CN110690015B - Broken tape monitoring device of wrapping machine - Google Patents
Broken tape monitoring device of wrapping machine Download PDFInfo
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- CN110690015B CN110690015B CN201910964502.9A CN201910964502A CN110690015B CN 110690015 B CN110690015 B CN 110690015B CN 201910964502 A CN201910964502 A CN 201910964502A CN 110690015 B CN110690015 B CN 110690015B
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- rotating shaft
- roller frame
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 18
- 239000002184 metal Substances 0.000 claims abstract description 34
- 229910052751 metal Inorganic materials 0.000 claims abstract description 34
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims description 35
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 23
- 229910052802 copper Inorganic materials 0.000 claims description 23
- 239000010949 copper Substances 0.000 claims description 23
- 230000008054 signal transmission Effects 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 239000004020 conductor Substances 0.000 claims description 9
- 238000004804 winding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/10—Insulating conductors or cables by longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention belongs to the technical field of broken belt monitoring, and particularly discloses a broken belt monitoring device of a wrapping machine, which comprises a disc-shaped rotary disc, a belt placing device, a first guide roller and a second guide roller, wherein the belt placing device, the first guide roller and the second guide roller are rotatably arranged on the rotary disc, a rotating shaft is rotatably arranged on the end face, provided with the belt placing device, of the rotary disc through a bearing, a strip-shaped metal roller frame is arranged at the other end of the rotating shaft, the middle position of the metal roller frame is connected with the rotating shaft, a third guide roller is rotatably arranged at one end of the metal roller frame, the first guide roller and the second guide roller are respectively positioned on two sides below the third guide roller, a wrapped belt wrapped on the belt placing device sequentially passes through the first guide roller, the third guide roller and the second guide roller, a torsion spring is sleeved on the rotating shaft, one end of the torsion spring is connected with the metal roller frame, and. The tape breakage monitoring device of the wrapping machine has the advantages of automatically monitoring tape breakage, being high in production efficiency, reducing production cost and the like.
Description
Technical Field
The invention relates to the technical field of tape breakage monitoring, in particular to a tape breakage monitoring device of a wrapping machine.
Background
Wire and cable is wrapping the in-process, appears the phenomenon of disconnected area around the band easily, and during disconnected area, the staff can't in time discover to produce a large amount of waste wires, and influence the production efficiency of cable, will cause the reworking again of product. The method of completely manual monitoring has the disadvantages of unsatisfactory monitoring effect, high rework rate, high production cost, manpower waste and the like.
Disclosure of Invention
The invention aims to provide a tape breakage monitoring device of a wrapping machine, which has the advantages of automatic monitoring of tape breakage, high production efficiency, reduction of production cost and the like.
In order to achieve the purpose, the invention provides a broken tape monitoring device of a wrapping machine, which comprises a disc-shaped rotary disc, a tape placing device, a first guide roller and a second guide roller, wherein the tape placing device, the first guide roller and the second guide roller are rotatably arranged on the rotary disc, a rotating shaft is rotatably arranged on the end surface of the rotary disc, which is provided with the tape placing device, through a bearing, a metal roller frame in a strip plate shape is arranged at the other end of the rotating shaft, the middle position of the metal roller frame is connected with the rotating shaft, a third guide roller is rotatably arranged at one end of the metal roller frame, the first guide roller and the second guide roller are respectively positioned at two sides below the third guide roller, a wrapped tape coated on the tape placing device sequentially passes through the first guide roller, the third guide roller and the second guide roller, a torsion spring is sleeved on the rotating shaft, one end of the torsion spring is connected with the metal roller frame, the other end of the torsion spring is connected with, the device comprises a rotary disc, and is characterized in that an annular conductive slide rail which is coincident with the axis of the rotary disc is arranged on the other end face of the rotary disc, a clamping groove is formed in the inner side wall of the annular conductive slide rail, a copper strip is arranged in the clamping groove, a conductive device is arranged in the annular conductive slide rail in a sliding mode and connected with an external power supply, and a first electric energy output end of the copper strip is connected with an electric energy input end of a detection device.
