism 3 comprises two sliding platforms 31 which are slidably installed in the groove 12, the two sliding platforms 31 are oppositely arranged, the sliding direction of the two sliding platforms 31 is parallel to the axial direction of the end surface rust removing roller assembly 24, each sliding platform 31 is provided with an inner wall rust removing mechanism 4, the moving mechanism 3 further comprises a driving rod 32 and two hand wheels 33, the driving rod 32 is horizontally and rotatably installed in the groove 12, the driving rod 32 is provided with two screw rod parts 321 with opposite thread turning directions, the two screw rod parts 321 are correspondingly and threadedly connected with the bottoms of the two sliding platforms 31, and the two ends of the driving rod 32 are respectively and fixedly welded with the hand wheels 33;
before carrying out H shaped steel surface treatment, need adjust the interval of two inner wall rust cleaning mechanisms 4 for two inner wall rust cleaning rollers 43 can form effective contact with the lateral wall of the crosspiece steel sheet of H shaped steel, specifically say, can rotate the hand wheel 33 of one side wantonly, make actuating lever 32 rotate, thereby revolve to two relative sliding of two sliding platform 31 of screw rod portion 321 drive that set up in opposite direction through two screw threads, make two inner wall rust cleaning rollers 43 to press close to the contact lateral wall then.
The inner wall rust removing mechanism 4 comprises an installation vertical frame 41 fixedly installed on the end face of the sliding platform 31 in a welding mode, an inner wall rust removing motor 42 fixedly installed on the sliding platform 31 through bolts, an inner wall rust removing roller 43 vertically and rotatably installed on the installation vertical frame 41, a transmission shaft 44 horizontally and rotatably installed at the top end of the installation vertical frame 41, two rotating shafts 45 horizontally and rotatably installed on the installation vertical frame 41, four second belt wheels 46 and a second synchronous belt 47, wherein a second belt wheel 46 is fixedly installed on an output shaft of the inner wall rust removing motor 42, a second belt wheel 46 is fixedly installed at one end of the transmission shaft 44, a second belt wheel 46 is fixedly installed at one end of each rotating shaft 45, the two rotating shafts 45 are vertically distributed, as shown in figure 2, the four second belt wheels 46 are distributed in a right trapezoid mode, the second synchronous belt 47 is sleeved on the four second belt wheels 46, and a, a driven bevel gear 431 meshed with the transmission bevel gear 441 is arranged at the top end of the shaft of the inner wall derusting roller 43, a chuck 451 is arranged at the other end of the rotating shaft 45, a derusting grinding head 452 is mounted on the chuck 451, and the inner wall derusting roller 43 and the derusting grinding head 452 are both positioned at the inner side of the mounting vertical frame 41;
when the inner wall rust removal work is carried out: the inner wall rust removing motor 42 is started in advance, the inner wall rust removing motor 42 drives a second belt wheel 46 arranged on the output shaft to rotate, the second belt wheel 46 drives other three second belt wheels 46 to synchronously rotate through a second synchronous belt 47, so that the transmission shaft 44 and the two rotating shafts 45 rotate, the rotating shafts 45 drive the rust removing grinding heads 452 arranged on the chucks 451 to rotate along with the second belt wheel, the rust removing grinding heads 452 located at the upper part and the lower part respectively remove rust on the upper horizontal inner wall and the lower horizontal inner wall of the H-shaped steel, the transmission shaft 44 drives the driven bevel gear 431 to rotate through the transmission bevel gear 441 arranged at the end part, so that the inner wall rust removing roller 43 rotates, and then the inner wall rust removing roller 43 removes rust on the.
Further, the rust-proof treatment mechanism 5 comprises a cross beam frame 51 fixedly welded on the upper end surface of the machine table 1, an electric lifting rod 52 fixedly welded on the top center position of the cross beam frame 51, an H-shaped frame 53 fixedly connected with the output end of the electric lifting rod 52, two guide rods 54, a rust-proof brush 55 and a liquid containing barrel 56 fixedly mounted on the machine table 1, wherein the H-shaped frame 53 is positioned below the cross beam frame 51, frame openings at two ends of the H-shaped frame 53 face the horizontal direction, the two guide rods 54 are vertically and fixedly welded on the top of the H-shaped frame 53 and are in sliding connection with the cross beam frame 51, the two guide rods 54 are symmetrically distributed relative to the electric lifting rod 52, the rust-proof brush 55 is fixedly mounted in the frame of the H-shaped frame 53, the rust-proof brush 55 is distributed around the inner wall of the H-shaped frame 53, and the liquid containing barrel 56 is positioned; the liquid containing barrel 56 is used for containing the existing antirust liquid in the industry, and the electric lifting rod 52 can drive the H-shaped frame 53 to move downwards into the liquid containing barrel 56, so that the antirust brush 55 can be soaked with the antirust liquid.
