CN110694539A - Efficient and intelligent additive compounding device and control method thereof - Google Patents
Efficient and intelligent additive compounding device and control method thereof Download PDFInfo
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- CN110694539A CN110694539A CN201911042815.5A CN201911042815A CN110694539A CN 110694539 A CN110694539 A CN 110694539A CN 201911042815 A CN201911042815 A CN 201911042815A CN 110694539 A CN110694539 A CN 110694539A
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- 238000013329 compounding Methods 0.000 title claims abstract description 56
- 239000000654 additive Substances 0.000 title claims abstract description 43
- 230000000996 additive effect Effects 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 89
- 239000012452 mother liquor Substances 0.000 claims abstract description 79
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- 238000005406 washing Methods 0.000 claims abstract description 59
- 238000007599 discharging Methods 0.000 claims abstract description 57
- 238000003860 storage Methods 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 51
- 238000009826 distribution Methods 0.000 claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 16
- 230000007306 turnover Effects 0.000 claims description 6
- 238000009924 canning Methods 0.000 claims description 4
- 238000005304 joining Methods 0.000 claims 1
- 238000000265 homogenisation Methods 0.000 abstract description 6
- 239000013589 supplement Substances 0.000 abstract description 5
- 239000004615 ingredient Substances 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 37
- 239000002994 raw material Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000010923 batch production Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2206—Use of stored recipes for controlling the computer programs, e.g. for manipulation, handling, production or composition in mixing plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/894—Measuring receptacles therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/28—Mixing cement, mortar, clay, plaster or concrete ingredients
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Software Systems (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses an efficient and intelligent additive compounding device and a control method thereof. On one hand, the efficient and intelligent additive compounding device comprises a storage tank container and a controller; a plurality of storage tanks are arranged in the storage tank container, and each storage tank is correspondingly connected with a mother liquor feeding pipeline, a batching discharging pipeline and a liquid level metering pipeline through a feeding port, a discharging port and a liquid level transmitter port which are arranged on a tank body of the storage tank; the mother liquor feeding pipeline and the batching discharging pipeline are respectively connected with an auxiliary material pipeline, the auxiliary material pipeline is also connected with a mother liquor feeding pipe, a mother liquor feeding electric three-way valve is arranged on the mother liquor feeding pipe, and a water distribution washing pipeline is connected on the mother liquor feeding electric three-way valve; and a liquid level transmitter for metering the ingredients is arranged in each storage tank. On the other hand, the invention also provides a control method of the efficient intelligent additive compounding device. The invention has the advantages of automatic material supplement and self-homogenization of the material.
Description
Technical Field
The invention relates to the technical field of additive compounding equipment, in particular to an efficient and intelligent additive compounding device and a control method thereof.
Background
At present, concrete and mortar admixtures used in commercial mixing stations are mostly prepared by compounding and diluting (about 10% of solid content and the balance of water) according to solid requirements by an admixture supplier (a compounding factory), and then are transported to each mixing station for direct use.
Because of numerous domestic manufacturers, the quality of compound factories is not good, particularly, small workshop type manufacturers have weak production technology strength, the production process management is backward, most of the manufacturers rely on individual technicians to carry out production management in a manual metering mode, the yield is low, the unit production cost is high, manual metering is easy to make mistakes, and single-batch and continuous production cannot be realized.
In addition, a large-scale company-mixed station enterprise generally establishes a plurality of company-mixed stations, most of the company-mixed stations adopt a mode of purchasing mother liquor and then compounding by itself, the distribution of the company-mixed stations is relatively dispersed (the distribution of concrete and wet-mixed mortar generally radiates within 30 kilometers), and one compounding factory can only solve the requirement of one company-mixed station, so that one compounding factory needs to be correspondingly established for each company-mixed station, and the production cost of the dispersed company-mixed station compounding factory is increased due to factors such as construction scale, production requirements and the like, and raw material supplement and raw material self-homogenization operation cannot be automatically performed in the compounding production process, so that the actual application requirement is difficult to meet.
Therefore, there is a need to find a new admixture compounding technology to overcome the shortcomings of the prior art.
