CN110694557A - Gracilaria glue boiling device - Google Patents

Gracilaria glue boiling device Download PDF

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CN110694557A
CN110694557A CN201911023445.0A CN201911023445A CN110694557A CN 110694557 A CN110694557 A CN 110694557A CN 201911023445 A CN201911023445 A CN 201911023445A CN 110694557 A CN110694557 A CN 110694557A
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cooking
bottom plate
plate
stirring
mounting
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黄海腾
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Fujian Tianyuan Xingda Biotechnology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis

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Abstract

本发明涉及一种江蓠菜煮胶装置,包括蒸煮罐体、搅拌机构和蒸煮机构,所述搅拌机构安装在所述蒸煮罐体的顶端,所述搅拌机构包括安装底板,所述安装底板的中部安装有第一驱动组件,所述第一驱动组件的输出轴下穿所述安装底板连接有搅拌轴,所述搅拌轴上安装有可拆卸搅拌叶片;所述安装底板的上方设置有蒸煮机构,所述蒸煮机构包括环形蒸汽出气管件、导向柱、第二驱动组件、安装板,所述第二驱动组件的输出轴下穿所述安装板连接有丝杠,所述安装板和所述安装底板之间设置有导向柱,减少能耗,提高资源利用率,可伸缩的蒸汽出气管件与搅拌机构配合,令正在蒸煮的江蓠菜能够更加合理均匀的受热,加快江蓠菜的煮胶进程,提高煮胶的效率。

Figure 201911023445

The invention relates to a device for cooking gelatin for grass, comprising a cooking tank body, a stirring mechanism and a cooking mechanism, wherein the stirring mechanism is installed on the top of the cooking tank body, and the stirring mechanism includes a mounting bottom plate, and the bottom of the mounting bottom plate is mounted on the bottom. A first drive assembly is installed in the middle, the output shaft of the first drive assembly is connected to a stirring shaft through the installation bottom plate, and a detachable stirring blade is installed on the stirring shaft; a cooking mechanism is arranged above the installation bottom plate , the cooking mechanism includes an annular steam outlet pipe, a guide column, a second drive assembly, and a mounting plate, the output shaft of the second drive assembly is connected to a lead screw through the mounting plate, and the mounting plate and the A guide column is arranged between the installation bottom plates to reduce energy consumption and improve resource utilization. The retractable steam outlet pipe fittings cooperate with the stirring mechanism, so that the cooking jellyfish can be heated more reasonably and evenly, speeding up the cooking of the jellyfish. The glue process improves the efficiency of boiling glue.

Figure 201911023445

Description

一种江蓠菜煮胶装置A device for boiling jellyfish

技术领域technical field

本发明涉及江蓠菜加工技术领域,具体是指一种江蓠菜蒸煮装置。The invention relates to the technical field of grass purpurea processing, in particular to a grass purpurea cooking device.

背景技术Background technique

江蓠菜是生产低粘度高持水性琼脂的主要原料,其在生产过程中需要进行煮胶工序,采用蒸煮设备在常压下将混合后的江蓠菜和水煮沸至江蓠完全融化。目前江蓠菜的蒸煮一般都采用蒸煮锅,通过蒸汽加热进行蒸煮。传统的蒸煮锅在锅底通入蒸汽进行搅拌蒸煮,从底部开始加热,江蓠菜导热系数低,导致处于上层的江蓠菜加热不均匀,造成蒸煮的效率低。Gracilaria is the main raw material for the production of low-viscosity and high-water-holding agar. In the production process, a gelling process is required, and the mixed Gracilaria and water are boiled under normal pressure using cooking equipment until the Gracilaria is completely melted. At present, the cooking of grass is generally used in a cooking pot, which is cooked by steam heating. In the traditional cooking pot, steam is introduced into the bottom of the pot for stirring and cooking, and the heating starts from the bottom. The thermal conductivity of grassula oleracea is low, resulting in uneven heating of the grassula oleracea in the upper layer, resulting in low cooking efficiency.

发明内容SUMMARY OF THE INVENTION

为解决上述问题,本发明的目的是提供一种江蓠菜煮胶装置,实现通入蒸汽的管道可在蒸煮罐体内上下移动,减少蒸煮的时间。In order to solve the above-mentioned problems, the purpose of the present invention is to provide a device for boiling grass, which realizes that the pipeline for introducing steam can move up and down in the cooking tank to reduce the cooking time.

