Disclosure of Invention
The invention aims to provide concrete block processing equipment, which aims to solve the problems that in the background technology, the internal materials need to be kept at the temperature standard of about 60 ℃ in the processing process of the concrete block, and the hot gas of a boiler in the prior art is only simple and static gas transmission after being introduced into a mixer, so that the heating effect on a mixture with high density is very limited; the density and viscosity of the mixture are high, so that a large number of large bubbles are easy to exist in the mixture after gas transmission, the influence of the large bubbles on the structural strength of the formed building block at the later stage is large, and the existing similar mixing machine does not have the function of relevant bubble treatment.
In order to achieve the purpose, the invention provides the following technical scheme: a concrete block processing device comprises a mixing tank, a feed inlet and a blanking valve, wherein a rotating shaft is arranged inside the mixing tank, the rotating shaft which is vertically distributed is rotatably arranged at the top end part of the mixing tank, a first motor is arranged on the outer wall of the top end of the mixing tank, a first bevel gear is arranged on an output shaft of the first motor, the first bevel gear is meshed with a driven bevel gear 1 on the rotating shaft, a transverse plate is arranged on an inner bearing of the mixing tank, the center of the transverse plate which is horizontally distributed is fixedly connected with the bottom end of the rotating shaft, a stirring shaft which is vertically distributed is arranged on the lower end surface of the transverse plate, a stirring rod is arranged on the stirring shaft, a transverse rod which is also horizontally distributed is arranged above the transverse plate, a mixing rod is arranged on the lower end surface of the transverse rod, an air inlet pipe is arranged on a top end bearing of the rotating shaft, the feeding port is arranged on the mixing tank, the bottom end of the mixing tank is fixedly arranged on the conveying tank, and the bottom end of the mixing tank is communicated with the interior of the conveying tank through the discharging valve;
a transverse shaft is arranged in the conveying tank, the conveying auger is arranged on the transverse shaft which is horizontally distributed, the edge of the conveying auger is attached to the inner wall of the conveying tank, a second gear is arranged at the left end of the transverse shaft and is meshed with a driven gear on the output end of a second motor, a transfer tank is arranged on the side of the conveying tank, a discharging pipe is arranged at the bottom of the conveying tank, and the bottom end of the obliquely distributed discharging pipe is fixed on the transfer tank;
the avris of transfer jar installs the vertical axis, and the vertical axis that distributes perpendicularly rotates through the bearing frame and connects on the transfer jar lateral wall to the center department on transfer tank deck rotates installs the bull stick that distributes perpendicularly, the bottom of bull stick passes transfer tank deck wall and extends to the displacement board up end, and the lower terminal surface of displacement board installs the broken pole of stabbing of equal angular distribution, and the discharge gate is installed to the avris of transfer tank bottoms portion.
Preferably, the top and the diaphragm of mixing rod are connected with the horizontal pole rotation, and the branch pole that the slope distributes is installed to the lower half section of mixing rod, installs the first gear that is located between horizontal pole and the diaphragm simultaneously on the mixing rod to the tooth piece of first gear and blending tank inner wall meshes mutually, and the first air cavity that link up perpendicularly is seted up to the inside of mixing rod simultaneously.
Preferably, the side of the first air cavity is communicated with the second air cavity, the second air cavity is communicated with the inside of the branch rod, the top end of the first air cavity is communicated with the third air cavity, and the third air cavity arranged in the cross rod is communicated with the hollow structure in the top end of the rotating shaft.
Preferably, the inside of cross axle is provided with first passageway, and first passageway symmetry is seted up at the both ends of cross axle to the first passageway that is located the left end is linked together with the recovery tube bottom.
Preferably, the top of recovery tube is installed on the blending tank, and both communicate each other, first passageway and second passageway are linked together, and the second passageway is seted up inside carrying the auger.
Preferably, the bottom end of the vertical shaft is provided with a second bevel gear which is meshed with the driven bevel gear 2 at the right end of the transverse shaft, and the top end of the vertical shaft is connected with the top end of the rotating rod through a belt pulley mechanism.