Disclosure of Invention
The invention aims to provide an efficient and intelligent admixture compounding device which can automatically supplement raw materials and automatically homogenize the raw materials and can be directly placed at a product demand position for single-batch and continuous production.
The invention also aims to provide a control method of the efficient intelligent admixture compounding device.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
on one hand, the invention provides an efficient and intelligent additive compounding device, which comprises a storage tank container and a controller; a plurality of storage tanks are arranged in the storage tank container, and each storage tank is correspondingly connected with a mother liquor feeding pipeline, a batching discharging pipeline and a liquid level metering pipeline through a feeding port, a discharging port and a liquid level transmitter port which are arranged on a tank body of the storage tank; the mother liquor feeding pipeline and the batching discharging pipeline are respectively connected with an auxiliary material pipeline, the auxiliary material pipeline is also connected with a mother liquor feeding pipe, a mother liquor feeding electric three-way valve is arranged on the mother liquor feeding pipe, and a water distribution washing pipeline is connected to the mother liquor feeding electric three-way valve; still include each be equipped with in the storage tank and be used for carrying on the liquid level transmitter of batching measurement, wherein, mother liquor pan feeding electric three-way valve, liquid level transmitter with the controller is connected.
Preferably, the mother liquor feeding pipeline comprises a feeding pipe, a mother liquor feeding manual valve and a mother liquor feeding electric three-way valve, wherein the mother liquor feeding manual valve and the mother liquor feeding electric three-way valve are installed on the feeding pipe, the mother liquor feeding pipeline is respectively communicated and connected with the feeding port and the auxiliary material pipeline through the feeding pipe, and the mother liquor feeding electric three-way valve is connected with the controller.
Preferably, the auxiliary material pipeline includes the auxiliary material pipe and installs pipe pump and mother liquor business turn over electric three-way valve on the auxiliary material pipe, still include with finished product ejection of compact pipeline that auxiliary material pipe one end intercommunication is connected, wherein, the auxiliary material pipeline is through mother liquor business turn over electric three-way valve is connected with the pan feeding pipe, pipe pump, mother liquor business turn over electric three-way valve all with the controller is connected.
Preferably, the number of the finished product discharging pipelines is one or more than two, each finished product discharging pipeline comprises a finished product pipe and a finished product electric valve arranged on the finished product pipe, and the finished product electric valve is connected with the controller.
Preferably, when the number of the finished product discharging pipelines is two or more, the finished product discharging pipelines are connected in parallel through finished product pipes.
Preferably, the batching and discharging pipeline comprises a discharging pipe, a manual discharging valve and an electric discharging valve, wherein the manual discharging valve and the electric discharging valve are installed on the discharging pipe, the batching and discharging pipeline is respectively communicated and connected with the discharging port and the auxiliary material pipeline through the discharging pipe, and the electric discharging valve is connected with the controller.
Preferably, the liquid level metering pipeline comprises a liquid level data acquisition pipe, a data acquisition manual valve and a liquid level sensor, wherein the data acquisition manual valve and the liquid level sensor are installed on the liquid level data acquisition pipe, the liquid level metering pipeline is connected with the liquid level transmitter through the liquid level data acquisition pipe, and the liquid level sensor is connected with the controller and is matched with the controller to monitor the liquid content information of the additive in the storage tank.
Preferably, the water distribution and washing pipeline comprises a water distribution and washing pipe, and a water distribution and washing manual valve and a water distribution adjusting valve which are arranged on the water distribution and washing pipe, wherein the water distribution and washing pipeline is connected with the mother liquor feeding electric three-way valve through the water distribution and washing pipe, and the water distribution adjusting valve is connected with the controller.
Preferably, a water washing pipe is connected to the water distribution and washing pipe, a water washing electric valve is installed on the water washing pipe, one end of the water washing pipe is communicated with the other end of the auxiliary material pipeline, and the water washing electric valve is connected with the controller.
