CN110694386A - An electrical automation control overturning dust removal type electrical cabinet - Google Patents
An electrical automation control overturning dust removal type electrical cabinet Download PDFInfo
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- CN110694386A CN110694386A CN201910973854.0A CN201910973854A CN110694386A CN 110694386 A CN110694386 A CN 110694386A CN 201910973854 A CN201910973854 A CN 201910973854A CN 110694386 A CN110694386 A CN 110694386A
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- 239000000428 dust Substances 0.000 title claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 238000005192 partition Methods 0.000 claims abstract description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 239000012535 impurity Substances 0.000 claims description 41
- 239000002245 particle Substances 0.000 claims description 20
- 210000003437 trachea Anatomy 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims 8
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000011010 flushing procedure Methods 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 10
- 238000009825 accumulation Methods 0.000 description 7
- 238000004891 communication Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000000746 purification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/103—Curved filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/26—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/72—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with backwash arms, shoes or nozzles
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明公开了一种电气自动化控制的翻转除尘式电器柜,包括电器柜本体,电器柜本体上设置有柜门,且电器柜本体的内部上方设置有元件室,电器柜本体的内部下方设置有除尘室,除尘装置包括翻转除尘机构和滤芯除尘机构,进气罩设置在电器柜本体底部的外壁上,电器柜本体的侧壁上转动安装有连接轴,连接轴上套设有橡胶辊,橡胶辊上安装有侧板,侧板的底部设置有第一滤网,侧板第二滤网之间设置有加强杆,第二滤网的上下两端分别安装在第一隔板和第二隔板上;本发明具有对外界气体进行分级除尘,且除尘效率高,并在后期进行清理灰尘时操作方便的优点。
The invention discloses an electrical automation-controlled overturned dust-removing type electrical cabinet, comprising an electrical cabinet body, a cabinet door is arranged on the electrical cabinet body, a component room is arranged above the inside of the electrical cabinet body, and a lower part of the inside of the electrical cabinet body is arranged with a door. The dust removal chamber and the dust removal device include a reverse dust removal mechanism and a filter element dust removal mechanism. The air intake hood is arranged on the outer wall of the bottom of the electrical cabinet body. A connecting shaft is rotatably installed on the side wall of the electrical cabinet body. The connecting shaft is sleeved with a rubber roller. A side plate is installed on the roller, a first filter screen is arranged at the bottom of the side plate, a reinforcing rod is arranged between the second filter screen of the side plate, and the upper and lower ends of the second filter screen are respectively installed on the first partition plate and the second partition plate. The invention has the advantages of grading and dedusting the outside air, and the dedusting efficiency is high, and the operation is convenient when cleaning the dust in the later stage.
Description
技术领域technical field
本发明属于电器柜技术领域,涉及一种翻转除尘式电器柜,具体是一种电气自动化控制的翻转除尘式电器柜。The invention belongs to the technical field of electrical cabinets, and relates to an overturned dust removal type electrical cabinet, in particular to an overturned dust removal type electrical cabinet controlled by electrical automation.
背景技术Background technique
电器柜内的除尘设备是除去外界进入气体中的灰尘和杂质。The dust removal equipment in the electrical cabinet is to remove the dust and impurities that enter the gas from the outside world.
对比文件CN201821893446.1公开了一种电气自动化除尘装置,包括外壳体,所述外壳体内腔底部设有集尘抽屉,所述集尘抽屉顶部设有滤芯支撑板,所述滤芯支撑板顶部固定连接有滤芯,所述滤芯顶部卡嵌有滤芯密封板,所述滤芯密封板表面开设有出气口,所述出气口与滤芯内圈结构相匹配,所述出气口顶部设有喷吹爆炸头,所述喷吹爆炸头另一端连接气管,所述气管外侧通过钢管固定连接有蜗轮风机支撑板,所述蜗轮风机支撑板固定焊接于外壳体内壁,其存在这除尘效率低的问题。Reference document CN201821893446.1 discloses an electric automatic dust removal device, comprising an outer casing, a dust collection drawer is arranged at the bottom of the inner cavity of the outer casing, a filter element support plate is arranged at the top of the dust collection drawer, and the top of the filter element support plate is fixedly connected There is a filter element, the top of the filter element is embedded with a filter element sealing plate, the surface of the filter element sealing plate is provided with an air outlet, the air outlet is matched with the inner ring structure of the filter element, and the top of the air outlet is provided with a blowing explosion head, so The other end of the blasting head is connected to a gas pipe, and a worm gear fan support plate is fixedly connected to the outside of the gas pipe through a steel pipe.