The principle of the invention is as follows: when the rotary disc rotates, the winding belt is driven to be wound on a conductor, the belt unwinding device is driven to rotate by using the winding belt, meanwhile, the third guide roller is tightly tightened around the winding belt under the guide action of the first guide roller and the second guide roller, the third guide roller is stressed to drive the metal roller frame and the rotating shaft to rotate by a certain angle, and further the torsion spring is stressed to twist and store energy, when the belt is broken, the torsion spring drives the rotating shaft and the metal roller frame to rotate, two ends of the metal roller frame are in contact with the detection devices, the two detection devices are switched on, the belt breaking signals are transmitted to the outside through the electric conductors, the electric conductors are communicated with the copper sheets to supply power for the detection devices, the external control device receives electric signals, the device is powered off immediately, the production loss is reduced, the rework production is prevented.
Preferably, the detection devices are detection conducting rods, and each detection device is correspondingly connected with one copper strip.
So set up, when detection device and metal roll frame intercommunication, constitute closed circular telegram return circuit jointly with copper strips and electric conductor, the circuit is in the on-state, and then produces disconnected area reaction signal to through electric conductor with disconnected area reaction signal transmission for external control circuit in order to carry out around the shutdown action of chartered plane.
Preferably, the detection device is a proximity sensor.
So set up, when detection device and metal roller frame contact, detection device exports the signal of telecommunication to the external world, and after external control circuit received the signal of telecommunication, execution was around the shutdown action of chartered plane.
Preferably, be equipped with the control box that possesses wireless signal transmission function on the terminal surface that is equipped with the electrically conductive slide of annular on the gyration dish, be equipped with information processor and wireless signal transmission device in the control box, information processor's first signal input part is connected with detection device's signal output part, information processor's signal output part and wireless signal transmission device's signal input part are connected, the electric energy input part of control box is connected with the second electric energy output part of copper strips.
So set up, detection device transmits the sensor signal who detects for the information processor in the control box, and the information processor signal of telecommunication sends for external control circuit in order to carry out the shutdown work around the chartered plane through wireless signal transmission device.
Preferably, the electric conduction device comprises a mounting seat, a wire holder and a connecting block arranged between the mounting seat and the wire holder and used for connecting the mounting seat and the wire holder, the wire holder is connected with an external power supply, rollers are arranged on the mounting seat in a rotating mode, carbon brushes are arranged on the mounting seat in positions corresponding to copper strips, the mounting seat is arranged in the annular electric conduction slide way, and the wire holder is arranged outside the annular electric conduction slide way.
So set up, the gyro wheel on the mount pad is convenient to remove in the electrically conductive slide of annular, mount pad and connecting block and electrically conductive slide sliding connection of annular, and the carbon brush is electrically conductive with the contact of copper sheet, transmission electric energy and signal of telecommunication.
Preferably, a rotating speed sensor is arranged on the rotary disc corresponding to the belt releasing device, and a signal output end of the rotating speed sensor is connected with a second signal input end of the information processor.
So set up, when the disconnected area condition of appearing, put the belting and can stop the rotation gradually, set for a minimum rotational speed, compare the speed that speed sensor detected with minimum rotational speed, when the speed that detects is greater than minimum rotational speed, the control box makes equipment normal operating, when the speed that detects is less than minimum rotational speed, the control box is after information processor handles received signal, sends external control scheme from wireless signal transmission device, makes around the stopping work of chartered plane.
The invention has the beneficial effects that:
(1) the detection device is matched with the metal roller frame with the torsion spring, so that whether the tape breaking phenomenon occurs in the wrapping tape can be sensitively detected, the annular conductive slideway and the conductive device can supply power to the detection device, and when the tape breaking phenomenon occurs, the equipment can be stopped in time, so that the production efficiency is improved, and the production cost is reduced;
(2) the detection device is communicated with the metal roller frame, the copper sheet and the electric conductor by detecting the arrangement of the conductive rod, and whether the wrapping tape is broken or not is judged by on-off of a circuit;
(3) the rotating speed of the tape releasing device is detected through the rotating speed sensor, so that whether the tape is broken or not is monitored, the labor cost is reduced, and the monitoring accuracy and efficiency are improved.
Drawings
FIG. 1 is a front view of a broken tape monitoring device of a wrapping machine in embodiment 1 of the present invention;
FIG. 2 is a rear view of a tape breakage monitoring device of a wrapping machine according to embodiment 1 of the present invention;
FIG. 3 is a front view of a metal roller frame in a tape breakage monitoring device of a lapping machine according to embodiment 1 of the present invention;
fig. 4 is a cross-sectional view of an annular conductive slideway in a tape breakage monitoring device of a taping machine according to embodiment 1 of the present invention;
FIG. 5 is a front view of a conductive device in a tape breakage monitoring device of a taping machine according to embodiment 1 of the present invention;
fig. 6 is a schematic circuit block diagram of a tape breakage monitoring device of a taping machine according to embodiment 2 of the present invention;
fig. 7 is a sectional view a-a of embodiment 3 of the present invention in fig. 1.