On the other hand, the invention also provides a control method for adopting the efficient and intelligent admixture compounding device, which comprises the following steps:
s1: inputting the preset mixing proportion, solid content, products and quantity of the additives through the controller;
s2: the efficient and intelligent additive compounding device is started through the controller, so that the water distribution and washing pipeline, the mother liquid feeding pipe, the auxiliary material pipeline, the mother liquid feeding pipeline and the storage tank are sequentially communicated to form a complete working pipeline, and then mother liquid and water respectively enter the working pipeline from the mother liquid feeding pipe and the water distribution and washing pipeline and flow into the storage tank along the working pipeline to carry out additive compounding production;
s3: controlling the compounding amount of the admixture in the storage tank through mutual matching of the liquid level transmitter and the controller, and detecting the mixing proportion and the solid content of the compounded admixture on line;
s4: if the mixing proportion and the solid content of the compounded additive are within the preset control range, the pipeline is adjusted through the controller, so that the storage tank, the batching discharge pipeline and the auxiliary material pipeline are sequentially communicated to form a complete working pipeline, and the efficient intelligent additive compounding device is started to convey the additive from the storage tank to a finished product outlet along the working pipeline for canning or loading;
s5: if the mixing proportion and the solid content of the compounded admixture are not within the preset control range, the controller gives an alarm to prompt, technical personnel intervene, the storage tank, the batching discharge pipeline and the auxiliary material pipeline are sequentially communicated and form a complete working pipeline through the controller adjusting pipeline, and the efficient intelligent admixture compounding device is started to drain the admixture to the batch rechecking bin along the working pipeline.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention can realize single batch and continuous intelligent compound production of the admixture, a plurality of storage tanks are arranged in the storage tank container, and each storage tank is respectively and correspondingly connected with a mother liquor feeding pipeline, a batching discharging pipeline and a liquid level metering pipeline through a feeding port, a discharging port and a liquid level transmitter port which are arranged on a tank body of the storage tank; the mother liquor feeding pipeline and the batching discharging pipeline are respectively connected with an auxiliary material pipeline, the auxiliary material pipeline is also connected with a mother liquor feeding pipe, a mother liquor feeding electric three-way valve is arranged on the mother liquor feeding pipe, and a water distribution washing pipeline is connected on the mother liquor feeding electric three-way valve; the automatic additive compounding device further comprises a liquid level transmitter arranged in each storage tank and used for metering ingredients, and production operation that raw material supplement and raw material self-homogenization are automatically carried out in the compounding process of the additive is realized by adopting the structure and combining the controller.
2. According to the invention, the liquid level transmitter is arranged in the storage tank, the liquid level height is mapped into the weight of the mother liquor in the batching process to carry out batching measurement, the mixing proportion and the solid content of a batching product are detected on line by combining with the controller, manual detection and identification are not needed, the batching speed is high, water and master batch can be simultaneously distributed, and no agglomeration of the batching exists.
3. According to the invention, the pipeline is cleaned after mother liquor supplementation, proportioning and self-homogenization are completed every time, so that no raw material residue is left in the pipeline.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a schematic structural diagram of an efficient and intelligent admixture compounding device according to the invention;
FIG. 2 is a schematic view of pipeline connection of the efficient intelligent admixture compounding device.
Description of reference numerals: 1. a main body, 2, a controller, 3, a storage tank, 31, a feeding port, 32, a discharging port, 33, a liquid level transmitter port, 4, a mother liquid feeding pipeline, 41, a feeding pipe, 42, a mother liquid feeding manual valve, 43, a mother liquid feeding electric three-way valve, 5, a batching discharging pipeline, 51, a discharging pipe, 52, a discharging manual valve, 53, a discharging electric valve, 6, a liquid level metering pipeline, 61, a liquid level data collecting pipe, 62, a data collecting manual valve, 63, a liquid level sensor, 7, an auxiliary material pipeline, 71, an auxiliary material pipe, a 72 pipeline pump, 73, a mother liquid inlet and outlet electric three-way valve, 74, a finished product discharging pipeline, 741, a finished product pipe, 742, a finished product electric valve, 8, a mother liquid feeding pipe, 9, a mother liquid feeding electric three-way valve, 10, a water distribution and washing pipeline, 101, a water distribution and washing pipe, 102, a water distribution manual valve, 103, a water distribution regulating valve, 11, a washing, 13. a liquid level transmitter.