现有电器柜中的除尘装置通过设置滤芯进行过滤除尘,从而存在着增大了滤芯的工作强度,降低滤芯的使用寿命和工作时间,并需要工作人员频繁对滤芯进行清理;过滤除尘后的灰尘杂质吸附在滤芯上,需要工作人员手动进行拆卸滤芯进行清理,增加了工作人员的工作强度;不便对其进行清理;由于固定安装的滤芯会导致靠近进风口的位置处首先会有大量的杂质灰尘积累,远离进风口的位置杂质灰尘积累较少,使得滤芯除尘作用不够均匀,而影响其整体的滤芯在后期工作使用,并大大降低滤芯除尘效率的问题。The dust removal device in the existing electrical cabinet filters and removes dust by setting the filter element, which increases the working strength of the filter element, reduces the service life and working time of the filter element, and requires the staff to clean the filter element frequently; The impurities are adsorbed on the filter element, which requires the staff to manually disassemble the filter element for cleaning, which increases the work intensity of the staff; it is inconvenient to clean it; due to the fixed installation of the filter element, there will be a large amount of impurities and dust near the air inlet first. Accumulation, the accumulation of impurities and dust in the position far from the air inlet is less, which makes the dust removal effect of the filter element not uniform, which affects the overall use of the filter element in the later work, and greatly reduces the dust removal efficiency of the filter element.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决现有电器柜中的除尘装置通过设置滤芯进行过滤除尘,从而存在着增大了滤芯的工作强度,降低滤芯的使用寿命和工作时间,并需要工作人员频繁对滤芯进行清理;过滤除尘后的灰尘杂质吸附在滤芯上,需要工作人员手动进行拆卸滤芯进行清理,增加了工作人员的工作强度;不便对其进行清理;由于固定安装的滤芯会导致靠近进风口的位置处首先会有大量的杂质灰尘积累,远离进风口的位置杂质灰尘积累较少,使得滤芯除尘作用不够均匀,而影响其整体的滤芯在后期工作使用,并大大降低滤芯除尘效率的问题,而提出了一种电气自动化控制的翻转除尘式电器柜。The purpose of the present invention is to solve the problem that the dust removal device in the existing electrical cabinet performs filtration and dust removal by setting the filter element, thereby increasing the working strength of the filter element, reducing the service life and working time of the filter element, and requiring the staff to frequently clean the filter element. ; The dust and impurities after filtering and dedusting are adsorbed on the filter element, which requires the staff to manually disassemble the filter element for cleaning, which increases the work intensity of the staff; it is inconvenient to clean it; due to the fixed installation of the filter element, it will cause the first place close to the air inlet. A large amount of impurities and dust will accumulate, and there will be less accumulation of impurities and dust in the position far from the air inlet, which makes the dust removal effect of the filter element not uniform, which affects the use of the overall filter element in the later work and greatly reduces the dust removal efficiency of the filter element. A kind of electrical automation control overturned dust removal electrical cabinet.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种电气自动化控制的翻转除尘式电器柜,包括电器柜本体,电器柜本体上设置有柜门,且电器柜本体的内部上方设置有原件室,电器柜本体的内部下方设置有除尘室,除尘室内平行设置有第一隔板和第二隔板,第一隔板位于第二隔板的上方,除尘室内设置有除尘装置,除尘装置包括翻转除尘机构和滤芯除尘机构,翻转除尘机构和滤芯除尘机构分别位于第一隔板和第二隔板之间;The utility model relates to an electrical automation-controlled overturned dust-removing type electrical cabinet, comprising an electrical cabinet body, a cabinet door is arranged on the electrical cabinet body, an original part room is arranged above the inside of the electrical cabinet body, and a dust-removing room is arranged below the inside of the electrical cabinet body for dust removal. A first clapboard and a second clapboard are arranged in parallel in the room, the first clapboard is located above the second clapboard, and a dust removal device is arranged in the dust removal chamber. The dust removal device includes a reverse dust removal mechanism and a filter element dust removal mechanism. The mechanisms are respectively located between the first partition plate and the second partition plate;
翻转除尘机构包括进气罩、进气管、连接轴、橡胶辊、侧板、第一滤网和第二滤网,进气罩设置在电器柜本体底部的外壁上,进气罩的出气端与进气管的进气端连接,第一隔板靠近进气罩的一侧上设置有通气孔,进气管的出气端延伸至第一隔板上的通气孔,并与通气孔连通,电器柜本体的侧壁上转动安装有连接轴,连接轴上套设有橡胶辊,橡胶辊上安装有侧板,侧板的底部设置有第一滤网,侧板第二滤网之间设置有加强杆,第二滤网的上下两端分别安装在第一隔板和第二隔板上;The overturning dust removal mechanism includes an air intake hood, an air intake pipe, a connecting shaft, a rubber roller, a side plate, a first filter screen and a second filter screen. The air inlet end of the air inlet pipe is connected, a vent hole is provided on the side of the first partition plate close to the air intake cover, and the air outlet end of the air intake pipe extends to the air hole on the first partition plate and communicates with the air hole. The electrical cabinet body A connecting shaft is rotatably installed on the side wall of the connecting shaft, a rubber roller is sleeved on the connecting shaft, a side plate is installed on the rubber roller, a first filter screen is arranged at the bottom of the side plate, and a reinforcing rod is arranged between the second filter screen of the side plate , the upper and lower ends of the second filter screen are respectively installed on the first partition plate and the second partition plate;
