CN110670183A - Mixed magnetic suspension bearing for driving spindle of rotor ultra-high-speed motor - Google Patents
Mixed magnetic suspension bearing for driving spindle of rotor ultra-high-speed motor Download PDFInfo
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- 239000000725 suspension Substances 0.000 title claims abstract description 23
- 230000007704 transition Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009987 spinning Methods 0.000 abstract description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005339 levitation Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007383 open-end spinning Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/04—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by contact of fibres with a running surface
- D01H4/08—Rotor spinning, i.e. the running surface being provided by a rotor
- D01H4/12—Rotor bearings; Arrangements for driving or stopping
- D01H4/14—Rotor driven by an electric motor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
Abstract
一种用于驱动纺杯超高速电机主轴的混磁悬浮轴承,属于轴承技术领域,结构上由设置在主轴上的上部结构和下部结构组成,结构新颖,电机通电,径向上磁环和径向下磁环产生旋转磁场并作用于电机主轴,形成磁电动力旋转扭矩,主轴开始径向悬浮转动,轴向上由轴向第一上磁环、轴向第一下磁环、轴向第二上磁环和轴向第二下磁环组成,产生磁场,变化的磁场对电机主轴部件产生轴向的作用力,从而悬浮电机主轴部件,并且轴向第一上磁环和轴向第一下磁环的磁场大小可以通过线圈调节,从而控制电机主轴部件的轴向悬浮,平衡其外力的效果。本发明使纺杯高速电机主轴由滑动摩擦改成空气摩擦,降低了摩擦力,提高了转速,使主轴转速提高到几万至几十万转。
A hybrid magnetic suspension bearing for driving the spindle of an ultra-high-speed motor of a spinning rotor belongs to the technical field of bearings. The structure is composed of an upper structure and a lower structure arranged on the spindle, and the structure is novel. The magnetic ring generates a rotating magnetic field and acts on the main shaft of the motor to form a magneto-electric power rotating torque. The main shaft begins to rotate in a radial suspension. The magnetic ring is composed of the second axial lower magnetic ring, which generates a magnetic field, and the changing magnetic field generates an axial force on the motor spindle part, thereby suspending the motor spindle part, and the axial first upper magnetic ring and the axial first lower magnetic ring The size of the magnetic field of the ring can be adjusted by the coil, so as to control the axial suspension of the main shaft part of the motor and balance the effect of its external force. The invention changes the main shaft of the rotor high-speed motor from sliding friction to air friction, reduces the friction force, increases the rotational speed, and increases the rotational speed of the main shaft to tens of thousands to hundreds of thousands of revolutions.
Description
技术领域technical field
本发明属于轴承技术领域,涉及一种磁悬浮轴承结构,特别是涉及一种用于驱动纺杯超高速电机主轴的混磁悬浮轴承。The invention belongs to the technical field of bearings, and relates to a magnetic suspension bearing structure, in particular to a hybrid magnetic suspension bearing used for driving a spindle of an ultra-high-speed motor of a rotor.