Detailed Description
Referring to fig. 1 to 2, an efficient and intelligent admixture compounding device comprises a storage tank container 1 and a controller 2; a plurality of storage tanks 3 are arranged in the storage tank container 1, and each storage tank 3 is correspondingly connected with a mother liquor feeding pipeline 4, a batching discharging pipeline 5 and a liquid level metering pipeline 6 through a feeding port 31, a discharging port 32 and a liquid level transmitter port 33 which are arranged on a tank body of the storage tank 3 respectively; the mother liquor feeding pipeline 4 and the batching discharging pipeline 5 are respectively connected with an auxiliary material pipeline 7, the auxiliary material pipeline 7 is also connected with a mother liquor feeding pipe 8, a mother liquor feeding electric three-way valve 9 is arranged on the mother liquor feeding pipe 8, and a water distribution and washing pipeline 10 is connected on the mother liquor feeding electric three-way valve 9; still include each be equipped with in the storage tank 3 and be used for carrying on the liquid level transmitter 13 of batching measurement, wherein, mother liquor pan feeding electric three-way valve 9, liquid level transmitter 13 with controller 2 is connected, liquid level transmitter 13 can be 40KPa external liquid level transmitter.
The mother liquor feeding pipeline 4 comprises a feeding pipe 41, and a mother liquor feeding manual valve 42 and a mother liquor feeding electric three-way valve 43 which are arranged on the feeding pipe 41, wherein the mother liquor feeding pipeline 4 is respectively communicated and connected with the feeding port 31 and the auxiliary material pipeline 7 through the feeding pipe 41, the mother liquor feeding electric three-way valve 43 is connected with the controller 2, the mother liquor feeding electric three-way valve 43 is an electric three-way valve with the model number DN40, or the mother liquor feeding electric three-way valve 43 is an electric 10-second straight-through valve with the model number DN 40.
The auxiliary material pipeline 7 comprises an auxiliary material pipe 71, a pipeline pump 72 and a mother liquid inlet and outlet electric three-way valve 73, wherein the pipeline pump 72 and the mother liquid inlet and outlet electric three-way valve 73 are installed on the auxiliary material pipe 71, the auxiliary material pipeline 7 further comprises a finished product discharge pipeline 74 communicated and connected with one end of the auxiliary material pipe 71, the mother liquid inlet and outlet electric three-way valve 73 is connected with the feeding pipe 41, and the pipeline pump 72 and the mother liquid inlet and outlet electric three-way valve 73 are connected with the controller 2. Wherein the pipeline pump 72 can be at a flow rate of 40m3And h, a mortar pump with a head of 21m, wherein the mother liquor inlet and outlet electric three-way valve 73 can be an electric three-way valve with the model number DN 40.
The number of the finished product discharging pipelines 74 is one or more than two, each finished product discharging pipeline 74 includes a finished product pipe 741 and a finished product electric valve 742 installed on the finished product pipe 741, the finished product electric valve 742 is connected with the controller 2, wherein the finished product electric valve 742 may be an electric 10-second straight-through valve with the model number DN 40.
When the number of the finished product discharge pipes 74 is two or more, the finished product discharge pipes 74 are connected in parallel through a finished product pipe 741.
The ingredient discharge pipeline 5 comprises a discharge pipe 51, and a manual discharge valve 52 and an electric discharge valve 53 which are installed on the discharge pipe 51, wherein the ingredient discharge pipeline 5 is respectively communicated and connected with the discharge port 32 and the auxiliary material pipeline 7 through the discharge pipe 51, the electric discharge valve 53 is connected with the controller 2, and the electric discharge valve 53 can be an electric 1-named straight-through valve with the model number DN 25.
The liquid level measurement pipeline 6 comprises a liquid level data acquisition pipe 61, a data acquisition manual valve 62 and a liquid level sensor 63, wherein the data acquisition manual valve 62 and the liquid level sensor 63 are installed on the liquid level data acquisition pipe 61, the liquid level measurement pipeline 6 is connected with the liquid level transmitter port 33 through the liquid level data acquisition pipe 61, the liquid level sensor 63 is connected with the controller 2 and is matched with the liquid content information of the additive in the monitoring storage tank 3, and the liquid level sensor 63 can be a 40KPa external liquid level transmitter.