电器柜本体的侧壁上分别设置有与侧板相适配的通孔,且电器柜本体侧壁的通孔处设置有密封垫圈,第一滤网和第二滤网均为圆心相同的弧形结构,且第一滤网的外弧面与第二滤网的内弧面相同,第一滤网沿着第二滤网的内弧面转动连接。The side walls of the electrical cabinet body are respectively provided with through holes that are adapted to the side plates, and the through holes on the side walls of the electrical cabinet body are provided with sealing gaskets, and the first filter screen and the second filter screen are arcs with the same center of the circle. The outer arc surface of the first filter screen is the same as the inner arc surface of the second filter screen, and the first filter screen is rotatably connected along the inner arc surface of the second filter screen.
优选的,滤芯除尘机构包括滤芯、第一安装板、第二安装板、气管、连通管和涡轮风机,滤芯的两端分别与第一安装板和第二安装板连接;Preferably, the filter element dust removal mechanism includes a filter element, a first mounting plate, a second mounting plate, an air pipe, a communication pipe and a turbo fan, and two ends of the filter element are respectively connected to the first mounting plate and the second mounting plate;
第一安装板安装在承托座上,承托座的顶部位于第二隔板的上方,承托座的底部位于第二隔板的下方,并转动安装在除尘室内部的底面上,承托座与驱动机构连接,驱动机构安装在除尘室内部的底面上;The first mounting plate is installed on the support base, the top of the support base is located above the second partition plate, and the bottom of the support base is located below the second partition plate, and is rotated and installed on the bottom surface of the interior of the dust chamber. The seat is connected with the driving mechanism, and the driving mechanism is installed on the bottom surface inside the dust chamber;
第二安装板上设置有开孔,第二安装板上的开孔处通过密封轴承与排气管转动连接,排气管的延伸至第一隔板上方,并通过三通连接管分别与气管的一端和连通管的一端连接,气管的另一端穿过电器柜本体的另一侧壁,且气管上设置有阀门,连通管的另一端与涡轮风机的进气端连接,涡轮风机的出气端通过管道穿过除尘室,并延伸至元件室内,涡轮风机安装在第一隔板的顶面上。The second mounting plate is provided with openings, and the openings on the second mounting plate are rotatably connected to the exhaust pipe through a sealed bearing. One end of the connecting pipe is connected with one end of the connecting pipe, the other end of the air pipe passes through the other side wall of the electrical cabinet body, and the air pipe is provided with a valve, the other end of the connecting pipe is connected with the air inlet end of the turbo blower, and the air outlet end of the turbo blower Passing through the dust chamber and extending into the element chamber through the pipe, the turbine fan is installed on the top surface of the first partition.
优选的,承托座包括活动杆、筒体、滑板和弹簧,筒体的底部转动安装在除尘室的内部底面上,且筒体的内部底面上设有弹簧,弹簧的顶端设置有滑板,滑板与筒体的内壁滑动连接,滑板的顶面上设置有活动杆,活动杆的顶端依次穿过筒体和第二隔板,并分别与筒体滑动连接、第二隔板活动连接,活动杆的顶端与第一安装板连接;Preferably, the support base includes a movable rod, a cylinder, a sliding plate and a spring, the bottom of the cylinder is rotatably mounted on the inner bottom surface of the dust chamber, and the inner bottom surface of the cylinder is provided with a spring, the top of the spring is provided with a sliding plate, and the sliding plate is provided with a spring. It is slidably connected with the inner wall of the cylinder, and a movable rod is arranged on the top surface of the slide plate. The top end is connected with the first mounting plate;
滤芯的上下两端分别安装有与滤芯孔径相适配的环形连接板,环形连接板上等间距设置有多组销块,第一安装板和第二安装板上分别设置有与销块相适配的销孔,且第一安装板和第二安装板分别与环形连接板连接处设置有密封垫圈。The upper and lower ends of the filter element are respectively installed with annular connecting plates which are adapted to the aperture of the filter element. The annular connecting plate is provided with a plurality of groups of pin blocks at equal intervals. The first mounting plate and the second mounting plate are respectively provided with corresponding pin blocks The corresponding pin holes are provided, and sealing gaskets are provided at the joints between the first mounting plate and the second mounting plate and the annular connecting plate respectively.