Preferably, the bottom of bull stick is provided with the screw thread layer, and the helicitic texture on screw thread layer is the same with the reciprocal lead screw surface helicitic texture of single-turn to the screw thread layer is connected with vertical section of thick bamboo inner wall screw thread.
Preferably, the bottom end of the vertical cylinder is fixedly arranged on the upper end face of the displacement plate, a slide rod in sliding connection with the displacement plate is arranged on the side of the vertical cylinder, and the top end of the slide rod is welded on the inner wall of the transfer tank.
Compared with the prior art, the invention has the beneficial effects that: according to the concrete block processing equipment, the mixing efficiency of materials in the mixing equipment is greatly improved in a mode of combining a pneumatic mixing structure and a mechanical stirring structure, the heat preservation operation can be performed on the mixture while the materials are pneumatically mixed, the subsequent bubble processing function is realized, and the structural design is more reasonable;
1. the design of the mixing rod, the branch rod, the gear at the top end of the branch rod and other structures facilitates rotation of the mixing rod while revolution, improves the mixing effect, and enables boiler hot gas to pass through each cavity to heat and preserve heat of the mixture and simultaneously perform more efficient mixing operation on the mixture in a pneumatic stirring mode;
2. the design of each channel structure is convenient for recycling heat generated by the reaction of the materials in the mixing tank through the recovery pipe, and the mixed materials are subjected to heat preservation operation in the conveying tank;
3. the use of structures such as the bull stick and vertical axis is convenient for utilize the rotation of cross axle as the power source, carries out the bubble and punctures the operation to the material in the centering jar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a concrete block processing device comprises a mixing tank 1, a rotating shaft 2, a first motor 3, first bevel teeth 4, a transverse plate 5, a stirring shaft 6, a stirring rod 7, a transverse rod 8, a blending rod 9, a branch rod 91, a first gear 92, a tooth block 93, a first air cavity 94, a second air cavity 95, a third air cavity 96, an air inlet pipe 10, a feed inlet 11, a conveying tank 12, a blanking valve 13, a transverse shaft 14, a recovery pipe 141, a first channel 142, a second channel 143, a conveying auger 15, a second gear 16, a second motor 17, a transfer tank 18, a vertical shaft 19, second bevel teeth 191, a belt pulley mechanism 192, a rotating rod 20, a thread layer 201, a vertical cylinder 202, a sliding rod 203, a displacement plate 21, a puncture rod 22, a blanking pipe 23 and a discharge port 24, wherein the rotating shaft 2 is installed inside the mixing tank 1, the rotating shaft 2 which is vertically distributed is rotatably installed at the top end part of the mixing tank 1, and the first motor 3 is installed at the outer wall of the top end, meanwhile, a first bevel gear 4 is installed on an output shaft of a first motor 3, the first bevel gear 4 is meshed with a driven bevel gear 1 on a rotating shaft 2, a transverse plate 5 is installed on an inner bearing of a mixing tank 1, the center of the transverse plate 5 which is horizontally distributed is fixedly connected with the bottom end of the rotating shaft 2, a stirring shaft 6 which is vertically distributed is installed on the lower end face of the transverse plate 5, a stirring rod 7 is installed on the stirring shaft 6, a transverse rod 8 which is also horizontally distributed is arranged above the transverse plate 5, a mixing rod 9 is installed on the lower end face of the transverse rod 8, an air inlet pipe 10 is installed on a top end bearing of the rotating shaft 2, the air inlet pipe 10 is communicated with a hollow structure of the upper half section of the rotating shaft 2, a feed inlet 11 is installed on the mixing tank 1, the bottom end of the mixing tank 1 is fixedly installed on a conveying tank 12, and the bottom end;
a transverse shaft 14 is arranged in the conveying tank 12, the conveying auger 15 is arranged on the transverse shaft 14 which is horizontally distributed, the edge of the conveying auger 15 is attached to the inner wall of the conveying tank 12, a second gear 16 is arranged at the left end of the transverse shaft 14, the second gear 16 is meshed with a driven gear on the output end of a second motor 17, a transit tank 18 is arranged on the side of the conveying tank 12, a discharging pipe 23 is arranged at the bottom of the conveying tank 12, and the bottom end of the obliquely distributed discharging pipe 23 is fixed on the transit tank 18;
vertical shaft 19 is installed to the avris of transfer jar 18, and the vertical shaft 19 of vertical distribution rotates through the bearing frame and connects on the transfer jar 18 lateral wall, and the center department on transfer jar 18 top rotates installs perpendicular distribution's bull stick 20, and the bottom of bull stick 20 passes transfer jar 18 roof and extends to displacement plate 21 up end, and the lower terminal surface of displacement plate 21 installs equal angular distribution's puncture pole 22, and discharge gate 24 is installed to the avris of transfer jar 18 bottom.