When carrying out rust-proof treatment work: drive rust-resistant brush 55 through electric lift pole 52 and have infiltrated rust-resistant liquid, and drive H type frame 53 and rise to suitable height (make the H shaped steel of conveying and can just face rust-resistant brush 55's clearance and pass), along with H shaped steel continues to carry forward, H shaped steel will pass rust-resistant brush 55's clearance, rust-resistant brush 55 will be applied paint with a brush to H shaped steel's overall surface, make H shaped steel can further carry out rust-resistant treatment after accomplishing the rust cleaning, can form the rust-resistant membrane of one deck on H shaped steel's surface, rust-resistant brush 55 can also clear up the rust cleaning that produces after the rust cleaning in addition.
Further, the end surface rust removing roller assembly 24 includes two mounting shafts 241 rotatably mounted on the machine table 1 and an end surface rust removing roller 242 fixedly mounted between the two mounting shafts 241 through bolts, and the first belt wheel 22 is fixedly mounted at an axial end of one of the mounting shafts 241. The appropriate end face rust removing roller 242 can be selected and installed according to the specific size structure of the H-shaped steel.
Further, the rust inhibitive brush 55 includes a cotton suction layer 551 connected to the inner wall of the H-shaped frame 53 and a brush layer 552 connected to the cotton suction layer 551. Inhale cotton layer 551 and can store certain antirust liquid after antirust brush 55 soaks antirust liquid, the H shaped steel of being convenient for can realize effectively applying paint when applying paint with a brush through brush layer 552, guarantee that whole root H shaped steel surface can both effectively adhere to one deck antirust film.
In addition, the invention also provides a secondary utilization surface automatic treatment method for the section steel, and the specific method for carrying out surface treatment on the H-shaped steel by adopting the secondary utilization surface automatic treatment machine for the section steel is as follows:
s1, selecting and assembling proper end surface rust removing roller assemblies 24, inner wall rust removing rollers 43 and rust removing grinding heads 452 according to the size of the H-shaped steel to be processed; namely, the two end surface rust removing rollers 242 can be ensured to be in effective contact with the upper end surface and the lower end surface of the H-shaped steel to be processed, the diameter and the height of the inner wall rust removing roller 43 are ensured to be proper, so that the inner wall rust removing roller 43 can basically cover and contact the vertical inner side wall of the H-shaped steel to be processed, and the two rust removing grinding heads 452 can respectively form effective contact with the upper horizontal inner side wall and the lower horizontal inner side wall of the H-shaped steel and have proper;
s2, moving the moving mechanism 3 to adjust the distance between the two end face rust removing mechanisms 2, so that the inner wall rust removing roller 43 can form effective contact with the inner wall of the H-shaped steel;
s3, starting the end surface rust removing motor 21 and the inner wall rust removing motor 42 to enable the end surface rust removing mechanism 2 and the inner wall rust removing mechanism 4 to be in a state to be operated;
s4: conveying the H-shaped steel forwards horizontally along the end face of the machine table 1, and when the H-shaped steel passes through the end face rust removing mechanism 2, removing rust on the upper end face and the lower end face of the H-shaped steel by the end face rust removing mechanism 2;
s5: the H-shaped steel is continuously conveyed forwards, and when the H-shaped steel passes through the inner wall rust removing mechanism 4, the inner wall rust removing mechanism 4 removes rust on the inner wall of the H-shaped steel;
s6: the H-shaped steel is continuously conveyed forwards, and when the H-shaped steel passes through the rust prevention treatment mechanism 5, the rust prevention treatment mechanism 5 performs rust prevention treatment on the surface of the H-shaped steel which is subjected to rust removal. Namely, in the process that the H-shaped steel passes through the antirust brush 55, the antirust brush 55 brushes the whole peripheral surface of the H-shaped steel to form an antirust film; in order to ensure that the antirust liquid in the cotton absorption layer 551 is stored fully, the antirust brush 55 can be soaked with the antirust liquid before each H-shaped steel surface treatment;
s7: and taking down the H-shaped steel with the surface completely subjected to the rust prevention treatment for stacking.
In conclusion, the automatic processing machine provided by the invention can realize the automatic processing operation of rust removal and rust prevention by carrying out the secondary utilization surface processing on the H-shaped steel according to the processing method provided by the invention, the upper and lower end surfaces and the concave inner walls at two sides of the H-shaped steel can be respectively derusted by conveying the H-shaped steel through the end surface rust removal mechanism 2 and the inner wall rust removal mechanism 4, so as to realize the automatic rust removal on the whole surface of the H-shaped steel, and then the rust prevention processing mechanism 5 can be used for brushing the rust prevention liquid after the rust removal processing on the H-shaped steel, so that a layer of rust prevention film can be formed on the whole outer surface of the H-shaped steel, the H-shaped steel can be prevented from being rapidly rusted in the stacking process or after the secondary utilization within a certain time, the labor intensity of workers is greatly reduced in the secondary utilization surface, and the surface of the whole H-shaped steel is ensured to be processed step by step without processing omission, and the surface processed by the H-shaped steel is more uniform through mechanical processing.
Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention and are not described herein.
The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.
Claims (4)
1. The utility model provides a shaped steel reutilization surface automated processing machinery, includes board (1), installs terminal surface rust cleaning mechanism (2), setting on board (1) are in moving mechanism (3), two relative settings on board (1) are installed inner wall rust cleaning mechanism (4) on moving mechanism (3) and installing be used for shaped steel rust cleaning's rust cleaning mechanism (5), its characterized in that on board (1): the end face rust removing mechanism (2), the inner wall rust removing mechanism (4) and the rust preventing treatment mechanism (5) are sequentially distributed along a straight line direction, a rectangular avoidance notch (11) and a groove (12) are formed in the upper end face of the machine table (1), and the moving mechanism (3) is installed in the groove (12); wherein:
the end face rust removing mechanism (2) comprises an end face rust removing motor (21) fixedly mounted on the side wall of the machine table (1), three first belt wheels (22), a first synchronous belt (23) and two end face rust removing roller assemblies (24) horizontally and rotatably mounted on the machine table (1), the first belt wheels (22) are fixedly mounted on an output shaft of the end face rust removing motor (21), the two end face rust removing roller assemblies (24) are vertically distributed, the avoiding gap (11) is located between the two end face rust removing roller assemblies (24), one side shaft end of each end face rust removing roller assembly (24) is fixedly provided with the first belt wheel (22), and the first synchronous belt (23) is sleeved on the three first belt wheels (22);
the moving mechanism (3) comprises two sliding platforms (31) which are slidably mounted in the groove (12), the two sliding platforms (31) are oppositely arranged, the sliding direction of the two sliding platforms is parallel to the axial direction of the end surface rust removing roller assembly (24), and each sliding platform (31) is provided with the inner wall rust removing mechanism (4);
the inner wall rust removing mechanism (4) comprises an installation stand (41) fixedly installed on the end face of the sliding platform (31), an inner wall rust removing motor (42) fixedly installed on the sliding platform (31), an inner wall rust removing roller (43) vertically installed on the installation stand (41), a transmission shaft (44) horizontally installed at the top end of the installation stand (41), two rotating shafts (45), four second belt wheels (46) and a second synchronous belt (47) horizontally installed on the installation stand (41), the second belt wheels (46) are fixedly installed on an output shaft of the inner wall rust removing motor (42), the second belt wheels (46) are fixedly installed at one end of the transmission shaft (44), the second belt wheels (46) are fixedly installed at one end of each rotating shaft (45), and the two rotating shafts (45) are vertically distributed, the second synchronous belt (47) is sleeved on the four second belt wheels (46), a transmission bevel gear (441) is arranged at the other end of the transmission shaft (44), a driven bevel gear (431) meshed with the transmission bevel gear (441) is arranged at the top end of the inner wall derusting roller (43), a chuck (451) is arranged at the other end of the rotating shaft (45), a derusting grinding head (452) is mounted on the chuck (451), and the inner wall derusting roller (43) and the derusting grinding head (452) are both located at the inner side of the mounting vertical frame (41);
antirust treatment mechanism (5) including fixed mounting crossbeam frame (51), fixed mounting on board (1) up end cross beam frame (51), fixed mounting be the electric lift pole (52) of crossbeam frame (51) top central point position, with H type frame (53), two guide arms (54), antirust brush (55) and fixed mounting that electric lift pole (52) output fixed connection be in flourishing liquid bucket (56) on board (1), H type frame (53) are located the below position of crossbeam frame (51), just the both ends frame mouth of H type frame (53) is towards the horizontal direction, and two guide arms (54) vertical fixed mounting be in the top of H type frame (53) and with crossbeam frame (51) sliding connection, antirust brush (55) fixed mounting be in the frame of H type frame (53), and antirust brush (55) center on the inner wall distribution of H type frame (53), the liquid containing barrel (56) is positioned right below the H-shaped frame (53);
the rust-proof brush (55) comprises a cotton absorbing layer (551) connected with the inner wall of the H-shaped frame (53) and a brush layer (552) connected with the cotton absorbing layer (551).
2. A structural steel reutilization surface automatic treatment machine according to claim 1, characterized in that: moving mechanism (3) still include actuating lever (32) and two hand wheels (33), actuating lever (32) horizontal rotation is installed in recess (12), be equipped with two screw threads on actuating lever (32) and revolve screw rod portion (321) to opposite setting, two screw rod portion (321) and two the bottom of sliding platform (31) corresponds threaded connection, the both ends of actuating lever (32) fixed mounting respectively have hand wheel (33).