优选的,驱动机构包括电机、主动皮带轮、从动皮带轮和皮带,筒体的外壁上套设有从动皮带轮,电机安装在第二隔板的底面上,且电机的输出端与主动皮带轮连接,主动皮带轮通过皮带与从动皮带轮传动连接。Preferably, the driving mechanism includes a motor, a driving pulley, a driven pulley and a belt, a driven pulley is sleeved on the outer wall of the cylinder, the motor is installed on the bottom surface of the second partition, and the output end of the motor is connected with the driving pulley, The driving pulley is connected with the driven pulley through a belt.
优选的,滤芯等间距设置有三组,且三组的滤芯之间组成等腰三角形形状,且其中两组的滤芯并列设置,并分别位于靠近第二滤网的一侧。Preferably, three groups of filter elements are arranged at equal intervals, and the filter elements of the three groups form an isosceles triangle shape, and the filter elements of the two groups are arranged side by side and are respectively located on the side close to the second filter screen.
优选的,连接轴的另一端穿过电器柜本体的侧壁,并分别与把手连接,电器柜本体的侧壁上设置有限位块,限位块位于连接轴的正下方,且限位块和连接轴上分别设置有与紧固螺栓相适配的螺纹孔。Preferably, the other end of the connecting shaft passes through the side wall of the electrical cabinet body and is connected to the handle respectively. The side wall of the electrical cabinet body is provided with a limit block, the limit block is located directly below the connecting shaft, and the limit block and The connecting shafts are respectively provided with threaded holes matched with the fastening bolts.
优选的,该电器柜的工作方法包括以下步骤:Preferably, the working method of the electrical cabinet includes the following steps:
S1、开启涡轮风机和驱动机构中的电机,在涡轮风机的作用下,使得外界气体通过进气罩沿着进气管进入到翻转除尘机构内,然后外界气体经过第一滤网和第二滤网进行过滤,并除去大颗粒物的杂质;S1. Turn on the turbo blower and the motor in the drive mechanism. Under the action of the turbo blower, the outside air enters the overturning dust removal mechanism through the intake hood and along the intake pipe, and then the outside air passes through the first filter screen and the second filter screen. Filter and remove impurities of large particles;
S2、驱动机构中的电机带动主动皮带轮转动,主动皮带轮通过皮带带动从动皮带轮进行转动,转动的从动皮带轮带动承托座进行转动,使得位于承托座上的滤芯进行旋转,从而经过第一滤网和第二滤网过滤的气体通过三组的不断旋转的滤芯进行过滤并除去小颗粒杂质;S2. The motor in the driving mechanism drives the driving pulley to rotate, the driving pulley drives the driven pulley to rotate through the belt, and the rotating driven pulley drives the bearing seat to rotate, so that the filter element located on the bearing seat rotates, thereby passing through the first The gas filtered by the filter screen and the second filter screen is filtered through three sets of continuously rotating filter elements to remove small particles of impurities;
S3、经过滤芯过滤后的气体依次沿着排气管和连通管进入到电器柜本体上的元件室内;S3. The gas filtered by the filter element enters the component room on the electrical cabinet body along the exhaust pipe and the connecting pipe in turn;
S4、工作人员定期需要对翻转除尘机构进行清理工作时,通过将限位块上的紧固螺栓拆卸下来,然后转动把手带动连接轴转动,连接轴带动侧板和第一滤网沿着第二滤网进行向外侧转动,即可清理第一滤网上承载的大颗粒物杂质,清理完成后,旋转连接轴,使得侧板与电器柜本体侧壁上的通孔闭合,再通过紧固螺栓将连接轴进行固定;S4. When the staff needs to clean up the overturning dust removal mechanism regularly, remove the fastening bolts on the limit block, and then turn the handle to drive the connecting shaft to rotate, and the connecting shaft drives the side plate and the first filter along the second The filter screen is rotated to the outside, and the large particles and impurities carried on the first filter screen can be cleaned. After the cleaning is completed, the connecting shaft is rotated to close the side plate and the through hole on the side wall of the electrical cabinet body, and then the connection is made by tightening bolts. The shaft is fixed;
S5、工作人员定期需要对滤芯14进行清理工作时,将气管与外界的气罐连接,然后开启气管上的阀门,使得气罐上的气体经过气管和排气管对滤芯进行反吹,即可将滤芯表面上的小颗粒物杂质。S5. When the staff needs to clean the
本发明的有益效果:Beneficial effects of the present invention:
开启涡轮风机和驱动机构中的电机,在涡轮风机的作用下,使得外界气体通过进气罩沿着进气管进入到翻转除尘机构内,然后外界气体经过第一滤网和第二滤网进行过滤,并除去大颗粒物的杂质;翻转除尘机构可以有效过滤到外界气体中含有的大颗粒杂质,达到对外界气体初步除尘净化的作用,可以有效缓解滤芯的工作强度,延长滤芯的使用寿命和工作时间,也将减少对滤芯进行清理的次数;Turn on the turbo fan and the motor in the drive mechanism, and under the action of the turbo fan, the outside air enters the overturning dust removal mechanism through the intake hood along the intake pipe, and then the outside air is filtered through the first filter screen and the second filter screen , and remove the impurities of large particles; the reverse dust removal mechanism can effectively filter the large particles of impurities contained in the outside air, and achieve the effect of preliminary dust removal and purification of the outside air, which can effectively relieve the working intensity of the filter element and prolong the service life and working time of the filter element. , will also reduce the number of times the filter element is cleaned;