Detailed Description
The present invention will be described in further detail below by way of specific embodiments:
reference numerals in the drawings of the specification include: 1. a rotary disk; 2. a tape releasing device; 3. a metal roller frame; 4. a first guide roller; 5. a second guide roller; 6. a detection device; 7. a third guide roller; 8. a rotating shaft; 9. a torsion spring; 10. a bearing; 11. an annular conductive slideway; 12. a conductive device; 13. a control box; 14. a card slot; 15. copper strips; 16. a roller; 17. connecting blocks; 18. a wire holder; 19. a mounting seat; 20. a carbon brush; 21. a rotation speed sensor.
Example 1:
as shown in figures 1-5, a broken tape monitoring device of a wrapping machine comprises a disc-shaped rotary disk 1, a tape placing device 2, a first guide roller 4 and a second guide roller 5 which are rotatably arranged on the rotary disk 1, a rotating shaft 8 is rotatably arranged on the front end face of the rotary disk 1 through a bearing 10, a strip-shaped metal roller frame 3 is arranged at the front end of the rotating shaft 8, the middle position of the metal roller frame 3 is fixedly connected with the rotating shaft 8, and a third guide roller 7 is rotatably arranged at the left end of the metal roller frame 3
Referring to fig. 1, the first guide roll 4 and the second guide roll 5 are respectively located on two sides of the lower portion of the third guide roll 7, the first guide roll 4, the second guide roll 5 and the third guide roll 7 are made of rubber materials, the first guide roll 4 is located on one side close to the tape placing device 2, the wrapping tape wrapped on the tape placing device 2 sequentially passes through the first guide roll 4, the third guide roll 7 and the second guide roll 5, the torsion spring 9 is sleeved on the rotating shaft 8, one end of the torsion spring 9 is connected with the metal roll frame 3, the other end of the torsion spring is connected with the rotary disc 1, two sides of the metal roll frame 3 are respectively provided with a detection device 6, the detection devices 6 are detection conductive rods, and each detection device 6 is correspondingly connected with one copper strip 15. The other end face of the rotary disc 1 is provided with an annular conductive slide way 11 which is coincident with the axis of the rotary disc 1, the inner side wall of the annular conductive slide way 11 is provided with a clamping groove 14, a copper strip 15 is arranged in the clamping groove 14, a conductive device 12 is arranged in the annular conductive slide way 11 in a sliding mode, the conductive device 12 is connected with an external power supply, and a first electric energy output end of the copper strip 15 is connected with an electric energy input end of the detection device 6.
As shown in fig. 5, the conductor 12 includes a mounting base 19, a wire holder 18 and a connecting block 17 disposed therebetween for connecting the mounting base 19 and the wire holder 18, the connecting block 17 is made of a material with a relatively high hardness, the wire holder 18 is fixed, the wire holder 18 is connected to an external power source, a roller 16 is rotatably disposed at a middle position of a top of the mounting base 19, a carbon brush 20 is disposed on a side surface of the mounting base 19 corresponding to the copper strip 15, the carbon brush 20 is T-shaped, the carbon brush 20 is attached to the copper strip 15, the mounting base 19 is disposed in the annular conductive slideway 11, and the wire holder 18 is disposed outside the annular conductive slideway 11.
The principle of the invention is as follows: when the rotary disc 1 rotates, the wrapping tape is driven to be wound on a wire, the tape unwinding device 2 is driven to rotate by using the wrapping tape, meanwhile, the third guide roller 7 is tightened by the guiding action of the first guide roller 4 and the second guide roller 5, the metal roller frame 3 and the rotating shaft 8 are driven to rotate by force of the third guide roller 7 to rotate for a certain angle, so that the torsion spring 9 is forced to twist and store energy, when the tape is broken, the torsion spring 9 drives the rotating shaft 8 and the metal roller frame 3 to rotate, two ends of the metal roller frame 3 are in contact with the detection devices 6, the two detection devices 6 are switched on, when the detection devices 6 are communicated with the metal roller frame 3, a closed power-on loop is formed by the copper strip 15 and the conductive device 12, the circuit is in a conducting state, and an electric signal conducted by the circuit is transmitted to an external control circuit through the conductive device 12 to execute the action of the wrapping machine, the production loss is, the production efficiency is improved. The roller 16 on the mounting seat 19 is convenient to move in the annular conductive slideway 11, the mounting seat 19 and the connecting block 17 are in sliding connection with the annular conductive slideway 11, the carbon brush 20 is in sliding connection with the clamping groove 14, and the carbon brush 20 is in contact with the copper strip 15 for conducting electricity, so that electric energy and electric signals are convenient to transmit.