本发明实施例中采用以下方案实现:提供一种江蓠菜煮胶装置,包括蒸煮罐体、搅拌机构和蒸煮机构,所述搅拌机构安装在所述蒸煮罐体的顶端,所述搅拌机构包括安装底板,所述安装底板固定在所述蒸煮罐体的上端面上,所述安装底板的中部安装有第一驱动组件,所述第一驱动组件的输出轴下穿所述安装底板连接有搅拌轴,所述搅拌轴上安装有可拆卸搅拌叶片,所述安装底板的左部和右部对称开设有通孔;所述安装底板的上方设置有蒸煮机构,所述蒸煮机构包括环形蒸汽出气管件、导向柱、第二驱动组件、安装板,所述安装板上安装所述第二驱动组件,所述第二驱动组件的输出轴下穿所述安装板连接有丝杠,所述安装板和所述安装底板之间设置有导向柱,所述导向柱上穿设有推板,所述推板的中部开设有螺纹孔,所述丝杠穿过所述螺纹孔,所述推板的下表面安装有推杆,所述推杆穿过所述通孔,所述推杆的末端固定所述环形蒸汽出气管件,所述环形蒸汽出气管件通过蒸汽软管连接蒸汽发生器;所述蒸煮罐体顶部的右侧架设有搅拌水输入管;所述第一驱动组件的上方设置有丝杠支撑架,所述支撑架的支腿固定在所述安装底板的上表面上;所述罐体的底部设置有出料口,所述出料口内设置有出料阀门,将煮成的胶状液体排出。In the embodiment of the present invention, the following scheme is adopted to achieve: a device for boiling grass gras an installation bottom plate, the mounting bottom plate is fixed on the upper end surface of the cooking tank body, a first drive assembly is installed in the middle of the installation bottom plate, and the output shaft of the first drive assembly passes through the mounting bottom plate and is connected to a stirring shaft, a detachable stirring blade is installed on the stirring shaft, and through holes are symmetrically opened on the left and right parts of the installation bottom plate; a cooking mechanism is arranged above the mounting bottom plate, and the cooking mechanism includes an annular steam outlet pipe A guide post, a second drive assembly, and a mounting plate, the second drive assembly is mounted on the mounting plate, and the output shaft of the second drive assembly passes through the mounting plate and is connected with a lead screw, and the mounting plate A guide column is arranged between the installation base plate and the guide column, a push plate is passed through the guide column, a threaded hole is opened in the middle of the push plate, the lead screw passes through the threaded hole, and the A push rod is installed on the lower surface, the push rod passes through the through hole, the end of the push rod is fixed to the annular steam outlet pipe, and the annular steam outlet pipe is connected to the steam generator through a steam hose; The right side of the top of the cooking tank is provided with a stirring water input pipe; the top of the first drive assembly is provided with a lead screw support frame, and the legs of the support frame are fixed on the upper surface of the installation bottom plate; the A discharge port is arranged at the bottom of the tank body, and a discharge valve is arranged in the discharge port to discharge the boiled gelatinous liquid.

本发明一实施例中,所述安装底板的下表面上与所述推杆的连接处设置有刮料环;所述蒸煮罐体内壁的顶部设置有蒸汽软管的刮料环,所述蒸汽软管穿过该刮料环;用于刮下所述推杆和所述蒸汽软管上粘留的琼胶或江蓠菜。In an embodiment of the present invention, a scraper ring is provided on the lower surface of the installation bottom plate at the connection with the push rod; the top of the inner wall of the cooking tank is provided with a scraper ring for a steam hose, the steam A hose passes through the scraping ring; it is used to scrape off the agar or grassels stuck on the push rod and the steam hose.

本发明一实施例中,所述第一驱动组件和所述第二驱动组件均为减速电机。In an embodiment of the present invention, the first drive assembly and the second drive assembly are both geared motors.

本发明的有益效果:本发明提供一种江蓠菜煮胶装置,减少能耗,提高资源利用率,可伸缩的蒸汽出气管件与搅拌机构配合,令正在蒸煮的江蓠菜能够更加合理均匀的受热,加快江蓠菜的煮胶进程,提高煮胶的效率。Beneficial effects of the present invention: The present invention provides a gelatinizing device for grass, which reduces energy consumption and improves resource utilization. The retractable steam outlet pipe fittings cooperate with the stirring mechanism, so that the grass being cooked can be more reasonable and uniform. It is heated to speed up the gelatinization process of grass and improve the efficiency of gelatinization.

附图说明Description of drawings

图1是一种江蓠菜煮胶装置结构示意图。Fig. 1 is a schematic diagram of the structure of a gelatinizing device for grass purpurea.

图2是一种江蓠菜煮胶装置结构示意图。FIG. 2 is a schematic structural diagram of a device for boiling gelatin for grass purpurea.

图3是一种江蓠菜煮胶装置的局部放大示意图。Fig. 3 is a partial enlarged schematic diagram of a device for boiling gelatin for grass purpurea.

具体实施方式Detailed ways

下面结合附图对本发明做进一步说明。The present invention will be further described below with reference to the accompanying drawings.