通过把手带动连接轴转动,连接轴带动侧板和第一滤网沿着第二滤网进行向外侧转动,使得承载有大颗粒物杂质的第一滤网展开呈现在电器柜本体外壁处,从而方便工作人员将第一滤网上的大颗粒物杂质清理出来,大大提高除尘后期对杂质灰尘的清理,减少工作人员的劳动力的优点;The handle drives the connecting shaft to rotate, and the connecting shaft drives the side plate and the first filter screen to rotate outward along the second filter screen, so that the first filter screen carrying large particles of impurities is unfolded and presented at the outer wall of the electrical cabinet body, thereby facilitating the The staff cleans out the large particles and impurities on the first filter screen, which greatly improves the cleaning of impurities and dust in the later stage of dust removal and reduces the labor force of the staff;
驱动机构中的电机带动主动皮带轮转动,主动皮带轮通过皮带带动从动皮带轮进行转动,转动的从动皮带轮带动承托座进行转动,使得位于承托座上的滤芯进行旋转,从而经过第一滤网和第二滤网过滤的气体通过三组的不断旋转的滤芯进行过滤并除去小颗粒杂质;经过滤芯过滤后的气体依次沿着排气管和连通管进入到电器柜本体上的元件室内,从而可以达到对外界气体进行分级除尘的效果,具有良好的除尘效果,且除尘更加彻底,可以使得更加洁净的气体进入到电器柜本体内,The motor in the driving mechanism drives the driving pulley to rotate, the driving pulley drives the driven pulley to rotate through the belt, and the rotating driven pulley drives the support base to rotate, so that the filter element located on the support base rotates, thereby passing through the first filter screen The gas filtered by the second filter screen is filtered through three sets of continuously rotating filter elements to remove small particles of impurities; the gas filtered by the filter element enters the component room on the electrical cabinet body along the exhaust pipe and the connecting pipe in turn, thereby It can achieve the effect of grading and dedusting the external gas, has a good dedusting effect, and the dedusting is more thorough, which can make cleaner gas enter the electrical cabinet body,
通过将气管与外界的气罐连接,然后开启气管上的阀门,使得气罐上的气体经过气管和排气管对滤芯进行反吹,即可方便快捷清理掉滤芯表面上的小颗粒物杂质;By connecting the trachea to the external gas tank, and then opening the valve on the trachea, the gas on the gas tank passes through the trachea and the exhaust pipe to blow back the filter element, so that the small particles and impurities on the surface of the filter element can be easily and quickly removed;
驱动机构中的电机带动主动皮带轮转动,主动皮带轮通过皮带带动从动皮带轮进行转动,转动的从动皮带轮带动承托座进行转动,使得位于承托座上的滤芯进行旋转,从而使得外界气体均匀吹向滤芯的表面上,避免由于固定安装的滤芯会导致靠近进风口的位置处首先会有大量的杂质灰尘积累,远离进风口的位置杂质灰尘积累较少,使得滤芯除尘作用不够均匀,而影响其整体的滤芯在后期工作使用,并大大降低滤芯除尘的效率;The motor in the driving mechanism drives the driving pulley to rotate, the driving pulley drives the driven pulley to rotate through the belt, and the rotating driven pulley drives the support base to rotate, so that the filter element located on the support base rotates, so that the outside air is evenly blown. On the surface of the filter element, avoid the accumulation of a large amount of impurities and dust at the position close to the air inlet due to the fixed installation of the filter element, and the accumulation of impurities and dust at the position far from the air inlet is less, so that the dust removal effect of the filter element is not uniform, which affects its performance. The overall filter element is used in the later work, and greatly reduces the dust removal efficiency of the filter element;
通过设置三组的滤芯可以大大提高对外界灰尘的过滤效率,靠近进风口位置设置的两组滤芯可以对刚进入的含有杂质灰尘的气体进行充分过滤,而过滤后剩余的部分气体,通过设置的一组的滤芯进行再次过滤,从而使得可以对外界气体进行充分过滤,并可以有效提高去除气体中杂质灰尘的效率。By setting three sets of filter elements, the filtering efficiency of the external dust can be greatly improved. The two sets of filter elements set close to the air inlet can fully filter the gas containing impurities and dust that has just entered, and the remaining part of the gas after filtering can pass through the set A set of filter elements is filtered again, so that the outside air can be fully filtered, and the efficiency of removing impurities and dust in the gas can be effectively improved.