背景技术Background technique
轴承作为现代机械设备中一种重要的零部件,主要功能起到支撑和降低摩擦的作用,同时保证其旋转精度,轴承行业一直是制造业的基础行业,也是国家重大装备和精密装备制造业的重要组成部分。近些年随着磁悬浮技术的发展,其在轴承领域也有广阔的应用,市场份额上占比也很大。常用的高速轴承的优点是:精度高、表面粗糙度小、间隙小以及体积小;其缺点是:高速轴承磨损严重、负荷大时工作温度高、故障率高、寿命短且功耗大;而相应磁悬浮轴承因其无摩擦,噪音小,环保,转速高等一系列的特点具有很大的发展前景和很高的经济价值。通过电动机带动,主轴自动悬浮从而实现平稳无摩擦运行,无需润滑就可以达到几万或者几十万转的速度。目前用于纺织业的纺织电机,其轴承大部分采用接触式轴承,接触面磨损严重,调节精度、灵敏度不高,且结构尺寸较大,转速低,无法满足现在越来越高的转速要求。Bearings are an important part of modern machinery and equipment, their main functions are to support and reduce friction, and at the same time ensure their rotation accuracy. An important part of. In recent years, with the development of magnetic levitation technology, it has also been widely used in the field of bearings, and its market share is also very large. The advantages of commonly used high-speed bearings are: high precision, small surface roughness, small clearance and small size; the disadvantages are: high-speed bearings are severely worn, high operating temperature under heavy load, high failure rate, short life and high power consumption; and The corresponding magnetic bearing has great development prospects and high economic value because of its non-friction, low noise, environmental protection, and high speed. Driven by the motor, the main shaft is automatically suspended to achieve smooth and frictionless operation, and the speed of tens of thousands or hundreds of thousands of revolutions can be achieved without lubrication. At present, most of the bearings of textile motors used in the textile industry are contact bearings. The contact surfaces are severely worn, the adjustment accuracy and sensitivity are not high, and the structure size is large and the rotational speed is low, which cannot meet the current higher and higher rotational speed requirements.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对目前转杯纺纱电机的主轴轴承,对电机主轴转速慢,调节精度低,噪声大,磨损严重等不足,提出一种用于驱动纺杯超高速电机主轴的混磁悬浮轴承,使轴向、径向形成对称式结构,可减小整体结构的体积,对电机主轴位置调节更加方便,可达到平衡电机主轴所受外力的效果,可使电机主轴更加平稳高速地进行工作。The purpose of the present invention is to propose a hybrid magnetic suspension bearing for driving the main shaft of the rotor ultra-high-speed motor, aiming at the shortcomings of the main shaft bearing of the rotor spinning motor at present, such as slow rotation speed of the motor main shaft, low adjustment accuracy, high noise, serious wear and so on. , to form a symmetrical structure in the axial and radial directions, which can reduce the volume of the overall structure, make it more convenient to adjust the position of the motor spindle, achieve the effect of balancing the external force on the motor spindle, and make the motor spindle work more smoothly and at high speed.
本发明的技术方案是:用于驱动纺杯超高速电机主轴的混磁悬浮轴承,包括包括连接纺杯电机的主轴;其特征在于:所述混磁悬浮轴承由设置在主轴上的上部结构和下部结构组成;The technical scheme of the present invention is: a hybrid magnetic suspension bearing for driving the main shaft of an ultra-high-speed motor of a spinning rotor includes a main shaft connected to the rotor motor; it is characterized in that: the hybrid magnetic suspension bearing consists of an upper structure and a lower structure arranged on the main shaft. composition;
所述上部结构由径向上磁环、轴向第一上磁环、上箍环、轴向第一下磁环、线圈和轴向线圈座连接构成,所述主轴上部设有凸环,所述轴向第一上磁环设置在凸环的左侧,所述轴向第一上磁环设置在凸环的外圆周上,所述轴向第一上磁环的外侧设置上箍环,所述轴向线圈座设置在所述凸环的右侧,所述轴向线圈座内设有线圈,所述线圈内侧设有轴向第一下磁环,所述轴向第一上磁环与轴向第一下磁环之间形成轴向间隙;The upper structure is composed of a radial upper magnetic ring, an axial first upper magnetic ring, an upper hoop, an axial first lower magnetic ring, a coil and an axial coil seat. The upper part of the main shaft is provided with a convex ring. The axial first upper magnetic ring is arranged on the left side of the convex ring, the axial first upper magnetic ring is arranged on the outer circumference of the convex ring, and an upper hoop is arranged on the outer side of the axial first upper magnetic ring, so The axial coil seat is arranged on the right side of the convex ring, the axial coil seat is provided with a coil, the inner side of the coil is provided with an axial first lower magnetic ring, and the axial first upper magnetic ring is connected with the axial first upper magnetic ring. An axial gap is formed between the first lower magnetic rings in the axial direction;
所述下部结构由电机盖、轴向第二上磁环、轴向第二下磁环、下箍环、径向下磁环部件连接构成;所述主轴的下部设有凸环,所述凸环的外圆周上设有轴向第二下磁环,所述轴向第二下磁环的外侧设有下箍环,所述轴向第二上磁环设置在凸环的左侧,所述电机盖设置在所述轴向第二上磁环的左侧,所述径向下磁环设置在凸环的右侧,所述轴向第二上磁环与轴向第二下磁环之间形成轴向间隙,所述轴向第二下磁环与径向下磁环部件之间形成轴向间隙。The lower structure is composed of the motor cover, the second upper magnetic ring in the axial direction, the second lower magnetic ring in the axial direction, the lower hoop and the lower magnetic ring in the radial direction; the lower part of the main shaft is provided with a convex ring, and the convex The outer circumference of the ring is provided with an axial second lower magnetic ring, the outer side of the axial second lower magnetic ring is provided with a lower hoop, and the axial second upper magnetic ring is arranged on the left side of the convex ring, so The motor cover is arranged on the left side of the axial second upper magnetic ring, the radial lower magnetic ring is arranged on the right side of the convex ring, the axial second upper magnetic ring and the axial second lower magnetic ring An axial gap is formed therebetween, and an axial gap is formed between the axial second lower magnetic ring and the radial lower magnetic ring component.