请参阅图1至图3,本发明提供一种江蓠菜煮胶装置,包括蒸煮罐体11、搅拌机构12和蒸煮机构13,所述搅拌机构12安装在所述蒸煮罐体11的顶端,所述搅拌机构12包括安装底板121,所述安装底板121固定在所述蒸煮罐体11的上端面上,所述安装底板121的中部安装有第一驱动组件122,所述第一驱动组件122的输出轴下穿所述安装底板121连接有搅拌轴123,所述搅拌轴123上安装有可拆卸搅拌叶片124,所述安装底板121的左部和右部对称开设有通孔;所述安装底板121的上方设置有蒸煮机构13,所述蒸煮机构13包括环形蒸汽出气管件138、导向柱133、第二驱动组件132、安装板131,所述安装板131上安装所述第二驱动组件132,所述第二驱动组件132的输出轴下穿所述安装板131连接有丝杠134,所述安装板131和所述安装底板121之间设置有导向柱133,所述导向柱133上穿设有推板135,所述推板135的中部开设有螺纹孔,所述丝杠134穿过所述螺纹孔,所述推板135的下表面安装推杆136,所述推杆136穿过所述通孔,所述推杆136的末端固定有环形蒸汽出气管件138,所述环形蒸汽出气管件138通过蒸汽软管137连接蒸汽发生器,所述第二驱动组件132驱动丝杠134转动,丝杠134与推板135配合,实现推板135沿导向柱上下移动,从而推动环形蒸汽出气管件136上下移动,从而实现直接对上层江蓠菜的直接加热,加快上层江蓠菜融胶的速度;所述蒸煮罐体11的侧边缘架设有搅拌水输入管14,在搅拌进行的过程中加水;所述第一驱动组件122的上方设置有丝杠支撑架139,所述支撑架139的支腿固定在所述安装底板121的上表面上;所述罐体的底部设置有出料口15,所述出料口15内设置有出料阀门,将江蓠菜煮成的胶状液体排出。Please refer to FIGS. 1 to 3 , the present invention provides a device for boiling grass, including a cooking tank 11 , a stirring mechanism 12 and a cooking mechanism 13 , the stirring mechanism 12 is installed on the top of the cooking tank 11 , The stirring mechanism 12 includes an installation bottom plate 121, the installation bottom plate 121 is fixed on the upper end surface of the cooking tank 11, and a first drive assembly 122 is installed in the middle of the installation bottom plate 121. The first drive assembly 122 The output shaft passes through the installation bottom plate 121 and is connected to a stirring shaft 123, and a detachable stirring blade 124 is installed on the stirring shaft 123. The left and right parts of the mounting bottom plate 121 are symmetrically provided with through holes; the installation A cooking mechanism 13 is arranged above the bottom plate 121 , and the cooking mechanism 13 includes an annular steam outlet pipe 138 , a guide column 133 , a second drive assembly 132 , and a mounting plate 131 on which the second drive assembly is mounted. 132, the output shaft of the second drive assembly 132 passes through the mounting plate 131 and is connected with a lead screw 134, and a guide post 133 is arranged between the mounting plate 131 and the mounting base plate 121, and the guide post 133 is above A push plate 135 is passed through, a threaded hole is opened in the middle of the push plate 135, the lead screw 134 passes through the threaded hole, a push rod 136 is installed on the lower surface of the push plate 135, and the push rod 136 passes through the threaded hole. Through the through hole, the end of the push rod 136 is fixed with an annular steam outlet pipe 138, the annular steam outlet pipe 138 is connected to the steam generator through a steam hose 137, and the second drive assembly 132 drives the lead screw 134 rotates, the lead screw 134 cooperates with the push plate 135, so that the push plate 135 moves up and down along the guide column, thereby pushing the annular steam outlet pipe 136 to move up and down, so as to directly heat the upper grass and accelerate the upper gras. The speed of melting glue; the side edge of the cooking tank 11 is provided with a stirring water input pipe 14, and water is added during the stirring process; the top of the first drive assembly 122 is provided with a screw support frame 139, the support The legs of the rack 139 are fixed on the upper surface of the installation bottom plate 121; the bottom of the tank body is provided with a discharge port 15, and a discharge valve is provided in the discharge port 15 to cook the grass. A gelatinous liquid is discharged.

请继续参见图1、图3,本发明一实施例中,所述安装底板121的下表面上与所述推杆136的连接处设置有刮料环16;所述蒸煮罐体11内壁的顶部设置有蒸汽软管137的刮料环16,所述蒸汽软管137穿过该刮料环;将推杆136与蒸汽软管137上粘留的物料刮下。Please continue to refer to FIG. 1 and FIG. 3 , in an embodiment of the present invention, a scraper ring 16 is provided on the lower surface of the installation bottom plate 121 at the connection with the push rod 136 ; A scraper ring 16 with a steam hose 137 is provided, and the steam hose 137 passes through the scraper ring; the material stuck on the push rod 136 and the steam hose 137 is scraped off.