The top and the diaphragm 5 of mixing rod 9 are the rotation with horizontal pole 8 and are connected, and the branch pole 91 of slope distribution is installed to the half section down of mixing rod 9, install the first gear 92 that is located between horizontal pole 8 and the diaphragm 5 on the mixing rod 9 simultaneously, and the tooth piece 93 of first gear 92 and the mixing tank 1 inner wall meshes mutually, the first air cavity 94 that link up perpendicularly is seted up to the inside of mixing rod 9 simultaneously, the rotation of pivot 2, can drive horizontal pole 8 simultaneously and rotate, and horizontal pole 8 is synchronous with the rotation of diaphragm 5, consequently mixing rod 9 in figure 1 can drive branch pole 91 synchronous rotation under the drive of diaphragm 5 and horizontal pole 8, and under the meshing transmission effect of first gear 92 and tooth piece 93 in figure 3, mixing rod 9 can drive the synchronous rotation of branch pole 91, thereby realize improving the mesh of mixing effect.
The avris of first air cavity 94 and second air cavity 95 are linked together, and second air cavity 95 link up and set up inside branch pole 91, and the top and the third air cavity 96 of first air cavity 94 are linked together, set up simultaneously that the third air cavity 96 and the inside hollow structure in pivot 2 top of horizontal pole 8 are linked together, the staff can be linked together with boiler hot gas supply equipment with intake pipe 10 in figure 1, the hot gas in intake pipe 10 can enter into the inside hollow structure of pivot 2 in figure 2, and enter into the third air cavity 96 in diaphragm 5 in figure 2 and figure 3 via this hollow structure, as shown in figure 3, the gas in third air cavity 96 can enter into first air cavity 94 and second air cavity 95, hot gas overflows from two air cavity bottom ends, thereby realize pneumatic stirring and carry out even heating's mesh to the material in real time.
The first channel 142 is arranged inside the transverse shaft 14, the first channel 142 is symmetrically arranged at two ends of the transverse shaft 14, the first channel 142 at the left end is communicated with the bottom end of the recovery pipe 141, the top end of the recovery pipe 141 is arranged on the mixing tank 1, the first channel 142 and the second channel 143 are communicated, the second channel 143 is arranged inside the conveying auger 15, and in the process of uniformly mixing and reacting materials in the mixing tank 1, heat generated by the reaction can enter the first channel 142 in the transverse shaft 14 in fig. 4 through the recovery pipe 141 and can correspondingly flow in the second channel 143 inside the conveying auger 15, so that the purpose of preventing the materials from being cooled prematurely in the conveying tank 12 is achieved.