所述主轴与径向上磁环部件形成间隙配合,主轴与径向下磁环形成间隙配合。The main shaft forms a clearance fit with the radially upper magnetic ring components, and the main shaft forms a clearance fit with the radially lower magnetic ring.
所述轴向第一上磁环与主轴上部凸环形成过渡配合;轴向第二下磁环与主轴下部凸环形成过渡配合。The axial first upper magnetic ring forms a transition fit with the upper convex ring of the main shaft; the axial second lower magnetic ring forms a transition fit with the main shaft lower convex ring.
所述轴向线圈座的外径与电机盖的外径相等。The outer diameter of the axial coil seat is equal to the outer diameter of the motor cover.
所述径向上磁环与径向下磁环的规格相同。The radially upper magnetic ring has the same specifications as the radially lower magnetic ring.
本发明的有益效果为:本发明提供的一种用于驱动纺杯超高速电机主轴的混磁悬浮轴承,结构上由设置在主轴上的上部结构和下部结构组成,其结构新颖,电机通电,径向上磁环和径向下磁环产生旋转磁场并作用于电机主轴,形成磁电动力旋转扭矩,主轴开始径向悬浮转动,轴向上由轴向第一上磁环、轴向第一下磁环、轴向第二上磁环和轴向第二下磁环组成,产生磁场,变化的磁场对电机主轴部件产生轴向的作用力,从而悬浮电机主轴部件,并且轴向第一上磁环和轴向第一下磁环的磁场大小可以通过线圈调节,从而控制电机主轴部件的轴向悬浮,平衡其外力的效果。本发明中的永磁轴承的运用,使纺杯高速电机主轴由滑动摩擦改成空气摩擦,降低了摩擦力,提高了转速,使主轴转速提高到几万至几十万转。The beneficial effects of the present invention are as follows: the hybrid magnetic suspension bearing for driving the main shaft of the ultra-high-speed motor of the rotor provided by the present invention is structurally composed of an upper structure and a lower structure arranged on the main shaft, and the structure is novel, the motor is energized, and the diameter is small. The upper magnetic ring and the radial lower magnetic ring generate a rotating magnetic field and act on the main shaft of the motor to form a magneto-electric rotational torque. The main shaft begins to rotate in a radial suspension. The ring, the second upper magnetic ring in the axial direction and the second lower magnetic ring in the axial direction generate a magnetic field, and the changing magnetic field produces an axial force on the main shaft part of the motor, thereby suspending the main shaft part of the motor, and the first upper magnetic ring in the axial direction And the magnetic field of the first lower magnetic ring in the axial direction can be adjusted by the coil, so as to control the axial suspension of the main shaft part of the motor and balance the effect of the external force. The application of the permanent magnet bearing in the present invention changes the main shaft of the rotor high-speed motor from sliding friction to air friction, reduces the friction force, increases the rotational speed, and increases the rotational speed of the main shaft to tens of thousands to hundreds of thousands of revolutions.