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
图1是本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的内部结构图;Fig. 2 is the internal structure diagram of the present invention;
图3是本发明的内部结构正视图;Fig. 3 is the internal structure front view of the present invention;
图4是本发明中的除尘装置整体结构图;Fig. 4 is the overall structure diagram of the dust removal device in the present invention;
图5是本发明中翻转除尘机构的示意图;Fig. 5 is the schematic diagram of inversion dust removal mechanism in the present invention;
图6是本发明中翻转除尘机构的结构图;Fig. 6 is the structure diagram of the overturning dust removal mechanism in the present invention;
图7是本发明中电器柜底部的侧视图;7 is a side view of the bottom of the electrical cabinet in the present invention;
图8是本发明中滤芯的整体结构图;Fig. 8 is the overall structure diagram of filter element in the present invention;
图9是本发明中承托座的整体结构图。FIG. 9 is an overall structural diagram of the support base in the present invention.
图中:1、电器柜本体;2、柜门;3、元件室;4、除尘室;5、第一隔板;6、第二隔板;7、进气罩;8、进气管;9、连接轴;10、橡胶辊;11、侧板;12、第一滤网;13、第二滤网;14、滤芯;15、第一安装板;16、活动杆;17、筒体;18、从动皮带轮;19、皮带;20、第二安装板;21、气管;22、连通管;23、涡轮风机;24、加强杆;25、把手;26、限位块;27、紧固螺栓;28、环形连接板;29、销块;30、销孔;31、滑板;32、弹簧;33、排气管。In the figure: 1, the electrical cabinet body; 2, the cabinet door; 3, the component room; 4, the dust chamber; 5, the first partition; 6, the second partition; , connecting shaft; 10, rubber roller; 11, side plate; 12, first filter screen; 13, second filter screen; 14, filter element; 15, first mounting plate; 16, movable rod; 17, cylinder body; 18 , driven pulley; 19, belt; 20, second mounting plate; 21, air pipe; 22, connecting pipe; 23, turbo fan; 24, reinforcing rod; 25, handle; 26, limit block; 27, fastening bolt ; 28, annular connecting plate; 29, pin block; 30, pin hole; 31, slide plate; 32, spring; 33, exhaust pipe.