The bottom end of the vertical shaft 19 is provided with a second bevel gear 191, the second bevel gear 191 is meshed with a driven bevel gear 2 at the right end of the horizontal shaft 14, the top end of the vertical shaft 19 is connected with the top end of a rotating rod 20 through a belt pulley mechanism 192, the bottom end of the rotating rod 20 is provided with a thread layer 201, the thread structure of the thread layer 201 is the same as the surface thread structure of a single-rotation reciprocating screw rod, the thread layer 201 is in threaded connection with the inner wall of the vertical cylinder 202, the bottom end of the vertical cylinder 202 is fixedly arranged on the upper end surface of a displacement plate 21, the side of the vertical cylinder 202 is provided with a slide rod 203 in sliding connection with the displacement plate 21, the top end of the slide rod 203 is welded on the inner wall of the middle-rotation tank 18, in the figure 5, the horizontal shaft 14 rotates, the vertical shaft 19 is driven to synchronously rotate under the meshing transmission action of the second bevel gear 191 and the driven bevel gear 2, the rotating rod 20 is driven to synchronously rotate under the driving action, the displacement plate 21 can drive the poking rod 22 to circularly move up and down, so that the aim of poking large bubbles of the materials in the transfer tank 18 is fulfilled, and the subsequent forming quality is improved.
The working principle is as follows: firstly, the materials to be mixed can be put into the mixing tank 1 from the feed inlet 11, at the moment, the first motor 3 can be electrified to operate, the first motor 3 can drive the first bevel gears 4 which are vertically distributed to rotate, and under the meshing transmission action of the first bevel gear 4 and the driven bevel gear 1, the rotating shaft 2 can be synchronously in a rotating state, the transverse plate 5 can drive the stirring shaft 6 and the stirring rod 7 to rotate together under the driving of the rotating shaft 2, so as to preliminarily stir the materials, the rotating shaft 2 can drive the transverse rod 8 to rotate at the same time, and the transverse rod 8 and the transverse plate 5 rotate synchronously, so the blending rod 9 in figure 1 can drive the branch rod 91 to rotate synchronously under the driving of the transverse plate 5 and the transverse rod 8, under the meshing transmission action of the first gear 92 and the gear block 93 in fig. 3, the blending rod 9 can drive the branch rod 91 to rotate synchronously, so that the purpose of improving the blending effect is achieved;
the working personnel can communicate the air inlet pipe 10 in fig. 1 with the hot air supply device of the boiler, the hot air in the air inlet pipe 10 can enter the hollow structure inside the rotating shaft 2 in fig. 2 and enter the third air cavity 96 in the transverse plate 5 in fig. 2 and 3 through the hollow structure, as shown in fig. 3, the air in the third air cavity 96 can enter the first air cavity 94 and the second air cavity 95, and the hot air overflows from the bottom ends of the two air cavities, so that the purposes of pneumatic stirring and uniform heating of the materials in real time are achieved;
after the materials are stirred and uniformly mixed, the blanking valve 13 is correspondingly opened, so that the materials in the mixing tank 1 can enter the conveying tank 12, at the moment, the second motor 17 synchronously operates, the transverse shaft 14 correspondingly drives the conveying auger 15 to synchronously rotate under the meshing transmission action of the second gear 16 and the driven gear, so that the materials are conveyed to the transfer tank 18 from the blanking pipe 23, and in the process of uniformly mixing and reacting the materials in the mixing tank 1, heat generated by the reaction can enter the first channel 142 in the transverse shaft 14 in fig. 4 through the recovery pipe 141 and correspondingly flow in the second channel 143 in the conveying auger 15, so that the aim of preventing the materials from being cooled prematurely in the conveying tank 12 is fulfilled;
in fig. 5, the horizontal shaft 14 rotates, and simultaneously drives the vertical shaft 19 to rotate synchronously under the meshing transmission action of the second bevel gear 191 and the driven bevel gear 2, and drives the rotating rod 20 to rotate synchronously under the driving of the belt pulley mechanism 192, and under the screw transmission action of the screw layer 201 at the bottom end of the rotating rod 20 and the vertical cylinder 202, the displacement plate 21 drives the poking rod 22 to move up and down circularly, so that the purpose of poking the large bubbles in the material in the transfer tank 18 is achieved, and the subsequent forming quality is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.