附图说明Description of drawings
图1 为本发明结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图中:主轴1、径向上磁环2、上箍环3、轴向第一上磁环4、轴向第一下磁环5、线圈6、轴向线圈座7、电机盖8、轴向第二上磁环9、轴向第二下磁环10、下箍环11、径向下磁环12。In the figure:
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1所示,用于驱动纺杯超高速电机主轴的混磁悬浮轴承,包括连接纺杯电机的主轴1,包括由设置在主轴1上的上部结构和下部结构组成;上部结构由径向上磁环2、轴向第一上磁环3、上箍环4、轴向第一下磁环5、线圈6和轴向线圈座7连接构成,主轴1上部设有凸环,轴向第一上磁环4设置在凸环的左侧,轴向第一上磁环4设置在凸环的外圆周上,轴向第一上磁环4的外侧设置上箍环3,轴向线圈座7设置在凸环的右侧,轴向线圈座7内设有线圈6,线圈6内侧设有轴向第一下磁环5,轴向第一上磁环4与轴向第一下磁环5之间形成轴向间隙;下部结构由电机盖8、轴向第二上磁环9、轴向第二下磁环10、下箍环11、径向下磁环部件12连接构成;主轴1的下部设有凸环,凸环的外圆周上设有轴向第二下磁环10,轴向第二下磁环10的外侧设有下箍环11,轴向第二上磁环9设置在凸环的左侧,电机盖8设置在轴向第二上磁环9的左侧,径向下磁环12设置在凸环的右侧,轴向第二上磁环9与轴向第二下磁环10之间形成轴向间隙,轴向第二下磁环10与径向下磁环部件12之间形成轴向间隙。As shown in Figure 1, the hybrid magnetic suspension bearing used to drive the spindle of the ultra-high-speed motor of the rotor includes a
如图1所示,用于驱动纺杯超高速电机主轴的混磁悬浮轴承,主轴1与径向上磁环部件2形成间隙配合,主轴1与径向下磁环12形成间隙配合;轴向第一上磁环4与主轴上部凸环形成过渡配合;轴向第二下磁环10与主轴下部凸环形成过渡配合;轴向线圈座7的外径与电机盖8的外径相等;径向上磁环2与径向下磁环12的规格相同。As shown in Figure 1, for the hybrid magnetic suspension bearing used to drive the main shaft of the rotor ultra-high-speed motor, the
如图1所示,用于驱动纺杯超高速电机主轴的混磁悬浮轴承,电机通电,径向上磁环部件和径向下磁环部件产生旋转磁场并作用于电机主轴,形成磁电动力旋转扭矩,电机主轴部件开始径向悬浮转动,轴向上由两组永磁轴承控制,第一组由轴向第一上磁环和轴向第一下磁环组成,第二组由轴向第二上磁环和轴向第二下磁环组成,产生磁场,变化的磁场对电机主轴部件产生轴向的作用力,从而悬浮电机主轴部件,并且轴向第一上磁环和轴向第一下磁环的磁场大小可以通过线圈调节,从而控制电机主轴部件的轴向悬浮,平衡其外力的效果。本发明中的永磁轴承的运用,使纺杯高速电机主轴由滑动摩擦改成空气摩擦,降低了摩擦力,提高了转速,使主轴转速提高到几万至几十万转。As shown in Figure 1, the hybrid magnetic suspension bearing used to drive the spindle of the ultra-high-speed motor of the rotor is energized, and the radially upper magnetic ring part and the radially lower magnetic ring part generate a rotating magnetic field and act on the motor spindle to form a magneto-electric power rotating torque , the main shaft part of the motor starts to rotate in radial suspension, and is controlled by two sets of permanent magnet bearings in the axial direction. The upper magnetic ring and the second axial lower magnetic ring are composed to generate a magnetic field, and the changing magnetic field generates an axial force on the motor spindle part, so as to suspend the motor spindle part, and the axial first upper magnetic ring and the axial first lower magnetic ring are formed. The magnetic field of the magnetic ring can be adjusted by the coil, so as to control the axial suspension of the main shaft part of the motor and balance the effect of its external force. The application of the permanent magnet bearing in the present invention changes the main shaft of the rotor high-speed motor from sliding friction to air friction, reduces the friction force, increases the rotational speed, and increases the rotational speed of the main shaft to tens of thousands to hundreds of thousands of revolutions.
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| CN118646209A (en) * | 2024-08-09 | 2024-09-13 | 杭州昆泰磁悬浮技术有限公司 | Open-end spinning motor and open-end spinning machine |
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