The water distribution and washing pipeline 10 comprises a water distribution and washing water pipe 101, a water distribution and washing manual valve 102 and a water distribution regulating valve 103, wherein the water distribution and washing pipeline 10 is connected with a mother liquor feeding electric three-way valve 9 through the water distribution and washing water pipe 101, the water distribution regulating valve 103 is connected with the controller 2, the water distribution regulating valve 103 can be an electric regulating valve with the model number of DN50, and the mother liquor feeding electric three-way valve 9 can be an electric three-way valve with the model number of DN 50.
The water distribution and washing pipe 101 is connected with a washing pipe 11, the washing pipe 11 is provided with a washing electric valve 12, one end of the washing pipe 11 is communicated with the other end of the auxiliary material pipeline 7, the washing electric valve 12 is connected with the controller 2, and the washing electric valve 12 can be an electric 10-second straight-through valve with the model number DN 25.
By adopting the structure, the invention can realize single-batch and continuous intelligent compound production of the admixture and has the production operation flow of automatically supplementing and self-homogenizing the raw materials.
When the additive-free mixing device is used specifically, the mixing proportion, the solid content, the quantity and the production mode of a produced product can be set according to actual needs through the controller 2, then the efficient intelligent additive-free mixing device is started through the controller 2, so that the water distribution washing water pipe 101, the water distribution washing water manual valve 102, the water distribution adjusting valve 103, the mother liquid feeding electric three-way valve 9, the mother liquid feeding pipe 8, the auxiliary material pipe 71, the pipeline pump 72, the mother liquid inlet and outlet electric three-way valve 73, the feeding pipe 41, the mother liquid feeding electric three-way valve 43, the mother liquid feeding manual valve 42 and the storage tank 3 are sequentially communicated to form a complete additive mixing pipeline, and mother liquid and water respectively enter the storage tank 3 through the mother liquid feeding pipe 8 and the water distribution washing water pipe 101 to be; when multi-tank compounding is carried out, the controller 2 controls a plurality of mother liquor feeding electric three-way valves 43 which are arranged in parallel to be in an opening state, so that multi-tank compounding is carried out, and the self-homogenization operation of raw materials is realized through the cooperation of the controller 2, the liquid level transmitter 13 and the liquid level sensor 63; after the compounding is finished, closing the mother liquor feeding electric three-way valve 43 through the controller 2 to stop mother liquor distribution, simultaneously opening the washing electric valve 12 to enable the water distribution washing pipe 101, the washing pipe 11, the washing electric valve 12, the auxiliary material pipe 71, the pipeline pump 72, the mother liquor inlet and outlet electric three-way valve 73, the feeding pipe 41, the mother liquor feeding electric three-way valve 43, the mother liquor feeding manual valve 42 and the storage tank 3 to be sequentially communicated for pipeline cleaning, after the pipeline cleaning is finished, closing the washing electric valve 12 and the mother liquor feeding electric three-way valve 43 through the controller 2, simultaneously opening the discharging electric valve 53 and the finished product electric valve 742 to enable the storage tank 3, the discharging pipe 51, the discharging manual valve 52, the discharging electric valve 53, the auxiliary material pipe 71, the pipeline pump 72, the mother liquor inlet and outlet electric three-way valve 73, the finished product pipe 741 and the finished product electric valve 742 to be sequentially communicated with additives for canning and, and meanwhile, the washing electric valve 12 is opened, so that the water distribution washing pipe 101, the washing pipe 11, the washing electric valve 12, the auxiliary material pipe 71, the pipeline pump 72, the mother liquor inlet and outlet electric three-way valve 73, the finished product pipe 741 and the finished product electric valve 742 are sequentially communicated for pipeline cleaning, and intelligent compounding of the admixture is realized.