3. A structural steel reutilization surface automatic treatment machine according to claim 1, characterized in that: the end face rust removing roller assembly (24) comprises two mounting shafts (241) rotatably mounted on the machine table (1) and an end face rust removing roller (242) fixedly mounted between the two mounting shafts (241), and the first belt wheel (22) is fixedly mounted at the shaft end of one of the mounting shafts (241).
4. A structural steel reutilization surface automatic treatment machine according to claim 1, characterized in that: the specific method for carrying out surface treatment on the H-shaped steel by adopting the secondary utilization surface automatic treatment machine for the section steel comprises the following steps:
s1, selecting and assembling a proper end face rust removing roller assembly (24), an inner wall rust removing roller (43) and a rust removing grinding head (452) according to the size of the H-shaped steel to be processed;
s2, the distance between the two end face rust removing mechanisms (2) is adjusted through the movement of the moving mechanism (3), so that the inner wall rust removing roller (43) can be effectively contacted with the inner wall of the H-shaped steel;
s3, starting the end surface rust removing motor (21) and the inner wall rust removing motor (42) to enable the end surface rust removing mechanism (2) and the inner wall rust removing mechanism (4) to be in a state to be operated;
s4: conveying the H-shaped steel forwards horizontally along the end face of the machine table (1), and when the H-shaped steel passes through the end face rust removing mechanism (2), removing rust on the upper end face and the lower end face of the H-shaped steel by the end face rust removing mechanism (2);
s5: the H-shaped steel is continuously conveyed forwards, and when the H-shaped steel passes through the inner wall rust removing mechanism (4), the inner wall rust removing mechanism (4) removes rust on the inner wall of the H-shaped steel;
s6: the H-shaped steel is continuously conveyed forwards, and when the H-shaped steel passes through the rust prevention treatment mechanism (5), the rust prevention treatment mechanism (5) performs rust prevention treatment on the surface of the H-shaped steel after rust removal;
s7: and taking down the H-shaped steel with the surface completely subjected to the rust prevention treatment for stacking.
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| JPH03170224A (en) * | 1989-11-29 | 1991-07-23 | Nkk Corp | Removing device for thread cutting liquid in the thread cutting line for steel pipe |
| CN203791367U (en) * | 2014-03-21 | 2014-08-27 | 莱芜钢铁集团有限公司 | Cleaning device for removing surface scales of billet steel |
| CN205129580U (en) * | 2015-11-13 | 2016-04-06 | 山东先罗输送机械有限公司 | Multi -functional automatic deruster |
| CN106140550B (en) * | 2016-08-29 | 2018-10-09 | 海安县盛泰冷拉型钢有限公司 | A kind of rust preventive oil spraying device |
| CN206964334U (en) * | 2017-07-31 | 2018-02-06 | 山东德丰重工有限公司 | A kind of H profile steel derusting device |
| CN107570368A (en) * | 2017-09-01 | 2018-01-12 | 文永林 | A kind of natural gas line surface brush preservative device |
| CN207656413U (en) * | 2017-11-20 | 2018-07-27 | 付英浩 | A kind of H profile steel multi-panel polishing derusting device |
| CN107747103A (en) * | 2017-11-29 | 2018-03-02 | 湖北加恒实业有限公司 | A kind of novel steel tube acid pickling and rust removing device |
| CN207807383U (en) * | 2017-12-19 | 2018-09-04 | 常熟市龙腾滚动体制造有限公司 | PC rod iron rust removers |
| CN108330755A (en) * | 2018-04-08 | 2018-07-27 | 俞小峰 | A kind of stain-removing machine for track |
| CN208601258U (en) * | 2018-07-26 | 2019-03-15 | 天津市运朱源汽车零部件制造有限公司 | A kind of spiral automobile skeleton steel wire manufacturing device |
| CN109015296B (en) * | 2018-08-17 | 2020-06-02 | 广东德源钢结构工程有限公司 | Working method of H-shaped steel welding bead polishing and derusting device |
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Effective date of registration: 20201202 Address after: Wang town Yinzhou District oak village 315000 Zhejiang city of Ningbo Province cable Applicant after: NINGBO ZHISHENG MACHINERY MANUFACTURING Co.,Ltd. Address before: College of civil engineering, Anhui University of architecture, No. 856, Jinzhai Road, Hefei City, Anhui Province, 230000 Applicant before: Wang Mengmeng |
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Denomination of invention: A surface automation treatment machine and method for secondary utilization of steel profiles Effective date of registration: 20231129 Granted publication date: 20201218 Pledgee: Ningbo Yinzhou Rural Commercial Bank Co.,Ltd. Hengxi Sub branch Pledgor: NINGBO ZHISHENG MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2023330002822 |
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