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1-9所示,一种电气自动化控制的翻转除尘式电器柜,包括电器柜本体1,电器柜本体1上设置有柜门2,且电器柜本体1的内部上方设置有元件室3,电器柜本体1的内部下方设置有除尘室4,除尘室4内平行设置有第一隔板5和第二隔板6,第一隔板5位于第二隔板6的上方,除尘室4内设置有除尘装置,除尘装置包括翻转除尘机构和滤芯除尘机构,翻转除尘机构和滤芯除尘机构分别位于第一隔板5和第二隔板6之间;As shown in Figures 1-9, an electrical automation-controlled overturned dust-removing electrical cabinet includes an
翻转除尘机构包括进气罩7、进气管8、连接轴9、橡胶辊10、侧板11、第一滤网12和第二滤网13,进气罩7设置在电器柜本体1底部的外壁上,进气罩7的出气端与进气管8的进气端连接,第一隔板5靠近进气罩7的一侧上设置有通气孔,进气管8的出气端延伸至第一隔板5上的通气孔,并与通气孔连通,电器柜本体1的侧壁上转动安装有连接轴9,连接轴9上套设有橡胶辊10,橡胶辊10上安装有侧板11,侧板11的底部设置有第一滤网12,侧板11与第二滤网13之间设置有加强杆24,第二滤网13的上下两端分别安装在第一隔板5和第二隔板6上;The reverse dust removal mechanism includes an
电器柜本体1的侧壁上分别设置有与侧板11相适配的通孔,且电器柜本体1侧壁的通孔处设置有密封垫圈,第一滤网12和第二滤网13均为圆心相同的弧形结构,且第一滤网12的外弧面与第二滤网13的内弧面相同,第一滤网12沿着第二滤网13的内弧面转动连接。The side walls of the
滤芯除尘机构包括滤芯14、第一安装板15、第二安装板20、气管21、连通管22和涡轮风机23,滤芯14的两端分别与第一安装板15和第二安装板20连接;The filter element dust removal mechanism includes a
第一安装板15安装在承托座上,承托座的顶部位于第二隔板6的上方,承托座的底部位于第二隔板6的下方,并转动安装在除尘室4内部的底面上,承托座与驱动机构连接,驱动机构安装在除尘室4内部的底面上;The first mounting
第二安装板20上设置有开孔,第二安装板20上的开孔处通过密封轴承与排气管33转动连接,排气管33的延伸至第一隔板5上方,并通过三通连接管分别与气管21的一端和连通管22的一端连接,气管21的另一端穿过电器柜本体4的另一侧壁,且气管21上设置有阀门,连通管22的另一端与涡轮风机23的进气端连接,涡轮风机23的出气端通过管道穿过除尘室4,并延伸至元件室3内,涡轮风机23安装在第一隔板5的顶面上。The
承托座包括活动杆16、筒体17、滑板31和弹簧32,筒体17的底部转动安装在除尘室4的内部底面上,且筒体17的内部底面上设有弹簧32,弹簧32的顶端设置有滑板31,滑板31与筒体17的内壁滑动连接,滑板31的顶面上设置有活动杆16,活动杆16的顶端依次穿过筒体17和第二隔板6,并分别与筒体17滑动连接、第二隔板6活动连接,活动杆16的顶端与第一安装板15连接;The support seat includes a
滤芯14的上下两端分别安装有与滤芯14孔径相适配的环形连接板28,环形连接板28上等间距设置有多组销块29,第一安装板15和第二安装板20上分别设置有与销块29相适配的销孔30,且第一安装板15和第二安装板20分别与环形连接板28连接处设置有密封垫圈,使用时,通过向下压动第一安装板15,使得活动杆16带动滑板31向下移动并使得弹簧32处于压缩状态,然后在滤芯14两端的环形连接板28上的销块29分别与第一安装板15和第二安装板20上的销孔30的配合作用,将滤芯14安装到第一安装板15和第二安装板20上,解决了由于滤芯14在长时间的工作时,需要将滤芯14拆卸下来进行清洗或维护,使得滤芯14可以进行循环使用,而现有的滤芯14都是通过螺栓方式进行安装连接的,使得在安装拆卸过程中需要不行旋转螺栓,使得操作不够方便快捷的问题。The upper and lower ends of the
驱动机构包括电机、主动皮带轮、从动皮带轮18和皮带19,筒体17的外壁上套设有从动皮带轮18,电机安装在第二隔板6的底面上,且电机的输出端与主动皮带轮连接,主动皮带轮通过皮带19与从动皮带轮18传动连接,驱动机构中的电机带动主动皮带轮转动,主动皮带轮通过皮带19带动从动皮带轮18进行转动,转动的从动皮带轮18带动承托座进行转动,使得位于承托座上的滤芯14进行旋转,从而使得外界气体均匀吹向滤芯14的表面上,避免由于固定安装的滤芯14会导致靠近进风口的位置处首先会有大量的杂质灰尘积累,远离进风口的位置杂质灰尘积累较少,使得滤芯14除尘作用不够均匀,而影响其整体的滤芯14在后期工作使用,并大大降低滤芯14除尘的效率。The driving mechanism includes a motor, a driving pulley, a driven
滤芯14等间距设置有三组,且三组的滤芯14之间组成等腰三角形形状,且其中两组的滤芯14并列设置,并分别位于靠近第二滤网13的一侧,通过设置三组的滤芯14可以大大提高对外界灰尘的过滤效率,靠近进风口位置设置的两组滤芯14可以对刚进入的含有杂质灰尘的气体进行充分过滤,而过滤后剩余的部分气体,通过设置的一组的滤芯14进行再次过滤,从而使得可以对外界气体进行充分过滤,并可以有效提高去除气体中杂质灰尘的效率。The