Example 2:
as shown in fig. 6, the present embodiment is different from embodiment 1 in that the detection device 6 is a proximity sensor. The model number of the proximity sensor is E2B-S08KS01-WP, when the detection device 6 is in contact with the metal roller frame 3, the detection device 6 outputs an electric signal to the outside, and after the external control circuit receives the electric signal, the shutdown action of the wrapping machine is executed. Specifically, the end face of the annular conductive slide 11 arranged on the rotary disc 1 is provided with a control box 13 with a wireless signal transmission function, an information processor and a wireless signal transmission device are arranged in the control box 13, the type of the information processor is AT89C52, and the type of the wireless signal transmission device is DMX 512. The first signal input end of the information processor is connected with the signal output end of the detection device 6, the signal output end of the information processor is connected with the signal input end of the wireless signal transmission device, and the electric energy input end of the control box 13 is connected with the second electric energy output end of the copper strip 15. When the belt breakage phenomenon occurs, the torsion spring 9 drives the rotating shaft 8 and the metal roller frame 3 to rotate, two ends of the metal roller frame 3 are in contact with the detection device 6, the detection device 6 transmits detected proximity sensing signals to the information processor in the control box 13, the information processor sends the signals to the external control circuit through the wireless signal transmission device to execute the shutdown work of the wrapping machine, and the electric conductor 12 is connected with the external power supply to provide electric energy for the control box 13.
The rest of the structure and the operation principle of the embodiment 2 are the same as those of the embodiment 1.
Example 3:
as shown in fig. 6 and 7, in this embodiment, on the basis of embodiment 2, a rotation speed sensor 21 for detecting the rotation speed of the tape feeding device 2 is disposed on the rotary disc 1 corresponding to the position of the tape feeding device 2, the rotation speed sensor 21 is an RS-2F hall reverse direction sensor, and a signal output end of the rotation speed sensor 21 is connected to a second signal input end of the information processor. When the belt is broken, the belt releasing device 2 stops rotating gradually, a lowest rotating speed is set, the speed detected by the rotating speed sensor 21 is compared with the lowest rotating speed, when the detected speed is greater than the lowest rotating speed, the control box 13 enables the equipment to operate normally, and when the detected speed is lower than the lowest rotating speed, the control box 13 sends a received signal to an external control circuit from the wireless signal transmission device after the received signal is processed by the information processor, so that the lapping machine stops working.
Example 3 the rest of the structure and the operation principle are the same as those of example 2.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (5)
1. A broken belt monitoring device of a wrapping machine comprises a disc-shaped rotary disc, a belt placing device, a first guide roller and a second guide roller, wherein the belt placing device, the first guide roller and the second guide roller are rotatably arranged on the rotary disc, the rotary disc is provided with a rotating shaft through a bearing, the other end of the rotating shaft is provided with a metal roller frame in a strip shape, the middle position of the metal roller frame is connected with the rotating shaft, one end of the metal roller frame is rotatably provided with a third guide roller, the first guide roller and the second guide roller are respectively positioned on two sides below the third guide roller, a wrapped belt wrapped on the belt placing device sequentially passes through the first guide roller, the third guide roller and the second guide roller, the rotating shaft is sleeved with a torsion spring, one end of the torsion spring is connected with the metal roller frame, the other end of the torsion spring is connected with the rotary disc, two sides of the metal roller frame are respectively provided with a detection device, an annular conductive slide rail which is coincident with the axis of the rotary disc is arranged on the other end face of the rotary disc, a clamping groove is formed in the inner side wall of the annular conductive slide rail, a copper strip is arranged in the clamping groove, a conductive device is arranged in the annular conductive slide rail in a sliding mode and is connected with an external power supply, and a first electric energy output end of the copper strip is connected with an electric energy input end of the detection device; the conductor comprises a mounting seat, a wire holder and a connecting block for connecting the mounting seat and the wire holder, the wire holder is electrically connected with an external power supply, rollers are arranged on the mounting seat in a rotating mode, the position, corresponding to a copper strip, of the mounting seat is provided with a carbon brush, the mounting seat is arranged in the annular conductive slide way, and the wire holder is arranged outside the annular conductive slide way.