本发明一实施例中,所述第一驱动组件122和所述第二驱动组件132均为减速电机。In an embodiment of the present invention, the first drive assembly 122 and the second drive assembly 132 are both geared motors.

本发明具有以下工作原理:The present invention has the following working principle:

蒸汽出气管件推到罐体的最底部江蓠菜蒸煮时,出料阀门关闭,在蒸煮罐体内同时加入相应的江蓠菜和相应量的水;蒸汽发生器通过蒸汽软管将热蒸汽通入蒸汽出气管件,蒸汽管件上开设的出气孔,蒸汽从出气孔进入罐体内,加热罐体内的江蓠菜,并使用第一驱动组件驱动搅拌轴转动,从而带动搅拌叶片转动缓慢转动搅拌江蓠菜;待江蓠菜逐渐蒸煮一段时间后,即蒸煮罐体底部的江蓠菜开始出现胶状后,第二驱动电机带动丝杠转动,从而带动蒸汽管件上下运动,加速未成胶的江蓠菜煮成胶;减少能耗,提高资源利用率。When the steam outlet pipe is pushed to the bottom of the tank for cooking, the discharge valve is closed, and the corresponding kelp and the corresponding amount of water are added into the cooking tank at the same time; the steam generator sends the hot steam through the steam hose. The steam inlet and outlet pipe fittings, the outlet holes opened on the steam pipe fittings, the steam enters the tank from the outlet holes, heats the grass in the tank, and uses the first driving component to drive the stirring shaft to rotate, thereby driving the stirring blades to rotate slowly to rotate the stirring river. Grapefruit; after the Grapefruit is gradually cooked for a period of time, that is, after the Grapevine at the bottom of the cooking tank begins to appear gelatinous, the second drive motor drives the lead screw to rotate, thereby driving the steam pipe to move up and down, accelerating the ungelatinized Gracilaria Vegetables are boiled into glue; reduce energy consumption and improve resource utilization.

以上所述仅为本发明的较佳实施例,不能理解为对本申请的限制,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖围。The above descriptions are only preferred embodiments of the present invention, and should not be construed as limitations to the present application. All equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.

Claims (3)

1. A gracilaria glue boiling device is characterized in that: the stirring mechanism is arranged at the top end of the cooking tank body and comprises an installation bottom plate, the installation bottom plate is fixed on the upper end face of the cooking tank body, a first driving assembly is arranged in the middle of the installation bottom plate, an output shaft of the first driving assembly penetrates through the installation bottom plate to be connected with a stirring shaft, a detachable stirring blade is arranged on the stirring shaft, and through holes are symmetrically formed in the left part and the right part of the installation bottom plate; a cooking mechanism is arranged above the mounting base plate and comprises an annular steam outlet pipe fitting, a guide post, a second driving assembly and a mounting plate, the second driving assembly is mounted on the mounting plate, an output shaft of the second driving assembly penetrates through the mounting plate to be connected with a lead screw, the guide post is arranged between the mounting plate and the mounting base plate, a push plate penetrates through the guide post, a threaded hole is formed in the middle of the push plate, the lead screw penetrates through the threaded hole, a push rod is mounted on the lower surface of the push plate and penetrates through the through hole, the annular steam outlet pipe fitting is fixed at the tail end of the push rod, and the annular steam outlet pipe fitting is connected with a steam generator through a steam hose; a stirring water input pipe is erected on the right side of the top of the cooking tank body; a screw rod supporting frame is arranged above the first driving assembly, and supporting legs of the supporting frame are fixed on the upper surface of the mounting bottom plate; the bottom of the tank body is provided with a discharge hole, and a discharge valve is arranged in the discharge hole and used for discharging colloidal liquid boiled by the gracilaria.
2. The gracilaria glue cooking device according to claim 1, characterized in that: a scraping ring is arranged at the joint of the lower surface of the mounting bottom plate and the push rod; the top of the inner wall of the cooking tank body is also provided with a scraping ring of the steam hose, and the steam hose penetrates through the scraping ring; used for scraping off agar or gracilaria adhered on the push rod and the steam hose.
3. The gracilaria glue cooking device according to claim 1, characterized in that: the first driving assembly and the second driving assembly are both speed reducing motors so as to ensure that the cooking mechanism realizes self-locking when not moving up and down.
CN201911023445.0A 2019-10-25 2019-10-25 Gracilaria glue boiling device Pending CN110694557A (en)

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US3341186A (en) * 1965-04-28 1967-09-12 Gen Refractories Co Materials heating and handling apparatus
US4367065A (en) * 1981-02-23 1983-01-04 Allis-Chalmers Corporation Method for firing coal in pyro-processes using direct heat recuperation from a cross flow heat exchanger
JPH0432740U (en) * 1990-07-11 1992-03-17
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Application publication date: 20200117