连接轴9的另一端穿过电器柜本体1的侧壁,并分别与把手25连接,电器柜本体1的侧壁上设置有限位块26,限位块26位于连接轴9的正下方,且限位块26和连接轴9上分别设置有与紧固螺栓27相适配的螺纹孔,通过设置的把手25方便对连接轴9进行转动,限位块26和紧固螺栓27的配合使用,并与对连接轴9进行固定。The other end of the connecting
该电器柜的工作方法包括以下步骤:The working method of the electrical cabinet includes the following steps:
S1、开启涡轮风机23和驱动机构中的电机,在涡轮风机23的作用下,使得外界气体通过进气罩7沿着进气管8进入到翻转除尘机构内,然后外界气体经过第一滤网12和第二滤网13进行过滤,并除去大颗粒物的杂质;S1, turn on the
S2、驱动机构中的电机带动主动皮带轮转动,主动皮带轮通过皮带19带动从动皮带轮18进行转动,转动的从动皮带轮18带动承托座进行转动,使得位于承托座上的滤芯14进行旋转,从而经过第一滤网12和第二滤网13过滤的气体通过三组的不断旋转的滤芯14进行过滤并除去小颗粒杂质;S2. The motor in the driving mechanism drives the driving pulley to rotate, the driving pulley drives the driven
S3、经过滤芯14过滤后的气体依次沿着排气管33和连通管22进入到电器柜本体1上的元件室3内;S3. The gas filtered by the
S4、工作人员定期需要对翻转除尘机构进行清理工作时,通过将限位块26上的紧固螺栓27拆卸下来,然后转动把手25带动连接轴9转动,连接轴9带动侧板11和第一滤网12沿着第二滤网13进行向外侧转动,即可清理第一滤网12上承载的大颗粒物杂质,清理完成后,旋转连接轴9,使得侧板11与电器柜本体1侧壁上的通孔闭合,再通过紧固螺栓27将连接轴9进行固定;S4. When the staff regularly needs to clean up the overturning dust removal mechanism, by removing the
S5、工作人员定期需要对滤芯14进行清理工作时,将气管21与外界的气罐连接,然后开启气管21上的阀门,使得气罐上的气体经过气管21和排气管33对滤芯14进行反吹,即可清理滤芯14表面上的小颗粒物杂质灰尘。S5. When the staff regularly needs to clean the
本发明中,工作时,开启涡轮风机23和驱动机构中的电机,在涡轮风机23的作用下,使得外界气体通过进气罩7沿着进气管8进入到翻转除尘机构内,然后外界气体经过第一滤网12和第二滤网13进行过滤,并除去大颗粒物的杂质;翻转除尘机构可以有效过滤到外界气体中含有的大颗粒杂质,达到对外界气体初步除尘净化的作用,可以有效缓解滤芯14的工作强度,延长滤芯14的使用寿命和工作时间,也将减少对滤芯14进行清理的次数;In the present invention, during operation, the
另外,通过把手25带动连接轴9转动,连接轴9带动侧板11和第一滤网12沿着第二滤网13进行向外侧转动,使得承载有大颗粒物杂质的第一滤网12展开呈现在电器柜本体1外壁处,从而方便工作人员将第一滤网12上的大颗粒物杂质清理出来,大大提高除尘后期对杂质灰尘的清理,减少工作人员的劳动力的优点;In addition, the
驱动机构中的电机带动主动皮带轮转动,主动皮带轮通过皮带19带动从动皮带轮18进行转动,转动的从动皮带轮18带动承托座进行转动,使得位于承托座上的滤芯14进行旋转,从而经过第一滤网12和第二滤网13过滤的气体通过三组的不断旋转的滤芯14进行过滤并除去小颗粒杂质;经过滤芯14过滤后的气体依次沿着排气管33和连通管22进入到电器柜本体1上的元件室3内,从而可以达到对外界气体进行分级除尘的效果,具有良好的除尘效果,且除尘更加彻底,可以使得更加洁净的气体进入到电器柜本体1内,The motor in the driving mechanism drives the driving pulley to rotate, the driving pulley drives the driven
另外,通过将气管21与外界的气罐连接,然后开启气管21上的阀门,使得气罐上的气体经过气管21和排气管33对滤芯14进行反吹,即可方便快捷清理掉滤芯14表面上的小颗粒物杂质。In addition, by connecting the
以上内容仅仅是对本发明结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention, and those skilled in the art can make various modifications or supplements to the specific embodiments described or replace them in similar ways, as long as they do not deviate from the structure of the invention or Anything beyond the scope defined by the claims shall belong to the protection scope of the present invention.
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