2. The taping breakage monitoring device of the taping machine as claimed in claim 1, wherein the detecting devices are detecting conductive rods, and each detecting device is correspondingly connected with a copper tape.
3. The taping breakage monitoring device of claim 1, wherein the detection device is a proximity sensor.
4. The device for monitoring the broken belt of the lapping machine according to claim 3, wherein a control box with a wireless signal transmission function is arranged on the end face of the rotary disc, which is provided with the annular conductive slideway, an information processor and a wireless signal transmission device are arranged in the control box, a first signal input end of the information processor is connected with a signal output end of the detection device, a signal output end of the information processor is connected with a signal input end of the wireless signal transmission device, and an electric energy input end of the control box is connected with a second electric energy output end of the copper strip.
5. The taping breakage monitoring device of the taping machine as claimed in claim 4, wherein a rotation speed sensor is provided on the rotary disc at a position corresponding to the tape feeding device, and a signal output end of the rotation speed sensor is connected with a second signal input end of the information processor.
Priority Applications (1)
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CN201910964502.9A CN110690015B (en) | 2019-10-11 | 2019-10-11 | Broken tape monitoring device of wrapping machine |
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CN201910964502.9A CN110690015B (en) | 2019-10-11 | 2019-10-11 | Broken tape monitoring device of wrapping machine |
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CN110690015A CN110690015A (en) | 2020-01-14 |
CN110690015B true CN110690015B (en) | 2021-04-06 |
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CN201910964502.9A Active CN110690015B (en) | 2019-10-11 | 2019-10-11 | Broken tape monitoring device of wrapping machine |
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Families Citing this family (1)
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CN114348374B (en) * | 2021-12-02 | 2023-07-14 | 镇江北新建材有限公司 | Plate edge sealing system for detecting edge sealing belt state and detection device |
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CN202454339U (en) * | 2011-12-30 | 2012-09-26 | 常州金方圆铜业有限公司 | Belt-breaking circuit breaker of flat type copper wire insulating film winding device |
CN103754682A (en) * | 2013-12-30 | 2014-04-30 | 天津市华之阳特种线缆有限公司 | Broken tape detection device of wrapping machine |
CN203607157U (en) * | 2013-12-04 | 2014-05-21 | 国家电网公司 | Stranding machine wire breakage protection device |
CN205529235U (en) * | 2016-03-22 | 2016-08-31 | 江西恩达麻世纪科技股份有限公司 | Spinning machine yarn breaking detecting device |
CN207233467U (en) * | 2017-09-12 | 2018-04-13 | 马鞍山市天力机械有限公司 | A kind of wire stranding machine and its broken belt parking box |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN203173398U (en) * | 2013-04-03 | 2013-09-04 | 徐州远大科技发展有限公司 | Push roller type full-section broken belt capturing device |
CN104452129A (en) * | 2014-12-10 | 2015-03-25 | 上海富山精密机械科技有限公司 | Yarn breaking detecting method and device for sewing machine |
CN206783957U (en) * | 2017-05-19 | 2017-12-22 | 河南金谷实业发展有限公司 | Stitch bag broken thread detection mechanism and the filling sack closer provided with the mechanism |
CN107558037A (en) * | 2017-09-08 | 2018-01-09 | 陈钦楠 | A kind of broken thread detector applied on chain type embroidery machine |
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2019
- 2019-10-11 CN CN201910964502.9A patent/CN110690015B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202454339U (en) * | 2011-12-30 | 2012-09-26 | 常州金方圆铜业有限公司 | Belt-breaking circuit breaker of flat type copper wire insulating film winding device |
CN203607157U (en) * | 2013-12-04 | 2014-05-21 | 国家电网公司 | Stranding machine wire breakage protection device |
CN103754682A (en) * | 2013-12-30 | 2014-04-30 | 天津市华之阳特种线缆有限公司 | Broken tape detection device of wrapping machine |
CN205529235U (en) * | 2016-03-22 | 2016-08-31 | 江西恩达麻世纪科技股份有限公司 | Spinning machine yarn breaking detecting device |
CN207233467U (en) * | 2017-09-12 | 2018-04-13 | 马鞍山市天力机械有限公司 | A kind of wire stranding machine and its broken belt parking box |
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