A control method of an efficient intelligent additive compounding device comprises the following steps:
s1: inputting the preset mixing proportion, solid content, products and quantity of the additives through the controller 2;
s2: the efficient and intelligent additive compounding device is started through the controller 2, so that a water distribution and washing pipeline 10, a mother liquor feeding pipe 8, an auxiliary material pipeline 7, a mother liquor feeding pipeline 4 and the storage tank 3 are sequentially communicated to form a complete working pipeline, and mother liquor and water respectively enter the working pipeline from the mother liquor feeding pipe 8 and the water distribution and washing pipeline 10 and flow into the storage tank 3 along the working pipeline to carry out additive compounding production;
s3: the liquid level transmitter 13 and the controller 2 are matched with each other to control the compounding amount of the admixture in the storage tank 3, and the compounding ratio and the solid content of the compounded admixture are detected on line;
s4: if the mixing proportion and the solid content of the compounded additive are within the preset control range, the pipeline is adjusted through the controller 2, so that the storage tank 3, the batching and discharging pipeline 5 and the auxiliary material pipeline 7 are sequentially communicated to form a complete working pipeline, and the efficient intelligent additive compounding device is started to convey the additive from the storage tank 3 to a finished product outlet along the working pipeline for canning or loading;
s5: if the mixing proportion and the solid content of the compounded admixture are not within the preset control range, the controller 2 gives an alarm to prompt, a technician intervenes, the pipeline is adjusted through the controller 2, the storage tank 3, the batching discharging pipeline 5 and the auxiliary material pipeline 7 are sequentially communicated to form a complete working pipeline, and the efficient intelligent compounding device of the admixture is started to drain the admixture to the batch rechecking bin along the working pipeline.
In a word, the invention adopts the structure and the control method, can automatically carry out the production operation of raw material supplement and raw material self-homogenization, and can be directly placed at the position of product demand to carry out single-batch and continuous production.
It will be apparent to those skilled in the art that various other changes and modifications may be made in the above-described embodiments and concepts and all such changes and modifications are intended to be within the scope of the appended claims.
Claims (10)
1. An efficient and intelligent additive compounding device comprises a storage tank container (1) and a controller (2); the method is characterized in that: a plurality of storage tanks (3) are arranged in the storage tank container (1), and each storage tank (3) is respectively and correspondingly connected with a mother liquor feeding pipeline (4), a batching discharging pipeline (5) and a liquid level metering pipeline (6) through a feeding port (31), a discharging port (32) and a liquid level transmitter port (33) which are arranged on a tank body of the storage tank (3); the mother liquor feeding pipeline (4) and the batching discharging pipeline (5) are respectively connected with an auxiliary material pipeline (7), the auxiliary material pipeline (7) is also connected with a mother liquor feeding pipe (8), a mother liquor feeding electric three-way valve (9) is arranged on the mother liquor feeding pipe (8), and a water distribution and washing pipeline (10) is connected to the mother liquor feeding electric three-way valve (9); still include each be equipped with in storage tank (3) and be used for carrying on liquid level transmitter (13) that the batching was measured, wherein, mother liquor pan feeding electric three-way valve (9), liquid level transmitter (13) with controller (2) are connected.
2. The efficient and intelligent additive compounding device of claim 1, which is characterized in that: mother liquor pan feeding pipeline (4) include pan feeding pipe (41) and install manual valve of mother liquor pan feeding (42) and mother liquor pan feeding electric three-way valve (43) on pan feeding pipe (41), wherein, mother liquor pan feeding pipeline (4) through pan feeding pipe (41) respectively with pan feeding mouth (31), auxiliary material pipeline (7) intercommunication are connected, mother liquor pan feeding electric three-way valve (43) with controller (2) are connected.
3. The efficient and intelligent additive compounding device of claim 2, which is characterized in that: auxiliary material pipeline (7) include auxiliary material pipe (71) and install tubing pump (72) and mother liquor business turn over electric three-way valve (73) on auxiliary material pipe (71), still include with finished product ejection of compact pipeline (74) that auxiliary material pipe (71) one end intercommunication is connected, wherein, auxiliary material pipeline (7) are passed through mother liquor business turn over electric three-way valve (73) are connected with pan feeding pipe (41), tubing pump (72), mother liquor business turn over electric three-way valve (73) all with controller (2) are connected.
4. The efficient and intelligent additive compounding device of claim 3, which is characterized in that: the finished product discharge pipelines (74) are one or more than two, each finished product discharge pipeline (74) comprises a finished product pipe (741) and a finished product electric valve (742) installed on the finished product pipe (741), and the finished product electric valves (742) are connected with the controller (2).
5. The efficient and intelligent additive compounding device of claim 4, which is characterized in that: when the number of the finished product discharging pipelines (74) is two or more, the finished product discharging pipelines (74) are connected in parallel through finished product pipes (741).
6. The efficient and intelligent additive compounding device of claim 1, which is characterized in that: the batching and discharging pipeline (5) comprises a discharging pipe (51), a manual discharging valve (52) and an electric discharging valve (53) which are arranged on the discharging pipe (51), wherein the batching and discharging pipeline (5) is respectively communicated and connected with the discharging port (32) and the auxiliary material pipeline (7) through the discharging pipe (51), and the electric discharging valve (53) is connected with the controller (2).
7. The efficient and intelligent additive compounding device of claim 1, which is characterized in that: the liquid level metering pipeline (6) comprises a liquid level data acquisition pipe (61), a data acquisition manual valve (62) and a liquid level sensor (63), wherein the data acquisition manual valve (62) and the liquid level sensor (63) are installed on the liquid level data acquisition pipe (61), the liquid level metering pipeline (6) is connected with the liquid level transmitter port (33) through the liquid level data acquisition pipe (61), and the liquid level sensor (63) is connected with the controller (2) and is matched with the controller to monitor the liquid content information of the additive inside and outside the storage tank (3).
8. The efficient and intelligent additive compounding device of claim 1, which is characterized in that: the water distribution and washing pipeline (10) comprises a water distribution and washing pipe (101) and a water distribution and washing manual valve (102) and a water distribution adjusting valve (103) which are arranged on the water distribution and washing pipe (101), wherein the water distribution and washing pipeline (10) is connected with a mother liquor feeding electric three-way valve (9) through the water distribution and washing pipe (101), and the water distribution adjusting valve (103) is connected with the controller (2).
9. The efficient and intelligent additive compounding device of claim 8, wherein: be connected with washing pipe (11) on joining in marriage water washing pipe (101) wash water pipe (11) on install washing motorised valve (12), wherein, wash the one end of water pipe (11) with the other end intercommunication of auxiliary material pipeline (7) is connected, wash water motorised valve (12) with controller (2) are connected.
10. The control method of the efficient and intelligent admixture compounding device of any one of claims 1 to 9 is characterized by comprising the following steps: the method comprises the following steps:
s1: inputting the preset mixing proportion, solid content, products and quantity of the additives through the controller (2);
s2: the efficient and intelligent additive compounding device is started through the controller (2), so that the water distribution and washing pipeline (10), the mother liquid feeding pipe (8), the auxiliary material pipeline (7), the mother liquid feeding pipeline (4) and the storage tank (3) are sequentially communicated to form a complete working pipeline, and then the mother liquid and water respectively enter the working pipeline from the mother liquid feeding pipe (8) and the water distribution and washing pipeline (10) and flow into the storage tank (3) along the working pipeline to carry out additive compounding production;
s3: the liquid level transmitter (13) and the controller (2) are matched with each other to control the compounding amount of the admixture in the storage tank (3), and the compounding ratio and the solid content of the compounded admixture are detected on line;
s4: if the mixing proportion and the solid content of the compounded additive are within a preset control range, the pipeline is adjusted through the controller (2), so that the storage tank (3), the batching and discharging pipeline (5) and the auxiliary material pipeline (7) are sequentially communicated to form a complete working pipeline, and the efficient and intelligent additive compounding device is started to convey the additive from the storage tank (3) to a finished product outlet along the working pipeline for canning or loading;
s5: if the mix proportion and the solid content of the compounded admixture are not within the preset control range, the controller (2) gives an alarm for prompting, technical personnel intervene, the pipeline is adjusted through the controller (2), the storage tank (3), the batching and discharging pipeline (5) and the auxiliary material pipeline (7) are sequentially communicated to form a complete working pipeline, and the efficient intelligent compounding device of the admixture is started to drain the admixture to the batch rechecking bin along the working pipeline.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117551515A (en) * | 2023-11-10 | 2024-02-13 | 广州南沙珠江啤酒有限公司 | Beer saccharification auxiliary material adding device and method |
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